AIS-012

AUTOMOTIVE INDUSTRY STANDARD

Performance Requirements of
Lighting and Light-Signaling Devices
for Motor Vehicle having more than
Three Wheels, Trailer and
Semi-Trailer

PRINTED BY:

THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA

P.B.NO.832, PUNE 411 004

ON BEHALF OF:
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE

UNDER
CENTRAL MOTOR VEHICLES RULES – TECHNICAL STANDING COMMITTEE

SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
GOVERNMENT OF INDIA

December 2004

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Status chart of the Standard to be used by the purchaser
for updating the record

Sr. Corrige Amend- Revision Date Remark Misc.

No. nda. ment

General Remarks :

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INTRODUCTION

The Government of India felt the need for a permanent agency to expedite the
publication of standards and development of test facilities in parallel when the
work on the preparation of the standards is going on, as the development of
improved safety critical parts can be undertaken only after the publication of the
standard and commissioning of test facilities. To this end, the Ministry of Surface
Transport (MOST) vide order No. RT-11028/11/97-MVL dated September
15,1997.The standard prepared by AISC will be approved by the permanent
CMVR Technical Standing Committee (CTSC). After approval, the Automotive
Research Association of India,(ARAI), Pune , being the Secretariat of the AIS
Committee, has published this standard . For better dissemination of this
information ARAI may publish this document on their Web site.

Performance of lighting and light-signalling devices is a safety requirement. This

standard prescribes the requirements of such devices installed on motor vehicle
having more than three wheels, trailer and semi-trailer .

Performance requirements of lighting and light-signalling devices for two and

three wheeler are covered in AIS-010 and those for agricultural tractor are
covered in AIS-062.

Performance requirements for retro-reflectors to be installed on motor vehicles

are covered in AIS-057

Considerable assistance has been taken from the following ECE Regulations in
preparing this standard:

ECE R 4 Uniform Provisions concerning the Approval of Devices for

Rev. 1-Amd.3 the Illumination of Rear Registration Plates of Motor
( Supp.9 to Org. Vehicles (Except Motor Cycles) and their Trailers
Ver.)
ECE R 6 Uniform Provisions concerning the Approval of Direction
Rev. 3-Amd.1 Indicators for Motor Vehicles and their Trailers
( Supp.10 to 01
Series of Amd.)

ECE R 7 Uniform Provisions concerning the Approval of Front and

Rev. 3-Amd.1 Rear Position (Side) Lamps, Stop-Lamps and End-outline
( Supp.6 to 02 Marker Lamps for Motor Vehicles (Except Motor Cycles)
Series of Amd.) and their Trailers

ECE R 19 Uniform Provisions concerning the Approval of Motor

Rev. 3-Amd. 4 Vehicles Fog Lamps.
( Supp.9 to 02
Series of Amd.)

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ECE R 23 Uniform Provisions concerning the Approval of Reversing

Rev. 1-Amd. 4 Lamps for Power-Driven Vehicles and their Trailers
( Supp.8 to Org.
Ver.)
ECE R 38 Uniform Provisions concerning the Approval of Rear Fog
Rev. 1-Amd. 2 Lamps for Power-Driven Vehicles and their Trailers
( Supp.7 to Org.
Ver.)
ECE R 77 Uniform Provisions concerning the Approval of Parking
Rev. 1-Amd. 1 Lamps for Power-Driven Vehicles.
( Supp.6 to Org.
Ver.)

ECE R 91 Uniform Provisions concerning the Approval of Side-Marker

Amd. 4 Lamps for Motor Vehicles and their Trailers
( Supp.4 to Org.
Ver.)

ECE R 98 Uniform Provisions concerning the Approval of Motor

Amd. 2 Vehicle Headlamps Equipped with Gas-Discharge Light
( Supp.2 to Org. Sources
Ver.)

ECE R 112 Uniform Provisions Concerning the Approval of Motor

Amd. 2 Vehicle Headlamps Emitting an Asymmetrical Passing Beam
( Supp.2 to Org. or a Driving Beam or Both and Equipped with Filament
Ver.) Lamps.

While preparing this standard, as per decisions of CMVR-TSC, following was

considered:

- Additional environmental and vibration tests ;

- The new and old colour coordinates of ECE regulations have been retained as
alternatives;

- The size of number plate for checking the registration plate (mark) illuminating
lamp has been changed to the size prescribed in CMVR ;

- Requirement of Bend Lighting for headlamps is not considered at this juncture.

The Automotive Industry Standards Committee responsible for this standard is

given in Annex:N.

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Performance Requirements of Lighting and

Light-Signaling Devices for Motor Vehicle having more
than Three Wheels, Trailer and Semi-Trailer

1.0 SCOPE

This standard lays down performance requirements of lighting and

light signaling devices for motor vehicle having more than three
wheels, trailer and semi-trailer.

2.0 REFERENCE

The following standards are necessary adjuncts to this

standard.

AIS-008/2001 Installation Requirements of Lighting and

Light - Signalling Devices for Motor Vehicle
having more than Three Wheels, Trailer and
Semi-Trailer excluding Agricultural Tractor and
Special Purpose Vehicle

AIS-034 Automobile Lamps

3.0 Lighting and light - signalling devices fitted on motor vehicles as

specified in para. 1.0 shall meet the requirements specified in para.
5.0 and 6.0.

4.0 DEFINITIONS

4.1 In addition to following, definitions refereed in paragraph 4.0 of AIS-

008/2001 shall be applicable

4.1.1 “Lens” means the outermost component of the headlamp (unit), which
transmits light through the illuminating surface;

4.1.2 “Coating” means any product or products applied in one or more

layers to the outer face of a lens;

4.1.3 “Head lamps of different types” means headlamps, which differ in

such essential respects as:

4.1.3.1 The trade name or mark

4.1.3.2. the characteristics of the optical system;

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4.1.3.3. The inclusion or elimination of components capable of altering the

optical effects by reflection, refraction, absorption and/or deformation
during operation.

4.1.3.4. The kind of beam produced (dipped-beam, main-beam or both);

4.1.3.5. The materials constituting the lenses and coating, if any;

4.1.3.6. The category of filament lam used.

4.1.4. Headlamps of different Classes (A or B) mean headlamps identified

by particular photometric provisions.

4.1.5. “Ballast” means the electrical supply of the gas-discharge light source.
This ballast may be partly or completely inside or outside the
headlamp.

4.1.6. “Matched pair” means the set of lamps of the same function on the left
and right-hand side of the vehicle;

4.1.7 “Headlamps equipped with gas-discharge light sources of different

types” are headlamps which differ in such essential respects as;

4.1.7.1. The trade name or mark

4.1.7.2. The characteristics of the optical system;

4.1.7.3. The inclusion or elimination of components capable of altering the

optical effects by reflection, refraction, absorption and/or deformation
during operation. However, the fitting or elimination of filters intended
solely to change the colour of the beam and not its light distribution
does not entail a change of type;

4.1.7.4. The kind of beam produced (dipped-beam, main-beam or both);

4.1.7.5. The materials constituting the lenses and coating, if any;

4.1.8. “Light-transmitting components” means any part of the headlamp

which transmits light for illumination, such as outer and inner lenses,
lens or reflector coatings.

4.1.9. “Front fog lamps of different types” are front fog lamps which differ
in such essential respects as;

4.1.9.1. The trade name or mark

4.1.9.2. The characteristics of the optical system;

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4.1.9.3. The inclusion of components capable of altering the optical effects by

reflection, refraction, absorption and/or deformation during operation.

4.1.9.4 The category of filament lamp;

4.1.9.5. The materials constituting the lenses and coating, if any;

4.1.10. “Front and rear position (side) lamps, stops lamps and end-outline
marker lamps of different types” means lamps which differ in each
side category in such essential respects as;

4.1.10.1. The trade name or mark

4.1.10.2. The characteristics of the optical system, (levels of intensity, light

distribution angles, type of filament lamp, etc.)

4.1.10.3. The system used to reduce illumination at night-in the case of stop-
lamps with two levels of intensity.

4.1.11. “Direction indicators of different types” are different indicators

which differ in such essential respects as;

4.1.11.1. The trade name or mark

4.1.11.2. The characteristics of the optical system, (levels of intensity, light

distribution angles, etc.)

4.1.11.3. The category of direction indicators;

4.1.11.4. The colour of the filament lamp.

4.1.12. “Reversing lamps of different types” are reversing lamps which

differ in such essential respects as,

4.1.12.1 The trade name or mark;

4.1.12.2. The characteristics of the optical system;

4.1.12.3. The inclusion of components capable of altering the optical effects by

reflection, refraction or absorption; and

4.1.12.4.1. The category of filament lamp.

4.1.13. “Parking lamps of different types” are parking lamps which differ in
such essential respects as;

4.1.13.1. The trade name or mark;

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4.1.13.2. The characteristics of the optical system;

4.1.13.3. The category of filament lamp.

4.1.14. “Type in relation to side-marker lamps” means side-marker lamps

which do not differ in such essential respects as;

4.1.14.1. the trade name or mark;

4.1.14.2. The characteristics of the optical system, (level of intensity, light

distribution angles, type of filament lamp, etc.)

4.1.15. “Rear fog lamps of different types” are rear fog lamps, which differ in
such essential respects as

4.1.15.1. the trade name or mark;

4.1.15.2. The characteristics of the optical system,

4.1.15.3. The category of lamp.

4.1.16 “Rear registration plate ( mark ) illuminating lamps of different

types” means lamps which differ in such essential respects as :

4.1.16.1 the trade name or mark;

4.1.16.2 The characteristics of the optical system ((level of intensity, light

distribution angles, type of filament lamp, light source module etc.)

