CAR M_Draft(Sept2016)
CAR M_Draft(Sept2016)
Draft Revision to
CAR – M
CONTINUING AIRWORTHINESS REQUIREMENTS
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CAR M
GM M.A.201 Responsibilities
AMC M.A.201 (e)
GM M.A.201 (e)
AMC M.A.201(e)(2) Responsibilities
GM M.A.201(f) Commercial ATO
AMC M.A.201 (h) (1)
AMC M.A.201 (h) (2)
GM M.A.201(i), M.A.302(h) and M.A.901(l)
GM M.A.201 (i) Responsibilities
AMC M.A.201(i)(3) Responsibilities
M.A.302 Maintenance Programme
GM M.A.302(a) Aircraft maintenance programme
AMC M.A.302 (e)
AMC M.A.302 (h)
GM M.A.302(h) Aircraft maintenance programme
AMC M.A.302 (i)
M.A.305 Aircraft Continuing Airworthiness Record System
GM M.A.302 (h)
M.A.306 Operator's Aircraft Technical Log System
Subpart D MAINTENANCE STANDARDS
M.A.402 Performance of Maintenance
AMC M.A.401(b) Maintenance data
AMC M.A.401(c) Maintenance data
GM M.A.402(a) Performance of maintenance
AMC M.A.402(c) Performance of maintenance
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CAR M
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CAR M
APPENDICES to CAR M
Continuing airworthiness management contract.
Appendix I 153
Arrangement
Appendix VI to AMC M.B 602 (f) - CA Form 6F- Refer APM Chapter 3A 232
Appendix VII to AMC M.B 702 (f) - CA Form 13-- Refer APM Chapter
238
3A
Appendix XIII to AMC M.A.712(f) Organisational review
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CAR M
M.3 Definitions
Within the scope of this CAR, the following definitions shall apply:
(1) An aeroplane:
(2) A helicopter:
(i) For the purpose of this CAR Category 1 “Light Aircraft” means the following
aircrafts
ii a balloon with a maximum design lifting gas or hot air volume of not
more than 3400 m3 for hot air balloons, 1050 m3 for gas balloons, 300
m3 for tethered gas balloons;
iii an airship designed for not more than two occupants and a maximum
design lifting gas or hot air volume of not more than 2500 m3 for
hot air airships and 1000 m3 for gas airships
(j ) For the purpose of this CAR Category 2 “Light Aircraft” means the
following aircrafts
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CAR M
(j) For the purpose of this CAR “LSA aircraft” means a light sport aero
plane which has all of the following characteristics:
i. Maximum Take-off Mass (MTOM) of not more than 600 kg;
v. Non-pressurized cabin.
M.A.201 Responsibilities
----------(---) ---
(d) The pilot-in-command or, in the case of air operators certified in accordance
with Schedule XI of aircraft rule 1937 , commercial air transport, the
operator shall be responsible for the satisfactory accomplishment of the pre-
flight inspection. This inspection must be carried out by the pilot or another
qualified person but need not be carried out by an approved maintenance
organization or by DGCA Licensed Engineer.by CAR 66 certifying staff.
In that case, the limited contract transfers the responsibility for the
development and , except in the case where a declaration is issued by the
owner in accordance with M.A.302(h), processing the approval of the
maintenance programme to the contracted continuing airworthiness
management organisation.
(e) In the case of aircraft used by air operator certified in accordance with
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(1) ensure that no flight takes place unless the conditions defined in point
(a) are met;
(1) no flight takes place unless the conditions defined in paragraph (a) are
met;
(g) For complex motor-powered aircraft not included in point (e) or point (f),
the owner shall ensure that:
(1) no flight takes place unless the conditions defined in paragraph (a) are
met;
(h) For other than complex motor-powered aircraft, used for commercial
specialised operations, or commercial air transport other than those
certified air operators in accordance with Schedule XI of Aircraft rule
1937, or commercial approved training organisation, the operator shall
ensure that:
(1) no flight takes place unless the conditions defined in point (a) are met;
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(i) For other than complex motor-powered aircraft not included in point (e)
or (h), or used for “limited operations”, the owner is responsible for
ensuring that no flight takes place unless the conditions defined in
point (a) are met. To that end, the owner shall:
(2) manage the continuing airworthiness of the aircraft under its own
responsibility, without contracting an approved continuing airworthiness
management organisation or;
(3) manage the continuing airworthiness of the aircraft under its own
responsibility and establish a limited contract for the development of
the maintenance programme and for processing its approval in
accordance with point M.A.302 with:
— an approved continuing airworthiness management organisation, or
GM M.A.201 Responsibilities
Commercial Commercial Air operator Yes, a CAMO is Yes, Yes, a CAMO is Yes,
operations Air cerifird in required and it maintenance required and it maintenance
Transport accordance with shall be part of by a CAR-145 shall be part of by a CAR45
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CAR M
GM M.A.201(e) Responsibilities
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6. The requirement does not mean that an operator himself Performs the
maintenance (this is to be done by a maintenance organisation approved
under CAR -145) but that the operator carries the responsibility for the
airworthy condition of aircraft it operates and thus should be satisfied
before the intended flight that all required maintenance has been properly
carried out.
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* This means aircraft for which M.A.201( e), (f), (g), and (h) do not apply.
The following table provides a summary of the provisions contained in M.A.201(i),
AMC M.A.201(i), and GM M.A.201(i)(3):
Approval/Declaratio Direct approval by Direct approval by the DGCA Direct approval by the DGCA
n of the the DGCA or or Indirect approval by the or Declaration by the owner
maintenance Declaration by the contracted CAMO (only for Category 1 Light
programme owner (only for or Declaration by the owner aircraft not involved in
Category 1 Light (only for Category 1 Light commercial operations, see
aircraft not aircraft not involved in M.A.302(h))
involved in commercial operations, see
commercial M.A.302(h))
operations, see
M.A.302(h)
Basic information used for Maintenance data from the Minimum Inspection Programme’ (see
the maintenance Design Approval Holder M.A.302(h)2 and M.A.302(i))
programme (complying with M.A.302(d) (not applicable to airships
and (e))
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Performance of DGCA
Airworthiness Review and or CAMO or CAR-145/M.A. Subpart F
issue of reccemendation maintenance organisation (when
for Airworthiness Review combined with annual inspection, see
Certificate M.A.901(l))
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8. With the exception of engines and auxiliary power units, contracts would
normally be limited to one organisation per aircraft type for any
combination of the activities described in Appendix II. Where
arrangements are made with more than one organization the operator
should demonstrate that adequate coordination controls are in place and
that the individual responsibilities are clearly defined in related contracts.
9. Contracts should not authorize the sub-contracted organisation to sub-
contract to other organisations elements of the continuing airworthiness
management tasks.
10. The operator should ensure that any findings arising from DGCA
monitoring of the sub-contracted continuing airworthiness management
tasks will be closed to the satisfaction of DGCA. This provision should be
included in the contract.
11. The sub-contracted organisation should agree to notify the respective
operators of any changes affecting the contracts as soon as practical.
The operator should then inform to DGCA. Failure to do so may
invalidate DGCA acceptance of the contract.
12. Appendix II provides information on the sub-contracting of continuing
airworthiness management tasks.
13. The operator should only sub contract to organisations which are
specified by DGCA on the AOC or CA Form 14 as applicable.
AMC M.A.201 (h) (2) Responsibilities
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2.1 To make this determination DGCA will apply the primary criteria of
relevant operator experience if carrying out some or all maintenance
on comparable aircraft. Therefore where an operator applies for
option (a) – all maintenance – DGCA will need to be satisfied that
the operator has sufficient experience of carrying out all
maintenance on a comparable type. For example, assuming that the
experience is judged satisfactory, then it is reasonable from the
maintenance viewpoint to add a different wide bodied aircraft to an
existing wide bodied fleet. If the experience is not satisfactory or too
limited, DGCA may choose either to require more experienced
management and/or more experienced release to service staff or
may refuse to accept the new wide bodied aircraft if extra
experienced staff cannot be found. Option (b) or (c) may be possible
alternatives.
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M.A.301 Continuing Airworthiness Tasks
1. ------
2. the rectification in accordance with the data specified in point M.A. 304
and/or point M.A. 401, as applicable, of any defect and damage
affecting safe operation taking into account, for all large aircraft or
aircraft used for commercial air transport, the minimum equipment list
and configuration deviation list when as applicable; to the aircraft type;
3. the accomplishment of all maintenance, in accordance with the
M.A.302 approved aircraft maintenance programme;
4. for all large complex motor-powered aircraft or aircraft used by air
operator certified in accordance with Schedule XI of Aircraft rule
1937 for commercial air transport the analysis of the effectiveness of
the M.A.302 approved maintenance programme;
3. In the case of commercial air transport or large aircraft used by air carriers
licensed operator certified in accordance with Schedule XI of Aircraft
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rule 1937 and of complex motor-powered aircraft, -------(-----)-----
(d) -----------
When deferring or carrying forward a defect the cumulative effect of a
number of deferred or carried forward defects occurring on the same aircraft
and any restrictions contained in the MEL should be considered. Whenever
possible, deferred defects should be made known to the pilot/flight crew
prior to their arrival at the aircraft.
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If the review shows discrepancies on the aircraft linked to deficiencies in
the content of the maintenance programme, the person performing the
review shall inform the DGCA and the owner shall amend the
maintenance programme as agreed with DGCA.
(i) In the case of Category 1 light aircraft other than airships, not involved
in commercial operations, the “Minimum Inspection Programme”
referred to in point (h) shall comply with the following conditions:
1. It shall contain the following inspection intervals:
— For Category 1 light aeroplanes and Category 1 Touring Motor
Gliders (TMG), every annual or 100 h interval, whichever comes first. A
tolerance of 1 month or 10 h may be applied to that interval as long as
the next interval is calculated from the date or hours originally
scheduled.
— For Category 1 sailplanes, Category 1 light powered sailplanes other
than TMG and Category 1 balloons, every annual interval. A tolerance
of 1 month may be applied to that interval as long as the next interval is
calculated from the date originally scheduled.
2. It shall contain the following:
—Servicing tasks as required by the Design Approval Holder's
requirements.
— Inspection of markings.
— Review of weighing records and weighing in accordance with Car
Section -2 Series X
— Operational test of transponder (if existing).
— Operational test of the pitot-static system.
— In the case of Category 1 light aeroplanes:
— Operational checks for power and rpm, magnetos, fuel and oil
pressure, engine temperatures.
— For engines equipped with automated engine control, the published
run-up procedure.
— For dry-sump engines, engines with turbochargers and liquid-cooled
engines, an operational check for signs of disturbed fluid circulation.
