Shandong Xunke CNC Machine Co.

,Ltd

XK-1325 CNC Router USER MANUAL

SHANDONG XUNKE CNC MACHINE CO., LTD

 Shandong Xunke CNC Machine Co.,Ltd
USER MANUAL OF XK-X1
Thank you for purchasing XK-X1 CNC Router Machine. Before you use the machine first time,
please read this manual in detail, it will help you use of the machine proficiently.
Our aim is to continue to improve and develop the product, so when you use the
machine, maybe you can find a little difference with the instruction manual. If there
are changes, we will inform you in an additional page mode, please understand! You
are not clear with the manual, please contact with the company service department, we try our best to
meet your requirements.

Since the input and output power, laser power, laser, etc. are likely to be charged,
Pls must be careful to avoid the risk of electric shock when you use. Personal safety!
Right declaration
The book is protected by copyright laws, international copyright treaties and other relevant laws,
please do not copy a portion or all of the contents of the book without permission. Follow the
principles of sustainable development, it may be necessary to make changes to this specification when,
will not notice later.
All copyright belongs to company
Shandong Xunke CNC Machine Co.,Ltd
This manual introduce the installation and related operation and maintenance procedures of XK-X1
CNCC Router Machine detailed. Before you open the package to install and use this machine, please
note the following advice:
 The operator should have the relevant technical training, or a personal guide.
 This manual will help you understand the machine and can act according operation.
 This manual contains many important tips to help you secure, economical, local conditions
operation and common troubleshooting. If you follow these tips, not only to avoid the risk of
accidents, reduce maintenance costs, reduce downtime, but also can improve the reliability and
service life of the machine.
 manual should be stored next to the machine for easy reference.
 safety requirements:
Spindle use can result in injury, so please carefully read the knowledge of safty before using the CNC
in order to avoid injury and prevent this product or any other parts connected from damage. To avoid
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 Shandong Xunke CNC Machine Co.,Ltd

possible danger, this product can only be used within the specified range.
1) CNC Router is not a toy, not for children, who do not know the characteristics of the CNC Router,
in this case, these people can easily lead to injury.
2) Product grounded. The products are grounded through the power cord grounding conductor
outside. Prevent static wounding, ground wire must be connected to the ground. Before using this
product, make sure that the product is properly grounded.
3) Due to control system part inside the machine, prohibited non-professional to disassemble
4) When the voltage is instable, it’s prohibited to open, or you must use the regulator.
5) the water cycle should be kept clean, the water temperature should not exceed 15 degrees -35
degrees (recommended high water).
6) If the machine malfunction or fire, turn off the machine immediately.
 in suspicious fault, do not operate. If you suspect damage to this product, please contact our
service personnel, do not continue to operate.
 Do not operate in an explosive environment. keep the surface clean and dry.
 recommend every staff member associated with this machine read this manual:
Operator: including assembly, exclude routine fails, garbage clearance, maintenance of machinery
and waste treatment personnel. Maintenance: includes maintenance, repair, maintenance staff

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Contents
XK-1325 CNC Router Machine …………....……………………………………………....…….1
Chapter one: Overview …………………………………………………………………….….......5

1.1 The development prospect and application of CNC Router……………………………….....…5

1.2 Advantage of CNC processing technology ………………………………………………......…7
1.3 XK-1325 CNC router machine parameters…………………………………………….........….9
Chapter two: CNC Router machine Instruction ……………………......………………......….10
2.1 Installation Instruction of Xunke CNC Router …………………………………………..........10
2.2 Installation instruction of vacuum pump…………………………………………..…….......…11
2.3 Dust extraction Installation…………………………………………………………...…......…11
2.4 Test running …………………………………………………………………………..…......…11
2.5 Software Installation and Usage…………………………………………………………..........12
2.6 The installation and operation instruction of DSP system……………………………….…......12
2.7Operation of file download…………………………………………………………..……..…...13
2.8 Machine operation……………………………………………………………………...……....13
Chapter three: Product Overview…………………………………......................................…...14
3.1 Machine characteristics…………………………………………………….………….…….…14
3.2 General Introduction of the machine parts…………………………………….……….…...….14
3.2.1 About machine bed…………………………………………………………….…….……….14
3.2.2 About machine Controller-NCStudio…………………………………………….….……….15
3.2.3 About Spindle and motor………………………………………………………….….……....18
3.2.4 About machine working table ………………………………………………………….....….21
Chapter four: Maintenance………………………………………………………………............22
4.1 CNC Router maintenance………………………………………………………………...….....22
4.2 maintenance rules of Xunke CNC router machine……………………………………...……...22
4.3The maintenance of vacuum……………………………………………………………...……..22
4.4The maintenance of dust operation …………………………………………………………......23
Chapter five: The rules of cutter operation………………………………………………...........23
5.1 Cutter operation……………………………………………………………………………........23
5.2 Choose the proper cutting speed…………………………………………………………...…...23

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5.3Cutter maintenance…………………………………………………………………………......24
Chapter Six: Maintenance service report ………………………………………………... …....25

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 Chapter one: Overview

1. 1 The development prospect and application of CNC Router

The continuous application of machine tools in various fields has accelerated the
development of various industries, and at the same time has brought great convenience and
rapid development to people's lives and brought benefits to enterprises. In the future, high-end
CNC machine tools will have broad prospects in the domestic market.

