Industrial training report

INSTITUTE OF PRINTING TECHNOLOGY

&
GOVT.POLYTECHNIC COLLEGE SHORNUR

REPORT ON

INDUSTRIAL TRAINING
SUBMITTED BY
MUHAMMAD HANAS P
REG NO: 2201100074
IN PARTIAL FULLFILLMENT FOR AWARD OF
DIPLOMA IN PRINTING TECHNOLOGY

DEPARTMENT OF PRINTING TECHNOLOGY

2022-23

INSTITUTE OF PRINTING TECHNOLOGY

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Industrial training report

&
GOVT.POLYTECHNIC COLLEGE SHORNUR
DEPARTMENT OF PRINTING TECHNOLOGY

2021-22

CERTIFICATE
CERTIFIED THAT THE INDUSTRIAL TRAINING REPORT

IS BONAFIDE WORK CARRIED OUT BY

MUHAMMAD HANAS AP
IN PARTIAL FULFFILMENT FOR AWARD OF

DIPLOMA IN PRINTING TECHNOLOGY

UNDER

BOARD OF KERALA
DURING THE YEAR

2022-23

IT IS CERTIFIED THAT SEMINAR REPORT HAS BEEN APPROVED AS ITS SATISFIES

ALL THE ACADEMIC REQUIRMENT AS PRESCRIBED

STAFF IN CHARGE HEAD OF DEPARTMENT

ACKNOWLEDGMENT
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Industrial training report

I extend my sincere gratitude to Mrs. Asha G Nair, Principal of the college for

providing me with the guidance and facilities for the industrial training.

I am extremely grateful to Mr.Anoop R.M Head of the Department of Printing for

his valuable suggestions and encouragement that was a constant source of

motivation and inspiration for me during the course of this work.

I express my sincere gratitude to training guide shihab. Staff in-charge for his

cooperation and guidance for preparing and presenting this work.

I also extend our sincere thanks to all other faculty members of the Printing

Technology Department and my friends for their support and encouragement.

Muhammmad Hanas Ap

Reg. No: 2201100074

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Industrial training report

Figure 1

ABSTRACT

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Industrial training report

industrial training helps a lot in developing a professonal Industrial training is an

important phase of a student life. A well planned, properly executed and
evaluated attitude. It develop an awareness of industrial approach to problem
solving, based on a broad understanding of process and mode of operation of
organization. The aim and motivation of this industrial training is to receive
discipline, skills, teamwork and technical knowledge through a proper training
environment, which will help me, as a student in the field of Printing Technology,
to develop a responsiveness of the selfdisciplinary nature of problems in Printing
technology. During a period of 21 days of training at ACE data Prinexcel, I was
assigned to all pre-press , press and post-press operations in the industry that
helps to getting a basic knowledge and practical skills about printing industry and
also helps to know the importance of being punctual industrial environment .
Throughout this industrial training.

TABLE O F CONTENTS

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Industrial training report

CONTENTS PAGE NUMBER

INTRODUCTION………………………………………………………………………………………… 7

FAMILIARISATION OF PRE PRESS ACTIVITIES……………………………………………… 8

INTRODUCTION OF HEATING MACHINE…………………………………………………….. 9

PAPPER SETTING…………………………………………………………………………………….. 10

INTRODUCTION OF OFFSET CONTROL PANEL……………………………………………. 11

WORKING PRINCIPLE OF CONTOL PANEL………………………………………………….. 12

SAFETY PRECUATION………………………………………………………………………………… 13

INTODUCTION OF CUTTING MACHINE………………………………………………………. 14

USES OF CUTTING MACHINE……………………………………………………………………… 15

CLEANING AIR FILTER OF PRINTING MACHINE…………………………………………… 16

INK CHANGING………………………………………………………………………………………….. 17

FAMILIARISATION OF OFFSET INK……………………………………………………………… 17

QUALITY CHECKING OF PRINTED PRODUCTS……………………………………………… 18

FIGURES OF PRINTED PRODUCTS……………………………………………………………….. 29

CONCLUSION……………………………………………………………………………………………… 20

INTRODUCTION

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INTRODUCTION OF AUTOPRINT OFFSET MACHINE: Compact, feature-packed, and

user-friendly. Autoprint Knight is a Single Color Offset Printing Machine that can
offer excellent multicolour quality at affordable prices. Autoprint Knight comes
with most of the features of large offset, making this the perfect choice for small
Offset Printers wishing to upgrade from Cut Colours / Two Colours to high-quality
multicolour jobs. For Printing solid colors with High speed and auto lubrication
single color offset printing in A3 size, Crown size paper, invitations, handbill,
invoices, letterheads, voucher, visiting cards, ledgers, government formats,
registers on substrates ranging from 30 to 300 gsm including art paper and board
the Autoprint Knight Single Color Offset Printing Machine is your best choice.