— Inspection of the condition and attachment of the structural items,
systems and components corresponding to the following areas:
— For Category 1 light aeroplanes
: — Airframe
— Cabin and cockpit
— Landing gear
— Wing and centre section
— Flight controls
— Empennage
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— Avionics and electrics
— Powerplant
— Clutches and gearboxes
— Propeller
— Miscellaneous systems such as the ballistic rescue system
— For Category 1 light sailplanes and Category 1 powered sailplanes:
— Airframe
— Cabin and cockpit
— Landing gear
— Wing and centre section
— Empennage
— Avionics and electrics
— Powerplant (when applicable)
— Miscellaneous systems such as removable ballast, drag chute and
controls, and water ballast system
— For Category 1 hot-air balloons:
— Envelope
— Burner
— Basket
— Fuel containers
— Equipment and instruments
— For Category 1 gas balloons:
— Envelope
— Basket
— Equipment and instruments Until such time as this Regulation specifies
a “Minimum Inspection Programme” for airships, their maintenance
programme shall comply with points (d) and (e)
AMC M.A.302 Aircraft Maintenance Programme
3.----(----)---. Applicable mandatory requirements for compliance with CAR
21 should be incorporated into the owner or operator’s aircraft maintenance
programme as soon as possible.
Aircraft identification
M.A.302(h) (Only possible for Category 1 light aircraft not used in commercial operations)
For Aircraft Maintenance Programmes complying with M.A.302(h) (see above) the following data is used (tick one
option):
Other Minimum Inspection Programme complying with M.A.302(i) (List the tasks in Appendix A to this Aircraft
Maintenance Programme)
Design Approval Holder Maintenance Data (not applicable if using Minimum Inspection Programmes)
3 Equipment manufacturer and type Applicable maintenance data reference (at latest revision)
3a Aircraft
(other than
balloons)
3b Engine (if
applicable)
3c Propeller (if
applicable)
For balloons
3d Envelope
(only for
balloons)
3e Basket(s)
(only for
balloons)
3f Burner(s)
(only for
balloons)
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3g Fuel
cylinders
(only for
balloons)
Additional maintenance requirements not covered above (applicable to all Aircraft Maintenance Programmes, regardless
of whether they are based on Design Approval Holder Data or Minimum Inspection Programmes)
Indicate if any of the following additional maintenance requirements are applicable (when Yes No
replying ‘YES’, list the specific requirements in Appendix B to this Aircraft Maintenance
Programme)
5 Indicate if there are any specific maintenance recommendations made in Service Bulletins, Yes No
Service Letters, etc, that are applicable (when replying ‘YES’, list all the specific
recommendations and any deviations in Appendix B to this Aircraft Maintenance Programme)
Pilot-owner maintenance (only for privately operated non-complex motor-powered aircraft of 2 730 kg MTOM and below,
sailplanes, powered-sailplanes and balloons)
Does the Pilot-owner perform Pilot-owner maintenance (ref. CAR-M, M.A.803)? Yes No
6 If yes, enter the name of the pilot-owner(s) or the alternative procedure described in
AMC M.A.803 point 3:
Signature: Date:
If yes, list in Appendix B to this Aircraft Maintenance Programme the deviations to the list of
Pilot-owner maintenance tasks contained in the AMC to Appendix VIII to CAR-M (tasks which
are not performed by the Pilot-owner and additional tasks performed)
Record of periodic reviews of the Aircraft Maintenance Programme (in accordance with M.A.302(g) or M.A.302(h)5, as
applicable)
Describe whether the review has resulted or not in changes to the Date and signature
Aircraft Maintenance Programme (any changes introduced will be
7 described in field 8 below)
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Revision control of the Aircraft Maintenance Programme
‘I hereby declare that this is the Approval Reference No of the Competent Authority:
maintenance programme CAMO:
applicable to the aircraft
referred to in field 1 and I am
fully responsible for its content
and, in particular, for any
deviations from the Design Signature/Name/Date:
Approval Holder’s Signature/Name/Date:
recommendations’
Signature/Name/Date:
Certification statement
10 ‘I will ensure that the aircraft is maintained in accordance with this maintenance programme and that the maintenance
programme will be reviewed and updated as required’
Signed by the person/organisation responsible for the continuing airworthiness of the aircraft according to M.A.201:
Address:
Telephone/fax:
E-mail:
Signature/Date:
11 Appendices attached:
—Appendix A YES NO
—Appendix B YES NO
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Appendix A ‘Minimum Inspection Programme’ (only applicable if a Minimum Inspection Programme different from the
one described in AMC M.A.302(i) is used) (see Section 2 above)
Detail the tasks and inspections contained in the Minimum Inspection Programme being used.
Detail the tasks and inspections contained in the Minimum Inspection Programme being used.
Appendix B ‘Additional Maintenance Requirements’ and ‘Pilot-owner maintenance’ (include only if applicable) (see Sections 4,
5 and 6 above)
Maintenance related to Mandatory Continuing Airworthiness Instructions (ALIs, CMRs, specific requirements in the TCDS, etc.)
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Maintenance related to specific operational/airspace directives/requirements (altimeter, compass, transponder, etc.)
Task Description Recommended Indicate: Alternative inspection/task (if Amended interval (if
interval adopted with deviations) adopted with deviations)
‘Adopted’, or
‘Not adopted’, or
‘Adopted with
deviations’
NOTE : List all the applicable maintenance recommendations, even those for which it has been decided not to accomplish the
task or to accomplish it with deviations.
Pilot-owner maintenance tasks contained in AMC to Appendix VIII to CAR-M which are not performed by the Pilot-owner
Pilot-owner maintenance tasks performed by the Pilot-owner additional to those contained in AMC to Appendix VIII to CAR-M
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AMC M.A.302(h) Aircraft maintenance programme
NOTE: This AMC is applicable to those Category 1 light aircraft not involved
in commercial operations for which the owner has elected to apply the
provisions of M.A.302(h).
When reviewing the results of the maintenance performed during that year
and the results of the airworthiness review, attention should be paid as to
whether the defects found may have been prevented by introducing in the
maintenance programme certain recommendations from the Design Approval
Holder which were initially disregarded by the owner.
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— If the owner has contracted an organisation in accordance with .A.201
(i)(1) or M.A.201(i)(3) (whether it covers the full continuing
Airworthinessanagement or it is just for the development of the maintenance
programme), this organisation is responsible for developing and proposing to
the owner a maintenance programme which:
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The ‘Minimum Inspection Programmes’ defined in this AMC already comply
with the requirements established in M.A.302(i) and may be used in order to
define the basic information for the maintenance programme as required by
M.A.302(h)2. However, the maintenance programme must be customised as
required by M.A.302(h)3, which may be done by using the standard template
contained in AMC M.A.302(e).
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Category 1 light aeroplanes not involved in commercial operations
GENERAL
General Remove or open all necessary inspection plates, access doors, fairings, and cowlings.
Clean the aircraft and aircraft engine as required.
Lubrication/servicing Lubricate and replenish fluids in accordance with the manufacturer’s requirements.
Markings Check that side and under-wing registration markings are correct. If applicable, check
that an exemption for alternate display is approved. Identification plate for National
Aviation Authority registered aircraft is present. Other identification markings on
fuselage are in accordance with CAR Section-2 Series F part-I.
AIRFRAME
Fabric and skin Inspect for deterioration, distortion, other evidence of failure, and defective or insecure
attachment of fittings.
NOTE: When checking composite structures, check for signs of impact or pressure
damage that may indicate underlying damage.
Fuselage structure Check frames, formers, tubular structure, braces, and attachments. Inspect for signs of
corrosion.
Systems and components Inspect for improper installation, apparent defects, and unsatisfactory operation.
Pitot/static system Inspect for security, damage, cleanliness, and condition. Drain any water from
condensation drains.
General Inspect for lack of cleanliness and loose equipment that might foul the controls.
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Tow hooks Inspect for condition of moving parts and wear.
Seats, safety belts and Inspect for poor condition and apparent defects.
harnesses
Windows, canopies and Inspect for deterioration and damage, and for function of emergency jettison.
windshields
Instrument panel Inspect for poor condition, mounting, marking, and (where practicable) improper
assemblies operation.
Flight and engine controls Inspect for improper installation and improper operation.
Speed/weight/manoeuvre Check that the placard is correct and legible and accurately reflects the status of the
placard aircraft.
All systems Inspect for improper installation, poor general condition, apparent and obvious defects,
and insecurity of attachment.
LANDING GEAR
Inspect for wear and deformation of rubber pads, bungees, and springs.
Linkages, trusses and Inspect for undue or excessive wear fatigue and distortion.
members
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Hydraulic lines Inspect for leakage.
Floats and skis Inspect for insecure attachment and apparent defects.
Carry out operational test.
All components Inspect all components of the wing and centre section assembly for poor general
condition, fabric or skin deterioration, distortion, evidence of failure, insecurity of
attachment.
Connections Inspect main connections (e.g. between wings, fuselage, wing tips) for proper fit, play
within tolerances, wear or corrosion on bolts and bushings.
FLIGHT CONTROLS
Control circuit/stops Inspect control rods and cables. Check that the control stops are secure and make
contact.
Control surfaces Inspect aileron, flap, elevator, air brake and rudder assemblies, hinges, control
connections, springs/bungees, tapes and seals.
Check and record range of movement and cable tensions, if specified, and check free
play.
EMPENNAGE
All components and Inspect all components and systems that make up the complete empennage assembly
systems for poor general condition, fabric or skin deterioration, distortion, evidence of failure,
insecure attachment, improper component installation, and improper component
operation.
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AVIONICS AND ELECTRICS
Batteries Inspect for improper installation, improper charge and spillage and corrosion.
Radio and electronic Inspect for improper installation and insecure mounting.
equipment
Wiring and conduits Inspect for improper routing, insecure mounting, and obvious defects.
Bonding and Inspect for improper installation, poor condition, and chafing and wear of insulation.
shielding
Antennas Inspect for poor condition, insecure mounting, and improper operation.
POWERPLANT
Engine section Inspect for visual evidence of excessive oil, fuel or hydraulic leaks and sources of such
leaks.
Studs and nuts Inspect for looseness, signs of rotation and obvious defects.
Internal engine Inspect for cylinder compression (record measures for each cylinder) and for metal
particles or foreign matter in oil filter, screens and sump drain plugs. If there is weak
cylinder compression, inspect for improper internal condition and improper internal
tolerances.
Engine mounts Inspect for cracks, looseness of mounting, and looseness of the engine to mount
attachment.
Engine controls Inspect for defects, improper travel, and improper safe tying.
Lines, hoses and clamps Inspect for leaks, improper condition, and looseness.
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Turbocharger and Inspect for leaks, improper condition, and looseness of connections and fittings.
intercooler
Liquid cooling systems Inspect for leaks and proper fluid level.
Electronic engine control Inspect for signs of chafing and proper electronics and sensor installation.
All systems Inspect for improper installation, poor general condition, defects and insecure
attachment.
Filters, screens, and chip Inspect for metal particles and foreign matter.
detectors
PROPELLER
Propeller assembly Inspect for cracks, nicks, binds, and oil leakage.
Propeller bolts Inspect for proper installation, looseness, signs of rotation, and lack of safe tying.
Propeller control Inspect for improper operation, insecure mounting, and restricted travel.
mechanism
MISCELLANEOUS
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Ballistic rescue system Inspect for proper installation, unbroken activation mechanism, proper securing while
on ground, validity of inspection periods of pyrotechnic devices, and parachute packing
intervals.
Other miscellaneous items Inspect installed miscellaneous items that are not otherwise covered by this listing for
improper installation and improper operation.
