tmsims01
tmsims01
Quality management input comprises the standard requirements from ISO 9001:2015 which
are deployed by our organisation to achieve customer satisfaction through process control.
Environmental input comprises the standard requirements from ISO 14001:2015 which
provides our organisation with a framework to help protect the environment and respond to
changing environmental conditions.
Occupational health and safety management input meets the requirements of ISO 45001:2018
to encourage a safe and healthy workplace and prevent work-related injury and ill-health.
INTEGRATED MANAGEMENT
SYSTEM
EHQMS System Manual
ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018
APPROVAL
The signatures below certify that this management system manual has been authorised and demonstrates that
the signatories are aware of all the requirements contained herein and are committed to ensuring their provision.
AMENDMENT RECORD
This management system manual is reviewed to ensure its continuing relevance to the systems and process that
it describes. A record of contextual additions or omissions is given below:
Table of Contents
TABLE OF CONTENTS ................................................................................................................................................ 2
1 INTRODUCTION ................................................................................................................................................... 5
2 REFERENCES ...................................................................................................................................................... 6
3 DEFINITIONS ....................................................................................................................................................... 6
4 ABOUT OUR ORGANISATION .............................................................................................................................. 7
ORGANISATIONAL CONTEXT ..................................................................................................................................... 7
RELEVANT INTERESTED PARTIES ............................................................................................................................. 8
MANAGEMENT SYSTEM SCOPE ................................................................................................................................. 8
MANAGEMENT SYSTEM PROCESSES ......................................................................................................................... 9
6 PLANNING ......................................................................................................................................................... 16
GENERAL ............................................................................................................................................................. 16
6.1.1 Risks & Opportunities ............................................................................................................................... 16
6.1.2 Environmental Aspects ............................................................................................................................ 17
6.1.3 Hazard Identification & Assessment ....................................................................................................... 18
6.1.4 Compliance & Legal Requirements.......................................................................................................... 18
6.1.5 Planning Action ......................................................................................................................................... 20
MANAGEMENT SYSTEM OBJECTIVES....................................................................................................................... 20
6.2.1 Integrated Objectives ............................................................................................................................... 20
6.2.2 Objectives & Planning to Achieve Them .................................................................................................. 21
PLANNING FOR CHANGE ........................................................................................................................................ 22
7 SUPPORT.......................................................................................................................................................... 24
RESOURCES ......................................................................................................................................................... 24
7.1.1 General ...................................................................................................................................................... 24
7.1.2 People........................................................................................................................................................ 24
8 OPERATION ....................................................................................................................................................... 31
OPERATIONAL PLANNING & CONTROL..................................................................................................................... 31
8.1.1 Quality Operational Planning & Control .................................................................................................... 31
8.1.2 Environmental Operational Planning & Control....................................................................................... 31
8.1.3 OH&S Operational Planning & Control ..................................................................................................... 32
DETERMINING REQUIREMENTS FOR PRODUCTS......................................................................................................... 33
8.2.1 Customer Communication ....................................................................................................................... 33
8.2.2 Determining Requirements ...................................................................................................................... 33
8.2.3 Reviewing Requirements .......................................................................................................................... 34
8.2.4 Changes in Requirements ........................................................................................................................ 34
DESIGN & DEVELOPMENT ...................................................................................................................................... 34
8.3.1 General ...................................................................................................................................................... 34
CONTROL OF SUPPLIERS, EXTERNAL PROCESSES AND CONTRACTORS ....................................................................... 34
8.4.1 General ...................................................................................................................................................... 34
8.4.2 Purchasing Controls ................................................................................................................................. 35
8.4.3 Purchasing Information ............................................................................................................................ 36
PRODUCTION & SERVICE PROVISION ....................................................................................................................... 36
8.5.1 Control of Production & Service Provision .............................................................................................. 36
8.5.2 Identification & Traceability .................................................................................................................... 37
8.5.3 3rd Party Property ...................................................................................................................................... 37
8.5.4 Preservation.............................................................................................................................................. 37
8.5.5 Post-delivery Activities ............................................................................................................................ 38
8.5.6 Control of Changes ................................................................................................................................... 38
RELEASE OF PRODUCTS & SERVICES ...................................................................................................................... 38
NON-CONFORMING OUTPUTS ................................................................................................................................. 39
EMERGENCY SITUATIONS....................................................................................................................................... 39
10 IMPROVEMENT ............................................................................................................................................. 46
GENERAL ............................................................................................................................................................. 46
INCIDENT, NON-CONFORMITY & CORRECTIVE ACTION............................................................................................... 46
10.2.1 Non-conformity & Corrective Action ....................................................................................................... 46
10.2.2 Incident Investigation ............................................................................................................................... 47
IMPROVEMENT ...................................................................................................................................................... 47
APPENDICES ........................................................................................................................................................... 49
A.1 QEHS PROCESS INTERACTION ............................................................................................................................... 49
A.2 ORGANISATION CHART........................................................................................................................................... 50
1 Introduction
TM Steels Limited has developed and implemented an integrated Quality, Environmental and Occupational Health
& Safety Management System, which uses ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 as framework for our
organisation to document and improve our operational practices in order to better satisfy the needs and
expectations of our workers, customers, stakeholders and interested parties.