Figure 2 OFFSET AUTO PRINT MACHINE

FAMILIARISATION OF PREPRESS ACTIVITES

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Industrial training report

Pre-press activities are the steps taken before actual printing begins.
They include designing, typesetting, proofreading, and preparing the
files for the printing press, which often involves converting the files to
the correct format and color correction. It's all about ensuring the final
print will be perfect!

In the press stage, a heating machine, also known as a drying unit, is

often used. After the ink is applied to the paper, it passes through the
heating machine. The heat causes the ink to dry quickly, preventing
smudging or offsetting. This is especially important in high-speed
printing where the paper needs to be dry before it's stacked or further
processed.

The plates used in offset printing are thin, flexible, and usually larger
than the paper size to be printed. Two main materials are used: Metal
plates, usually aluminum, although sometimes they are made of multi-
metal, paper, or plastic.

(CTP PLATE)

Figure 3

INTRODUCTION OF HEATING MACHINE

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Importance of heating machine: Heating is important in offset printing

because it helps to dry the ink quickly. Quick drying prevents smudging
and ensures sharp, clear images and text. It also allows for faster
production times, as the printed materials can be moved on to the next
step in the process sooner.

Working principle: Heating is important in offset printing because it

helps to dry the ink quickly. Quick drying prevents smudging and
ensures sharp, clear images and text. It also allows for faster production
times, as the printed materials can be moved on to the next step in the
process sooner.

Figure 4

(Heating machine)

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PAPPER SETTING

Paper setting in an offset press involves a few steps. First, the paper's
grain direction should align with the press's feed direction. The paper
must be acclimated to the press room's conditions to prevent misfeeds
or jams. The press's paper guides should be adjusted to the paper's
size, and the paper's weight and thickness should be set in the press's
controls. Finally, the paper's position is adjusted to ensure the image is
correctly placed.

Figure 5

CONTROL PANEL IN OFFSET

AUTO PRINT MACHINE

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These settings allow the operator to fine-tune the printing process for
optimal results. The control panel in an offset press is the central hub
where operators can manage and adjust various aspects of the printing
process. It typically includes controls for:

1. Ink distribution: Adjusting the amount of ink applied to the plates.

2. Dampening system: Controlling the balance of water and ink.

3. Paper settings: Managing paper size, thickness, and feed rates.

4. Pressure settings: Adjusting the pressure between the plate and the
blanket cylinder, and between the blanket and impression cylinders.

5. Speed: Controlling the speed of the press for different jobs.

6. Monitoring system: Checking the quality of prints in real-time.

Figure 6 CONTROL PANEL

WORKING PRINCIPLE

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The control panel in an offset press works as the command center for
the entire printing process. Here's the basic principle:

1. Ink distribution: The operator can adjust the amount of ink that gets
transferred to the printing plate. This ensures the right color intensity.

2. Dampening system: The operator can control the water-ink balance,

crucial for high-quality prints.

3. Paper settings: The operator sets the paper size, thickness, and feed
rates to match the job requirements.

4. Pressure settings: The operator can adjust the pressure between the
cylinders to ensure proper ink transfer.

5. Speed: The operator can control the speed of the press to optimize
print quality and efficiency.

6. Monitoring system: The operator can check the quality of prints in

real-time, making necessary adjustments to maintain standards.Each
setting can be adjusted independently, allowing for precise control over
the printing process.

SAFETY PRECAUTION

Safety precautions in an offset printing press include:

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1. Always wear protective gear like gloves, safety glasses, and ear
protection.

2. Keep the work area clean to prevent slips, trips, and falls.

3. Regularly check and maintain machinery to ensure it's in good

working condition.

4. Only trained personnel should operate the press.

5. Keep loose clothing, hair, and jewelry away from moving parts.

6. Use proper lifting techniques when handling heavy materials.

7. Always turn off and unplug machinery before performing

maintenance or repairs.