OPERATIONAL CHECKS
Power and revolutions per Check that power output, static and idle rpm are within published limits.
minute (rpm)
Fuel and oil pressure Check they are within normal values.
Engine For engines equipped with automated engine control (e.g. FADEC), perform the
published run-up procedure and check for discrepancies.
Engine For dry-sump engines and engines with turbochargers and for liquid cooled engines,
check for signs of disturbed fluid circulation.
Pitot-static system Perform operational check.
To be performed:
— every annual/100 h interval (for Touring Motor Gliders (TMG)), whichever
comes first; or
— every annual interval (for other than TMGs).
Note 2: In the case of TMGs, it is acceptable to control the hours of use of the
aircraft, engine and propeller as separate entities. Any maintenance check to be
done between two consecutive annual/100 h inspections may be performed
separately on the aircraft, engine and propeller depending on when each element
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reaches the corresponding hours. However, at the time of the annual/100 h
inspection, all the elements must be covered.
GENERAL
General — all tasks The aircraft must be clean prior to inspection. Inspect for security, damage, wear,
integrity, drain/vent holes clear, signs of overheating, leaks, chafing, cleanliness and
condition as appropriate to the particular task. Whilst checking composite structures,
check for signs of impact or pressure damage that may indicate underlying damage.
Lubrication/servicing Lubricate and replenish fluids in accordance with the manufacturer’s requirements.
Markings Check that side and under-wing registration markings are correct. If applicable, check
that an exemption for alternate display is approved. Identification plate for National
Aviation Authority registered aircraft is present. Other identification markings on
fuselage in accordance with local (national) rules.
AIRFRAME
Fuselage paint/gel coat, Inspect external surface and fairings, gel coat, fabric covering or metal skin, and
including registration paintwork. Check that registration marks are correctly applied.
markings
Fuselage structure Check frames, formers, tubular structure, skin, and attachments. Inspect for signs of
corrosion on tubular framework.
Release hook(s) Inspect nose and Centre of Gravity (C of G) release hooks and controls. Check
operational life. Carry out operational test. If more than one release hook or control is
fitted, check operation of all release hooks from all positions.
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Pitot/static system Inspect pitot probes, static ports and all accessible tubing for security, damage,
cleanliness, and condition. Drain any water from condensation drains.
Bonding/vents drains Check all bonding leads and straps. Check that all vents and drains are clear from
debris.
Cleanliness/loose articles Check under cockpit floor/seat pan and in rear fuselage for debris and foreign items.
Canopy, locks and Inspect canopy, canopy frame and transparencies for cracks, unacceptable distortion,
jettison and discolouration. Check operation of all locks and catches. Carry out an operational
test of the canopy jettison system from all positions.
Seat/cockpit floor Inspect seat(s). Check that all loose cushions are correctly installed and, as
appropriate, energy absorbing foam cushions are fitted correctly. Ensure that all seat
adjusters fit and lock correctly.
Harness(es) Inspect all harnesses for condition and wear of all fastenings, webbing, and fittings.
Check operation of release and adjustments.
Flight control Inspect flight controls rods/cables. Check that control stops are secure and make
circuits/stops contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes.
Inspect self-connecting control devices.
Instrument panel Inspect instrument panel and all instruments/equipment. Check instrument readings
assemblies are consistent with ambient conditions. Check marking of all switches, circuit breakers,
and fuses. Check operation of all installed equipment, as possible, in accordance with
the manufacturer’s instructions.
Check markings of instruments in accordance with the Flight Manual.
Oxygen system Inspect oxygen system. Check bottle hydrostatic test date expiry in accordance with
the manufacturer’s recommendations. Ensure that the bottle is not completely empty
(13,8 bars/200 psi minimum) and refill with aviator’s oxygen only. Clean masks and
regulators with suitable cleaning wipes.
Ensure that the oxygen installation is recorded on weight and C of G schedule.
CAUTION: OBSERVE ALL SAFETY PRECAUTIONS.
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Colour-coding of controls Ensure that controls are colour-coded and in good condition, as follows:
Tow release: yellow
Air Brakes: blue
Trimmer: green
Speed/weight/ Check that the placard is correct and legible and accurately reflects the status of the
manoeuvre placard aircraft.
LANDING GEAR
Front skid/nose wheel Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and
and mounts wheel box. Check tyre pressure.
Main wheel and brake Check for integrity of hydraulic seals and leaks in pipe work. Check life of hydraulic
assembly hoses and components if specified by the manufacturer. Remove brake drums, check
brake lining wear. Check disk/drum wear. Refit drum. Check brake adjustment.
CAUTION: BRAKE DUST MAY CONTAIN ASBESTOS.
Check operation of brake. Check level of brake fluid and replenish if necessary. Check
tyre pressure. CAUTION: CHECK TYPE OF BRAKE FLUID USED AND OBSERVE SAFETY
PRECAUTIONS.
Undercarriage Check springs, bungees, shock absorbers, and attachments. Check for signs of damage.
suspension Service strut if applicable.
Undercarriage retract Check retraction mechanism and controls, warning system if fitted, gas struts, doors
system and doors and linkages/springs, over-centre/locking device. Perform retraction test.
Tail skid/wheel Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and
wheel box. Check bond of bonded skids. Check tyre pressure.
Wheel brake control Inspect wheel brake control rods/cables. If combined with air brake, ensure correct
circuit rigging relationship. Check parking brake operation if fitted.
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Wing attachments Inspect the wing structural attachments. Check for damage, wear, and security. Check
for rigging damage. Check condition of wing attachment pins.
Aileron control Inspect aileron control rods/cables. Check that control stops are secure and make
circuit/stops contact.
Inspect self-connecting control devices.
Air brake control circuit Inspect air brake control rods/cables. Check friction/locking device (if fitted). Inspect
self-connecting control devices.
Wing struts/wires Inspect wing struts for damage and internal corrosion. Re-inhibit wing struts internally
every three years or in accordance with the manufacturer’s instructions.
Wings including Check mainplane structure externally and internally as far as possible. Check gel coat,
underside registration fabric covering, or metal skin. Check that registration marks are correctly applied.
markings
Ailerons and controls Inspect aileron and flaperon assemblies, hinges, control connections, springs/bungees,
tapes, and seals. Ensure that seals do not impair full range of movement.
Air brakes/spoilers Inspect air brake/spoiler panel(s) operating rods, closure springs, and friction devices
as fitted.
Flaps Check flap system and control. Inspect self-connecting control devices.
Control deflections and Check and record range of movements and cable tensions, if specified, and check free
free play, and record on play.
worksheets
EMPENNAGE
Tailplane and elevator With tailplane de-rigged, check tailplane and attachments, self-connecting and manual
control connections. Check gel coat, fabric covering, or metal skin.
Rudder control circuit/ Inspect rudder control rods/cables. Check that control stops are secure and make
stops contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes.
Elevator control Inspect elevator control rods/cables. Check that control stops are secure and make
circuit/stops contact.
Inspect self-connecting control devices.
Trimmer control circuit Inspect trimmer control rods/cables. Check friction/locking device.
Control deflections and Check and record range of movements and cable tensions, if specified, and check free
free play, and record play.
on worksheets
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AVIONICS AND ELECTRICS
Electrical Check all electrical wiring for condition. Check for signs of overheating and poor
installation/fuses connections. Check fuses/trips for condition and correct rating.
Battery security and Check battery mounting for security and operation of clamp. Check for evidence of
corrosion electrolyte spillage and corrosion. Check that the battery has the main fuse fitted
correctly.
It is recommended to carry out battery capacity test on gliders equipped with radio,
used for cross-country, controlled airspace, or competition flying.
Radio installations and Check radio installation, microphones, speakers and intercom, if fitted. Check that the
placards call sign placard is installed. Carry out ground function test. Record radio type fitted.
MISCELLANEOUS
Removable ballast Check removable ballast mountings and securing devices (including fin ballast if
applicable) for condition. Check that ballast weights are painted with conspicuous
colour. Check that provision is made for the ballast on the loading placard.
Drag chute and controls Inspect chute, packing and release mechanism. Check packing intervals.
Water ballast system Check water ballast system, wing and tail tanks as fitted. Check filling points, level
indicators, vents, dump and frost drains for operation and leakage. If loose bladders
are used, check for leakage and expiry date as applicable.
Engine pylons and Inspect engine and pylon installation. Check engine compartment and fire sealing.
mountings
Pylon/engine stops Check limit stops on retractable pylons. Check restraint cables.
Electric actuator Inspect electric actuator, motor, spindle drive, and mountings.
Electrical wiring Inspect all electrical wiring. Pay special attention to wiring that is subject to bending
during extension and retraction of engine/pylon.
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Limit switches Check operation of all limit switches and strike plates. Make sure that they are not
damaged by impact.
Fuel tank(s) Check fuel tank mountings and tank integrity. Check fuel quantity indication system if
fitted.
Fuel pipes and vents Check all fuel pipes especially those subject to bending during extension and retraction
of engine/pylon. Check that vents are clear. Make sure that overboard drains do not
drain into engine compartment. Check self-sealing.
Fuel cock or shut off Check operation of fuel cock or shut-off valve and indications.
valve
Fuel pumps and filters Clean or replace filters as recommended by the manufacturer. Check operation of fuel
pumps for engine supply or tank replenishment. Check fuel pump controls and
indications.
Spark plugs Carry out spark plug service. It is recommended to replace spark plugs at annual
intervals.
Harnesses and Magneto Inspect low-tension and high-tension wiring, connectors, spark plug caps. Check
magneto to engine timing. Check impulse coupling operation.
Propeller bolts, assembly, Inspect propeller, hub, folding mechanism, brake, pitch change mechanism, stow
mounting, torquing & sensors.
drive
Doorsbelt Check engine compartment doors, operating cables, rods, and cams.
Extension and retraction Check that extension and retraction operation times are within limits specified by
manufacturer. Check light indications and interlocks for correct operation.
Exhaust Inspect exhaust system, silencer, shock mounts, and links.
Engine installation Inspect engine and all accessories. Carry out compression test and record results.
Compression test results:
Lubrication Change engine oil and filter. Replenish oil and additive tanks.
No1 (left/front):
No2 (right/rear):
Engine instruments Inspect all engine instruments and controls. Check control unit, mounts, bonding and
connections. Carry out internal self-test if fitted.
Flexible vibration dampers Check for poor condition and deterioration.
Engine battery If separate from airframe battery, inspect battery and mountings. If the main fuse is
fitted, check rating and condition.
Placards Check that
Perform all placards
a functional are in accordance with flight manual and legible.
test.
Oil and fuel leaks With the engine fully serviced, check the fuel and oil system for leaks.
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Minimum Inspection Programme for Category 1 hot-air balloons not involved
in commercial operations
A tolerance of one month may be applied. However, the next interval shall be
calculated from the date originally scheduled (without the tolerance).
1.ENVELOPE
Crown ring and line In place; not corroded; crown line undamaged and has appropriate length.
Vertical/horizontal load Check joints with the crown ring, top of the envelope and wires. All load tapes
tapes undamaged along their entire length. Inspect base horizontal tape and edge of the
envelope top. Inspect joint between base horizontal load tape and vertical load tapes.