This management system manual is used to familiarise our workers, customers, interested parties, or individuals
with the controls that have been implemented and to assure them that the integrity of our management system
is maintained and is focused on meeting its intended outcomes.
This manual also describes the structure and interactions of our management system, delineates authorities,
inter relationships and responsibilities of personnel who operate within the boundaries of TM Steels’ integrated
management system (IMS), whilst providing reference to the procedures, process and activities that comprise it.
The Figure below illustrates our methodology for the development of our integrated management system, which
uses the plan, do, check and act cycle to implement the process approach that delivers management system
objectives, stakeholder requirements and customer satisfaction.
Figure 1: Integrated Management System Process Model
PLAN
Operation
ACT Leadership,
Commitment & Support &
Improvement
Worker Operation
DO
Participation
CHECK
Performance
Evaluation
Certification to the international standard ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 will help achieve
these intended outcomes and demonstrates that the IMS is effective, provides value for TM Steels and its
interested parties. Our management system addresses and supports our wider strategies for the sale of Steel TM
Steels Limited, Sheepbridge Works, Chesterfield, S41 9QD, UK.
Our scope includes the management of billet, bars (forged, rolled, cold drawn and ground); forging, machining,
heat treating and associated testing, to customer specified requirements/industry standards, with source/lot
traceability of manufacturing batches.
The following table identifies any ISO 9001:2015 requirements, from Section 8.0, that are not applicable to our
organisation as well as providing a brief narrative to justify their omission from the scope of our IMS:
2 References
In addition to ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018, we also make reference to other relevant national
or International standards as well as customer specifications appropriate to our context.
3 Definitions
This document does not introduce any new definitions but rather relies on the following:
1. Definitions typically used by our customers, stakeholders or marketplace;
2. Terms typically used in standards and regulations as they relate to our products and services;
3. Standard business terminology;
4. Terms and vocabulary commonly used in quality and manufacturing practices.
Authority to Control or
Physical Boundary Functional Boundary Organisational Boundary
Influence
Our facilities at the
following address: All activities performed and
Complete organisational We have a high degree of
TM Steels Limited, managed by our organisation
control over current authority in order to control or
Sheepbridge Works, which result in product or service
activities influence related processes
Chesterfield S41 9QD outputs
UK.
Authority to Control or
Physical Boundary Functional Boundary Organisational Boundary
Influence
In order for our management system to be robust, all the activities, products and services undertaken by TM Steels
are included with in the scope of the IMS. In this way, we are able to control and influence our activities, products
and services.
The scope of this document describes our IMS, delineates authorities, inter-relationships and responsibilities of
process owners and personnel that operate within management system and the sequence and interaction of our
processes. Conformance to ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 has been verified utilising a formal
assessment and review process undertaken.
Although we recognize that ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 does not require a formal manual,
we have decided to retain and update our integrated manual, as our employees, customers, suppliers and other
stakeholders perceive it to add value to our operations.
contractors, inspection regimes, the provision of product conformity certificates, adherence to specifications
and specific job files, etc.
Supporting documentation:
Ref. Title & Description
01 Organisational Context Procedure
In addition, our corporate policies, objectives and targets are communicated and deployed throughout the
business via individual, team and department performance objectives which are established and discussed during
employee performance reviews.
throughout our organisation via training, regular internal communications and reinforcement during annual
employee performance reviews. Understanding of our policies and objectives is determined during internal audits
and other methods deemed appropriate.
All workers and contractors are encouraged to participate and engage with occupational health and safety
management processes. At our facilities, TM Steels appoints Health and Safety Representatives and Advisors,
First Aiders and Fire Marshals as required by local conditions, and as determined by documented risk
assessments. Employees who share a workspace are required to cooperate and coordinate their actions to
ensure safe undertakings.
6 Planning
General
TM Steels considers and manages the risks and opportunities relating to our stakeholders, and our external and
internal context. This process uses the information collected during context and strategy evaluations stakeholder
and interested party analysis, and from the evaluation of any hazards and impacts.
Top management considers the risks and opportunities and takes action to ensure that our management system
meets its intended outcomes and achieves continual improvement. All proceedings and decisions are recorded
in the management review meeting minutes.
Once the significant or material risks and opportunities are identified; from the activities and outputs undertaken
in Sections 6.1.1 to 6.1.5, our organisation plans actions to avoid or mitigate perceived risks, or to take advantage
of opportunities.