In the CNC machine tool industry, informatization and networking are an inevitable
trend and the basis for intelligence. In recent years, with the development of network
technology and the development of sensing technology, machine tools are more and more
used in mass production, and its management, output, output value, scheduling, etc. can be
linked with automation technology, so that it can be fully realized Full digitization, error
control, data compensation, network diagnosis and other functions.

According to the market research center, the CNC machine tool industry is a high-tech
industry. It is characterized by high technical requirements, fast product replacement, high
investment density, strong product comprehensiveness, and each functional component is
crucial to the quality and performance of the whole machine. The product market capacity is
small, and the competitors are strong. This places high demands on the government's support
and coordination and the effective and flexible operation of enterprises. The basic policy
direction is to better combine the national policy orientation, the improvement of the
industry structure and the flexible and efficient enterprise mechanism.

Due to the complex and huge numerical control technology system, the numerical
control system belongs to the high-tech electronic industry with both software and hardware
research and development content. Reckless investment will lead to undue loss of human
and financial resources and will be unable to support it in the future. Therefore, the
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government's guidance is necessary. This is the case for the production, learning and
research of CNC systems, and the same should be true for the research on functional
components.

CNC machine tools are the necessary equipment and one of the necessary equipment
for industrial manufacturing. At the same time of machinery manufacturing, the purpose of
using CNC machine tools is to greatly increase the scope of use, and to a certain extent,
promote industrial production and improve work efficiency. Since the technology of CNC
machine tools in my country has developed to a mature stage, various fields have begun to
pay extensive attention to CNC machine tools. At present, my country's machine tool casting
industry is in a period of rapid development, and the industry is changing from quantitative
change to qualitative change. This period is also a period in which the machine tool casting
industry has grown from large to strong and has more development significance.

At present, CNC machine tools produced in China can be roughly divided into three
types: economical machine tools, popular machine tools, and high-end machine tools.
Economical machine tools are basically open-loop control; popular machine tools use
semi-closed-loop control technology, and the resolution can reach 1 micron; high-end
machine tools use closed-loop control, with high precision, high speed, compounding, and
various compensation functions. New control functions, automatic diagnosis, the resolution
can reach 0.1 micron, and the computer can replace the human for programming.

From the forecast report on the development prospect of China's CNC machine tool
industry, it is known that the economical CNC machine tools used in China are basically
domestic products, and domestic products can meet the needs of most machine tool users in
terms of quality and reliability. About 60%~70% of the domestic popular CNC machine
tools are domestic products, but it should be pointed out that about 80% of the CNC systems
in these domestic CNC machine tools use foreign products. In terms of high-end machine
tools, domestic products only account for about 2%, and they are basically imported. In
terms of market demand, low-end machine tools and mid-range machine tools account for
about 50% and 40% respectively, and the demand for high-end CNC machine tools is about
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 10%.

Industrial automation is the basis for the realization of "Industry 4.0", and the most
representative indicator of industrial automation is the popularity of robots. At present, there
are only 21 units per 10,000 people in my country. Compared with developed countries such
as Japan and South Korea, there is a huge difference. Compared with the global average of
55 units per 10,000 people, there is also a large gap. Therefore, accelerating the development
of industrial automation is the top priority of my country's processing and manufacturing
industries.