Envelope fabric Inspect the envelope fabric panels (including parachute and rotation vents if fitted) for
damage, porosity overheating or weakness. Unrepaired damage is within tolerance
given by the manufacturer.
If substantial fabric porosity is suspected, then a flight test should be performed, but
only after a grab test has demonstrated that the balloon is safe to fly.
Control lines and their Inspect for damage, wear, security of knots. Check proper length of the lines.
attachments
Envelope pulleys Inspect for damage, wear, free running, contamination, security of attachment.
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2.BURNER
Inspect all hoses for wear, damage, leak, and lifetime limitation.
Hoses
Inspect condition and correct function of the fuel.
Pressure gauges Check Pressure gauge reads zero when no pressure applied, lens present.
Pilot valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Whisper valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Main valves/flame Check Shut off, free movement, correct function, lubricate if necessary.
Check for damage, distortion, security of fasteners. Inspect welds for cracking.
Coils
Check security of jets, tighten or replace as necessary.
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3.BASKET
Basket body Check the general condition of the basket body. Inspect weave for damage,
cracks/holes. No sharp objects inside the basket.
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4.FUEL TANKS
Cylinder Check periodic inspections for each cylinder is valid (date) (e.g. 10 years’ inspection).
Liquid valve
Inspect O-ring seals, lubricate/replace as required.
Fixed liquid
Vapour valve Inspect Quick Release Coupling for correct operation, sealing.
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5.ADDITIONAL EQUIPMENT
Quick release Functional check and inspect the condition of the latch, bridle and ropes for wear and
deterioration. Check that the karabiners are undamaged and operate correctly.
(a) --.
(b) -----
i. -------
ii. when required in point M.A.306 for commercial air transport or by
DGCA for commercial operations other than commercial air
transport, the operator’s technical log.’
.
M.A.306 Operator's Aircraft Technical Log System
(a) In the case of For commercial air transport, commercial specialised
operations and commercial ATO operations, in addition to the
requirements of M.A.305, an operator shall use an aircraft technical log –
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AMC M.A.306 (a) Operators Aircraft Technical Log System
Section 3
(b) ensure that the area in which maintenance is carried out is well
organised and clean in respect of dirt and contamination;
(c) use the methods, techniques, standards and instructions specified in the
M.A.401 maintenance data;
(d) use the tools, equipment and material specified in the M.A.401
maintenance data. If necessary, tools and equipment shall be controlled
and calibrated to an officially recognised standard;
(f) ensure that proper facilities are used in case of inclement weather or
lengthy maintenance;
(g) ensure that the risk of multiple errors during maintenance and the risk of
errors being repeated in identical maintenance tasks are minimised;
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(h) ensure that an error capturing method is implemented after the
performance of any critical maintenance task; and
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AMC M.A.402(d) Performance of maintenance
All work should be performed using materials of such quality and in such a
manner that the condition of the aircraft or its components after maintenance
is at least equal to its or their original or modified condition (with regard to
aerodynamic function, structural strength, resistance to vibration,
deterioration and any other qualities affecting airworthiness).
(a) To minimise the risk of multiple errors and to prevent omissions, the
person or organisation performing maintenance should ensure that:
(2) the grouping of tasks for the purpose of sign-off allows critical steps to be
clearly identified; and
(3) any work performed by personnel under supervision (i.e. temporary staff,
trainees) is checked and signed off by an authorised person.
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AMC1 M.A.402(h) Performance of maintenance
CRITICAL MAINTENANCE TASKS
(a) tasks that may affect the control of the aircraft, flight path and attitude,
such as installation, rigging and adjustments of flight controls;
(c) tasks that may affect the propulsive force of the aircraft, including
installation of aircraft engines, propellers and rotors; and
(1) the ‘authorised person’ is the person who performs the task or supervises
the task and assumes the full responsibility for the completion of the task
in accordance with the applicable maintenance data;
(2) the ‘independent qualified person’ is the person who performs the
independent inspection and attests the satisfactory completion of the
task and that no deficiencies have been found. The ‘independent
qualified person’ does not issue a certificate of release to service,
therefore he/she is not required to hold certification privileges;
(4) the work card system should record the identification of each person, the
date and the details of the independent inspection, as necessary, before
the certificate of release to service is issued.
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(a) holding a CAR-66 licence in the same subcategory as the licence
subcategory or equivalent necessary to release or sign off the critical
maintenance task;
(ii) holding a CAR-66 licence in the same category and specific training in
the task to be inspected; or
(iii) having received appropriate training and having gained relevant
experience in the specific task to be inspected.
(2) When the work is performed outside a CAR-M Subpart F organisation:
(B) a valid pilot licence for the aircraft type issued in accordance with DGCA
regulations or an equivalent national qualification when national
regulations apply;
(ii) additionally, the ‘authorised person’ should assess the qualifications and
experience of the ‘independent qualified person’ taking into account that
the ‘independent qualified person’ should have received training and
have experience in the particular task. It should not be acceptable that
the ‘authorised person’ shows to the ‘independent qualified person’ how
to perform the inspection once work has been already finalised.
(1) all those parts of the system that have actually been disconnected or
disturbed should be inspected for correct assembly and locking;
(2) the system as a whole should be inspected for full and free movement
over the complete range;
(3) cables should be tensioned correctly with adequate clearance at
secondary stops;
(4) the operation of the control system as a whole should be observed to
ensure that the controls are operating in the correct sense;
(5) if different control systems are interconnected so that they affect each
other, all the interactions should be checked through the full range of the
applicable controls; and
(6) software that is part of the critical maintenance task should be checked,
for example version and compatibility with the aircraft configuration.
(d) What to do in unforeseen cases when only one person is available
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REINSPECTION:
(4) The work card system should record the identification of the ‘authorised
person’ and the date and the details of the reinspection, as necessary,
before the certificate of release to service is issued.’
M.A.501 Installation
(a) -----
(b) Prior to installation of a component on an aircraft the person or
approved maintenance organisation shall ensure that the particular
component is eligible for fitment to be fitted when different modification
and/or airworthiness directive configurations may be applicable.
(a) ----
(b) For sailplanes and powered sailplanes, non-required instruments and/or
equipment certified under the provision of EASA, CS 22.1301(b), if
those instruments or equipment, when installed, functioning, functioning
improperly or not functioning at all, do not in itself, or by its effect upon
the sailplane and its operation, constitute a safety hazard.
‘Required’ in the term ‘non-required’ as used above means required by
the applicable airworthiness code EASA (CS 22.1303, 22.1305 and
22.1307) or required by the relevant operating regulations and the
applicable Rules of the Air or as required by Air Traffic Management
(e.g. a transponder in certain controlled airspace). Examples of
equipment which can be considered standard parts are electrical
variometers, bank/slip indicators ball type, total energy probes, capacity
bottles (for variometers), final glide calculators, navigation computers,
data logger / barograph / turnpoint camera, bug-wipers and anti-
collision systems. Equipment which must be approved in accordance to
the airworthinesscode shall comply with the applicable ITSO or
equivalent and is not considered a standard part (e.g. oxygen
equipment).
M.A.502 Component Maintenance
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b) Unserviceable components shall be identified and stored in a secure
location under the control of an approved maintenance organisation
until a decision is made on the future status of such component.
Nevertheless, for aircraft not used in commercial air transport other
than large aircraft by air operator certified in accordance with
Schedule XI of Aircraft rule 1937 and other than complex motor-
powered aircraft,, ------(---)
M.A.601 Scope
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Depending on the scope of work of the maintenance organisation, it
may not be necessary to have a hangar available. For example, an
organisation maintaining Category 2 Light aircraft (when not performing
major repairs) may perform the work in alternative suitable facilities
(and possibly at remote locations) as agreed by the competent
authority.
4. Special case for Category 2 Light aircraft
For Category 2 Light aircraft, it is acceptable not to have access to a
hangar or dedicated workshops. Depending on the scope of work, other
facilities are acceptable as long as protection is ensured from inclement
weather and contamination. This may include, for example, working in
the field or in non-aviation premises (closed or not).
These facilities do not need to be individually approved by the DGCA as
long as the maintenance organisation manual describes for each type
of facility the scope of work, the tooling and equipment available, and
the permitted environmental conditions (weather, contamination).
The organisation should include, as part of the periodic internal
organisational review, a sampling of the compliance with these
conditions during certain maintenance events.
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AMC M.A.606 (f) Personnel Requirements
------------------------------------
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(h) if appropriate, expiry date of the airworthiness review authorisation
1. ----
2. -----
These alleviated requirements are based on the fact that credit can be
taken for their technical capabilities and DGCA oversight,
This provision is intended to cover the situation where the larger organisation
may temporarily not hold all the necessary tools, equipment, etc. for an
aircraft type or variant specified in the organisation’s approval. This
paragraph means that the DGCA need not amend the approval to delete the
aircraft type or variants on the basis that it is a temporary situation and there
is a commitment from the organisation to re-acquire tools, equipment, etc.
before maintenance on the type may recommence.
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M.A.703 Extent of Approval
(a) ---
(b) Notwithstanding paragraph (a), for air operator certified in accordance with
Schedule XI of aircraft rule 1937 , the approval shall be part of the air
operator certificate/permit issued by DGCA, for the aircraft operated.
M.A.704 Continuing Airworthiness Management Exposition
(a) ----
9. the list of approved aircraft maintenance programmes, or, for aircraft not
used by licenced air operator certified in accordance with schedule XI
of aircraft rule 1937 involved in commercial air transport, the list of
“generic” and “baseline” maintenance programmes.
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6. The continuing airworthiness management exposition should contain
information, as applicable, on how the continuing airworthiness
management organisation complies with CDCCL instructions.
7. Appendix V to AMC M.A.704 contains an example of a continuing
airworthiness management exposition layout.’
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organisation and M.A. Subpart F organisation:
Part 0 General organisation
Part 1 General
Part 2 Description
Part 3 General procedures
Part 4 Working procedures
This part should contain, among other things, procedures for quality
system or organisation review, as applicable.
Part 5 Appendices
Part 6 Continuing airworthiness management procedures
Part 7 Airworthiness review procedures (if applicable
Part 3 should also cover the functions specified by M.A.712 quality system.
Part 4 should also cover contracted maintenance (for operators) –
Management of maintenance (liaison with maintenance organisations in the
case of non commercial air transport)
Additional parts should be introduced covering the following: (see
equivalent paragraphs in Appendix V to AMC M.A.704, which may have a
different numbering system):
Part 0 General organisation
Part 6 Continuing airworthiness management procedures
Part 9 Airworthiness review procedures (if applicable)
Example for a combined M.A. Subpart F and M.A. Subpart G organization:
M.A. Subpart F Maintenance Organisation Manual (see equivalent
paragraphs in Appendix IV to AMC M.A.604, which have a different
numbering system)
Part 1 General
Part 2 Description
Part 3 General Procedures
Part 4 Working Procedures. This Part contains, among other things,
procedures for Organisational Reviews.
Part 5 Appendixes
Part 4 should also cover the functions specified by M.A.712 quality system
(or organisation review, as applicable).
Additional parts should be introduced covering the following (see equivalent
paragraphs in Appendix V to AMC M.A.704, which may have a different
numbering system):
Part 0 General organisation
Part 6 Continuing airworthiness management procedures
Part 7 Airworthiness review procedures (if applicable)
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8. Personnel should be familiar with those parts of the exposition that are
relevant to their tasks.