Action is taken in a variety of ways using management review meetings, design review meetings, setting
objectives, KPIs and policies, operational control, emergency preparedness, supplier evaluation, and other
appropriate processes.
Supporting documentation:
Ref. Title & Description
02 Risks & Opportunities Procedure
Top management and the General Manager review all relevant environmental legislation directly related to our
identified environmental aspects and impacts using the NET-Regs service www.netregs.gov.uk which is service
provided by the UK Environment Agency. Applicable environmental aspects are identified, evaluated and
understood in terms of current legislation and their impact on customer requirements, include as appropriate:
1. The Climate Change Act 2008;
2. The Energy Performance of Buildings (England and Wales) Regulations 2012;
3. The Renewable Heat Incentive Scheme Regulations 2011;
4. Water Resources Act 1991;
5. Building Regulations 2000;
6. CRC Energy Efficiency Commitment Scheme;
7. Climate Change Levy Regulations.
All relevant legislation and other requirements applicable to TM Steels’ environmental aspects and impacts are
compiled into the Legal & Compliance Register. The General Manager ensures that applicable environmental
aspects are identified and understood in terms of customer requirements and current legislation.
Similarly, the General Manager reviews all relevant occupational health and safety related legal requirements,
regulations and Approved Codes of Practice (ACoPs) using the Health and Safety Executive’s website
www.hse.gov.uk/guidance/index.htm and ensures that all applicable occupational health and safety hazards are
identified, evaluated and understood in terms of current legislation, including as appropriate:
1. The Regulatory Reform (Fire Safety) Order 2005;
2. Reporting Hazards and Dangerous Conditions or Incidents (Near Misses);
3. Health and Safety (First Aid) Regulations 1981;
4. COSHH Regulations 2002;
5. Health and Safety at Work Act 1974;
6. The Safety Representatives and Safety Committees Regulations 1977;
7. The Health and Safety (Consultation with Employees) Regulations 1996.
It is the responsibility of the General Manager to maintain, review and update the Legal & Compliance Register, in
order to:
1. Determine whether legislation, amended, current or new legislation is ‘relevant’ or ‘irrelevant’;
2. Determine whether our organisation is compliant with the legislation;
3. Describe how the requirements apply and what controls are in place;
4. Determine other relevant compliance obligations and those that we should adopt;
5. Describe how the requirements apply to and what controls are in place to remain compliant;
6. Update and communicate the compliance obligations register to relevant staff;
7. Maintain records or periodic compliance reviews.
Legal and compliance obligations are reviewed on a regular basis with assistance from the automatic emails
received from NET-Regs whenever legislation is updated or is newly published. The process by which we manage
our compliance obligations and legal requirements is communicated using the Legal & Compliance Requirements
Procedure.
Supporting documentation:
Ref. Title & Description
05 Legal & Compliance Requirements Procedure
In order to determine whether or not our objectives and targets are being met, their related metrics are reported
visually as a set of key performance indicators (KPIs). This allows progress over time to be monitored as the
metrics are gathered and the data is analyzed. KPIs and objectives for our organisation include the following:
1. Turnover and profitability;
2. Sales targets and production efficiency targets:
3. Reject and rework and cost of quality targets;
4. Energy and raw material use targets;
5. Accident and incident frequency rate;
6. Staffing breakdown.
On the basis of our policies, TM Steels sets objectives that are specified in the Register of QEHS Objectives & KPIs.
All employees are aware of and, responsible, for the fulfillment of our policies and their subsequent objectives.
Managers of all departments are obliged to develop high level objectives into objectives applicable to their
departments and employees.
Reviews of progress towards the achievement of our objectives and targets, along with the status of the
implementation of improvement plans is conducted at regular and planned intervals or whenever there is a change
to activities, operating conditions, or product quality.
Supporting documentation:
Ref. Title & Description
06 Objectives, Targets & KPIs Procedure
The planning activities associated with these types of change are documented using OH&S hazard assessments,
workplace assessments, environmental aspect registers, compliance and legal requirements registers, and other
planning documents as appropriate.
7 Support
Resources
7.1.1 General
The resource requirements for the implementation, management, control and continual improvement of our IMS,
and the activities necessary to enhance customer satisfaction, are defined in our operational procedures, work
instructions and the following sections of this integrated management system manual:
1. Planning; Section 6.0
2. Management review; Section 9.3
3. Human resources; Section 7.1.2
4. Infrastructure; Section 7.1.3
5. Work environment; Section 7.1.4
6. Planning operational control; Section 8.1
7. Determination of customer requirements; Section 8.2
7.1.2 People
To ensure competence of our workers and contractors, the General Manager uses job specifications and
descriptions which identify the qualifications, experience and responsibilities that are required for each position
that affects product and management system conformity.