1.2 Advantages of CNC processing technology

The application of numerical control technology has not only brought revolutionary
changes to the traditional manufacturing industry, making the manufacturing industry a
symbol of industrialization, but also with the continuous development of numerical control
technology and the expansion of application fields, some important industries such as
national defense, automobiles, etc. The development of these industries plays an
increasingly important role, and the digitization of equipment in these industries has
become a major trend in modern development. CNC machine tools have been widely used
in modern manufacturing, and the performance of CNC machine tools is unmatched by
ordinary machine tools. The following is a brief introduction to the characteristics of CNC
machine tools:
First, from the structural characteristics of CNC machine tools
(1) The transmission chain of CNC machine tools is short. Compared with ordinary
machine tools, the spindle drive is no longer driven by a motor-belt-gear sub-mechanism,
but uses horizontal and vertical feeds, and there are two servo motors in decibels. The
driving movement is completed, and the parts driven by the hanging wheel and the clutch
are not used, so the transmission chain of the CNC machine tool is short.
(2) The rigidity of CNC machine tools is high. In order to match the high precision of the
CNC system, the rigidity of CNC machine tools is particularly high. This is mainly for the
use of high-precision machining requirements, which is unmatched by the accuracy of
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ordinary machine tools.
(3) The light drag of the CNC machine tool, and the movement of the tool holder adopts a
ball screw, which has a very small friction and is very convenient to move. The two ends
of the screw are supported by special bearings. The pressure of the CNC machine tool is
greater than that of the ordinary bearing. The lubrication part is lubricated by the oil mist
automatic lubrication method. These measures make the CNC machine tool very easy to
move.
Second, what are the characteristics of CNC machine tool processing
(1) Highly flexible
Machining parts on CNC machine tools mainly depends on the processing program, there
is no need to manufacture and replace many molds and fixtures, and there is no need to
readjust the machine tool frequently. Therefore, CNC machine tools are suitable for
occasions where the processed parts are frequently replaced, that is, suitable for the
production of single-piece, small batch products and the development of new products,
thereby shortening the production preparation cycle and saving a lot of process equipment
costs.
(2) High machining accuracy
The CNC machine tool is controlled in the form of digital signals. Each time the CNC
device outputs a pulse signal, the moving parts of the machine tool move a pulse
equivalent, and the average error of the backlash of the machine tool feed transmission
chain and the screw pitch can be compensated by the CNC device. Therefore, the
positioning accuracy of CNC machine tools is relatively high.
(3) Stable and reliable processing quality
Machining the same batch of parts, on the same machine tool, under the same processing
conditions, using the same tool and processing program, the tool travel path is exactly the
same, the consistency of the parts is good, and the quality is stable.
(4) High productivity
The CNC machine tool can effectively reduce the processing time and auxiliary time of
the parts. The spindle sound speed and feed rate of the CNC machine tool have a large
range, allowing the machine tool to perform powerful cutting with a large amount of
cutting. CNC machine tools are entering the era of high-speed machining. The rapid
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 movement and positioning of moving parts of CNC machine tools and high-speed cutting
have greatly improved productivity. In addition, when used in conjunction with the tool
magazine of the machining center, it can realize continuous processing of multiple
processes on one machine tool, reduce the turnaround time between processes of
semi-finished products, and improve productivity.
(5) Improve working conditions
Before the CNC machine tool is adjusted, the program is input and started, and the
machine tool can automatically and continuously process until the end of the process.
What the operator has to do is only program input, editing, parts loading and unloading,
tool preparation, processing state observation, parts inspection, etc. The labor intensity is
greatly reduced, and the labor of machine tool operators tends to be intellectual work. In
addition, the machine tools are generally combined, which is both clean and safe.
(6) Utilize the modernization of production management
The processing of CNC machine tools can accurately estimate the processing time in
advance, standardize the tools and fixtures used, modernize management, and easily
realize the standardization of processing information. It has been organically combined
with computer-aided design and manufacturing. It is a modern integrated manufacturing
technology. The basics.
The above are some of the characteristics of CNC machine tools. It has a wide range of
processing capabilities and can process linear cylinders, oblique cylinders, arcs and
various threads. It has various compensation functions of linear interpolation and circular
interpolation, and has played a good economic effect in the mass production of complex
parts.

1.3 XK-1325 CNC Router Machine Parameters

Model XK-1325

Working area 1300×2500×200mm

Spindle 3.2kw water cooling spindle

Motor Yako 2D68 Stepper motor

Control system NC Studio

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 Driven system X, Y axis helical rack drive, Z axis Taiwan TBI ball screw

Working table Intelligent protection of the work surface

Machine bed Channel steel structure

Max speed 30m/min

Spindle speed 6000-24000rpm/min

Voltage 220V/380V

Software ART Cut/ Ucancam

Packing size 3200*2100*1700mm

Lubrication system Manual oil lubrication system

N.W./G.W. 1000kg/1100kg

Chapter Two. CNC Router machine instruction

2.1 Installation Instruction of Xunke CNC Router:

2.1.1 Installation process of engraving machine:

1). Put the engraving machine on a plane surface, using the sizing block to adjust the four
angles of the machine, we suggest to use gradienter to adjust the angles in a straight
level.
2). Fix the dust pipe bracket to the Z spindle and the side of lathe bracket. There are
screws in the point of connection, taking off the screw and fixed the bracket on.
3). Watering the water tank. Main spindle cutting motor is cooled by water, so we fixed a
water tank on the machine case, watering from the water inlet.
4). There are four power lines on the left and the back of the machine case, connect the
four lines to the three-phase power supply, one black line connect need connect to
zero line. Take out the control handle and the online line from the fitting case, and
connect to the machine case, press the switch, the screen of control handle will be
alight, it will show you whether zero return or not, choose yes to zero return, the
machine start to move, Z spindle rise to the top, X spindle return to left side, Y spindle
return to the front. Check whether the water pump works normally, the method: pull out
3the water outlet pipe to see whether there is water flowing out. If there no water flowing