9. The M.A. Subpart G organisation should specify in the exposition who
is responsible for the amendment of the document.
10. Unless otherwise agreed by DGCA, the person responsible for the
management of the quality system or for the organisational review should
be responsible for monitoring and amending the exposition, including
associated procedures manuals, and the submission of proposed
amendments to DGCA. DGCA may agree a procedure, which will be stated
in the amendment control section of the exposition, defining the class of
amendments which can be incorporated without the prior consent of DGCA.
11. The operator may use electronic data processing (EDP) for publication
of the continuing airworthiness management exposition. The continuing
airworthiness management exposition should be made available to DGCA in
a form acceptable to DGCA. Attention should be paid to the compatibility of
EDP publication systems with the necessary dissemination of the continuing
airworthiness management exposition, both internally and externally.
12. Part 0 “General organisation” of the continuing airworthiness
management exposition should include a corporate commitment by the M.A
Subpart G organisation, signed by the accountable manager confirming that
the continuing airworthiness management exposition and any associated
manuals define the organisation compliance with CAR M and will be
complied with at all times.
13. The accountable manager's exposition statement should embrace the
intent of the following paragraph and in fact this statement may be used
without amendment. Any modification to the statement should not alter the
intent:
This exposition defines the organisation and procedures upon which
DGCA M.A. Subpart G continuing airworthiness management approval is
based.
These procedures are approved by the undersigned and should be
complied with, as applicable, in order to ensure that all continuing
airworthiness tasks of..... (Quote Operator’s name)...... fleet of aircraft and/or
of all aircraft under contract in accordance with M.A.201 (e) with..... (Quote
organisation's name)...... are carried out on time to an approved standard.
ItThis is accepted that these procedures do not override the necessity of
complying with any new or amended regulation published from time to time
where these new or amended regulations are in conflict with these
procedures.
It is understood that DGCA will approve this organisation whilst DGCA is
satisfied that the procedures are being followed and the work standard is
maintained. It is understood that DGCA reserves the right to suspend, vary or
revoke the M.A. Subpart G continuing airworthiness management approval of
the organisation or the air operator’s certificate, as applicable, if DGCA has
evidence that the procedures are not followed and the standards not upheld.
Signed.....................................
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Dated.....................................
Accountable Manager and ... (quote position).......
For and on behalf of..... (quote organisation's name)...... "
‘This exposition defines the organisation and procedures upon which the
DGCA, continuing airworthiness management organisation approval is
based.
It is understood that the DGCA will approve this organisation whilst the
DGCA is satisfied that the procedures are followed and the work standard is
maintained. It is understood that the DGCA reserves the right to suspend,
limit or revoke the continuing airworthiness management organisation
approval or the air operator certificate, as applicable, if the DGCA has
evidence that the procedures are not followed and standards not upheld.
Signed .....................................
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Dated ......................................
2. For aircraft not used in commercial air transport by air operator certified
in accordance with schedule XI of aircraft rule 1937 of 2730 kg MTOM
and below, and balloons, these staff shall have acquired:
(a) ----
(b) an appropriate licence in compliance with DGCA Aircraft Maintenance
Licence requirements CAR 66 or an aeronautical degree or equivalent,
and;
(f) Airworthiness review staff nominated by the approved continuing
airworthiness management organisation can only be issued an
authorisation by the approved continuing airworthiness management
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organisation when formally accepted by DGCA after satisfactory
completion of an airworthiness review under supervision of the DGCA
or under the supervision of the organisation's airworthiness review
staff in accordance with a procedure approved by the DGCA.
For all aircraft used in commercial air transport by air operator certified in
accordance with schedule XI of aircraft rule 1937 and for any other aircraft,
other than balloons, above 2730 kg MTOM, formal aeronautical maintenance
training means training (internal or external) supported by evidence on the
following subjects:
For all balloons and any other aircraft of 2730 Kg MTOM and below, not used
in commercial air transport by air operator certified in accordance with
schedule XI of aircraft rule 1937,
-----
(a) ---
(b) ---
2. Present the aircraft maintenance programme and its amendments to
DGCA for approval, unless covered by an indirect approval procedure in
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accordance with point M.A.302(c), and for aircraft not used by air operator
certified in accordance with Schedule XI of aircraft rule 1937 provide a
copy of the programme to the owner /operator responsible in accordance
with M.A.201 of aircraft not involved in commercial air transport,
3. ------,
4. ensure that all maintenance is carried out in accordance with the
approved maintenance programme and released in accordance with
M.A. Subpart H, of this CAR.
(c) In the case of commercial air transport, complex motor-powered aircraft
or aircraft used for commercial air transport, or aircraft used for
commercial specialised operations or commercial ATOs operations,
when the operator continuing airworthiness management organisation
is not appropriately approved to CAR -145, or M.A. Subpart-F, the
operator organisation shall in consultation with the operator, establish a
written maintenance contract between the operator and with a CAR
145 or M.A. Subpart-F approved organisation or another operator,
detailing the functions specified under M.A.301-2, M.A.301-3, M.A.301-
5 and M.A.301-6, ensuring that all maintenance is ultimately carried out
by a CAR 145 or M.A. Subpart-F approved maintenance organisation
and defining the support of the quality functions of M.A.712(b). The
aircraft base, scheduled line maintenance and engine maintenance
contracts, together with all amendments, shall be accepted by DGCA.
However, in the case of:
1. an aircraft requiring unscheduled line maintenance, the contract may be
in the form of individual work orders addressed to the CAR -145
maintenance organisation.
2. component maintenance, including engine maintenance, the contract as
referred to in paragraph (c) may be in the form of individual work orders
addressed to the CAR -145 maintenance organisation.
(d) Notwithstanding point (c), the contract may be in the form of individual
work orders addressed to the CAR-145 or CAR M.A. Subpart-F
maintenance organisation in the case of:
1. an aircraft requiring unscheduled line maintenance,
2. component maintenance, including engine maintenance.
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limitations should cover those contained in CS-25 Book 1, Appendix H,
paragraph H25.4 and fuel tank system airworthiness limitations including
critical design configuration control limitations (CDCCL).
The operator may find it more appropriate to have a primary contractor that
would despatch the components to appropriately approved organisations,
rather than sending himself different types of components to various
maintenance organisations approved under CAR 145. The benefit for the
operator is that the management of maintenance is simplified by having a
single contact point for component maintenance. The operator remains
responsible for ensuring that all maintenance is performed by maintenance
organisations approved under CAR 145 and in accordance with the approved
standard.
The operator may wish to have a maintenance contract with another operator
of the same type of aircraft not approved under CAR 145. A typical case is
that of a dry-leased aeroplane between operators, where the parties, for
consistency or continuity reasons (especially for short term lease
agreements) find it appropriate to keep the aeroplane under the current
maintenance arrangement. Where this arrangement involves various CAR
145 approved contractors, it might be more manageable for the lessee
operator to have a single contract with the lessor operator. Such an
arrangement should not be understood as a transfer of responsibility to the
lessor operator: the lessee operator, being the approved operator of the
aircraft, remains responsible for the continuing airworthiness of the aircraft in
performing the M.A.708 functions, and employing the M.A.706 continuing
airworthiness management group of persons and staff.
In essence, this does not alter the intent of M.A.201 (h) in that it also requires
that the operator has to establish a written maintenance contract acceptable
to DGCA of operator and, whatever type of acceptable arrangement is made,
the operator is required to exercise the same level of control on contracted
maintenance, particularly through the M.A.706 (c) continuing airworthiness
management group of persons and quality system as referred to in M.A.712.
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AMC1 M.A.708(c) Continuing airworthiness management
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airworthiness management organisation is required to exercise the
same level of control on contracted maintenance, particularly through
the M.A.706(c) continuing airworthiness management group of persons
and quality system continuing airworthiness management organisation
as referred to in M.A.712.
For line maintenance, the actual layout of the IATA Standard Ground
Handling Agreement may be used as a basis, but this does not preclude the
from ensuring that the content of the contract is acceptable and especially
that the contract allows the continuing airworthiness management
organisation to properly exercise its maintenance responsibility. Those parts
of the contract that have no effect on the technical or operational aspects of
airworthiness are outside the scope of this paragraph.
The intent of this paragraph is that maintenance contracts are not necessary
when the operator’s continuing airworthiness system, as approved by DGCA,
management exposition specifies that the relevant maintenance activity may
be ordered through one-time work orders. This includes for obvious reasons
unscheduled line maintenance and may also include aeroplane component
maintenance up to engines, so as long as DGCA of operator considers that
the maintenance is manageable through work orders, both in terms of
volume and complexity. It should be noted that this paragraph implies that
even where base maintenance is ordered on a case-by-case basis, there
should be a written maintenance contract.
GM M.A.709 Documentation
(ga) For Category 1 light aircraft not involved in commercial operations for
which the aircraft maintenance programme has been established in
accordance with M.A.302(h), the aircraft maintenance programme
shall be reviewed in conjunction with the airworthiness review. This
review shall be accomplished by the person who performed the
airworthiness review.
(h) Should the outcome of the airworthiness review be inconclusive, or
should the review under point M.A .710(ga) show discrepancies on the
aircraft linked to deficiencies in the content of the maintenance
programme, the DGCA shall be informed by the organisation as
soon as practicable but in any case within 72 hours from the moment
the organisation identifies the condition to which the review relates. The
airworthiness review certificate shall not be issued until all findings
have been closed.
— Procedures must make very clear that the final word about the depth of
the inspections (both documental and physical) belongs to the
airworthiness review staff, who can go beyond the depth contained in
the CAME if they find it necessary. At the end, it is the responsibility of
the airworthiness review staff to be satisfied that the aircraft complies
with CAR-M and is airworthy, and the organisation must ensure that no
pressure or restrictions are imposed on the airworthiness review staff
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when performing their duty.
— Airworthiness review staff are responsible for the items checked during
the airworthiness review. However, they do not take over the
responsibilities of the continuing airworthiness management
organisation, CAR-145, DOA, POA or any other organisations, not
being responsible for problems not detected during the airworthiness
review or for the possibility that the approved or declared maintenance
programme may not include certain recommendations from the Design
Approval Holder. Obviously, if the airworthiness review staff are not
independent of the airworthiness management process and were
nominated on the basis of the option of having overall authority on such
a process, they will be responsible for the full continuing airworthiness
of such aircraft. Nevertheless, this responsibility will be a consequence
of their position related to M.A.706 and not of their position as
airworthiness review staff (M.A.707).
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3. --;
4. --
(b) An approved continuing airworthiness management organisation may,
additionally, be approved to carry out airworthiness reviews referred to
in point M.A.710 and:
1. issue the related airworthiness review certificate and extend it in due
time under the conditions of points M.A.901(c)2 or M.A.901(e)2; and,
2. issue a recommendation for the airworthiness review to the DGCA.
(c ) Reserve
AMC M.A.711 (4) Privileges of the Organization
It is not necessary for an organisation to be approved to carry out
airworthiness reviews. This can be contracted to another appropriately
approved organisation. In this case, the airworthiness review should be
carried out every year and the ARC issued by DGCA following a
recommendation.