4.1.16.3 The angle of incidence of the light on the surface of the plate.

5.0 LIGHTING AND LIGHT-SIGNALLING DEVICES SHALL

MEET THE PHOTOMETRIC AND COLORIMETRIC
REQUIREMENTS AS GIVEN IN FOLLOWING ANNEXES

5.1 Main beam headlamp and dipped beam Annex: A1, A2, A3
headlamp
5.2 Gas discharge headlamp Annex: B1 , B2. B3
5.3 Front fog lamp Annex:C1, C2, C3
5.4 Front and rear position lamp, stop lamp Annex: D1, D2, D3
and end-out line marker lamp
5.5 Direction indicator lamp and hazard Annex: E1, E2, E3
warning lamp
5.6 Reversing lamp Annex: F1, F2, F3
5.7 Parking lamp Annex: G1, G2, G3
5.8 Side marker lamp Annex: H1, H2, H3
5.9 Rear fog lamp Annex: J1, J2, J3
5.10 Rear registration plate (mark) illuminating Annex: K1, K2, K3
device

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5.11 In the case of devices designed for use with replaceable filament lamp
or gas-discharge light source, they shall be of category listed in AIS-
034 or corresponding standard applicable at the time of Type Approval
of device or those permitted in standard considered to be alternate as
per rule 92(3) of CMVR. The lamp holders of such devices shall be
suitable for cap of such filament lamps or gas-discharge light sources

5.12 In the case of devices with non-replaceable light source or light source
module, the non-replaceable light source or light source module shall
comply with the requirement given to Annex :M

Note: Non-replaceable light sources / light source module are not

applicable for head lamps and front fog lamp.

6.0 APPLICABLE TESTS TO THE LIGHTING AND

LIGHT-SIGNALLING DEVICES

6.1 The applicable tests to the lighting and light-signaling devices are
shown in the Table-1

6.2 Lighting and light-signaling devices shall meet the requirements of

environmental tests as specified in Annex: L, when tested with
prescribed test procedures given in the same Annex

7.0 SAMPLES TO BE SUBMITTED FOR TESTING

7.1 For photometric and colorimetric tests two samples – one L/H and
one R/H- shall meet the specified requirements. The samples tested
for photometric tests may be further used for colorimetric tests

7.2 For all other environmental tests a separate sample shall be tested.
However tests can be combined as per manufacturers’ option.

7.3 For the test of plastic material of which the lenses of headlamp are
made the following samples shall also be submitted:

7.3.1 thirteen lenses. In case of headlamps equipped with gas-discharge light

source fourteen lenses

7.3.2 Six * of these lenses may be replaced by six * samples of material at

least 60 x 80 mm in size, having a flat or convex outer surface and a
substantially flat area (radius of curvature not less than 300 mm) in the
middle measuring at least 15 x 15 mm;

* Note : In case of headlamps equipped with gas-discharge light source ten.

7.3.3 Every such lens or sample of material shall be produced by the method
to be used in mass production;

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7.3.4 A reflector to which the lenses can be fitted in accordance with the
manufacturer's instructions.

7.3.5 The materials making up the lenses and coatings, if any, shall be
accompanied by the test report of the characteristics of these materials
and coatings if they have already been tested.

7.3.6 For testing the UV-resistance of light transmitting components made of

plastic material against UV radiation of gas-discharge light sources
inside the headlamp:

7.3.6.1. One sample each of the relevant material as being used in the
headlamp or one headlamp sample containing these. Each material
sample shall have the same appearance and surface treatment - if any -
as intended for use in the headlamp to be approved.

7.3.6.2 The UV-resistance testing of internal materials to light source radiation

is not necessary if low-UV-type gas-discharge light sources are being
applied as specified in AIS-034 or if provisions are taken, to shield the
relevant headlamp components from UV radiation, e.g. by glass filters.

8.0 REQUIREMENTS OF CONFORMITY OF PRODUCTION ( 1)

8.1. Devices approved under this standard shall be so manufactured as to

conform to the type approved by meeting the requirements set forth in
the relevant annexes.

8.2 The test agency may at any time verify the conformity control methods
applied in each production facility. The normal frequency of these
verifications shall be once every two years.
8.3. Penalties for noncompliance of conformity of production shall be as
detailed in AIS-037

9.0 FOR TYPE-APPROVAL

9.1 Technical Specifications to be submitted:
At the time of application, the manufacturer shall declare to the test
agency the information given in Table 2.

10.0 CHANGES IN TECHNICAL SPECIFICATION

10.1 Every modification pertaining to the information, even if the changes

are not technical in nature declared in accordance with para 9.1 shall
be intimated by the manufacturer to the certifying agency.
(1) This provision will come into force after AIS-037 is notified for implementation

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If the changes are in parameters not related to the provisions, no

further action need be taken.

If the changes are in parameters related to the provisions, the Testing

Agency, which has issued the certificate of compliance, may then
consider, whether,

10.1.1 the model with the changed specifications still complies with
provisions;
or,
10.1.2 any further verification is required to establish compliance.

10.2 For considering whether testing is required or not, guidelines given in

para 11.0 (Criteria for Extension of Approval) shall be used.

10.3. In case of 10.1.2, tests for only those parameters which are affected by
the modifications need be carried out

10.4. In case of fulfillment of criterion of para 10.1.1 or after results of

further verification as per para of 10.1.1are satisfactory, the approval
of compliance shall be extended for the changes carried out.

11. CRITERIA FOR EXTENSION OF APPROVAL

Till the details are finalized, the Criteria shall be as agreed between the
test agency and manufacturer.

12. MARKING

12.1 The devices shall have, in a legible and indelible way, the following
markings:

12.2 Trade name or mark of the manufacturer

12.3 Indication of filament lamp or gas-discharge light source category or

categories provided, if the devices are fitted with replaceable filament
lamps or gas-discharge light source

Note: This is not applicable, if the devices are fitted with non-
replaceable light sources.

12.4 On the prototype for type approval the marking may be provided by
suitable temporary methods and need not necessary be obtained from
the tools used for series production.

12.5 In case of headlamp maximum luminous intensity expressed by a

reference mark ( See para A2.3.2.1.2)

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12.6 In case of headlamp equipped with gas-discharge light source on their

light emitting surface a center of reference as shown in Annex: B8

12.7 In case of front and rear position lamp, stop lamp and end-out line
marker lamps operating at other than the nominal rated voltages of
6V, 12V or 24 V respectively, by the application of an additional
supply system or having secondary mode, must bear a marking
denoting the rated secondary design voltage , if the additional supply
is not part of the device.

Table: 1
(See para 6.1)
LIST OF APPLICABLE TESTS

Sr . Name of the Test Lighting * Lighting * Light –

No. Device Device with Signalling
with -out Plastic Lens Devices **
Plastic Lens
1 Photometry

2 Colorimetry

3 Vibration Test

4 Resistance to Oil Test --- ---

5 Corrosion Resistance Test

6 Dust Test

7 Moisture Test

8 Thermal Shock Resistance --- ---

Test
9 High Voltage (flash) Test ---

10 Warpage Test for Devices ---

with Plastic Lenses
11. Fuel Resistance Test --- ---

12 Tests for Stability of ---

Photometric Performance
of Headlamps in operation
* Lighting devices include main-beam headlamp, dipped-beam headlamp, front fog lamp.
** All other devices are considered as light-signalling devices

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Table: 2
(See para 9.1)
TECHNICAL INFORMATION TO BE SUBMITTED BY THE
MANUFACTURER FOR TYPE- APPROVAL

1. Manufacturer's name & address

2. Telephone No
3. FAX. No.
4. E mail address
5. Contact person
6. Plant/(s) of manufacture.
7. The intended function(s) of the device.
8. Drawings, in triplicate ,in sufficient detail to permit identification of the type
and setting out the geometrical conditions ( if applicable for category S3 stop
lamp, the rear window )under which it is fitted to the vehicle, together with
the direction of observation which must be taken into account as the reference
axis during the tests (horizontal angle H = 0°, vertical angle V = 0°) and the
point which must be taken as the center of reference during these tests; in the
case of a headlamp the drawings must show a vertical (axial) section and a
head-on view with, where appropriate, details of the lens fluting; the drawings
must also illustrate the position intended for the mandatory component type-
approval mark and, where appropriate, additional symbols in relation to the
rectangle for that mark.
9. A brief technical description of device giving details, in particular, with the
exception of lamps with non-replaceable light sources, the category or
categories of filament lamps prescribed as listed in AIS-034
10. In case the light source is replaceable, Category, rated voltage and quantity of
filament lamp
11. Colour of the light emitted from the device :
10 Following specific information regarding lighting and light-signalling
devices:
12.1 Headlamp:
12.1.1 Whether the headlamp is intended to provide both a dipped-beam and a main-
beam or only one of these beams;
12.1.2 if the headlamp is equipped with an adjustable reflector, the mounting
position(s) of the headlamp in relation to the ground and the longitudinal
median plane of the vehicle;
12.1.3 Whether it concerns a Class A or B headlamp;
12.1.4 drawings representing a frontal view of the headlamp, with details of lens
ribbing if any, and the cross-section;
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12.1.4.1 If the headlamp is equipped with an adjustable reflector, an indication of the

mounting position(s) of the headlamp in relation to the ground and the
longitudinal median plane of the vehicle, if the headlamp is for use in that
(those) position(s) only;
12.2 Headlamp equipped with gas-discharge light source:
12.2.1 Whether the headlamp is intended to provide a dipped-beam, a main-beam or
both;
12.2.2 See 12.1.2
12.2.3 the maximum vertical angles above and below the nominal position(s) which
the aiming device can achieve;
12.2.4 which light sources are energized when the various beam combinations are
used;
12.2.5 drawings must show the headlamp in vertical (axial) section and in front
elevation, with main details of the optical design including the flutings, if
applicable.
12.2.6 A brief technical specification including the make and types of the ballast(s),
where it applies.
12.3 Front fog lamp:
12.3.1 drawings representing a frontal view of the front fog lamp, with details of
lens ribbing if any, and the cross-section;
12.4 Front and rear position lamp, Stop lamp and End- outline marker lamp:
12.4.1 The purpose or purposes for which the device submitted for approval is
intended and whether it may also be used in an assembly of two lamps of the
same kind/type;
12.4.2 Category of stop lamp : S1,S2 , S3
In case of category S3 stop lamp, whether it is intended to be mounted
outside or inside ( behind the rear window) the vehicle
12.4.3 At the choice of the manufacturer, it will specify that the device may be
installed on the vehicle with different inclinations of the reference axis in
respect to the vehicle reference planes and to the ground or rotate around its
reference axis; these different conditions of installation shall be indicated in
the information.
12.4.4 In case of Category S3 stop lamp, which is intended to be mounted inside the
vehicle, the technical description shall contain the specification of the optical
properties (transmission, colour, inclination etc.) of the rear window(s).
12.4.5 In case of stop lamp with two levels of intensity, an arrangement diagram and
specification of the characteristics of the system ensuring the two levels of
intensity. Manufacturer shall provide two samples of parts constituting the
system which ensures two level of intensity.