The General Manager reviews employee qualifications prior to hire when an employee changes positions or the
requirements for a position change. Qualifications include desired requirements for education, skills and
experience. Appropriate qualifications, along with the provision of any required training, provide the competence
required for each position.
The General Manager maintains records of employee qualifications. If any differences between the employee’s
qualifications and the requirements for the job are found, training or other action is taken to provide the employee
with the necessary competence. The results of training are evaluated for effectiveness.
In addition, the General Manager re-assesses and records the validity of previous measurement results when a
tool or device is subsequently found not to conform to requirements. The General Manager takes appropriate
action on any equipment, product or process that may be affected.
Where equipment is found to be out of calibration, the significance of the error is reviewed, its extent is traced
and the results are re-verified. Records of the results of calibration and validation are maintained using the
Controlled Equipment Log, the Calibration Log, and the Software Validation Log as documented information.
Supporting documentation:
Ref. Title & Description
08 Calibrated Equipment Procedure
Competence
Top management identifies emerging competency needs during management reviews and annual appraisals.
Emergent competency needs are converted into job descriptions for the type and number of positions that need
to be filled through internal or external recruitment.
To ensure competence of our workers and contractors, job descriptions have been prepared identifying the
qualifications, experience and responsibilities that are required for each position that affects product and system
conformity. Qualifications include desired requirements for education, skills and experience. Appropriate
qualifications, along with the provision of any required training, provide the competence required for each
position.
Qualifications are reviewed upon hire, when an employee changes positions or the requirements for a position
change. The General Manager maintains records of employee qualifications. If any differences between the
employee’s qualifications and the requirements for the job are found, training or other action is taken to provide
the employee with the necessary competence. The results of training are evaluated to determine if it was
effective.
Staff training records are maintained to demonstrate competency and experience. The General Manager
maintains and reviews the training records to ensure completeness and to identify possible future training needs.
Training records are maintained and include as a minimum; copies of certificates for any training undertaken to
date, current job description and any other supporting documentation.
Where required; competency training and monitoring is conducted in-house, although for more specialist skills,
external seminars or courses are utilised. The effectiveness of training is evaluated and recorded. The company
induction includes an introduction to our policies and objectives. Future competency training needs are identified
as part of the management review process by reviewing the Competency Review Forms. As a minimum, the
following competency-based training is provided:
1. OH&S hazard identification and assessment (as appropriate to the role);
2. Operational controls (including procedures and/or work instructions);
3. Work place and safety and environmental monitoring;
4. Incident management (including investigation methods as appropriate to the role);
5. Process interactions.
Awareness
TM Steels operates a formal system to ensure that all employees within the organisation are adequately trained
and aware to enable them to perform their assigned duties. Those staff whose work is directly related to achieving
our organisation’s objectives; understand their particular responsibilities and accountabilities within the context
of the management system.
All employees are trained on the relevance and importance of their activities, and on how they contribute to the
achievement of our policies and objectives through their work. We aim to raise quality, environmental, and
occupational health and safety awareness by encouraging involvement with relevant schemes or initiatives.
All staff, whose work directly affects our organisation’s environmental impacts, or whom are exposed to health
and safety hazards, are briefed to ensure they understand their particular responsibilities and accountabilities
within the context of the management system.
Where required, awareness training is conducted in-house to allow the transfer of organisational knowledge but
for more specialist skills, external seminars, trainers or courses are utilised. The company induction includes an
introduction to our organisation’s policy statements and objectives. Future training needs are identified as part
of the management review process.
Employees are also encouraged to undertake personal and professional development with plans reviewed on an
annual basis at individual annual performance appraisals undertaken by line management. It is a requirement for
line managers to refer to the training needs analysis during this appraisal to identify any gaps and/or any refresher
training which may be due.
These are added to the personal and professional development plans for the following year. As a minimum, the
following awareness training is provided:
1. Understanding of our policies, the management system and its processes
2. Awareness of HSE standards & ACOPs;
3. Significant risks, aspects, impacts, hazards and activities;
4. Accountabilities of specific roles and responsibilities;
5. Consequences of departure from specified procedures or standards;
6. Emergency response procedures and business resilience.
Supporting documentation:
Ref. Title & Description
09 Competence & Awareness Procedure
Communication
7.4.1 General
TM Steels communicates information internally regarding the management system and its effectiveness, through
documented training, internal audit reports and continual improvement processes. All managers and supervisors
are responsible for establishing regular formal and informal communications as needed to convey to their
employees the relevance and importance of their activities; typically, this information is conveyed through team
meetings and cross-functional improvement projects.
organisation to implement our management system. The various processes or means of external communication
may include as appropriate:
TM Steels ensures that all external communications are authorized prior to release. Where required, advice
appropriate to the context of the communication may be sought concerning the content and dissemination of
certain external communications.