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Nevertheless, this does not necessarily mean that the organisation needs to
be currently managing an aircraft type in order to be able to perform
airworthiness reviews on that aircraft type. The organisation may be
performing only airworthiness reviews on an aircraft type without having any
customer under contract for that type.
Furthermore, this situation should not necessarily lead to the removal of the
aircraft type from the organisation approval. As a matter of fact, since in most
cases the airworthiness review staff are not involved in continuing
airworthiness management activities, it cannot be argued that these
airworthiness review staff are going to lose their skills just because the
organisation is not managing a particular aircraft type. The important issue in
relation to maintaining a particular aircraft type in the organisation approval is
whether the organisation continuously fulfils all the Subpart G requirements
(facilities, documentation, qualified personnel, quality system, etc.) required
for initial approval.
M.A.712 Quality System
(e) For air operator certified in accordance with schedule XI of aircraft rule
1937 In case of commercial air transport the M A Subpart G quality
system, shall be an integrated part of the operator's quality system.
(f) In the case of a small organisation not managing the continuing
airworthiness of aircraft used in air operator certified in accordance
with schedule XI of aircraft rule 1937 in commercial air transport, the
quality system may be replaced by regular organisational reviews
subject to the approval of DGCA, ------(-----)---
(a) --
(b) For any privately operated non-complex motor-powered aircraft of 2730
kg MTOM and below, sailplane, powered sailplane or balloon, that are
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not used in commercial air transport , or not used in commercial
specialised operations or not used in commercial approved training
organisation operations, the Pilot-owner may issue a certificate of
release to service after limited Pilot-owner maintenance as specified in
Appendix VIII to this CAR.
(c )For all aircraft used air operator certified in accordance with Schedule XI
of aircraft rule 1937 in commercial air transport, and aircraft above 2 730
kg MTOM, except balloons, that are in a controlled environment, the
organisation referred to in (b) managing the continuing airworthiness of
the aircraft may, if appropriately approved, and subject to
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compliance with paragraph (k):
(d) For all aircraft used air operator certified in accordance with Schedule
XI of aircraft rule 1937 in commercial air transport and aircraft above 2
730 kg MTOM, except balloons, that
(e) For aircraft not used by air operator certified in accordance with
Schedule XI of aircraft rule 1937 commercial air transport of 2 730
kg MTOM and below, and balloons, continuing airworthiness
management organisation approved in accordance with Section A,
Subpart G of CAR-M and appointed by the owner or operator
may, if appropriately approved and subject to paragraph (k):
(g) By derogation from points M.A.901(e) and M.A.901(i)2, for Category
1 light aircraft not used in commercial air transport or not used in
commercial specialised operations or not used in commercial ATO
operations and not affected by point M.A.201(i), the airworthiness
review certificate may also be issued by DGCA upon satisfactory
assessment, based on a recommendation made by certifying staff
formally approved by DGCA and complying with DGCA Aircraft
Maintenance License requirements CAR 66 as well as requirements
laid down in point M.A.707(a)2(a), sent together with the application
from the owner or operator. This recommendation shall be based
on an airworthiness review carried out in accordance with point
M.A.710 and shall not be issued for more than two consecutive
years
(l) For Category 1 light aircraft not involved in commercial operations, the
CAR 145 or M.A. Subpart F maintenance organisation performing the
annual inspection contained in the maintenance programme may, if
appropriately approved, perform the airworthiness review and issue the
recommendation for issue airworthiness review certificate, subject to the
following conditions:
1. The organisation nominates airworthiness review staff complying with
all the following requirements:
(a) The airworthiness review staff hold a certifying staff authorisation for
the corresponding aircraft.
(b) The airworthiness review staff have at least three years of
experience as certifying staff.
(c) The airworthiness review staff are independent from the continuing
airworthiness management process of the aircraft being reviewed or
have overall authority on the continuing airworthiness management
process of the complete aircraft being reviewed.
(d) The airworthiness review staff have acquired knowledge of this CAR
relevant to continuing airworthiness management.
(e) The airworthiness review staff have acquired proven knowledge of
the procedures of the maintenance organisation relevant to the
airworthiness review and issue of the airworthiness review certificate.
(f) The airworthiness review staff have been formally accepted by the
DGCA after having performed an airworthiness review under the
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supervision of the DGCA or under the supervision of the
organisation's airworthiness review staff in accordance with a
procedure approved by the DGCA.
(g) the airworthiness review staff have performed at least one
airworthiness review in the last twelve- month period.
2. The airworthiness review is performed at the same time as the annual
inspection contained in the maintenance programme and by the same
person who releases such annual inspection, being possible to use
the 90 days anticipation provision contained in M.A.710(d).
3. The airworthiness review includes a full documented review in
accordance with point M.A.710(a).
4. The airworthiness review includes a physical survey of the aircraft in
accordance with points M.A.710(b) and (c).
5. Reserved :
(a) the airworthiness review has been completely and satisfactorily carried
out; and
(b) the maintenance programme has been reviewed in accordance with
point M.A.710(ga); and
(c) there is no non-compliance which is known to endanger flight safety.
6. A copy of the airworthiness review certificate issued is sent to the
DGCA within 10 days of the date of issue.
7. The DGCA is informed within 72 hours if the organisation has
determined that the airworthiness review is inconclusive or if the
review under point M.A.901(l)5(b) shows discrepancies on the aircraft
linked to deficiencies in the content of the maintenance programme.
8. The manual or exposition of the maintenance organisation describes all
the following:
(a) The procedures for the performance of airworthiness reviews and the
issue of the corresponding airworthiness review certificate.
(b) The names of the certifying staff authorised to perform airworthiness
reviews and issue the corresponding airworthiness review certificate.
(c) The procedures for the review of the maintenance programme.
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AMC M.A.904 (a) (2) Airworthiness Reviews of Aircraft Imported into
India
3.If there is no M.A. Subpart G organisation approved for the airworthiness
review of the specific aircraft type available, DGCA may carry out the
airworthiness review in accordance with this paragraph and the provisions
M.A.901 (h) and M.B.902. In this case, the airworthiness review should be
requested to DGCA with a 30-day notice.
SECTION B
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Appendix -I
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2. have a general understanding of the CAR-M;
3. present the aircraft to the approved maintenance organisation agreed with
the approved organisation CAMO at the due time designated by the
approved organisation’s CAMO request;
4. not modify the aircraft without first consulting the CAMO approved
organisation;
5. inform the CAMO approved organisation of all maintenance exceptionally
carried out without the knowledge and control of the CAMO approved
organisation;
6. report to the CAMO approved organisation through the logbook all
defects found during operations;
7. inform DGCA whenever the present contract arrangement is denounced
by either party;
8. inform DGCA and the CAMO approved organisation whenever the aircraft
is sold;
9. carry out all occurrence reporting mandated by applicable
regulations;
10. inform on a regular basis the CAMO approved organisation about the
aircraft flying hours and any other utilisation data, as agreed with CAMO
the approved organisation;
11. enter the certificate of release to service in the logbooks as mentioned in
point M.A.803(d) when performing pilot-owner maintenance without
exceeding the limits of the maintenance tasks list as declared in the
approved maintenance programme as laid down in point M.A.803(c);
12. inform the CAMO approved continuing airworthiness management
organisation responsible for the management of the continuing
airworthiness of the aircraft not later than 30 days after completion of any
pilot-owner maintenance task in accordance with point M.A.305(a).
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Appendix- III
Airworthiness Review Certificate-CA Form 15 a
DGCA INDIA
AIRWORTHINESS REVIEW CERTIFICATE
ARC reference: ……………………………………….
Pursuant to DGCA Regulations for the time being into force, DGCA hereby certifies that the following aircraft
Aircraft Manufacturer:………………………………………………..
st
1 Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
nd
2 Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
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Appendix- III
Airworthiness Review Certificate -CA Form 15b
DGCA INDIA
AIRWORTHINESS REVIEW CERTIFICATE
Pursuant to DGCA Regulations for the time being into force, the following continuing airworthiness
management organization, approved in accordance with Section A, Subpart G of CAR M.
Approval Reference:
hereby certifies that it has performed an airworthiness review in accordance with point M.A 710 of CAR-M
on the following aircraft.
Aircraft Manufacturer:………………………………………………..
nd
2 Extension: The Aircraft has remained in a controlled environment in accordance with point M.A 901 of
CAR-M for the last year. The aircraft is considered to be airworthy at the time of the issue.
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Appendix- IV
Approval Ratings
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Appendix -V
Approval Certificate CAR M Section A Subpart F Maintenance Organisation
Page 1 of 2
APPROVAL CERTIFICATE
REFERENCE
Pursuant to DGCA Regulations for the time being in force and subject to the conditions specified below, DGCA
hereby certifies
as a maintenance organization as referred to in CAR-M Section A Subpart F approved to maintain the products,
parts and appliances listed in the attached approval schedule and issue related certificates to of release to service
using the above reference and when stipulated to issue recommendations and airworthiness review certificate after
an airworthiness review as specificed in point MA 901 (l) of this CAR for those aircraft listed in the attached
approval schedule . .
CONDITIONS:
1. This approval is limited to that specified in the scope of approval section of the approved maintenance
organisation manual, and
2. This approval requires compliance with the procedures specified in the approved maintenance organisation
manual, and
3. This approval is valid whilst the approved maintenance organization remains in compliance with CAR-M
4. Subject to compliance with the foregoing conditions, this approval shall remain valid unless the approval has
previously been surrendered, superseded, suspended or revoked.
CA Form 3
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Page 2 of 2
APPROVAL SCHEDULE
Reference:
This approval schedule is limited to the products, parts and appliances and to the activities specified in
the scope of approval section contained in CAR-M Section A Subpart F approved maintenance
organization manual.
Signed: ………………………………………………………………………
CA Form 3
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Apendix -VI
Pursuant to DGCA Regulations for the time being in force and subject to the condition specified below, DGCA hereby certifies :
[COMPANY NAME AND ADDRESS]
As a continuing airworthiness management organisation in compliance with CAR-M, Section A, Subpart G approved to manage
the continuing airworthiness of the aircraft listed in the attached schedule of approval and, when stipulated to issue
recommendations or airworthiness review certificates after an airworthiness review as specified in point M.A.710 of CAR-M
when stipulated.
CONDITIONS
1. This approval is limited to that specified in the scope of approval section of the approved continuing airworthiness
management exposition as referred to in CAR-M, Section A, Subpart G.
2. This approval requires compliance with the approved continuing airworthiness management exposition procedures
specified in the CAR-M approved continuing airworthiness management exposition.
3. This approval is valid whilst the approved continuing airworthiness management organization remains in compliance
with CAR-M.
4. Whenever the continuing airworthiness management organisation contracts under its quality system the services of an
/several organization(s), this approval remain valid subject to such organization(s) fulfilling applicable ontractual
obligations.
5. Subject to compliance with the conditions 1 to 4 above, this approval shall remain valid for an unlimited duration as
specified in the attached validity schedule unless the approval has previously been surrendered, superseded,
suspended or revoked.