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12.4.6 In the case of a Category S3 stop lamp which is intended to be mounted inside
the vehicle, a sample plate or sample plates (in case of different possibilities)
having the equivalent optical properties corresponding to those of the actual
rear window(s).
12.5 Direction Indicator lamp
12.5.1 Category or to which of the Categories 1, 1a, 1b, 2a, 2b, 3, 4, 5 or 6
according to Appendix-1 to Annex: E2 the direction indicator belongs and,
if it belongs to Category 2, whether it has one level of intensity (Category 2a)
or two levels of intensity (Category 2b) and whether the direction indicator
may also be used in an assembly of two lamps of the same category.
12.5.2 See para 12.4.3
12.5.3 For a direction indicator of category 2b, an arrangement diagram and a
specification of the characteristics of the system ensuring the two level of
intensity. Also two samples of the parts constituting the system which
ensure the two levels of intensity.
12.6 Reversing lamp
12.6.1 See para 12.4.3
12.7 Parking lamp
12.7.1 See para 12.4.3
12.8 Side-marker lamp
12.8.1 See para 12.4.3
12.9 Rear fog lamp
12.9.1 See para 12.4.3
12.10 Rear registration plate ( mark) illuminating lamp :
12.10.1 Whether the device intended to illuminate a wide plate or tall plate
12.10.1 Drawings showing geometrically the position in which the illuminating
device is to be fitted in relation to the space to be occupied by the
registration plate, and the outlines of the area adequately illuminated.

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ANNEX : A1
(See para 5.1)
REQUIREMENTS FOR MAIN-BEAM HEADLAMP AND
DIPPED-BEAM HEADLAMP

A1.1 GENERAL REQUIREMENTS FOR HEADLAMPS

A1.1.1 Each sample shall conform to the specifications set forth in

Annex: A1, A2, A3 and Annex: L

A1.1.2 Headlamps shall be so made as to retain their prescribed

photometric characteristics and to remain in good working order
when in normal use, in spite of the vibrations to which they may be
subjected.

A1.1.2.1 Headlamps shall be fitted with a device enabling them to be so

adjusted on the vehicles as to comply with the rules applicable to
them. Such a device need not be fitted on units in which the
reflector and the diffusing lens cannot be separated, provided the
use of such units is confined to vehicles on which the headlamp
setting can be adjusted by other means.

Where a headlamp providing a dipped-beam and a headlamp

providing a main-beam, each equipped with its own filament lamp,
are assembled to form a composite unit the adjusting device shall
enable each optical system individually to be duly adjusted.

A1.1.2.2 However, these provisions shall not apply to headlamp assemblies

whose reflectors are indivisible. For this type of assembly the
requirements of paragraph A2.3 of Annex :A2 shall apply.

A1.1.3 The headlamp shall be equipped with filament lamp(s) approved

according to AIS 034. Any Filament Lamp complying with
AIS 034 may be used, provided that no restriction on the
application is made in the table of contents of AIS 034 (1).

A1.1.4 The components by which a filament lamp is fixed to the reflector

shall be so made that, even in darkness, the filament lamp can be
fixed in no position but the correct one. (2)
(1) HIR1 and/or H9 filament lamps shall only be permitted to produce dipped-beam
in conjunction with the installation of headlamp cleaning device(s) conforming
to AIS-083 ( under formulation). In addition, with respect to vertical inclination,
the provision of paragraph 6.2.6.2.2. of AIS-008/2001 shall not be applied when
these lamps are installed.
This restriction shall apply as long as there is no general agreement on the use of
levelling devices and headlamp cleaners with respect to the level of the
performance of the headlamp.
(2) A headlamp is regarded as satisfying the requirements of this paragraph if the
filament lamp can be easily fitted into the headlamp and the positioning lugs can
be correctly fitted into their slots even in darkness.

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A1.1.5 The filament lamp holder shall conform to the characteristics given
in AIS 034. The holder data sheet relevant to the category of
filament lamp used applies.

A.1.1.6 Headlamp designed shall satisfy the requirements of left-hand

traffic.

A1.1.7 Complementary test shall be done according to Annex :A4 to

ensure that in use there is no excessive change in photometric
performance.

A1.1.8 If the lens of the headlamp is of plastic material, tests shall be done
according to the requirements of Annex : A5.

A1.1.9 On headlamps designed to provide alternately a main-beam and a

Dipped-beam, any mechanical, electromechanical or other device
incorporated in the headlamp for switching from one beam to the
other shall be so constructed that:

A1.1.9.1 The device is strong enough to withstand 50,000 operations

without suffering damage despite the vibrations to which it may be
subjected in normal use.

A1.1.9.2 In the case of failure it shall automatically obtain the dipped-

beam position.

A1.1.9.3 Either the dipped-beam or the main-beam shall always be obtained

without any possibility of the mechanism stopping in between two
positions
.
A1.1.9.4 The user cannot, with ordinary tools, change the shape or position
of the moving parts.

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ANNEX : A2
(See para 5.1 and A1.1.1.)
PHOTOMETRIC TEST PROCEDURE AND
ILLUMINATION REQUIREMENTS FOR MAIN-BEAM
HEADLAMP AND DIPPED-BEAM HEADLAMP

A2.1 GENERAL PROVISIONS

A2.1.1 Headlamps shall be so made that they give adequate illumination

without dazzle when emitting the dipped-beam, and good
illumination when emitting the main-beam.

A2.1.2 The illumination produced by the headlamp shall be determined by

means of a vertical screen set up 25 m forward of the headlamp and
at right angles to its axes as shown in Figure A1.

A2.1.3 The headlamps shall be checked by means of a standard (reference

or etalon) filament lamp designed for a rated voltage of 12V(1).
During the checking of the headlamp, the voltage at the terminals
of the filament lamp shall be regulated so as to obtain the reference
luminous flux as indicated at the relevant data sheet of AIS-034.

A2.1.4 The headlamp shall be considered acceptable if it meets the

requirements of this Annex:A2 with at least one standard
(reference or etalon) filament lamp, which may be submitted with
the headlamp.

A2.2 PROVISION CONCERNING DIPPED-BEAM

A2.2.1 The dipped-beam must produce a sufficiently sharp "cut-off" to

permit a satisfactory adjustment with its aid. The "cut-off" must be
a horizontal straight line on the side opposite to the direction of the
traffic for which the headlamp is intended; on the other side it must
not extend beyond either the broken line HV H1 H4 formed by a
straight line HV H1 making a 45° angle with the horizontal and the
straight line H1 H4, 25 cm above the straight line hh, or the straight
line HV H3, inclined at an angle of 15° above the horizontal (see
Figure A1). A "cut-off" extending beyond both line HV H2 and
line H2H4 and resulting from a combination of the two above
possibilities shall in no circumstances be permitted.

A2.2.2. The headlamp shall be so aimed that:

A2.2.2.1 In the case of headlamps designed to meet the requirements of left-
hand traffic, the “Cut-off” on the right half of the screen(2) is
horizontal;
A2.2.2.2 This horizontal part of the "cut-off" is situated on the screen 25 cm
below the level hh (See Figure A1);
(1) 24V rated voltage lamps also can be approved to this standard
(2) The test screen must be sufficiently wide to allow examination of the cut-off
over a range of at least 5 0 on either side of the Line vv.

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(1)
A2.2.2.3 The "elbow" of the "cut-off" is on line vv

A2.2.3 When so aimed, the headlamp need, if its approval is sought solely
for provision of a dipped-beam(2), comply only with the
requirements set out in paragraphs A2.2.5 to A2.2.7 below; if it is
intended to provide both a dipped-beam and a main-beam, it shall
comply with the requirements set out in paragraphs from A2.2.5 to
A2.2.7 and A 2.3.

A2.2.4 Where a headlamp so aimed does not meet the requirements set out
in paragraphs A2.2.5 to A2.2.7 and A 2.3, its alignment may be
changed, provided that the axis of the beam is not displaced
laterally by more than 10 (= 44 cm) to the right or left (3). To
facilitate alignment by means of the "cut-off", the headlamp may
be partially occulted in order to sharpen the "cut-off".

A2.2.5 The illumination produced on the screen by the dipped-beam shall

meet the following requirements:

Point on measuring screen Required Illumination in lux

Headlamps for Left-Hand Traffic Class A Class B
Headlamp Headlamp
Point B 50 R 0.4 0.4
Point 75 L 6 12
Point 75 R ** 12 ** 12
Point 50 R ** 15 ** 15
Point 50 L 6 12
Point 50 V -- 6
Point 25 R 1.5 2
Point 25 L 1.5 2
Any point in zone III 0.7 0.7
Any point in zone IV 2 3
Any point in zone I 20 2E (*)
(*) E is the actually measured value in points 50R respectively 50 L
** The required illumination at these points is not applicable to lamps of
R2 & HS1 category.

A2.2.6 There shall be no lateral variations detrimental to good visibility in

any of the zones I, II, III, and IV.
(1) If the beam does not have a cut-off with a clear elbow the lateral adjustment
shall be effected in the manner which best satisfies the requirements for
illumination at points 75L & 50L for left hand traffic.
(2) Such a special “ dipped-beam” headlamp may incorporate a main-beam not
subject to requirements.
(3) The limit of realignment of 10 towards the right or left is not incompatible
with upward or down ward vertical realignment. The latter is limited only
by the requirements of paragraph A2.3 However, the horizontal part of the
“cut-off” should not extend beyond the line hh (the provisions of paragraph
A2.3 are not applicable to headlamps intended to meet the requirements of
relevant Annexes only for provision of a dipped-beam).