1. Internet - Information about our IMS is communicated externally via our website.
2. Enquiries – TM Steels is subject to the Freedom of Information Act and GDPR which requires a response
to external requests for information within specific timescales.
3. Social Media – TM Steels manages a LinkedIn account to share information, encourage behavioural
change and promote events. Similarly, TM Steels utilises an official Facebook page.
All social media is coordinated by our Sales Director. Responses to external communications are recorded if they
are transmitted by email or letter. In each case the response is retained and controlled in accordance with the
requirements for documented information.
Supporting documentation:
Ref. Title & Description
10 Communication & Participation Procedure
Documented Information
7.5.1 Management System Documents
TM Steels ensures that our management system includes the documented information required to be maintained
and retained by ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, and additionally; any documented information
identified by our organisation that demonstrates effective operation. Refer to the Master Document Index on the
TM System.
TM Steels applies the following criteria to all types of documented information in order to assess whether the
information is necessary for demonstrating the effectiveness of our IMS, and whether it should be formally
controlled. Should any of the criteria apply, TM Steels ensures that this information is retained and/or maintained
as a form of 'documented information'.
1. Communicates a message internally or externally;
2. Provides evidence of process and product conformity;
3. Provides evidence that planned outputs were achieved;
4. Provides knowledge sharing.
Should any of the above criteria apply, TM Steels ensures that this information is retained and/or maintained as a
form of 'documented information' and preserved as organisational knowledge. See 7.1.6.
8 Operation
Operational Planning & Control
8.1.1 Quality Operational Planning & Control
TM Steels establishes and implements documented plans and procedures that describe the processes identified
in Section 4.4 and the controls required for the provision of products and services in parallel with our objectives,
the potential for planned or unintended change, and the risks and opportunities identified in Section 6.1.1. During
the planning phase, Top management, the General Manager and other responsible personnel identify the following
parameters:
1. Objectives and requirements for the product or service;
2. Verification, validation, monitoring, inspection and test requirements;
3. Documented information to demonstrate conformity;
4. Related life cycle aspects, impacts and mitigations;
5. Documented information to demonstrate conformity;
6. Necessary resources; or outsourced processes and their controls;
7. Criteria for process performance and product/service acceptance;
8. Potential consequences and mitigation to change affecting input requirements;
9. Resources necessary to support the ongoing operation and maintenance of the product.
The output of this planning activity includes, as appropriate, documented plans, resource schedules, processes
and equipment requirements, procedures and design outputs.
Design and development activities targeted at controlling risks are supported by documented information. This
documentation relates the design activities to the identified risks in a way that provides objective evidence that
the nature and extent of the design control is reasonable and appropriate to the degree of risk.
Procurement
Environmental Contract Review Environmental
Phase
Requirements Requirements
Identify relevant
End-of-life environmental aspects Manufacturing
treatment & at each stage in the Phase
Final Disposal
products’ life cycle.
Our organisation does not control or influence all of the activities of each outsourced process. Only those where
our organisation has responsibility for conforming to environmental requirements, in accordance with our
aspects, impacts and compliance obligations, are controlled or influenced.
TM Steels establishes and implements documented plans and procedures that describe the processes (Refer to
Section 4.3) and the controls required for the provision of products and services in cognizance to the objectives,
the potential for planned or unintended change, and the risks and opportunities identified in Section 6.1. During
this planning phase, management or other responsible personnel identify the following parameters:
1. Objectives and requirements for the product or service;
2. Verification, validation, monitoring, inspection and test requirements;
3. Documented information to demonstrate conformity;
4. Document information to demonstrate process effectiveness;
5. Necessary resources; or outsourced processes and their controls;
6. Criteria for process performance and product/service acceptance;
7. Potential consequences and mitigation to change affecting input requirements;
8. Resources necessary to support the ongoing operation and maintenance of the product.
The output of planning activity includes documented plans, resource schedules, processes, equipment
requirements, procedures and design outputs.
Supporting documentation:
Ref. Title & Description
12 Operational Control Procedure
TM Steels accomplishes control by closely working with a network of external suppliers, providers and
contractors. Their performance and capability are continually assessed through periodic, 2nd party audits,
performance data analysis, verification of the supplied products or services, and the inspection of the work of
contractors.