If this form is also used for AOC holders, the AOC number shall be added to the reference, in addition to the standard
number, and the condition 5 shall be replaced by the following extra conditions :
6. This approval does not constitute an authorisation to operate the types of aircraft referred in paragraph 1. The
authorisation to operate the aircraft is the Air Operator Certificate (AOC).
7. Where the continuing airworthiness management organization contracts under its Quality System the service of
an/several organisation(s), this approval remains valid subject to such organisation(s) fulfilling applicable contractual
obligations.
8. Termination, suspension or revocation of the AOC automatically invalidates the present approval in relation to the
aircraft registrations specified in the AOC, unless otherwise explicitly stated by DGCA.
9. Subject to compliance with the previous conditions, this approval shall remain valid for the period as specified in
Approval Validity sheet unless the approval has previously been surrendered, superseded, suspended or revoked.
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CONTINUING AIRWORTHINESS MANAGEMENT ORGANISATION
APPROVAL SCHEDULE
Aircraft type .series. group Airworthiness review authorised Organisation(s) working under
quality system
[YES/NO]
This approval Schedule is limited to that specified in the scope of approval contained in CAR-M, Section A, Subpart G
approved Continuing Airworthiness Management Exposition section………………………………
Signed : ………………………………………………………………………………………………
.
Date of this revision : ……………………………………. Revision No. : ………………………
Page 2 of 2
CA Form 14
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Appendix- VIII
Limited Pilot-Owner Maintenance
(a) Tasks
---------
1. is a critical maintenance task critically safety related, whose incorrect
performance will drastically affect the airworthiness of the aircraft or is a
flight safety sensitive maintenance task as specified in point M.A.402(a)
and/or;
1 General Requirements
---------
2 Programme Basis
2.3 For existing aircraft types it is permissible for the operator owner or
CAMO to make comparisons with maintenance programmes previously
approved. It should not be assumed that a programme approved for one
owner or the M.A Subpart G approved organisation would automatically
be approved for another.
6. Reliability Programmes
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6.4.4The arrangement between the M.A. Subpart G organisation CAMO and
the CAR145 maintenance organisation should be specified in the
maintenance contract (see appendix XI to AMC MA 708 ( c ) ) and the
relevant CAME, and MOE maintenance organization procedures.
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2.2 Maintenance programme development and amendment
The operator may sub-contract the preparation of the draft maintenance
programme and any subsequent amendments. However, the operator
remains responsible for assessing th at the draft proposals meet his needs
and obtaining DGCA approval; the relevant procedures should specify these
responsibilities. The contract should also stipulate that any data necessary to
substantiate the approval of the initial programme or an amendment to this
programme should be provided for operator agreement and/or DGCA upon
request.
2.3 Maintenance programme effectiveness and reliability
The operator should have in place a system to monitor and assess the
effectiveness of the maintenance programme based on maintenance and
operational experience. The collection of data and initial assessment may be
made by the sub-contracted organisation; the required actions are to be
endorsed by the operator.
Where reliability monitoring is used to establish maintenance programme
effectiveness, this may be provided by the sub-contracted organisation and
should be specified in the relevant procedures. Reference should be made to
the operators approved maintenance programme and reliability programme.
Participation of the operator's personnel in reliability meetings with the sub-
contracted organisation should also be specified.
In providing reliability data the sub-contracted organisation is limited to
working with primary data/documents provided by the operator or data
provided by the operators contracted maintenance organisation(s) from
which the reports are derived. The pooling of reliability data is permitted if
accepted by DGCA.
2.4 Permitted variations to maintenance programme.
The reasons and justification for any proposed variation to scheduled
maintenance may be prepared by the sub-contracted organisation.
Acceptance of the proposed variation should be granted by the operator. The
means by which the operator acceptance is given should be specified in the
relevant procedures. When outside the limits set out in the maintenance
programme, the operator is required to obtain approval by DGCA.
2.5 Scheduled maintenance
Where the sub-contracted organisation plans and defines maintenance
checks or inspections in accordance with the approved maintenance
programme, the required liaison with the operator, including feedback should
be defined.
The planning control and documentation should be specified in the
appropriate supporting procedures. These procedures should typically set out
the operator's level of involvement in each type of check. This will normally
involve the operator assessing and agreeing to a work specification on a
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case by case for base maintenance checks. For routine line maintenance
checks this may be controlled on a day-to-day basis by the sub-contracted
organisation subject to appropriate liaison and operator controls to ensure
timely compliance. This typically may include, but is not necessarily limited
to:
(a) Applicable work package, including job cards,
(b) Scheduled component removal list,
(c) ADs to be incorporated,
(d) Modifications to be incorporated
The associated procedures should ensure that the operator is advised
in a timely manner on the accomplishment of such tasks.
2.6 Quality monitoring
The operator's quality system should monitor the adequacy of the sub-
contracted continuing airworthiness management task performance for
compliance with the contract and M.A Subpart G. The terms of the
contract should therefore include a provision allowing the operator to
perform a quality surveillance (including audits) upon the sub-
contracted organisation. The aim of the surveillance is primarily to
investigate and judge the effectiveness of those sub-contracted
activities and thereby to ensure compliance with M.A Subpart G and the
contract. Audit reports may be subject to review when requested by
DGCA.
2.7 Access by DGCA
The contract should specify that the sub-contracted organisation should
always grant access to DGCA.
2.8 Maintenance data
The maintenance data used for the purpose of the contract should be
specified, together with those responsible for providing such
documentation and DGCA responsible for the acceptance/approval of
such data when applicable. The operator should ensure such data
including revisions is readily available to the operator's continuing
airworthiness management personnel and those in the sub-contracted
organisation who may be required to assess such data. The operator
should establish a 'fast track' means of ensuring that urgent data is
transmitted to the sub-contractor in a timely manner. Maintenance data
may include, but is not necessarily limited to:
(a) Maintenance programme,
(b) ADs,
(c) Service Bulletins,
(d) Major repairs/modification data,
(e) Aircraft Maintenance Manual,
(f) Engine overhaul manual,
(g) Aircraft IPC,
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(h) Wiring diagrams,
(i) Trouble shooting manual,
2.9 Airworthiness directives
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programme, including the participation to reliability meetings. Provision to
enable DGCA participation in the periodical reliability meetings should also be
provided.
1.8. The contract should also specify that the subcontracted organisation’s
procedures may only be amended with the agreement of the CAMO.
The CAMO should ensure that these amendments are compatible with
its continuing airworthiness management exposition and comply with
M.A Subpart G.
Note: The CAMO retains the authority to override, whenever necessary for the
continuing airworthiness of their aircraft, any recommendation of the
subcontracted organisation.
2. Accomplishment
The CAMO should have a system in place to monitor and assess the
effectiveness of the maintenance programme based on maintenance
and operational experience. The collection of data and initial
assessment may be made by the subcontracted organisation; the
required actions are to be endorsed by the CAMO.
a. Scheduled maintenance
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The planning control and documentation should be specified in the
appropriate supporting procedures. These procedures should typically
set out the CAMO’s level of involvement in each type of check. This will
normally involve the CAMO assessing and agreeing to a work
specification on a case-by-case basis for base maintenance checks.
For routine line maintenance checks, this may be controlled on a day-
to-day basis by the subcontracted organisation subject to appropriate
liaison and CAMO controls to ensure timely compliance. This may
typically include but is not necessarily limited to:
The maintenance data used for the purpose of the contract should be
specified, together with those responsible for providing such
documentation and the DGCA responsible for the acceptance/approval
of such data, when applicable. The CAMO should ensure that such
data, including revisions, is readily available to the CAMO personnel
and to those in the subcontracted organisation who may be required to
assess such data. The CAMO should establish a ‘fast track’ means to
ensure that urgent data is transmitted to the subcontractor in a timely
manner. Maintenance data may include but is not necessarily limited to:
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— airworthiness directives,
— service bulletins,
— major repairs/modification data,
— aircraft maintenance manual,
— engine overhaul manual,
— aircraft illustrated parts catalogue (IPC),
— wiring diagrams,
— troubleshooting manual.
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All incidents and occurrences that meet the reporting criteria defined in
CAR-M and CAR-145 should be reported as required by the respective
requirements. The CAMO should ensure that adequate liaison exists
with the subcontracted organisation and the maintenance organisation.
Check flights are performed under the control of the CAMO. Check
flight requirements from the subcontracted organisation or contracted
maintenance organisation should be agreed by the CAMO.
( c ) Technical meeting
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CAR M
Table of Content
Part 0 General Organisation
Part 1 Continuing Airworthiness Management Procedures
1.1 Aircraft technical log utilisation and MEL application (commercial air transport).
Aircraft continuing airworthiness record system utilisation (non commercial air
transport).
1.7 Major repair and modification standards.
Part 4 Airworthiness Review Procedures
4.6 Issuance Issue of ARC.
Part 5 Appendices
5.3 List of sub-contractors as per AMC M.A.201 (h) 2 and M.A.711 (a) 3.
5.4 List of contracted approved maintenance organisations contracted.
5.5 Copy of contracts for sub-contracted work [appendix II to AMC M.A.201(h) 2
AMC M.A.711 (a)(3)].
5.6 Copy of contracts with approved maintenance organisations.
DISTRIBUTION LIST
(The document should include a distribution list to ensure proper distribution of the
manual and to demonstrate to DGCA that all personnel involved in continuing
airworthiness activities have has access to the relevant information. This does not
mean that all personnel have to be in receipt of receive a manual, but that a
reasonable amount of manuals are is distributed within the organisation(s) so that the
personnel concerned personnel may have quick and easy access to this the manual.
3 DGCA
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CAR M
This exposition defines the organisation and procedures upon which the M.A.
Subpart G approval of XXX under CAR-M is based.
DGCA will approve this organisation whilst DGCA is satisfied that the
procedures are being followed. It is understood that DGCA reserves the right
to suspend, vary limit or revoke the M.A. Subpart G continuing airworthiness
management approval of the organisation, as applicable, if DGCA has
evidence that the procedures are not followed and the standards not upheld.
(This paragraph should describe broadly how the whole organisation [i.e.
including the whole operator in the case of commercial air transport air
operator certified in accordance with DGCA regulation or the whole
organisation when other approvals are held] is organised under the
management of the accountable manager, and should refer to the
organisation charts of paragraph 0.4.)
(------
(2) Consortiums
--------
For commercial air transport, the fleet composition reference with the aircraft
registrations is given by XXX Airlines' current AOC (or else where e.g. in the
Operation Manual, by agreement of DGCA)
For air operator certified in accordance with Schedule XI of aircraft rule 1937, this
paragraph can make reference to the operations specifications or operations
manual where the aircraft registrations are listed.
(------)
d) Type of operation
(This paragraph should give broad information on the type of operations such
as: commercial air transport operations, (commercial) specialised operations,
training organisation, NCC, NCO, aerial work, non commercial, long haul/short
haul/regional, scheduled/charter, regions/countries/continents flown, etc)
0.3 Management personnel
a) Accountable manager
(This paragraph should address the duties and responsibilities of the
accountable manager as far as regards CAR M.A. subpart G is concerned
approvals and should demonstrate that he/she has corporate authority for
ensuring that all continuing airworthiness activities can be financed and
carried out to the required standard.)