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A2.2.7 The illumination values (1) in zones "A" and "B" as shown in
Figure A2 shall be checked by the measurement of the photometric
values of points 1 to 8 on this Figure; these values shall lie within
the following limits: (1)
1+2+3 0.3 lux, and
4+5+6 0.6 lux, and
0.7 lux 7 0.1 lux and
0.7 lux 8 0.2 lux

A2.3 PROVISIONS CONCERNING MAIN-BEAM

A2.3.1 In case of a headlamp designed to provide a main-beam and a

dipped-beam, measurements of the illumination produced on the
screen by the main-beam shall be taken with the same headlamp
alignment as for measurements under paragraphs A2.2.5 to A2.2.7
above; in the case of a headlamp providing a main-beam only, it
shall be so adjusted that the area of maximum illumination is
centered on the point of intersection of the lines hh and vv; such a
headlamp need meet only the requirements referred to in paragraph
A2.3. Where more than one light source is used to provide the
main-beam, the combined functions shall be used to determine the
maximum value of the illumination (EM)

A2.3.2 The illumination produced on the screen by the main-beam shall

meet the following requirements:

A2.3.2.1 The point of intersection (HV) of the lines hh and vv shall be

situated within the isolux representing 80% of maximum
illumination. This maximum value (EM ) shall be not less than
32 lux for Class A headlamps and 48 lux for Class B headlamps.
The maximum value shall in no case exceed 240 lux; moreover, in
the case of a combined passing and driving headlamp, this
maximum value shall not be more than 16 times the illumination
measured for the dipped-beam at point 75L.

A2.3.2.1.1 The maximum luminous intensity (IM ) of the main-beam expressed

in thousands of candelas shall be calculated by means of the
formula:
IM = 0.625 EM

A2.3.2.1.2 The reference mark (I’M) indicating this maximum intensity shall
be obtained by means of the formula:

I’M = IM / 3 = 0.208 EM

(1) Illumination values in any point of Zones A & B, which also lies with Zone
III, shall not exceed 0.7 lux

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This value shall be rounded to whichever is the nearest of the

following: 7.5-10-12.5-17.5-20-25-27.5-30-37.5-40-45-50.

A2.3.2.2. Starting from point HV, horizontally to the right and left the
illumination shall be not less than 16 lux for Class A headlamp and
24 lux for Class B headlamp up to a distance of 1.125 m and not
less than 4 lux for Class A headlamp and 6 lux for Class B
headlamp up to a distance of 2.25 m.

A2.4. In the case of headlamps with an adjustable reflector, the

requirements of paragraphs A2.2 and A2.3 are applicable for each
mounting position indicated in relevant para. of Table : 2. For
verification, the following procedure shall be used:

A2.4.1 Each applied position is realized on the test goniometer with

respect to a line joining the center of the light source and point HV
on the aiming screen. The adjustable reflector is then moved into
such a position that the light pattern on the screen corresponds to
the aiming prescriptions of paragraphs A2.2.1 to A2.2.2.3 and/or
A2.3.1;

A2.4.2. With the reflector initially fixed according to paragraph A2.4.1, the
headlamp must meet the relevant photometric requirements of
paragraphs A2.2 and A2.3;

A2.4.3 Additional tests are made after the reflector has been moved
vertically ± 2 degrees or at least into the maximum position, if less
than 2 degrees, from its initial position by means of the headlamps
adjusting device. Having re-aimed the headlamp as a whole (by
means of the goniometer for example) in the corresponding
opposite direction, the light output in the following directions shall
be controlled and lie within the required limits:

Dipped-beam: Points HV and 75L respectively;

Main-beam: EM and Point HV (percentage of EM)

A2.4.4 If the applicant has indicated more than one mounting position, the
procedure of paragraphs A2.4.1 to A2.4.3 shall be repeated for all
the other positions;
A2.4.5 If the applicant has not asked for special mounting positions, the
headlamp shall be aimed for measurements of paragraphs A2.2 and
A2.3 with the headlamps adjusting device in its mean position. The
additional tests of paragraph A2.4.3 shall be made with the
reflector moved into its extreme positions (instead of ± 2°) by
means of the headlamps adjusting device.

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A2.5 The screen illumination values referred to in paragraphs A2.2.5 to

A2.2.7 and A2.3 above shall be measured by means of a
photoreceptor, the effective area of which shall be contained within
a square of 65mm side.

A2.6 STANDARD (Reference) HEADLAMP (1)

A headlamp shall be deemed to be a standard (reference) headlamp
if it:

A2.6.1 Satisfies the above-mentioned requirements for approval;

A2.6.2 Has an effective diameter of not less than 160mm;

A2.6.3 Provides with a standard filament lamp, at the various point and in
the various zones referred to in paragraph A2.2.5., illumination
equal to:

A2.6.3.1 Not more than 90% of the maximum limits and

A2.6.3.2 Not less than 120% of the minimum limits prescribed in the table
in paragraph A2.2.5.

(1) Different values may be accepted provisionally. In the absence of definitive

specifications, the use of an approved headlamp is recommended

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ANNEX : A3
(See para 5.1 and A1.1.1.)

COLORIMETRIC REQUIREMENTS FOR HEADLAMP

The color of light emitted shall be white. Expressed in CIE trichromatic

coordinates, the light of beam shall be in following boundaries:
Limit towards blue : x 0.310
Limit towards yellow : x 0.500
Limit towards green : y 0.150 + 0.640 x
Limit towards green : y 0.440
Limit towards purple : y 0.050 + 0.750 x
Limit towards red : y 0.382

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ANNEX : A4
(See para A1.1.7)

TESTS FOR STABILITY OF PHOTOMETRIC

PERFORMANCE OF HEADLAMPS IN OPERATION

TESTS ON COMPLETE HEADLAMPS

Once the photometric values have been measured according to the
prescriptions of this standard, in the point for Emax for main-beam
and in points HV, 50 L, B 50 R for dipped-beam a complete
headlamp sample shall be tested for stability of photometric
performance in operation. "Complete headlamp" shall be
understood to mean the complete lamp itself including those
surrounding body parts and lamps, which could influence its
thermal dissipation.

A4.1 TEST FOR STABILITY OF PHOTOMETRIC

PERFORMANCE
The tests shall be carried out in a dry and still atmosphere at an
ambient temperature of 23° C ± 5° C, the complete headlamp being
mounted on a base representing the correct installation on the
vehicle.

A4.1.1 Clean headlamp

The headlamp shall be operated for 12 hours as described in

paragraph A4.1.1.1. and checked as prescribed in paragraph
A4.1.1.2.

A4.1.1.1 Test procedure (1)

The headlamp shall be operated for a period according to the

specified time, so that:
A4.1.1.1.1 (a) In the case where only one lighting function (driving or dipped-
beam or front fog lamp) is to be approved, the corresponding
filament is lit for the prescribed time, (2)

(b) In the case of a headlamp with a dipped-beam and one or more

main-beams or in case of a headlamp with a dipped-beam and a
front fog lamp:

(i) the headlamp shall be subjected to the following cycle until

the time specified is reached:
15 minutes, passing-beam filament lit;
5 minutes, all filaments lit.
(1) For the test schedule see Annex A8
(2) When the tested headlamp includes signalling lamps, the latter shall be lit
for the duration of the test. In the case of a direction indicator lamp, it shall
be lit in flashing mode with an on/off time of approximately one to one.

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(ii) if the applicant declares that the headlamp is to be used

with only the dipped-beam lit or only the main-beam(s) lit
(1)
at a time, the test shall be carried out in accordance with
this condition, activating (2) successively the dipped-beam
half of the time and the main-beam(s) (simultaneously) for
half the time specified in paragraph A4.1.1. above.

(c) in the case of a headlamp with a front fog lamp and one or
more main-beams:

(i) the headlamp shall be subjected to the following cycle until

the time specified is reached:
15 minutes, front fog lamp lit;
5 minutes, all filaments lit.

(ii) if the applicant declares that the headlamp is to be used with

only the front fog lamp lit or only the main-beam(s) lit
(1)
at a time, the test shall be carried out in accordance with
this condition, activating (2)successively the front fog lamp
half of the time and the main-beam(s) (simultaneously) for
half the time specified in paragraph A4.1.1 above.

(d) In case of headlamps with dipped-beam, one or more driving

beams and a front fog lamp:

(i) the headlamp shall be subjected to the following cycle until

the time specified is reached:
15 minutes, passing-beam filament lit;
5 minutes, all filaments lit.

(ii) if the applicant declares that the headlamp is to be used with

only the dipped-beam lit or only the main-beam(s)(1) lit at a
time, the test shall be carried out in accordance with this
condition, activating (2) successively the dipped-beam half
of the time and the main-beam(s) for half the time specified
in paragraph A4.1.1 above, while the front fog lamp is
subjected to a cycle of 15 minutes off and 5 minutes lit for
half of the time and during the operation of the main-beam;

(1) Should two or more lamp filaments be simultaneously lit when

headlamp flashing is used, this shall not be considered as being normal
use of the filaments simultaneously.
(2) When the tested headlamp includes signalling lamps, the latter shall be
lit for the duration of the test. In the case of a direction indicator lamp,
it shall be lit in flashing mode with an on/off time of approximately one
to one.
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(iii) if the applicant declares that the headlamp is to be used
with only the dipped-beam lit or only the front fog lamp (1)
lit at a time, the test shall be carried out in accordance with
this condition, activating (2) successively the dipped-beam
half of the time and the front fog lamp for half of the time
specified in paragraph A4.1.1 above, while the main-
beam(s) is(are) subjected to a cycle of 15 minutes off and 5
minutes lit for half of the time and during the operation of
the dipped-beam;

(iv) if the applicant declares that the headlamp is to be used

with only the dipped-beam lit or only the main-beam(s) (1)
lit or only the front fog lamp (1) lit at a time, the test shall be
carried out in accordance with this condition, activating
(2)
successively the dipped-beam one third of the time, the
main-beam(s) one third of the time and the front fog lamp
for one third of the time specified in paragraph A4.1.1
above.