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 from the water outlet pipe after long time working, it shows that the water pump
reversed, exchange the two lines connected to the pump, to make the pump rotate in a
right way. Note: the voltage connected to the pump should be 380V 50HZ。
5). Telescoping the dust hood from the bottom of the main cutting spindle, the brush of
the dust hood should be lower than one of the main spindle cutter, this position can be
adjusted, the main function is to gain better effect of dust suction.
6). Install dust pipe. There are three dust pipes, two pipes are the same, another one is
longer and thicker. One end of the longer dust pipe should be connected to the dust
collector, There are three holes on the dust collector for suction, one of them is
equipped with containment shield, the other two holes is to connect the pipe end, if one
hole is enough for you, you can sealed the other hole with some material.

2.2 Installation Instruction of vacuum pump:

1). The vacuum pump should be installed on a plane surface, do not need other special
material or underpan to fix it, just by bolt hole.
2). Use adhesive tape to enlace several circles on the pipe adjutage, revolve it to the
non-return valve of the motor. To make sure the good leak tightness.
3). Before using it, imput water into water inlet till there is water flowing out from the
water outlet. After using for some time, the water will decrease and the water temperature
will increase. So, it is should be taken into account that, cool water should be frequently
added into. Make sure that the water temperature is below 80℃. We suggest to use water
pipe to connect the water inlet, water outlet can drain off water to make sure enough water
can be circulated. Cautious: Don’t run the vacuum pump without water. The in and out
directions of the air and the rotating direction of the pump have been marked on the pump.
2.3 Dust extraction installation
2.31 Pls install it according to the pictorial demonstration on the package.
2.32 To switch on the three-phase power supply, the dust pipe must be pulled off or else
the motor is reversed. To exchange the two lines can solve this problem.
2.4 Test running
After three sets of equipments are prepared, pull the adsorption tube from the back
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of the bracket and insert it into the suction port, tightened with the pipe clamp.
Connect the suction pipe to the adjutage of the pump.
Turn on the switch of the machine and all the equipments keep in user mode. When
the switch of the six suction subareas------in the front side of the machine------are
turned on, the material on the table can not be moved. Open the dust hood with a
hand reach into, the suction can be felt in the two pipes. After handle replacement,
the machine works normally, this proves that the machine can work well.
The detailed installation and operation instruction of control software, please kindly
see the electronic document in disk.

2.5 Software Installation and Usage

Pls kindly see the installation and operation instruction of engraving software
in the file of CD.
2.6 The installation and operation instruction of DSP system.
2.6.1 Installation of upper part program
Uppper part program is the program in the CD which goes with the router lathe. It include
USB driver, ZHBUSB connect.exe file, router configuration files, instruction, menu file,
urgency renew program and common program.
Installation hardware configuration requirements: mainboard: above PIII 450, operating
system: Win2000, XP
The installation step as following:
1. Insert the CD to the computer CD-ROM, copy all of the CD files into appointed folder
of the computer, example: USB folder of disc C.
2. Use USB wire to connect controller to the computer.
3. When there is prompt for“discover new hardware”in the computer, click the prompt;
4. Appear installation driver prompt, choose install from list or appointed position, that is
the second option.
5. Find the folder(USB folder of disc C) of step 1 through the browse;
6. Start driver program installation, when there is prompt of “ no subscription of
MS-WORD”, choose “continue”, appear prompt for finish, click “yes”.
Download file from upper part program to the controller after finishing installation of
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driver program.
2.7 Operation of File Download
1. Use USB wire to connect controller to the computer.
2. Click icon of ZHBUSB Connect exe file
3. Open the control program folder, click the file, find the file which need to download,
the file appear on the screen.
4. click “configure→automatic process configure” , input the working speed, blank line
speed and roll setting ratio. (The above parameter should different because of the
different material and different machine equipment).
5. click “operate→download”, download the file after selecting the file.
6. After checking and downloading the file, click “yes” after finishing.
7. Remove the USB wire.
2.8 Machine operation
1. Contact the controller through 50 core connecting line to the machine, then electrify.6
2. The screen shows “whether get back to origin”, press “yes” to get back to origin,
press “delete” will not get back to origin.
3. Move X, Y and Z axis to the appointed position, Press “XY→0" and “Z→0” to reset
the origin.
4. Press “operate”, appear “choose file”, to choose the file accordingly and press
“menu” to find the file.
5. Appeared the processed parameter of the file, press “Y+” “Y-“ to change the
speed ratio, press “Z+” “Z-“ to change the spindle speed, press “yes” to confirm
and
begin to work.
6. During machine working, press “Pause” to adjust the position of three axises, it
appears “original position?” after pressing “pause” again, press “pause” to confirm
new position and begin to work, if press “yes” it will continue to process the haven’t
finished work.
7. During machine working, press “Stop” to stop working, it appears “Keep the break
point”, If need to renew the work from the current position, press “1”, or “2”, or “3”
and press “yes”, then it will keep the current process, if don’t need to continue
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 working, then press “stop”. It appears “whether get back to 0?”, press “yes” to get
back to origin, press “stop” will not get back to origin.