The type and extent of control applied to our contractors and suppliers are dependent upon the effect that the
supplied product or outsourced process or service may have on our final product output. The following
considerations are taken in to account by:
1. Ensuring that we understand the capabilities and competencies of potential suppliers and contractors;
2. Ensuring that we clearly communicate the roles and responsibilities to suppliers and contractors;
3. Defining the quality requirements for the outsourced process, activity, or product;
4. Establishing upfront the criteria for and review of deliverables, frequency of inspections, audits, and
other appropriate methods of validation;
5. Selecting and qualifying appropriate suppliers, outsourced process providers and contractors.
Potential product suppliers, process providers and contractors are evaluated using the Supplier Evaluation Form
and are added to the Approved Supplier Index after successful evaluation. The Purchasing Manager evaluates and
selects suppliers based on their ability to supply products or services in accordance with specified quality,
environmental, and occupational health and safety requirements. This approach helps to mitigate any identified
significant environmental aspects and OH&S hazards during procurement of goods and services and to ensure
that our procurement operations remain compliant with our:
1. Corporate policies and objectives;
2. Sustainable development procurement policy;
3. Register of environmental compliance obligations
4. OH&S legal requirements and other requirements;
5. Environmental aspects register;
6. Hazard identification and assessments.
Additionally, other internal resources may be called upon to assist as required. The criteria for the selection,
evaluation and re-evaluation are defined and communicated in the Purchasing & Procurement Procedure, while
records of the results of evaluations and any necessary actions arising from the evaluation are retained.
frequency of contract reviews with each supplier varies depending on their performance at any time and the
interval between reviews varies from monthly to annually.
8.4.3 Purchasing Information
TM Steels uses purchase orders to describe the product or service to be purchased. Designated individuals within
the company create purchase orders using the company system. They also ensure the adequacy of the
requirements that are specified by the purchase order prior to release. Each purchase order includes where
appropriate:
1. Identification of product or service to be delivered, quantity, delivery date, and cost;
2. Requirements for approval or qualification of product, procedures, processes or equipment;
3. Requirements of the supplier’s management system
4. Competence of contractors;
5. Contractual requirements and operating criteria.
Where appropriate, the roles and responsibilities for risk management on the part of the manufacturer or supplier
are defined as part of the purchasing requirements. In addition, prescribed risk control measures are included in
the purchasing requirements as part of the purchasing information which clearly communicated to the supplier
or manufacturer.
Supporting documentation:
Ref. Title & Description
15 Purchasing & Procurement Procedure
8.5.4 Preservation
TM Steels ensures that all products and materials are handled and stored appropriately at all stages of the
development cycle to prevent damage or deterioration. Products and materials are stored in designated storage
areas with appropriate control of inbound receipts and outbound releases.
Products in storage are periodically assessed. All packaging is sufficient to ensure product quality while in storage
and during delivery to the customer:
1. Components and products are handled and stored in a manner that prevents damage or deterioration,
pending use or delivery;
2. Controls are implemented to prevent mixing conforming and non-conforming materials;
Supporting documentation:
Ref. Title & Description
16 Product & Service Provision Procedure
2. Locations in the process sequence where measurement and testing operations were performed.
3. Types of measurement instruments used, including any instructions associated with their use.
4. Test records showing actual test results where required by the specification or acceptance test plan.
Documented information is retained to indicate the person authorising the release of the product. Product
release and service delivery does not proceed until all the planned arrangements have been satisfactorily
completed, unless otherwise approved by a relevant authority, and where applicable by the customer.
Supporting documentation:
Ref. Title & Description
17 Testing & Inspection Procedure
Non-conforming Outputs
TM Steels ensures that provisions are made for the identification and control of all non-conforming outputs and
materials including non-conforming product return by a customer, in order to prevent the inadvertent use or
shipment of non-conforming products and the unnecessary costs associated with the processing of non-
conforming products.
The Non-conforming Outputs Procedure defines the responsibilities, authorities and methods used for the
identification, segregation, review and disposition of non-conforming products, as well as the implementation of
corrective action in order to prevent recurrence of the non-conformance, and action appropriate to the effect, or
potential effects, of the non-conformity when non-conforming product is detected after delivery or use has
started.
Records, clearly identifying the product, the nature and extent of nonconformance, the approved disposition and
corrective action taken are maintained and as documented information in accordance with Section 7.5.
Disposition of ‘use-as-is’ or ‘rework’ is only used after approval by an authorised representative of the organisation
responsible for the design.
Documented information concerning the nature of any non-conformances, the resolving authority, and the
resulting corrective actions is retained. Where necessary, details concerning any authorized concessions are
documented as evidence of acceptance.
Supporting documentation:
Ref. Title & Description
18 Non-conforming Outputs Procedure
Emergency Situations
TM Steels has identified potential emergency situations pertaining to our business operations which may lead to
an undesired environmental impact or health and safety hazard. The General Manager in conjunction with the
Management Team are responsible for ensuring that procedures and practices are established for preventing and
responding to emergency situations.