A4.1.1.1.2. Test voltage

The voltage shall be adjusted so as to supply 90 per cent of the

maximum wattage specified in standard AIS 034 for the filament
lamp(s) used.

The applied wattage shall in all cases comply with the

corresponding value of a filament lamp of 12 V rated voltage,
except if the applicant for approval specifies that the headlamp may
be used at a different voltage. In the latter case, the test shall be
carried out with the filament lamp whose wattage is the highest that
can be used.

A4.1.1.2. Test results

A4.1.1.2.1. Visual inspection

Once the headlamp has been stabilized to the ambient temperature,

the headlamp lens and the external lens, if any, shall be cleaned
with a clean, damp cotton cloth. It shall then be inspected visually;

no distortion, deformation, cracking or change in colour of either

the headlamp lens or the external lens, if any, shall be noticeable.

A4.1.1.2.2. Photometric test

To comply with the requirements of this Regulation, the
photometric values shall be verified in the following points:
(1) See foot note (1) on page no. 21
(2) See foot note (2) on page no. 21

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Dipped-beam: 50 L - B 50 R - HV.
Main-beam: Point of Emax

Another aiming may be carried out to allow for any deformation of

the headlamp base due to heat (the change of the position of the
cut-off line is covered in paragraph A4.2 of this Annex).

A 10 per cent discrepancy between the photometric characteristics

and the values measured prior to the test is permissible including
the tolerances of the photometric procedure.

A4.1.2. Dirty headlamp

After being tested as specified in paragraph A4.1.1. above, the

headlamp shall be operated for one hour as described in paragraph
A4.1.1.1., after being prepared as prescribed in paragraph
A4.1.2.1., and checked as prescribed in paragraph A4.1.1.2.

A4.1.2.1. Preparations of the headlamp

A4.1.2.1.1. Test mixture

A4.1.2.1.1.1. For headlamp with the outside lens in glass:

The mixture of water and a polluting agent to be applied to the

headlamp shall be composed of:

9 parts by weight of silica sand with a particle size of 0-100

micrometers,

1 part by weight of vegetal carbon dust (beechwood) with a particle

size of 0-100 micrometers,

0.2 parts by weight of NaCMC (1), and

An appropriate quantity of distilled water, with a conductivity of

< 1 mS/m.
The mixture must not be more than 14 days old.

A4.1.2.1.1.2. For headlamp with outside lens in plastic material:

The mixture of water and polluting agent to be applied to the
headlamp shall be composed of:
9 parts by weight of silica sand with a particle size of 0-100
micrometers,

(1) NaCMC represents the sodium salt of carboxymethylcellulose, customarily

referred to as CMC. The NaCMC used in the dirt mixture shall have a
degree of substitution (DS) of 0.6-0.7 and a viscosity of 200-300 cP for a 2
per cent solution at 20 degrees C.

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1 part by weight of vegetal carbon dust (beech wood) with a

particle size of 0-100 micrometers,

0.2 part by weight of NaCMC (1)

13 parts by weight of distilled water with a conductivity of < 1

mS/m, and 2 ± 1 parts by weight of surface-actant (2)

The mixture must not be more than 14 days old.

A4.1.2.1.2. Application of the test mixture to the headlamp

The test mixture shall be uniformly applied to the entire light-

emitting surface of the headlamp and then left to dry. This
procedure shall be repeated until the illumination value has
dropped to 15-20 per cent of the values measured for each
following point under the conditions described in this annex:

Point of Emax in dipped-beam/main-beam and in main-beam only,

50 L and 50 V (3) for a passing lamp only

A4.1.2.1.3. Measuring equipment

The measuring equipment shall be equivalent to that used during

headlamp approval tests. A standard (etalon) filament lamp shall be
used for the photometric verification.

A4.2. TEST FOR CHANGE IN VERTICAL POSITION OF THE

CUT-OFF LINE UNDER THE INFLUENCE OF HEAT

This test consists of verifying that the vertical drift of the cut-off
line under the influence of heat does not exceed a specified value
for an operating passing lamp. The headlamp tested in accordance
with paragraph A4.1, shall be subjected to the test described in
paragraph A4.2.1., without being removed from or readjusted in
relation to its test fixture.

A4.2.1. Test
The test shall be carried out in a dry and still atmosphere at an
ambient temperature of 23° C ± 5° C.
(1) See foot note (1) on page no 23
(2) The tolerance on quantity is due to the necessity of obtaining a dirt that
correctly spreads out on all the plastic lens.
(3) Point 50 V is situated 375 mm below HV on the vertical line v-v on the
screen at 25 m distance.

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Using a mass production filament lamp, which has been aged for at
least one hour the headlamp shall be operated on dipped-beam
without being dismounted from or readjusted in relation to its test
fixture. (For the purpose of this test, the voltage shall be adjusted as
specified in paragraph A4.1.1.1.2.). The position of the cut-off line
in its horizontal part (between vv and the vertical line passing
through point B 50 R ) shall be verified 3 minutes (r3) and 60
minutes (r60) respectively after operation.

The measurement of the variation in the cut-off line position as

described above shall be carried out by any method giving
acceptable accuracy and reproducible results.

A4.2.2. Test results

A4.2.2.1 The result in milliradians (mrad) shall be considered as acceptable

for a passing lamp, only when the absolute value
delta rI = | r3 - r60 | recorded on the headlamp is not more than
1.0 mrad (delta rI < 1.0 mrad).

A4.2.2.2 However, if this value is more than 1.0 mrad but not more than
1.5 mrad (1.0 mrad < delta rI < 1.5 mrad) a second headlamp shall
be tested as described in paragraph A4.2.1 after being subjected
three consecutive times to the cycle as described below, in order to
stabilize the position of mechanical parts of the headlamp on a base
representative of the correct installation on the vehicle:

Operation of the dipped-beam for one hour, (the voltage shall be

adjusted as specified in paragraph A4.1.1.1.2.),

Period of rest for one hour.

The headlamp type shall be considered as acceptable if the mean

value of the absolute values delta rI measured on the first sample
and delta rII measured on the second sample is not more than 1.0
mrad.

r1 + r11 1.0 mrad

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ANNEX : A5
(See para A1.1.8)

REQUIREMENTS FOR LAMPS INCORPORATING

LENSES OF PLASTIC MATERIAL-TESTING OF LENS OR
MATERIAL SAMPLES AND OF COMPLETE LAMPS

A5.1. GENERAL SPECIFICATIONS

A5.1.1 The samples supplied pursuant to paragraph 7.3 of this standard

shall satisfy the specifications indicated in paragraphs A5.2.1. to
A5.2.5. below.

A5.1.2 The two samples of complete lamps supplied pursuant to paragraph

7.1 of this standard and incorporating lenses of plastic material
shall, with regard to the lens material, satisfy the specifications
indicated in paragraph A5.2.6 below.

A5.1.3. The samples of lenses of plastic material or samples of material

shall be subjected, with the reflector to which they are intended to
be fitted (where applicable), to approval tests in the chronological
order indicated in Table A reproduced in Appendix-1 to this
Annex: A5

A5.1.4. However, if the lamp manufacturer can prove that the product has
already passed the tests prescribed in paragraphs A5.2.1.to A5.2.5.
below, or the equivalent tests pursuant to another standard those
tests need not be repeated; only the tests prescribed in Appendix 1,
Table B, shall be mandatory.

A5.2. TESTS

A5.2.1. Resistance to Temperature Changes

A5.2.1.1 Tests

Three new samples (lenses) shall be subjected to five cycles of

temperature and humidity (RH = relative humidity) change in
accordance with the following programme.

3 hours at 40°C ± 2°C and 85-95 % RH;

1 hour at 23°C ± 5°C and 60-75 % RH;
15 hours at -30°C ± 2°C;
1 hour at 23°C ± 5°C and 60-75 % RH;
3 hours at 80°C ± 2°C;
1 hour at 23°C ± 5°C and 60-75 % RH;

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Before this test, the samples shall be kept at 23°C ± 5°C and
60-75 % RH for at least four hours.

Note:
The periods of one hour at 23°C ± 5°C shall include the periods of
transition from one temperature to another, which are needed in
order to avoid thermal shock effects.

A5.2.1.2. Photometric Measurements

A5.2.1.2.1. Method

Photometric measurements shall be carried out on the samples

before and after the test. These measurements shall be made using
a standard lamp, at the following points:

B 50 R and 50 L for the dipped-beam of a passing lamp or a

passing/driving lamp

A5.2.1.2.2. Results

The variation between the photometric values measured on each

sample before and after the test shall not exceed 10 % including the
tolerances of the photometric procedure.

A5.2.2. Resistance to Atmospheric and Chemical Agents

A5.2.2.1. Resistance to Atmospheric Agents

Three new samples (lenses or samples of material) shall be exposed
to radiation from a source having a spectral energy distribution
similar to that of a black body at a temperature between 5,500K
and 6,000K. Appropriate filters shall be placed between the source
and the samples so as to reduce as far as possible radiations with
wavelengths smaller than 295 nm and greater than 2,500 nm.

The samples shall be exposed to an energetic illumination of 1,200

W/m2 ± 200W/m2 for a period such that the luminous energy that
they receive is equal to 4,500 MJ/m2 ± 200 MJ/m2. Within the
enclosure, the temperature measured on the black panel placed on a
level with the samples shall be 50° C ± 5° C. In order to ensure a
regular exposure, the samples shall revolve around the source of
radiation at a speed between 1 and 5 l/min.

The samples shall be sprayed with distilled water of conductivity

lower than 1 mS/m at a temperature of 23° C ± 5° C, in accordance
with the following cycle:
spraying: 5 minutes;
drying: 25 minutes.

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A5.2.2.2. Resistance to Chemical Agents

After the test described in paragraph A5.2.2.1. above and the

measurement described in paragraph A5.2.2.3.1. below have been
carried out, the outer face of the said three samples shall be treated
as described in paragraph A5.2.2.2.2. with the mixture defined in
paragraph A5.2.2.2.1 below.