Chapter Ⅲ Product overview

3.1 Product characteristics

The computer numerical control engraving machine is actually a three-dimensional
numerical control system:

The special design and typesetting software is installed in the general-purpose

microcomputer for graphic and text design and typesetting, and the processing path
information is automatically generated. The tool path data is transmitted to the single-chip
microcomputer through the USB interface or other data transmission interface, and the
CNC system receives the tool path data and completes the display. After a series of
functions such as interacting with the user, the input path information is converted into
numerical control information by a specific algorithm, and the controller converts this
information into a signal (pulse train) for driving a stepping motor or a servo motor, and
controls the engraving machine X, Y , Z three-axis travel. At the same time, milling can be
carried out to engrave various plane or three-dimensional graphic characters designed on
the computer to realize engraving automation.

3.2 General introduction of the Machine Parts

3.2.1 About Machine Bed

As a large-scale casting, the machine bed casting product must undergo aging treatment
to improve its own performance and improve the inherent quality of the bed casting. The
overall heat treatment of castings such as machine tool bed castings, bed columns, and ma
chine tool workbenches generally includes four basic processes: annealing, normalizing,
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 quenching and tempering. When tempering the machine tool bed casting, the tempering
process should be strictly followed, and support ribs should be added to the dense or easily
deformed parts of the rib to prevent deformation and fracture caused by the tempering
temperature.
Iron is the most widely used material in the machinery industry. The microstructure of
steel is complex and can be controlled by heat treatment. Therefore, the heat treatment of
steel is the main content of metal heat treatment. In order to make the machine tool casting
s have the required mechanical properties, physical properties and chemical properties, in
addition to the reasonable selection of materials and various forming processes, heat treat
ment process is essential. In addition, aluminum, copper, magnesium, titanium, etc. and
their alloys can also be heat treated to change their mechanical, physical and chemical
properties to obtain different performance. Integral heat treatment is a metal heat treatment
process in which the overall mechanical properties of cast iron flats, cast iron bent plates
or machine tool bed castings are heated and then cooled at an appropriate rate to change
the overall mechanical properties of cast iron platforms, flat plates, cast iron bent plates or
machine tool bed castings.
High temperature tempering treatment, welded steel tube machine bed and gantry, hi
gh rigidity, bearing strength better.
After raw material production, welding, machine base polishing, the bed will be tran
sferred to a five-sided CNC milling machining center.
The place to put the rail and rack are processed by this equipment. Besides, the holes
in the bed are also machined by this professional CNC Milling center machine to mill mac
hine bed and make holes, make sure that all the holes are kept at the same level and keep
machine in high precision, in order to avoid errors that occur manually.

3.2.2 About Machine Controller—NC Studio

NCStudio is a motion control system for CNC router machine, which can directly su
pport G code, PLT code format and engraving (ENG) format generated by various CAD/C
AM software : UG, MASTERCAM, CASMATE, Art CAM, AUTOCAD, CorelDraw.
Based on the Microsoft Windows operating system, NCStudio takes full advantage
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 of 32-bit computing and multitasking. At the same time, the standard Windows-style user
interface is easy to operate, reliable, and easy to learn.

In addition to the functions of manual, stepping, automatic and returning to the mach
ine origin, the numerical control system also has unique functions such as simulation simul
ation, dynamic display tracking, Z-axis automatic tool setting, breakpoint memory (progra
m skip execution) and rotary axis processing.

Software Features
The software includes the following features:
The basic configuration is three motion axes, and can be further expanded.

CNC turntable support.

Automatic processing. Full support for ISO standard G command, HP plotter (HP PLT) forma
t and engraving processing file (ENG) format.

Manual function. It not only supports manipulating the machine tool through machine tool inp
ut devices, such as handheld devices, but also supports manual operation through computer in
put devices, such as keyboard and mouse.

Incremental feed function. It is convenient for users to set the feed amount accurately, and the
step length can be adjusted flexibly.

User Data Input (MDI) function. Users can enter G commands online and execute them imme
diately.

Advanced machining instructions. As long as you simply input a few parameters, you can co
mplete functions such as bottom milling and edging.

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Single step mode. The user can set the processing task to be executed as a single-step mode,
which provides a good support for error diagnosis and fault recovery.

Advanced automatic functions such as breakpoint memory and skip execution.

Save/restore workpiece origin function.

The function of accurately returning the feed axis to the machine origin (reference point).

Automatic tool setting function. These functions provide great convenience for users to proce
ss.