8. Store chemicals and inks properly to prevent spills and leaks.

9. Ensure good ventilation to minimize exposure to fumes.

10. Follow all safety guidelines and procedures.

CUTTING MACHINE

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A cutting machine in a printing press is used to trim the printed sheets

to their final size or shape. Here are some safety precautions to follow:

1. Only trained personnel should operate the machine.

2. Always use protective gear, like safety glasses and gloves.

3. Keep hands and fingers away from the cutting area.

4. Ensure the machine is in good working condition before use.

5. Never leave the machine running unattended.

6. Keep the work area clean and organized to prevent accidents.

7. Always turn off and unplug the machine when not in use or before
performing maintenance.

8. Follow all operational guidelines and safety procedures.

USES

A cutting machine in a printing press has several uses:

1. Trimming: It cuts printed sheets to their final size.

2. Shaping: It can cut sheets into specific shapes, like circles or ovals.

3. Creasing: Some machines can also crease paper, preparing it for

folding.

4. Perforating: They can create perforated lines for easy tearing.

5. Scoring: They can score paper to create a guide for folding.

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6. Die-cutting: Some advanced machines can do die-cutting, which is

cutting intricate shape

Figure 7

CUTTING MACHINE

(WE DON’T USE CUTTING MACHINE BEACUASE THE OPERATOR SAY ONLY
TRAINED PERSON SHOULD USE THIS MACHINE FOR OUR SAFETY)

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CLEANING AIR FILTER OF PRINTING MACHINE

Cleaning the air filter in an offset press is crucial for maintaining
goodprint quality and machine efficiency. Here's a basic guide:

1. Turn off and unplug the machine before starting.

2. Carefully remove the air filter. It's usually located in a side

compartment or at the back of the machine.

3. Use a soft brush or compressed air to gently remove dust and debris
from the filter.

4. If the filter is very dirty, it may need to be washed. Use warm water
and a mild detergent, then let it dry completely before reinstalling.

5. Check the filter for damage. If it's torn or worn out, it should be
replaced.

6. Reinstall the clean, dry filter and close the compartment.

Always refer to the machine's user manual for specific instructions, as

the process can vary between different models.

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INK CHANGING IN PRINTING MACHINE

Changing the ink in an offset press involves the following steps:

1. First, turn off and unplug the machine.

2. Remove the ink fountain by loosening the screws or clips that hold it
in place.

3. Using a scraper, remove the old ink from the fountain.

4. Clean the fountain with a solvent to remove any remaining ink.

5. Once clean, dry the fountain thoroughly.

6. Apply the new ink to the fountain. Make sure it's spread evenly.

7. Reinstall the ink fountain and secure it in place.

Remember, each press can be different, so always refer to your

machine's user manual for specific instructions.

FAMILIARISATION OF INK
in offset printing, the ink is a crucial component. Offset inks are oil-
based and they're designed to adhere to the printing plate without
mixing with the water, and then transfer onto the rubber blanket and
finally to the paper. There are four basic colors of offset ink: Cyan,
Magenta, Yellow, and Black (CMYK). These can be mixed to produce a
wide range of colors. The ink must be carefully managed to maintain
the correct balance of ink and water during the printing process.

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Figure 8

QUALITY CHECKING OF PRINT PRODUCTS

Quality checking in offset printing involves several steps :

1. Color Consistency: Check that the colors are consistent

throughout the print run and match the original design.
2. Registration: Ensure that all colors are aligned correctly.
Misalignment can lead to blurry or offset images.
3. Image Quality: Look for any streaks, spots, or other
imperfections in the printed images.
4. Text Quality: The text should be clear and sharp, with no
smudging or blurring.
5. Paper Quality: Check the paper for any damage, such as
tears, creases, or stains.
6. Folding and Trimming: If the job includes folding or
trimming,make sure these are done accurately and neatly.

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THESE ARE THE PRODUCTS WE PRINTED IN PRESS:

Figure 9

Figure 10

Figure 11

(Notebook pages) (Estimate bill book)

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Industrial training report

CONCLUSION
Wrapping up my industrial training, I have gained a deep
understanding of the entire offset printing process. I've
learned the importance of ink selection, the intricate
steps of setting up the press, and the precision required
in maintaining the balance of ink and water.
Quality checking has shown me the importance of
attention to detail in ensuring color consistency,
registration, image and text quality, and the condition of
the paper. I've also learned about various binding
methods and their application based on the project
requirements.
This training has been invaluable, providing me with
hands-on experience and practical knowledge of the
printing industry. I look forward to applying these skills
and insights in my future career. I am grateful for this
opportunity and excited about the possibilities ahead in
the field of offset printing.

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