A5.2.2.2.1 Test mixture

The test mixture shall be composed of 61.5 % n-heptane,

12.5 % toluene, 7.5 % ethyl tetrachloride, 12.5 % trichlorethylene
and 6 % xylene (volume %).

A5.2.2.2.2. Application of the test mixture

Soak a piece of cotton cloth (as per ISO 105) until saturation with
the mixture defined in paragraph A5.2.2.2.1 above and, within
10 seconds, apply it for 10 minutes to the outer face of the sample
at a pressure of 50 N/cm2, corresponding to an effort of 100 N
applied on a test surface of 14 x 14 mm.

During this 10-minute period, the cloth pad shall be soaked again
with the mixture so that the composition of the liquid applied is
continuously identical with that of the test mixture prescribed.

During the period of application, it is permissible to compensate

the pressure applied to the sample in order to prevent it from
causing cracks.

A5.2.2.2.3. Cleaning

At the end of the application of the test mixture, the samples shall
be dried in the open air and then washed with the solution
described in paragraph A5.2.3. (Resistance to detergents) at
23°C ± 5°C.

Afterwards the samples shall be carefully rinsed with distilled

water containing not more than 0.2 % impurities at 23°C ± 5°C and
then wiped off with a soft cloth.

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A5.2.2.3. Results

A5.2.2.3.1 After the test of resistance to atmospheric agents, the outer face of
the samples shall be free from cracks, scratches, chipping and
deformation, and the mean variation in transmission

measured on the three samples according to the procedure

described in Appendix 2 to this Annex shall not exceed 0.020
(delta tm < 0.020).

A5.2.2.3.2 After the test of resistance to chemical agents, the samples shall not
bear any traces of chemical staining likely to cause a variation of
flux diffusion, whose mean variation

measured on the three samples according to the

procedure described in Appendix 2 to this Annex shall not exceed
0.020 (Delta tm < 0.020).

A5.2.3. Resistance to Detergents and Hydrocarbons

A5.2.3.1. Resistance to Detergents

The outer face of three samples (lenses or samples of material)

shall be heated to 50 degrees C ± 5°C and then immersed for five
minutes in a mixture maintained at 23°C ± 5°C and composed of
99 parts distilled water containing not more than 0.02 % impurities
and one part alkylaryl sulphonate. At the end of the test, the
samples shall be dried at 50°C ± 5°C . The surface of the samples
shall be cleaned with a moist cloth.

A5.2.3.2. Resistance to Hydrocarbons

The outer face of these three samples shall then be lightly rubbed
for one minute with a cotton cloth soaked in a mixture composed of
70% n-heptane and 30%toluene (volume %), and shall then be
dried in the open air.

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A5.2.3.3. Results

After the above two tests have been performed successively, the
mean value of the variation in transmission

measured on the three samples according to the procedure

described in Appendix 2 to this Annex shall not exceed 0.010
(delta tm <0.010).

A5.2.4 Resistance to Mechanical Deterioration

A5.2.4.1. Mechanical Deterioration Method

The outer face of the three new samples (lenses) shall be subjected
to the uniform mechanical deterioration test by the method
described in Appendix 3 to this Annex.

A5.2.4.2. Results

After this test, the variations:

in transmission:

and in diffusion:

shall be measured according to the procedure described in

Appendix 2 in the area specified in paragraph A5.2.2.4.1.1 above.
The mean value of the three samples shall be such that: delta tm <
0.100; delta dm < 0.050.

A5.2.5 Test of Adherence of Coatings, if any

A5.2.5.1. Preparation of the sample

A surface of 20 mm x 20 mm in area of the coating of a lens shall

be cut with a razor blade or a needle into a grid of squares
approximately 2 mm x 2 mm. The pressure on the blade or needle
shall be sufficient to cut at least the coating.

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A5.2.5.2. Description of the Test

Use an adhesive tape with a force of adhesion of 2 N/(cm of width)

± 20 % measured under the standardized conditions specified in
Appendix 4 to this annex. This adhesive tape, which shall be at
least 25 mm wide, shall be pressed for at least five minutes to the
surface prepared as prescribed in paragraph A5.2.5.1.

Then the end of the adhesive tape shall be loaded in such a way
that the force of adhesion to the surface considered is balanced by a
force perpendicular to that surface. At this stage, the tape shall be
torn off at a constant speed of 1.5 m/s ± 0.2 m/s.

A5.2.5.3. Results

There shall be no appreciable impairment of the gridded area.

Impairments at the intersections between squares or at the edges of
the cuts shall be permitted, provided that the impaired area does not
exceed 15 % of the gridded surface.

A5.2.6 Tests of the Complete Lamp Incorporating a Lens of Plastic

Material

A5.2.6.1. Resistance to Mechanical Deterioration of the Lens Surface

A5.2.6.1.1. Tests

The lens of lamp sample No. 1 shall be subjected to the test

described in paragraph A5.2.4.1.above.

A5.2.6.1.2. Results

After the test, the results of photometric measurements carried out

on the lamp in accordance with this Regulation shall not exceed by
more than 30 % the maximum values prescribed at points B 50 R
and HV and not be more than 10 per cent below the minimum
values prescribed at point 75 L.

A5.2.6.2. Test of Adherence of Coatings, if any

The lens of lamp sample No. 2 shall be subjected to the test

described in paragraph A5.2.5. above.

A5.3 VERIFICATION OF THE CONFORMITY OF PRODUCTION

A5.3.1. With regard to the materials used for the manufacture of lenses, the
lamps of a series shall be recognized as complying with this
Standard if:

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A5.3.1.1. After the test for resistance to chemical agents and the test for
resistance to detergents and hydrocarbons, the outer face of the
samples exhibits no cracks, chipping or deformation visible to the
naked eye (see para. A5.2.2.2, A5.2.3.1. and A5.2.3.2.);

A5.3.1.2. After the test described in paragraph A5.2.6.1.1 the photometric

values at the points of measurement considered in
paragraph A5.2.6.1.2. are within the limits prescribed for
conformity of production by this standard.

A5.3.2. If the test results fail to satisfy the requirements, the tests shall be
repeated on another sample of headlamps selected at random.

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ANNEX:A5 – APPENDIX:1
(See para A5.1.3)

CHRONOLOGICAL ORDER OF APPROVAL TESTS

Table A: Tests on plastic materials (lenses or samples of material supplied

pursuant to paragraph 7.3 of this standard).
Samples Lenses or Lenses
samples of
material
Test 1 2 3 4 5 6 7 8 9 10 11 12 13
A5:App1.1.1 Limited Photometry x x x
(Para.A5.2.1.2)
A5:App1.1.1.1 Temperature change x x x
(para. A5.2.1.1.)
A5:App1.1.1.2. Limited photometry x x x
(para. A5.2.1.2.)
A5:App1.1.2.1 Transmission x x x x x x x x x
Measurement
A5:App1.1.2.2. Diffusion x x x x x x
measurement
A5:App1.1.3. Atmospheric agents x x x
(para. A5.2.2.1.)
A5:App1.1.3.1. Transmission x x x
Measurement
A5:App1.1.4. Chemical agents x x x
(para.A5.2.2.2.)
A5:App1.1.4.1. Diffusion x x x
Measurement
A5:App1.1.5. Detergents x x x
(para. A5.2.3.1.)
A5:App1.1.6. Hydrocarbons x x x
(para. A5.2.3.2.)
A5:App1.1.6.1. Transmission x x x
measurement
A5:App1.1.7. Deterioration x x x
(para. A5.2.4.1.)
A5:App1.1.7.1. Transmission x x x
Measurement
A5:App1.1.7.2. Diffusion x x x
Measurement
A5:App1.1.8. Adherence x
(para.A5.2.5.)

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Table B: Tests on complete headlamps supplied pursuant to paragraph 7.1.

of this standard).

Tests Complete headlamp

Sample No.
1 2
A5:App1.2.1. Deterioration x
(para. A5.2.6.1.1.)
A5:App1.2.2. Photometry x
(para. A5.2.6.1.2.)
A5:App1.2.3. Adherence X
(para. A5.2.6.2.)
_

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ANNEX:A5 – APPENDIX:2
(See para A5.2.2.3.1)

METHOD OF MEASUREMENT OF THE DIFFUSION

AND TRANSMISSION OF LIGHT
A5:App2.1. Equipment (see figure in this Appendix)
The beam of a collimator K with a half divergence
/2 = 17.4 x 104 rd is limited by a diaphragm D with an opening of
6 mm against which the sample stand is placed.
A convergent achromatic lens L2, corrected for spherical
aberrations links the diaphragm D with the receiver R; the
diameter of the lens L2 shall be such that it does not diaphragm the
light diffused by the sample in a cone with a half top angle of
/2 = 140.
An annular diaphragm DD, with angles
0 0”
o/2 = 1 and max/2 = 12
is placed in an image focal plane of the lens L 2 .
The non-transparent central part of the diaphragm is necessary in
order to eliminate the light arriving directly from the light source.
It shall be possible to remove the central part of the diaphragm
from the light beam in such a manner that it returns exactly to its
original position.
The distance L2 D and the focal length F2 (1) of the lens L2 shall
be so chosen that the image of D completely covers the receiver R.
When the initial incident flux is referred to 1,000 units, the
absolute precision of each reading shall be better than 1 unit.
A5: App2.2. Measurements
The following readings shall be taken:
Reading With With Quantity represented
sample central
part of DD
T1 No no Incident flux in initial reading
yes no Flux transmitted by the new
T2 (before test) material in a field of 240
yes no Flux transmitted by the tested
T3 (after test) material in a field of 240
T4 yes Yes Flux diffused by the new
(before test) material
T5 Yes Yes Flux diffused by the tested
(after test) material
(1) For L2 it is recommended to use a focal distance of about 80mm.

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FIGURE

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ANNEX:A5 – APPENDIX:3
(See para A5.2.4.1.)

SPRAY TESTING METHOD

A5:App3.1. TEST EQUIPMENT

A5:App3.1.1. Spray gun

The spray gun used shall be equipped with a nozzle 1.3 mm in

diameter allowing a liquid flow rate of 0.24 ± 0.02 l/minute at an
operating pressure of 6.0 bars -0/+0.5 bar.