Online adjustment of feedrate override. During the machining process, the user can adjust the
feed rate at any time. The minimum is 0, which is equivalent to suspending processing; the m
aximum is 120%.

High-speed and smooth-speed connection characteristics. Not only the machining efficiency i
s greatly improved (approximately from 30% to 300%), but also the machining performance i
s improved and the speed chatter marks left on the machined surface are eliminated.

Three-dimensional simulation display function. More accurate and intuitive understanding of

the processing results.

Simulation function. The processing program can be quickly simulated and processed, and it c
an be completed in a very short time. At the same time, it can check whether the processing pr
ogram is wrong, whether the processing results are satisfactory, and can accurately calculate t
he time required for actual processing.

Powerful, flexible keyboard support. The new version has very strong support for keyboard o
perations. Meet the needs of users in the operation process.

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Log function. The system provides a powerful log function to help users view detailed proces
sing information and system diagnosis.

Built-in processing file manager. As long as the user saves the machining program files to the
specified directory, NCStudio can manage these files in a built-in manager. Built-in file editor.
The user can transfer the processing file into the editor for editing and modification at any ti
me.

Document processing information. Through simulation or actual processing, the file processin
g information window can help users to count important information such as file execution ti
me and processing range.

System Connection

The mechanical motion control signal of NCStudio realizes the connection and communicatio
n between the NCStudio software system and the feed motor drive system installed in the elec
trical box of the machine tool through the motion control card inserted in the expansion slot of
the computer.
Before the NCStudio motion control card is connected to the motor drive system, it first instal
ls the machine tool and the electrical box in place, and uses a special cable to connect the sock
et on the motion control card to the corresponding socket on the electrical box. In this way, th
e connection between the NCStudio motion control card and the motor drive system is comple
ted.

3.2.3 About machine Spindle and motor

The machine tool spindle refers to the axis on the machine tool that drives the workpiece o
r tool to rotate. Main shaft components are usually composed of main shaft, bearings and tran
smission parts (gears or pulleys). In the machine, it is mainly used to support transmission par
ts such as gears and pulleys, to transmit motion and torque, such as machine tool spindles; so
me are used to clamp workpiece, such as mandrels. Except for machine tools whose main mot
ion is linear motion, such as planers and broaching machines, most machine tools have spindl
e components. The motion accuracy and structural rigidity of the spindle components are imp
ortant factors that determine the machining quality and cutting efficiency.
The main indicators to measure the performance of spindle components are rotation accura
cy, stiffness and speed adaptability.
①Rotation accuracy: The radial and axial runout that occurs in the direction that affects th
e machining accuracy when the spindle rotates is mainly determined by the manufacturing an
d assembly quality of the spindle and bearings.

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②Dynamic and static stiffness: mainly depends on the bending stiffness of the main shaft, the
stiffness and damping of the bearing.
③Speed adaptability: The maximum allowable speed and speed range are mainly determined
by the structure and lubrication of the bearing, as well as the heat dissipation conditions
Machine tool spindle maintenance: To reduce the working temperature of the bearing, lubricat
ing oil is often used. There are two types of lubrication: oil-air lubrication and oil-circulating l
ubrication. When using these two methods, pay attention to the following points:
1. When using oil circulation lubrication, it is necessary to ensure that the amount of oil in the
constant temperature oil tank of the spindle is sufficient.
2. The oil and gas lubrication method is just the opposite of the oil circulation lubrication, it o
nly needs to fill 10% of the bearing space capacity.
The advantage of circulating lubrication is that, under the condition of satisfying lubrication, i
t can reduce frictional heat generation and absorb part of the heat of the main shaft assembly.
There are also two ways to lubricate the spindle: oil mist lubrication and spray lubrication.

3.5KW 4.5KW 6KW 7.5KW

JGF-4.5K
Model number JGF-3.5KW JGF-6KW JGF-7.5KW
W
Power 3.5KW 4.5KW 6KW 7.5KW
Speed 18000RPM 18000RPM 18000RPM 18000RPM
Voltage 220/380V 220/380V 220/380V 220/380V
Current 12/7A 15/9A 21/11A 15A
Frequency 300-400HZ 300HZ 300HZ 300HZ
Shaft end connection ER25 ER32 ER32 ER32
Lubrication way Grease Grease Grease Grease
Cooling mode Fan Fan Fan Fan

A stepper motor is a motor that converts electrical pulse signals into corresponding angula
r displacement or linear displacement. Each time a pulse signal is input, the rotor rotates an an
gle or moves forward one step, the output angular displacement or linear displacement is prop
ortional to the number of input pulses, and the rotational speed is proportional to the pulse fre
quency. Therefore, stepper motors are also called pulse motors.

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 Stepper motor, also known as pulse motor, is based on the most basic principle of electrom
agnet. It is an electromagnet that can rotate freely. Its action principle is to generate electroma
gnetic torque by relying on the change of air-gap permeance.

