TOPIC 6 ENGINE
TOPIC 6 ENGINE
Four stroke
Two stroke
4. According to the basic engine design
Reciprocating engine(use of cylinder piston arrangement)
Rotary engine(use of turbines)
5. According to the working cycles
Otto cycle(constant volume cycle)engine
Diesel cycle (constant pressure cycle)engine
Dual combustion cycle(semi diesel cycle)engines.
6. According to speed
High speed
Low speed
According to Valve Arrangement
Single Overhead
Dual Overhead
7. According to Cylinder Arrangement
V-shaped arrangement
W-shaped arrangement
H-shaped arrangement
NB:MAJOR ENGINE CLASSIFICATION
(a)Rotary engine(Wankel)
(b)Gas Turbine engines
(c )Reciprocating/Piston engines
(d)
10.Clearance Volume
The volume above the cylinder when the piston is at T.D.C
11.Total Volume
The volume of the cylinder when the piston is at B.D.C (displacement volume
and clearance volume).
12.Engine Capacity or Size
The size of engine is determined by the displacement volume.An engine which
has a bore smaller than its stroke is said to be Under-square,An engine which
has both the bore and the stroke the same is called a Square Engine.
An Engine which has a larger bore than the stroke is said to be Over-square.
13.Torque
Twisting or turning effort.Refers to the force with which the crankshaft is turned.
14.Compression Ratio
The statement of how much mixture in the cylinder is compressed while the
piston moves from B.D.C to T.D.C .
Is the extent in which air-fuel mixture is squeezed in the combustion chamber.
Can also be described as the ratio between the volume in the cylinder when the
piston is at B.D.C to the volume in the cylinder when the piston is at T.D.C
If the mixture in the cylinder is squeezed into one-sixth of the space it used to
occupy then the engine has a 6:1 compression ratio.
If the mixture is squeezed into one-ninth of the space it occupied to begin with
the,the engine has a 9:1 Compression Ratio.
16.RECIPROCATING MOTION
This is the to and fro movement of the piston.While the big end of the connecting
rod moves in a circular motion,the small end causes the piston to move up and
down in the cylinder.
17.ATOMS
This is the simplest form of an element which can take part in a chemical reaction
and consist of three basic particles i.e electrons,proton &neutrons.
Air-fuel mixture is normally atomized before ignition(to atomize is to break into
small particles).
18.MOLECULES
Is the smallest portion that matter may be divided into and still retain all of the
properties of the original matter.
19.HEAT AND TEMPERATURE
Heat is the total amount of thermal energy contained in a body.
Temperature is the measure of intensity of heat in a body or at which atoms and
molecules move.
20.COMBUSTION
Is a chemical reaction in which oxygen combines with the other elements.
21.EXPANSION OF GASES
When a proper mixture of petrol vapour and air is confined under pressure within
a cylinder,the pressure will generate heat .If this mixture is ignited ,instant
combustion occurs .As a result,heat,pressure and the tendency to expand are
multiplied therefore creating the force which drives the engine piston or turbine.
21.SPECIFIC HEAT
Specific heat refers to the amount of heat required to raise the temperature of 1g
of mass of a substance by 10C.
22.PARTIAL VACUUM
Is the absence of air or other matter and is recorded in pressure less than
approximately 100Kpa
The engine,fuel pump,carburettor and other unit operation basically rely on the
scientific principles of creation of partial vacuum and pressure difference.
23.PRESSURE
Pressure is directly proportional to temperature.Gas pressure in any container is
the results of the ceaseless bombardment of the inner sides of the container by
molecules.The higher the number of molecules there are the more the
collision and the higher the pressure will be against the sides of the container.
The faster the rate of motion of particles the harder they will hit the container and
the higher will be pressure.
GAS LAWS
Gas laws are used to indicate the relationship between gas,pressure,temperature
&volume.
Examples of gas laws include:
(a)Boyle`s laws→It state that at constant temperature,the volume of a specific mass
of a gas is inversely proportional to the pressure.
(b)Charles`Law→It state that at constant pressure,the volume of a given mass of a
gas increases,a specific amount for each degree of temperature.
24.TRANSFORMING ENERGY
Energy is the capacity or the ability to do work.Energy stored in petrol is called
potential energy because it has the ability to do work.
When the potential energy is converted to another form it does work.
Kinetic energy which does work force the piston down the cylinder hence
making the piston to result to mechanical energy.
1. 2. 3. 4.
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INDUCTION STROKE
When the engine is started (cranked) the piston is at T.D.C, the piston will slide
down the cylinder due to the effect of the connecting rod pulling it downwards.
The piston moves downwards in the cylinder as the intake valve remains open to
allow the air and fuel mixture from the carburettor into the cylinder(for petrol
engine case).
The mixture flows into the cylinder due to reduction of pressure in the
cylinder(Due to a state of partial vacuum).
COMPRESSION STROKE
By the time the piston reaches the bottom dead centre the mixture has filled the
cylinder.
The inertial motion of the flywheel maintains the rotational motion of the
crankshaft hence the reciprocating motion of the piston.
The piston starts its upward motion,the intake valve closes to enable the moving
piston to compress the mixture.
When the compression of the mixture is taking place the volume is reducing
causing the pressure to rise(Boyle’s Law).
POWER STROKE
Before the end of compression stroke an electric spark is discharged by the
sparking plug into the compressed mixture in the combustion chamber.