Under these operation conditions the fan pattern obtained shall

be 170 mm ± 50 mm in diameter on the surface exposed to
deterioration, at a distance of 380 mm ± 10 mm from the nozzle.

A5:App3.1.2. Test mixture

The test mixture shall be composed of:

Silica sand of hardness 7 on the Mohr scale, with a grain size
between 0 and 0.2 mm and an almost normal distribution, with
an angular factor of 1.8 to 2;

Water of hardness not exceeding 205 g/m3 for a mixture

comprising 25 g of sand per litre of water.

A5:App3.2. TEST

The outer surface of the lamp lenses shall be subjected once or

more than once to the action of the sand jet produced as
described above. The jet shall be sprayed almost perpendicular
to the surface to be tested.

The deterioration shall be checked by means of one or more

samples of glass placed as a reference near the lenses to be
tested. The mixture shall be sprayed until the variation in the
diffusion of light on the sample or samples measured by the
method described in Appendix 2, is such that:

T5 - T4
d = __________ = 0.0250 ± 0.0025
T2
Several reference samples may be used to check that the whole
surface to be tested has deteriorated homogeneously.

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ANNEX: A5 – APPENDIX:4
(See para A5.2.5.2)

ADHESIVE TAPE ADHERENCE TEST

A5:App4.1. PURPOSE

This method allows to determine under standard conditions the

linear force of adhesion of an adhesive tape to a glass plate.

A5:App4.2. PRINCIPLE

Measurement of the force necessary to unstuck an adhesive

tape from a glass plate at an angle of 900.

A5:App4.3. SPECIFIED ATMOSPHERIC CONDITIONS

The ambient conditions shall be at 230 C ± 50 C and

65 ± 15 % RH.

A5:App4.4. TEST PIECES

Before the test, the sample roll of adhesive tape shall be

conditioned for 24 hours in the specified atmosphere
(see para. A5:App.4.3 above).

Five test pieces each 400 mm long shall be tested from each
roll. These test pieces shall be taken from the roll after the first
three turns were discarded.

A5:App4.5. PROCEDURE

The test shall be under the ambient conditions specified in

paragraph A5:App.4.3.

Take the five test pieces while unrolling the tape radially at a
speed of approximately 300 mm/s, then apply them within
15 seconds in the following manner:

Apply the tape to the glass plate progressively with a slight

length- wise rubbing movement of the finger, without
excessive pressure, in such a manner as to leave no air bubble
between the tape and the glass plate.

Leave the assembly in the specified atmospheric conditions for

10 minutes.

Unstuck about 25 mm of the test piece from the plate in a plane

perpendicular to the axis of the test piece.

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Fix the plate and fold back the free end of the tape at 90 0.
Apply force in such a manner that the separation line between
the tape and the plate is perpendicular to this force and
perpendicular to the plate.

Pull to unstuck at a speed of 300 mm/s ± 30 mm/s and record

the force required.

A5:App4.6. RESULTS

The five values obtained shall be arranged in order and the

median value taken as a result of the measurement. This value
shall be expressed in Newtons per centimetre of width of the
tape.

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ANNEX: A6
(See para 8.0)

MINIMUM REQUIREMENTS FOR CONFORMITY OF

PRODUCTION CONTROL PROCEDURES

A6.1. GENERAL

A6.1.1 The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint, if the differences do not
exceed inevitable manufacturing deviations within the
requirements of this Standard. This condition also applies to
colour.

A6.1.2. With respect to photometric performances, the conformity of

mass-produced headlamps shall not be contested if, when testing
photometric performances of any headlamp chosen at random and
equipped with a standard (étalon) filament lamp:

A6.1.2.1. No measured value deviates unfavourably by more than 20 per cent

from the value prescribed in this standard. For values B 50 R and
zone III, the maximum unfavourable deviation may be
respectively:

B 50 R 0.2 lx equivalent 20%

0.3 lx equivalent 30 %
Zone III 0.3 lx equivalent 20 %
0.45 lx equivalent 30 %
A6.1.2.2. or if

A6.1.2.2.1. For the dipped-beam, the values prescribed in this standard are met
at HV (with a tolerance of + 0.2 lx) and related to that aiming at
least one point of each area delimited on the measuring screen
(at 25 m) by a circle 15 cm in radius around points B 50 R (with a
tolerance of + 0.1 lx), 75 L, 50 V, 25 R, 25 L, and in the entire
area of zone IV which is not more than 22.5 cm above line 25 R
and 25 L;

A6.1.2.2.2. And if, for the main-beam, HV being situated within the isolux
0.75 Emax, a tolerance of + 20 per cent for maximum values and-
20 per cent for minimum values is observed for the photometric
values at any measuring point specified in paragraph A2.3.2. of this
standard.

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A6.1.2.3. If the results of the test described above do not meet the
requirements, the alignment of the headlamp may be changed,
provided that the axis of the beam is not displaced laterally by
more than 1 0 to the right or left.(1)

A6.1.2.4. If the results of the tests described above do not meet the
requirements, tests shall be repeated using another standard
(étalon) filament lamp.

A6.1.3. With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the sampled headlamps shall be tested according to the

procedure described in paragraph A4.2.1. of Annex A4 after being
subjected three consecutive times to the cycle described in
paragraph A4.2.2.2. of Annex : A4

The headlamp shall be considered as acceptable if r does not

exceed 1.5 mrad.

If this value exceeds 1.5 mrad but is not more than 2.0 mrad, a
second sample shall be subjected to the test after which the mean of
the absolute values recorded on both samples shall not exceed
1.5 mrad.

A6.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

For each type of headlamp the holder of the approval mark shall
carry out at least the following tests, at appropriate intervals. The
tests shall be carried out in accordance with the provision of this
standard.

If any sampling shows non-conformity with regard to the type of

test concerned, further samples shall be taken and tested. The
manufacturer shall take steps to ensure the conformity of the
production concerned.

A6.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric

characteristics and the verification of the change in vertical
position of the cut-off line under the influence of heat.

(1) The limit of realignment of 10 towards the right or left is not incompatible
with upward or down ward vertical realignment. The latter is limited only
by the requirements of paragraph A2.3 However, the horizontal part of the
“cut-off” should not extend beyond the line hh (the provisions of paragraph
A2.3 are not applicable to headlamps intended to meet the requirements of
relevant Annexes only for provision of a dipped-beam).

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A6.2.2. Methods used in tests

A6.2.2.1. Tests shall generally be carried out in accordance with the methods
set out in this standard

A6.2.2.2. In any test of conformity carried out by the manufacturer,

equivalent methods may be used with the consent of the test
agency responsible for approval tests. The manufacturer is
responsible for proving that the applied methods are equivalent to
those laid down in this Standard.

A6.2.2.3. The application of paragraphs A6.2.2.1. and A6.2.2.2. requires

regular calibration of test apparatus and its correlation with
measurement made by a test agency.

A6.2.2.4. In all cases the reference methods shall be those of this Standard,
particular for the purpose of administrative verification and
sampling.

A6.2.3. Nature of Sampling

Samples of headlamps shall be selected at random from the

production of a uniform batch. A uniform batch means a set of
headlamps of the same type, defined according to the production
methods of the manufacturer.

The assessment shall, in general, cover series production from

individual factories. However, a manufacturer may group together
records concerning the same type from several factories provided
these operate under the same quality system and quality
management.

A.6.2.4. Measured and Recorded Photometric Characteristics

The sampled headlamps shall be subjected to photometric

measurements at the points provided for in the Standard, the
reading being limited at the points E max, HV(1) HL, HR(2) in the
case of a main-beam, and to points B 50 R, HV, 50 V, 75 L and
25 R in the case of the dipped-beam (see Figure A1).

(1) When the main-beam is reciprocally incorporated with the dipped-beam,

HV in the case of the main-beam shall be the same measuring point as in the
case of the dipped-beam
(2) HL and HR: points "hh" located at 1.125 m to the left and to the right of
point HV respectively)

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A6.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.

The criteria governing acceptability shall be such that, with a

confidence level of 95 per cent, the minimum probability of
passing a spot check in accordance with Annex: A7 (first
sampling) would be 0.95.

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ANNEX: A7
(See para 8.0 and para A6.2.5)

MINIMUM REQUIREMENTS FOR SAMPLING BY

AN INSPECTOR

A7.1. GENERAL

A7.1.1. The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint in accordance with the
requirements of this Standard, if any, if the differences do not
exceed inevitable manufacturing deviations. This condition also
applies to colour.

A7.1.2. With respect to photometric performances, the conformity of

mass-produced headlamps shall not be contested if, when testing
photometric performances of any headlamp chosen at random and
equipped with a standard filament lamp:

A7.1.2.1. No measured value deviates unfavourably by more than 20 per cent

from the value prescribed in this Standard. For values B 50 R and
zone III, the maximum unfavourable deviation may be
respectively:

B 50 R : 0.2 lx equivalent 20 %
0.3 lx equivalent 30 %
Zone III : 0.3 lx equivalent 20 %
0.45 lx equivalent 30 %
A7.1.2.2. or if

A7.1.2.2.1. for the dipped-beam, the values prescribed in this standard are met
at HV (with a tolerance of 0.2 lx) and related to that aiming at least
one point of each area delimited on the measuring screen (at 25 m)
by a circle 15 cm in radius around points B 50 R (with a tolerance
of 0.1 lx), 75 L, 50 V, 25 R, 25 L, and in the entire area of zone IV
which is not more than 22.5 cm above line 25 R and 25 L;

A7.1.2.2.2. and if, for the main-beam, HV being situated within the isolux
0.75 Emax, a tolerance of + 20 per cent for maximum values and
- 20 per cent for minimum values is observed for the photometric
values at any measuring point specified in paragraph A 2.3.2 of
Annex: A2. The reference mark is disregarded.

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A7.1.2.3. If the results of the test described above do not meet the
requirements, the alignment of the headlamp may be changed,
provided that the axis of the beam is not displaced laterally by
more than 1 0 to the right or left(1).