The biggest difference between stepper motor and other control motors is that it receives d
igital control signal (electrical pulse signal) and converts it into corresponding angular displac
ement or linear displacement. It itself is an executive element that completes digital mode con
version. And it can open-loop position control, input a pulse signal to get a specified position i
ncrement, such a so-called incremental position control system, compared with the traditional
DC control system, its cost is significantly reduced, almost no need for system adjustment. Th
e angular displacement of the stepping motor is strictly proportional to the number of input pu
lses, and is synchronized with the pulses in time. Therefore, as long as the number of pulses, t
he frequency and the phase sequence of the motor windings are controlled, the required rotati
on angle, speed and direction can be obtained.

There are many structural forms and classification methods of stepping motors. Generally,
they are divided into three types: reluctance type, permanent magnet type and mixed magnetic
type according to the excitation method; according to the number of phases, they can be divid
ed into single-phase, two-phase, three-phase and multi-phase forms. .

Among the stepping motors used in our country, reactive stepping motors are the main one
s. The operating performance of the stepping motor is closely related to the control method. F
rom the perspective of its control method, the stepping motor control system can be divided in
to the following three categories: open-loop control system, closed-loop control system, and s
emi-closed-loop control system. Semi-closed-loop control systems are generally classified as
open-loop or closed-loop systems in practical applications.

The speed of the stepper motor depends on the pulse frequency, the number of rotor teeth
and the number of beats. Its angular velocity is proportional to the pulse frequency and is time
-synchronized with the pulse. Therefore, when the number of rotor teeth and the number of ru
nning beats are constant, the required speed can be obtained by controlling the pulse frequenc
y. Since the stepper motor is started with its synchronous torque, the starting frequency is not
high in order not to lose step. Especially with the increase of power, the diameter of the rotor i

20
ncreases, the inertia increases, and the difference between the starting frequency and the maxi
mum operating frequency may be as much as ten times.

The starting frequency characteristics of the stepping motor make it impossible to directly
reach the running frequency when the stepping motor starts, but there must be a starting proce
ss, that is, the speed is gradually increased from a low speed to the running speed. When stopp
ing, the running frequency cannot immediately drop to zero, but there must be a high-speed a
nd gradual slow-down to zero process.

3.2.4 About machine working tables

The vacuum table is connected under the table top of the woodworking engraving machine by
a vacuum pump through a pipeline. There are many adsorption holes on the table top of the
engraving machine. When we put the wooden board on it, the wooden board is firmly
adsorbed by the negative pressure generated by the vacuum pump. On the table the engraving
machine starts to work at this time, and the entire loading and unloading process does not
exceed ten seconds, with high efficiency and fast speed. It is very suitable for line carving of
wooden doors and panel furniture.

The T-slot table is a fixing method in which the workpiece is fixed on the table by manually
tightening the screws. The profile table is a layer of aluminum profiles with T-shaped grooves
at the bottom, and a layer of PVC material is placed on the top. If the shape of the material is
irregular and the vacuum adsorption is not easy to fix or the processing technology is
embossing, hollowing, cutting and other processes, it is more suitable to use the profile fixture
table.

Relief engraving itself takes a long time to engrave, and it does not care about the few
minutes of artificially fixing the splint, and the process of hollow relief cutting and other
processes cannot be absorbed by a vacuum pump. The woodworking engraving machine for
the profile fixture table is suitable for embossed handicrafts; hollow partitions, screens and
other home decoration; advertising industry PVC, acrylic, two-color board cutting and
engraving, etc.

No. materials Advantage Fixing way Area Pump power

T-slot T-slot Easy to fix platen
Vacuum table plywood Mainly used for acrylic vacuum 3 2.2kw,5.5kw,
7.5kw,11kw
Finale rubber Stable air bar

ChapterⅣ Maintenance

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4.1 CNC router maintenance

Xunke CNC router is a machine tool equipment, it has a certain running in period, it is better
to use in the low speed in the first three months, Pls use it intermittently and keep the
motor not too hot, frequently clear the dust of the bearing of the ballscrew and lubricate it.