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CAR M
(Note: According to the size and complexity of the organisation, this table
may be further developed or simplified)
(This paragraph should show that the training and qualification standards for the
personnel quoted mentioned above are consistent with the size and complexity
of the organisation. It should also explain how the need for recurrent training is
assessed and how the training recording and follow-up is performed)
This flow chart should give further details on the continuing airworthiness
Management system, and should clearly show the independence of the quality
monitoring system, including the links between the quality assurance
department and the other departments (see example below). This flow chart
may be combined with the one above or subdivided as necessary, depending
on the size and the complexity of the organisation. For example in the case of
an AOC holder:
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CAR M
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Part 1
Continuing Airworthiness Management Procedures
(1) General
(It may be useful to recall remind, in this introduction paragraph, the purpose
of the aircraft technical log system and/or continuing airworthiness record
system, with special care to the options of M.A.305 and M.A.306 For that
purpose, paragraphs of M.A.305 and M.A.306 may be quoted or further
explained.)
b) M.E.L. application
(AlthoughThe MEL is a document that is normally not controlled by the
CAMO continuing airworthiness management system, and that the decision
of whether accepting or not operation with a defect deferred in accordance
with the MEL is tolerance normally remains the responsibility of the operating
crew. This paragraph should explain in sufficient detail the MEL application
procedure, because the MEL is a tool that the personnel involved in
continuing airworthiness and maintenance have to be familiar with in order to
ensure proper and efficient communication with the crew in case of a defect
rectification to be deferred.)
(This paragraph does not apply to those types of aircraft that do not have an
MEL or are not used for commercial air transport and that are not required to
have one.)
(1) General
(This paragraph should explain broadly what a MEL document is. The
information could be extracted from the aircraft flight manual.)
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(2) MEL categories
(Where an owner/operator uses a classification system placing a time
constraint on the rectification of such defect, it should be explained here what
are the general principles of such a system. It is essential for the personnel
involved in continuing airworthiness and maintenance to be familiar with it for
the management of MEL's deferred defect rectification.)
(3) Application
(This paragraph should explain how the continuing airworthiness and
maintenance personnel identify a MEL limitation make the flight crew aware
of an MEL limitation.to the crew. This should refer to the technical log
procedures)
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(1) Sources
(---)
(2) Responsibilities
(---)
(3) Manual amendments
(-----)
(4) Acceptance by the authority
(This paragraph should explain who is responsible for the submission of the
maintenance programme to DGCA and what the procedure to follow is. This
should in particular address the issue of DGCA the approval for variation to
maintenance periods. This may include, if agreed by DGCA the possibility for
the approved organisation to approve internally certain changes. The
paragraph should then specify what types of changes are concerned and
what the approval procedures are.) either by the DGCA or by a procedure in the
maintenance programme for the organisation to approve internally certain
changes.)
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maintenance organisations in order to plan and to perform the airworthiness
directive. This should include as necessary include a specific procedure for
the management of emergency airworthiness directive management)
c) Airworthiness directive control
(This paragraph should specify how the organisation manages to ensure that
all the applicable airworthiness directives are performed accomplished and
that they are performed accomplished on time. This should include a close
loop system that allows verifying that for each new or revised airworthiness
directive and for each aircraft:
Part 2
Quality System
Part 3
Contracted Maintenance
(This paragraph should explain the procedures that the organisation follows
to develop the maintenance contract. The CAMO processes to implement the
different elements described in Appendix XI to AMC M.A.708(c) should be
explained. In particular, it should cover responsibilities, tasks and interaction
with the maintenance organisation and with the owner/operator.
This paragraph should also describe, when necessary, the use of work
orders for unscheduled line maintenance and component maintenance as
per M.A.708(d). The organisation may develop a work order template to
ensure that the applicable elements of Appendix XI to AMC M.A.708(c) are
considered. Such a template should be included in Part 5.1.
b) Maintenance contractor selection procedure
(This paragraph should explain how a maintenance contractor is selected by
the continuing airworthiness management organisation. Selection should not
be limited to the verification that the contractor is appropriately approved for
the type of aircraft, but also that the contractor has the industrial capacity to
undertake the required maintenance. The selection procedure should
preferably include a contract review process in order to ensure that:
- the contract is comprehensive and that it has no gap or unclear area
remains,
- everyone involved in the contract [both at the continuing airworthiness
management organisation and at the maintenance contractor] agrees
with the terms of the contract and fully understand their responsibilities.
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- that functional responsibilities of all parties are clearly identified.
- is signed by the owner/lessee of the aircraft in the case of non-
commercial air transport.
In the case of non commercial air transport, this activity should be carried in
agreement with the owner.)
The CAMO should agree with the operator on the process to select a
maintenance organisation before concluding any contract with a
maintenance organisation.)
Part 4
Airworthiness Review Procedures
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Part 5
Appendices
5.3 List of sub-contractors as per AMC M.A.201 (h) 1 and M.A.711 (a)
3.
(A self explanatory paragraph, in addition it should set out that the list should
be periodically reviewed)
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Appendix -VI to AMC M.B 602 (f) - CA Form 6F -----Refer APM
Chapter 3A
Appendix- VII to AMC M.B 702 (f) - CA Form 13- Refer APM
Chapter 3 A
Contracted maintenance
1. Maintenance Contracts
The following paragraphs are not intended to provide a standard
maintenance contract but to provide a list of the main points that should be
addressed, when applicable, in a maintenance contract between an Operator
the CAMO and a CAR-145 approved maintenance organisation. As only the
technical parts of the maintenance contracts have to be acceptable to DGCA,
The following paragraphs only address technical matters and exclude
matters such as costs, delay, warranty, etc...
When maintenance is contracted to more than one CAR-145 approved
maintenance organisation (for example aircraft base maintenance to X,
engine maintenance to Y and line maintenance to Z1, Z2&Z3), attention
should be paid to the consistency of the different maintenance contracts.
A maintenance contract is not normally intended to provide appropriate
detailed work instruction to the personnel. (and is not normally distributed as
such). Accordingly there should be established organisational responsibility,
procedures and routines in the operator’s M.A. Subpart G & CAR-145 CAMO
and the maintenance organisations to take care of cover these functions in a
satisfactory way such that any person involved is informed about his/her
responsibility and the procedures which that apply. These procedures and
routines can be included/appended to the operator’s CAME and to the
maintenance organisation’s manual / MOE or consist in separate procedures.
In other words procedures and routines should reflect the conditions of the
contract.
Aircraft maintenance also includes the maintenance of the engines and APU
while they are installed on the aircraft.
2.1 The type of maintenance to be performed by the CAR-145 approved
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maintenance organization should be specified unambiguously. In case of line
and/or base maintenance, the contract should specify the aircraft type and,
preferably include the aircraft’s registrations.
In case of engine maintenance, the contract should specify the engine scope
of Work
1.2 Locations Identified for the Performance of Maintenance/
Certificates Held
(----)
1.3 Subcontracting
The maintenance contract should specify under which conditions the CAR-
145 approved maintenance organisation may subcontract tasks to a third
party (whether regardless if this third party is CAR-145 approved or not). At
least the contract should make reference to M A 615 and 145.A.75.
Additional guidance is provided by the associated AMC /GM 145.A.75. In
addition the operator CAMO may require the CAR-145 approved
maintenance organisation to obtain the operator’s CAMO approval before
subcontracting to a third party. Access should be given to the operator
CAMO to any information (especially the quality monitoring information)
about the CAR-145 approved maintenance organisation’s subcontractors
involved in the contract. It should however be noted that under operators the
CAMO responsibility both the operator CAMO and DGCA are entitled to be
fully informed about subcontracting, although DGCA will normally only be
concerned with aircraft,engine and APU subcontracting.
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1.14 Scheduled Maintenance
For planning scheduled maintenance checks, the support documentation to
be given to the CAR-145 approved maintenance organisation should be
specified. This may include, but may not be limited to:
- applicable work package, including job cards;
- scheduled component removal list;
- modifications to be incorporated.
When the CAR-145 approved maintenance organisation determines, for any
reason, to defer a maintenance task, it has to be formally agreed with the
CAMO operator. If the deferment goes beyond an approved limit, refer to
paragraph 2.17: ‘Deviation from the maintenance schedule’. This should be
addressed, where applicable, in the maintenance contract.
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2.20 Release to Service Documentation.
The release to service has to be performed by the CAR-145 approved
maintenance organisation in accordance with its MOE maintenance
organization procedures. The contract should, however, specify which
support forms have to be used (Operator’s aircraft technical log, CAR-145
approved organisation’s maintenance visit file, maintenance organisation’s
release format, etc.) and that the documentation the CAR-145 approved
organisation should provide to the operator CAMO upon delivery of the
aircraft. This may include, but may not be limited to:
- Certificate of release to service — mandatory,
- flight test report,
- list of modifications embodied,
-list of repairs,
- list of ADs accomplished incorporated,
- maintenance visit report,
- test bench report.
2.23 Meetings.
The maintenance contract should include the provision for a certain number
of meetings to be held between the CAMO and the maintenance
organisation. For DGCA to be satisfied that a good communication system
exists between the operator and the CAR-145 approved organisation, the
terms of the maintenance contract should include the provision for a certain
number of meetings to be held between both parties.
3. Engine Maintenance.
This paragraph deals with engine shop maintenance. "On wing" engine
maintenance should be covered by paragraph 2 above.
1.3 Subcontracting.
The maintenance contract should specify under which conditions the CAR-145
approved organisation may subcontract tasks to a third party (whether this third
party is CAR-145 approved or not). At least the contract should make reference
to CAR-145.75. Additional guidance is provided by the AMC to 145.A.75. In
addition the Operator may require the CAR-145 approved organisation to
request the operator's approval before subcontracting to a third party. Access
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should be given to the operator to any information (especially the quality
monitoring information) about the CAR-145 approved organisation's
subcontractors involved in the contract. It should however be noted that
under operators responsibility both the operator and DGCA are entitled to be
fully informed about subcontracting, although DGCA will normally only be
concerned with aircraft, engine and APU subcontracting.
- Maintenance Programme;
- AD's;
- major repairs/modification data;
- Engine overhaul manual;
- other?...
1.21 Meetings.
In order that DGCA may be satisfied that a good communication system
exists between the Operator and the CAR-145 approved organisation, the
terms of the maintenance contract should include the provision for a certain
number of meetings to be held between both parties.
1.12 Meetings.
Before the contract is applicable, it may be beneficial that the technical
personnel of both parties that are involved in the application of the contract
meet in order to be sure that every point leads to a common understanding of
both parties’ duties.
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responsible for the organisational review programme and implemented
within a specified time frame.
— Once the person responsible for the organisational review programme is
satisfied that the corrective action is effective, closure of the finding
should be recorded along with a summary of the corrective action.
— The accountable manager should be notified of all significant findings
and, on a regular basis, of the global results of the organisational review
programme.
1 – Scope of work
— Have all ADs issued since the last review been incorporated into the AD
status?
— Does the AD status correctly reflect the AD content: applicability,
compliance date, periodicity…? (Sample check on ADs)
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5 – Modifications/repairs
7 – Personnel
8 – Maintenance contracted
11 – Airworthiness review
145