The Emergency Management Plan is jointly owned by the General Manager with responsibilities assigned to a
dedicated Emergency Response Team, which includes trained Fire Marshals and 1st Aiders, and is periodically
tested by during regular drills. The Emergency Management Plan is initiated in the event of an emergency arising
from the following environmental hazards:
1. Flood, fire, natural disaster;
2. Accident, incident or near miss;
3. Release of chemical substances;
The Emergency Situations Procedure and related documents address the following:
1. Identification of potential and actual accidents and emergency situations;
2. Proper response to emergencies and prevention or mitigation of serious environmental impacts;
3. Provisions for periodic reviews and revisions of the procedures;
4. Such reviews are always initiated after the occurrence of such events;
5. Periodic drills to test the effectiveness of emergency preparedness and response procedures;
Records of environmental incidents, near-misses and non-conformities with IMS procedures are documented. In
the event of an incident, non-conformity, or near miss, members of staff involved or witnessing the incident are
responsible for reporting the event to the General Manager who is responsible for investigating the issue to
establish the root cause.
Supporting documentation:
Ref. Title & Description
19 Emergency Situations Procedure
9 Performance Evaluation
Monitoring, Measurement, Analysis & Evaluation
9.1.1 General
TM Steels applies suitable methods for determining which aspects of the IMS and its processes are to be
monitored, measured, analysed and evaluated. The frequency at which our processes are monitored, measured,
analyzed and evaluated is determined and informed by:
1. Statutory and regulatory requirements.
2. Customer feedback and specification requirements.
3. Process and management system requirements and the criticality for product conformity.
4. Process performance and audit results.
5. Level of risk and types of control measure.
6. Trends in non-conformities or corrective actions.
All monitoring, measuring, analysis and evaluation outputs are documented and analyzed to determine process
effectiveness and to ensure their effectiveness in achieving in-tolerance results, and to identify opportunities for
improvement:
1. In-process checks relate to both quality control and productivity checks;
2. Provision is made for the identification and resolution of non-conformances;
3. The emphasis is to prevent any problems which might affect customer satisfaction;
4. In-process checks are performed and documented;
5. Where specific inspection points are required these are identified at the contract planning phase.
Where applicable, all measurements, analyses, and test and inspection records are retained as documented
information for a minimum of three years. This documented information includes details of the final inspection
authority to confirm that all critical parameters are in accordance with the established requirements and
specifications. Additionally, product samples are stored and protected for five years.
Products are not normally released or delivered until all planned inspections and tests have been completed and
that documented information exists to provide evidence of conformity with acceptance criteria and which
identifies the person(s) authorizing release. In rare cases (due to customer requirements and/or production
emergencies) unverified product may be released or delivered under controlled conditions of positive recall, as
documented and approved by the customer or supplier.
Supporting documentation:
Ref. Title & Description
20 Customer Satisfaction Procedure
Supporting documentation:
Ref. Title & Description
21 Analysis & Evaluation Procedure
Internal Audit
9.2.1 General
Internal audit results are critical inputs that help to assess the effectiveness of our IMS. TM Steels’ internal audits
use risk-based thinking and the notion of continual improvement as the main drivers. Internal audits are
conducted at planned intervals to determine whether the management system conforms our organisation’s
planned arrangements and to the requirements of ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.
Supporting documentation:
Ref. Title & Description
22 Internal Audit Procedure
Management Review
9.3.1 General
To ensure the continuing suitability, adequacy and effectiveness of our IMS in meeting our organisation’s
strategies, Top management conducts formal management review meetings at planned internals. The
requirements for conducting management review are defined and communicated using the Management Review
Procedure.
In summary, a Director chairs the Management Review Meeting. The review group is coordinated and recorded by
the General Manager. To ensure that the review group includes each of the requirements of ISO 9001:2015, ISO
14001:2015 and ISO 45001:2018, the Management Review Agenda & Minutes are prepared and distributed by the
General Manager.
9.3.2 Inputs
The primary management review inputs comprise data from conformance and performance measurements that
are gathered at key quality, environmental, and health and safety data points from various processes and
activities. Subsequent reported recommendations for improvement are based on the evaluation of such
measurements.
Conformance is primarily assured through internal audits and demonstrated through a review of audit results and
our demonstrated ability to detect, correct and to prevent problems. Performance is primarily assured through
the deployment of corporate and operational level objectives, and through the review of our demonstrated ability
to achieve desired results. The management review evaluates the need for change and to establish actions to
improve our IMS, its processes and resource needs. The management review is led by a director and considers
the following:
1. The suitability of our IMS policies;
2. The impact of changes in compliance obligations;
3. The management of risk and opportunity;
4. IMS objectives, targets and performance indicators;
5. Changing expectations and requirements of relevant interested parties;
6. Changes in the products or organisational activities;
7. Changes to the organisational structure;
8. Communication and feedback from employees and customers;
9. Change management effectiveness;
10. Workplace, environmental, and occupational health and safety monitoring;
11. The status of non-conformities and corrective actions;
12. Performance statistics, including summaries of safety statistics and environmental monitoring results.
13. Findings of completed audits and reviews;
14. Follow up on actions from previous management reviews;
15. Recommendations and opportunities for improving the effectiveness of the IMS.
9.3.3 Outputs
The primary outputs of management review meetings are management actions that are taken to make changes
or improvements to our quality management system. During management review meetings, Top management
identifies appropriate actions to be taken regarding the following issues:
1. Improvement of the effectiveness of the IMS and its processes;
2. Improvement of product related to customer requirements;
3. Opportunities and risks;
4. Significant environmental aspects;
5. Resource needs.
The primary outputs of management review meetings are the actions necessary to make changes or
improvements to our IMS. Responsibilities for required actions are assigned to members of the management
review team. Any decisions made during the meeting, assigned actions and their due dates are recorded in the
management review minutes. Management review minutes are retained and include:
1. Decisions and actions relating to possible changes to policies, objectives and targets;
2. Information relating to revised risks and any proposed treatment and controls;
3. Improvement suggestions for inclusion into future management plans;
4. Any other alternation, modification and improvement to the IMS that demonstrates a commitment to
continual improvement.
Relevant outputs from the management reviews are made available for communication and consultation
throughout our organisation.
Supporting documentation:
Ref. Title & Description
23 Management Review Procedure
10 Improvement
General
The General Manager uses a range of the performance evaluation tools highlighted in Section 9 to make
recommendations for improvement and to achieve the intended outcomes of our IMS. For example,
recommendations may emerge from the review groups and from findings raised in internal audits.
In order to determine and select opportunities for improvement or to implement any necessary actions to meet
the requirements of customers and relevant interested parties, or to enhance customer satisfaction, TM Steels
drives improvement via the analysis of relevant data. The data inputs for the improvement process include:
1. Risk and opportunity evaluations;
2. Assessment of the changing needs and expectations of interested parties;
3. The conformity of existing products and services;
4. The effectiveness of our IMS;
5. Supplier performance;
6. Environmental performance;
7. Reducing or eliminating adverse environmental impacts;
8. Reducing or eliminating adverse OH&S hazards;
9. Increasing beneficial impacts and opportunities;
10. Levels of customer satisfaction, including complaints and feedback;
11. Internal and external audit results;
12. Corrective action and non-conformance rates;
13. Data from process and product characteristics and their trends.
TM Steels also ensures that opportunities for improvement from daily feedback on operational performance are
evaluated by the General Manager as appropriate. Changes are typically implemented through the corrective
action system. Opportunities for improvement from analysis of longer-term data and trends are evaluated and
implemented through the management review process and are prioritized with respect to their relevance for
achieving our quality and environmental objectives.
The overall effectiveness of continual improvement program (including corrective actions taken as well as the
overall progress towards achieving corporate level improvement objectives) is assessed through our
management review process.
already exist, they require immediate correction and possible additional action aimed at eliminating or reducing
the likelihood of its recurrence.
Follow-up audits are conducted in accordance with the internal audit process to ensure that effective corrective
action is implemented and that the action is appropriate to the impact and nature of the problem encountered. In
addition, the General Manager summarises and analyses corrective action data to identify trends in order to
assess the overall effectiveness of the corrective action system and to develop related recommendations for
improvement.
The resulting corrective actions are reviewed by the General Manager for effectiveness and are reported to Top
management in order to determine if changes to the IMS are required, or whether any new risks or opportunities
need to be considered during planning.
The corrective actions are considered effective if the specific problem was corrected and subsequent data
indicates that the same or similar problems have not recurred. Results of data analysis and subsequent
recommendations are presented to Top management for review.
Supporting documentation:
Ref. Title & Description
24 Non-conformity & Corrective Action Procedure
Improvement
TM Steels continually improves the effectiveness of our IMS through the effective application of our corporate
policies, objectives, auditing and data analysis, corrective and preventive actions, and management reviews.
The continual improvement process begins with the establishment of our corporate policies and objectives for
improvement, based on objectives contained in our business plans and customer targets and goals. Customer
satisfaction, internal audit data, process and product performance data, and the cost of poor quality or risk
control are compared against objectives or KPIs to identify additional opportunities for improvement.
The overall effectiveness of continual improvement program, including the effectiveness of any corrective
actions, as well as the overall progress towards achieving corporate level improvement objectives, are assessed
through our management review process.
Supporting documentation:
Ref. Title & Description
26 Continual Improvement Procedure
Appendices
A.1 QEHS Process Interaction
Customers & Interested Parties
3. CHECK 4. ACT
A. New or
2. Produce 3. Contract 4. Order
1. Receive Order Existing
Quote Review Acceptance
Product?
Existing New
Non-conforming
C. Non-
9. In-process 10. Final 11. Packaging &
12. Despatch conforming
Inspection Acceptance Product Storage
Outputs
Non-conforming