4.2 The maintenance rules of Xunke CNC router machine:

It is necessary to clean impurity and apply oil during the daily use of engraving machine,
or else the machine will work slowly and in disorder because of the long time working
without cleaning the impurity and dust of the ballscrew, sliding block and inner of bearing.
Maintenance methods:
1). Choose the lubricate oil: the mixture of the engine oil and cup grease, not too thick.
2). Lubricating parts: master screw, guide screw, sliding block and axletree of the
spindles of X, Y, Z.
3). The process of lubricating: wipe of the impurity of the rack, axletree, master screw,
guide rail, nut and the siding block of axletree before lubricating. If some are difficult
to wipe off, you can use petrol to clean then fill the lubricating oil and makes speed
gradually to test without material.
4). Lubricating period: it should depends on the working surroundings and the working
time, generally wipe of the disintegrating slag everyday after work. And fill the oil of
each parts per month then move fast to lubricate without processing any materials.
5). Lubricating methods: use cup grease to fill sliding block, other parts can use oil pot
to drip oil or use cloth to rub oil on

4.3 The maintenance of vacuum.

4.3.1 In order to avoid the abrasion of the the impeller and pump body or locking of the
impeller, make sure that the dust which go into the pump with the air and the water
should be washed out through the washing pot which is in the bottom of pump
cap.9
4.3.2 If use hard water act as working fluid, the hard water should be intenerated, or
wash the vacuum pump periodically.
4.3.3 Lubricate
In the average working circumstances, using 50HZ motor: after 20,000 hours
working or after 3 years working, the disused grease and dirt between the axletrees
and their accessories should be cleaned and the new lubricating oil should be
added into. The newly added lubricating oil should take 50% space of the axletrees
and 65% space of the axletrees cap.
If the working conditions is very wretched, the exchange period of oil should be
shorten.
4.3.4 Exhaust
After drain away the air, open the water outlet of water tank to make the water
outflow.
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And rotate the vacuum pump by manual drive, until there is no water to outflow.
Incline the vacuum pump at 45 degree angle to drain away completely. In this case,
the pump won’t get breakage even if it is long-time no use or under the cold
weather.
4.3.5
The methods of dealing with long—time pump off: if the pump has been
discontinued using for more than 4 weeks, it should be drained according to
method 3, after that, it should be taken anticorrosion treatment, that is to say, pure
1/2 L anticorrosive oil to the pump from the suction port or the vent, and then run the
vacuum pump for a short time. If the impeller is locked after long-time discontinue use
because of have using hard water,
the vacuum pump should be inpoured with 10%
oxalic acid for about 30 minutes.

4.4 The maintenance of dust collector

Frequently clean dust and pay more attention to oiling maintenance for the rotation part.

Chapter V The rules of cutters operation

5.1. Cutters operation :

5.1.1 All cutters of Xunke series are designed in clockwise way .

5.1.2 Must choose the collets in appropriate size . The collets that are uneven ,
damaged , not smooth enough or with taper inside , can not hold cutters tightly
enough .To avoid the shank shaking , flying off or being twisted off , must
change the bad collets immediately .
5.1.3 The shank must be inserted in the collet with good osculation and be tightened
tightly . After tighten the shank in collet , the surface of shank is uneven or
there are dents in it , which indicates the shank slipped inside or there is
deformation inside of collet. In this case , change the collet immediately .
5.1.4 Stop working with blunt cutters . Keep working with blunt cutters will increase
twisting strength of the cutter , which will cause the cutter broken or even10
industrial accident when the strength exceeds the endurance of the cutter .
5.1.5 The working material even or curve can affect the useful life of cutters . Especially
when the cutting depth is deeper than the edge cutting depth, the part upper the edge will be
touching the working ware. In this case , the temperature of the part upper the edge will
increase heavily , which will cause the cutter deformed and broken or even facilities accident .
5.1.6 Put on proper eye protecting device when operating .
5.1.7 Keep body , clothes , hair , or other sundries away from the working material .

5.2 Choose the proper cutting speed

5.2.1 It is very important for cutters useful life and quality of cutting works to choose
23
proper cutting speed according to different working materials . Work more
quickly , better , and more safely with proper cutting speed .
5.2.2 Big cutters move slowly and continuously , in uniform and steady speed .
Note : No pause during cutting .
5.2.3 Impel the cutters with large diameter for several times to finish cutting , which
will prolong the useful life of cutters and make operation more safely .

5.3 Cutters maintenance

5.3.1 Maintain the cutters clean . Use standard cleanser that is special for cutters to
clean the filth and impurity .
5.3.2 Smear an amount of machine oil on cutters surface to avoid rusting and
damage.
5.3.3 In order to meet the demand of operation , milling process needs the particular
equipments and skills . Forbid milling cutters or changing the shapes of cutters
at random, or that will cause the cutter edge broken even facilities accident .
5.3.4 Blow to clean the ash and other dirt off the bearing . Forbid cleaning it with
diesel oil or coal oil , or that will damage the special lipid .

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 CHAPTER Ⅵ Maintenance service report

Customer repair time： In warranty □Out warranty

Arrive Arrive Repair

Return date Return time
Customer name： date time time

ADD：
Contact： Tell：
Machine model： Series number： Install time:

Problem describe：

fault analysis：

Maintenance work content：

Replacement parts list：

Part name and type Unit Unit price Total price

Customer suggest：□ Completed, the above is true. □ Not complete

□ Other：

User signature and seal： Signature of company engineer：

Date： Date：

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