The valves remain closed.
The burning mixture causes an expansion of the cylinder content.
Pressure also rises pushing the piston downwards.
Power is transmitted from the piston through the connecting rod to the crankshaft.
The engine produces power only in this stroke cycle.
EXHAUST STROKE
When the piston reaches B.D.C in its power stroke it starts moving upwards due
to the inertial flywheel motion.
The exhaust valves open allowing burnt gases to move out of the engine cylinder.
At the end of the exhaust stroke the exhaust valve closes and the intake valves
open allowing air-fuel to enter the cylinder for a fresh intake stroke.
TWO-STROKE CYCLE(PETROL)
As the name suggest this is completed in only two strokes of the piston and one
crankshaft revolution.This is achieved by exhausting the spent gases and filling
the cylinder with fresh charge at the same time.
Instead of valves in the top of the cylinder ,the two stroke engines has opening
called ports in the cylinder walls.
The piston acts as a valve to open or close them.The crankcase also has gas tight
seals to prevent pressure loss.
Various events occur both above and below the piston at the same time so two
actions are considered at a time.
port and the piston Starts to compress the fresh mixture in the crankcase a process
called crankcase compression.
Towards the bottom of the stroke two thing happen again.The exhaust gases flow
escape through the exhaust port and the pressurized mixture in the crankcase now
flow through the transfer port into the cylinder.
It is directed upwards in such away that it helps to push the last bit of the burnt
gases out of the exhaust port.
As the crankshaft continues turning ,the piston rises to seal of the transfer port
and starts the compression stroke.The upward movement of the piston creates a
depression in the crankcase.
As the piston move up the cylinder the inlet port is uncovered so more fresh
mixture enters.The cycle then continues .
NB In one rotation of the crankshaft there are two strokes each stroke providing
two functions I.e They are power/exhaust and Compression/Induction.
COMPRESSION IGNITION(DIESEL)ENGINE
COMPRESSION STROKE
With both the inlet and exhaust valve closed the piston moves up the
cylinder ,compressing the air to between 3000Kpa and 5000Kpa and raising its
temperature to around 10000C.
Just before T.D.C a finely atomized spray of fuel is injected into the hot air.
The droplets vaporizes,combine with the oxygen in the air and ignites.
POWER STROKE
The burning gases cause a very rapid temperature increase to around 15000C
which raises the pressure to around 7000Kpa.
This high pressure forces the piston down the cylinder on its power
stroke,producing a turning force or torque on the crankshaft.
EXHAUST STROKE
As the piston reaches the bottom of the cylinder the exhaust valve opens and the
piston returns up the cylinder pushing the exhaust gases out through the exhaust
valves.
When the piston nears the top of its stroke the inlet valve begins to open as the
exhaust begins to close.The cycle continues.
Instead of inlet valves there are inlet ports cut into the cylinder walls of at the
lower end of the cylinder.
The ports are supplied with air under pressure from a mechanical blower.
The movement of the piston controls the opening and closing of the ports and
therefore the flow of air into the cylinder.
When the piston is at the bottom of the cylinder the exhaust valves are open and
the inlet port around the bottom of the cylinder are uncovered.
Pressurized air is blown into the cylinder forcing out the burnt gases in a process
known as Scavenging.
The exhaust valve close and the rising piston shuts of the inlet port.
The charges of fresh air trapped in the cylinder is compressed by the rising
piston,gaining heat in the process.
Just before T.D.C, diesel fuel is injected into the hot compressed air and begins to
burn.There is rapid rise in temperature and expansion of gases which force the
piston down the cylinder on the power stroke.
At the bottom of its stroke the piston uncovers the inlet ports ,and the exhaust
valves open,repeating the full operating cycle in just two strokes.
The design is called Uni-flow because of the single flow of air through the
cylinder.
NOTE
Two-stroke cycle engines→are engines which receives power every time the
piston moves down the cylinder.
Four-stroke cycle engine→are engines which receives power once in every four
strokes.
NOTE
Two strokes occur in one crank revolution.
One stroke occurs in half crank revolution.
Gasoline is refined petroleum used as fuel for internal combustion.
When calculating the engine capacity we only focus on the swept volume*n
where n is the number of cylinders.
Combustion chamber volume is the same as clearance volume.
Engine capacity is also known as cubic capacity.
Power and efficiency of the engine depends on compression ratio and not on
cubic capacity.
Torque is normally high when the rotation is low
Rotation of an engine is measured by counting the number of crankshaft
revolutions per minute.
ASSIGNMENT QUESTIONS
12. A Two stroke cycle engine,a four-stroke cycle and a Wankel engine were run
simultaneously at 1000rpm.Find the number of power strokes in each engine per
minute.
13. In order to make a two stroke cycle engine run,what three things must happen in
the cylinder.
14. Describe the basic operation of the four stroke diesel engine.
15. List the different types of energy converters used in homes.
16. Define the following terms
(a) Atoms
(b)Molecules
(c) Combustion
(d)Heat
(e) Vacuum
(f) Partial vacuum
17. (a)State what you understand by potential energy,kinetic energy and
mechanical energy.
(c) State Boyle’s Law of gases.
(c )What does Charles law state?
KNOWLEDGE IS POWER
DEFINITION OF VARIOUS CAREER TERMS RELATED TO TECHNICAL
KNOWLEDGE AND SKILLS.