A7.1.2.4. If the results of the tests described above do not meet the
requirements, tests shall be repeated using another standard
filament lamp.

A7.1.2.5. Headlamps with apparent defects are disregarded.

A7.1.2.6. The reference mark is disregarded.

A7.2. FIRST SAMPLING

In the first sampling four headlamps are selected at random. The

first sample of two is marked A, the second sample of two is
marked B.

A7.2.1. The Conformity is Not Contested

A7.2.1.1. Following the sampling procedure shown in Figure A3 the

conformity of mass-produced headlamps shall not be contested if
the deviations of the measured values of the headlamps in the
unfavourable directions are:

A7.2.1.1.1. Sample A

A1: one headlamp 0 %

one headlamp not more than 20%
A2: both headlamps more than 0 %
But not more than 20%
go to sample B

A7.2.1.1.2. Sample B

B1: Both headlamps 0%

A7.2.1.2. or if the conditions of paragraph A7.1.2.2. for sample A are

fulfilled.

(1) The limit of realignment of 10 towards the right or left is not incompatible
with upward or down ward vertical realignment. The latter is limited only
by the requirements of paragraph A2.3 However, the horizontal part of the
“cut-off” should not extend beyond the line hh (the provisions of paragraph
A2.3 are not applicable to headlamps intended to meet the requirements of
relevant Annexes only for provision of a dipped-beam).

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A7.2.2. The Conformity is Contested

A7.2.2.1. Following the sampling procedure shown in Figure A3 the

conformity of mass-produced headlamps shall be contested and the
manufacturer requested to make his production meet the
requirements (alignment) if the deviations of the measured values
of the headlamps are:

A7.2.2.1.1. Sample A
A3: one headlamp not more than 20%
one headlamp more than 20%
but not more than 30%

A7.2.2.1.2. Sample B

B2: in the case of A2

one headlamp more than 0%
But not more than 20%
one headlamp not more than 20%
B3: in the case of A2
one headlamp 0%
one headlamp more than 20%
but not more than 30%

A7.2.2.2. or if the conditions of paragraph A7.1.2.2. for sample A are not

fulfilled.
A7.2.3. Approval Withdrawn
Conformity shall be contested and paragraph 8.3 of this standard
applied if, following the sampling procedure shown in Figure 1 of
this annex, the deviations of the measured values of the headlamps
are:

A7.2.3.1. Sample A
A4: one headlamp not more than 20%
one headlamp more than 30%
A5: Both headlamps more than 20%

A7.2.3.2. Sample B
B4: in the case of A2
one headlamp more than 0%
but not more 20%
than
one headlamp more than 20%
B5: in the case of A2
both headlamps more than 20%
B6: in the case of A2
one headlamp 0%
one headlamp more than 30%

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A7.2.3.3. or if the conditions of paragraph A7.1.2.2. for samples A and B are

not fulfilled.

A7.3. REPEATED SAMPLING

In the case of A3, B2, B3 a repeated sampling, third sample C of

two headlamps and fourth sample D of two headlamps, selected
from stock manufactured after alignment, is necessary within two
months' time after the notification.

A7.3.1. The Conformity is Not Contested

A7.3.1.1. Following the sampling procedure shown in FigureA3, the

conformity of mass-produced headlamps shall not be contested if
the deviations of the measured values of the headlamps are:

A7.3.1.1.1. Sample C

C1: one headlamp 0%

one headlamp not more than 20%
C2: both headlamps more than 0%
But not more than 20%
go to sample D

A7.3.1.1.2. Sample D

D1: In the case of C2

both headlamps 0%

A7.3.1.2. or if the conditions of paragraph A7.1.2.2. for sample C are

fulfilled.

A7.3.2. The Conformity is Contested

A7.3.2.1. Following the sampling procedure shown in Figure A3, the

conformity of mass-produced headlamps shall be contested and the
manufacturer requested to make his production meet the
requirements (alignment) if the deviations of the measured values
of the headlamps are:

A7.3.2.1.1. Sample D

D2: In the case of C2

one headlamp more than 0%
But not more than 20%
one headlamp not more than 20%

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A7.3.2.1.2. or if the conditions of paragraph A7.1.2.2 for sample C are not

fulfilled.

A7.3.3. Approval Withdrawn

Conformity shall be contested and paragraph 8.3 of this standard

applied if, following the sampling procedure shown in Figure A3,
the deviations of the measured values of the headlamps are:

A7.3.3.1. Sample C
C3: one headlamp not more 20%
than
one headlamp more than 20%
C4: both headlamps more than 20%

A7.3.3.2. Sample D
D3: in the case of C2
one headlamp 0 or more than 0%
one headlamp more than 20%

A7.3.3.3. or if the conditions of paragraph A7.1.2.2. for samples C and D are

not fulfilled.

A7.4. CHANGE OF THE VERTICAL POSITION OF THE

CUT-OFF LINE

With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the headlamps of sample A after sampling procedure in

Figure A3 shall be tested according to the procedure described in
paragraph A4.2.1. of Annex : A4 after being subjected three
consecutive times to the cycle described in paragraph A4.2.2.2. of
Annex A4.

The headlamp shall be considered as acceptable if r does not

exceed 1.5 mrad.

If this value exceeds 1.5 mrad but is not more than 2.0 mrad, the
second headlamp of sample A shall be subjected to the test after
which the mean of the absolute values recorded on both samples
shall not exceed 1.5 mrad.

However, if this value of 1.5 mrad on sample A is not complied

with, the two headlamps of sample B shall be subjected to the same
procedure and the value of r for each of them shall not exceed
1.5 mrad.
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ANNEX : A8

OVERVIEW OF OPERATIONAL PERIODS CONCERNING

TEST FOR STABILITY OF PHOTOMETRIC PERFORMANCE

Abbreviations: P: dipped-beam lamp

D: main-beam lamp (D1 + D2 means two main-beams)
F: front fog lamp
: means a cycle of 15 minutes off and 5 minutes lit.

All following grouped headlamps and front fog lamps together with the added class B marking
symbols are given as examples and are not exhaustive.

P, D or F
1. P or D or F (HC or HR or B)
0 6 12 h

D
P
2. P+D (HCR) or P+D1+D2 (HCR HR)
0 6 12 h

D
P
3. P+D (HC/R) or P+D1+D2 (HC/R HR)
0 6 12 h

F
P
4. P+F (HC B)
0 6 12 h

F
P
5. P+F (HC B/) or HC/B
0 6 12 h

D
F
6. D+F (HR B) or D1+D2+F (HR HR B)
0 6 12 h

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D
F
7. D+F (HR B/) or D1+D2+F (HR HR B/)
0 6 12 h

D+F
P
8. P+D+F (HCR B) or P+D1+D2+F (HCR HR B)
0 6 12 h

F
D
P
9. P+D+F (HC/R B) or P+D1+D2+F (HC/R HR B)
0 6 12 h

F
D
P
10. P+D+F (HCR B/) or P+D1+D2+F (HCR HR B/)
0 6 12 h

F
D
P
11. P+D+F (HC/R B/) or P+D1+D2+F (HC/R HR B/)
0 4 8 12 h

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 AIS-012
ANNEX : B1
(See para 5.2)
REQUIREMENTS FOR HEADLAMP EQUIPED WITH
GAS-DISCHARGE LIGHT SOURCES

B1.1. GENERAL REQUIREMENTS

B1.1.1. Each sample shall conform to the specifications set forth in Annex
B1,B2, B3 and Annex L

B1.1.2. Headlamps shall be so made as to retain their prescribed

photometric characteristics and to remain in good working order
when in normal use, in spite of the vibrations to which they may be
subjected.

B1.1.2.1. Headlamps shall be fitted with a device enabling them to be so

adjusted on the vehicles as to comply with the rules applicable to
them. Such a device need not be fitted on units in which the
reflector and the diffusing lens cannot be separated, provided the
use of such units is confined to vehicles on which the headlamp
setting can be adjusted by other means.

Where a headlamp providing a dipped-beam and a headlamp

providing a main-beam, each equipped with its own filament lamp,
are assembled to form a composite unit the adjusting device shall
enable each optical system individually to be duly adjusted. The
same provision applies to headlamps providing a dipped-beam and
a front fog lamp beam, and to headlamps providing these three
beams.

B1.1.2.2. However, these provisions shall not apply to headlamp assemblies

whose reflectors are indivisible. For this type of assembly the
requirements of paragraph B2.3 of this standard shall apply.

B1.1.3 In the case when gas-discharge light source replacement can be

carried out without tools, the lamp holder shall conform to the
dimensional characteristics as given on the data sheet of AIS 034,
relevant to the category of gas-discharge light source used. The
gas-discharge light source must fit easily into the headlamp.

B1.1.4 Headlamp designed shall satisfy the requirements of left-hand

traffic.

B1.1.5 On headlamps designed to provide alternately a main-beam and a

dipped-beam, any mechanical, electromechanical or other device
incorporated in the headlamp for switching from one beam to
other (1) shall be so constructed that:

(1) These provisions shall not apply to the control switch

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B1.1.5.1 The device is strong enough to withstand 50,000 operations

without suffering damage despite the vibrations to which it may be
subjected in normal use.

B1.1.5.2 In the case of failure it is possible to obtain the dipped-beam

automatically.

B1.1.5.3 Either the dipped-beam or the main-beam shall always be obtained

without any possibility of the mechanism stopping in between two
positions;
.
B1.1.5.4. The user cannot, with ordinary tools, change the shape or position
of the moving parts.

B1.1.6. Complementary test shall be done according to Annex : B4 to

ensure that in use there is no excessive change in photometric
performance.

B1.1.7. Light transmitting components made of plastic material shall be

tested according to the requirements of Annex : B5

B1.1.8. The headlamp and ballast system shall not generate radiated or
power line disturbances to cause a malfunction of other electric /
electronic system of the vehicle (1)

(1) Compliance with the requirements for electromagnetic compatibility is

relevant to the individual vehicle type.

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 AIS-012
ANNEX : B2
(See para 5.2 and B1.1.1)
PHOTOMETRIC TEST PROCEDURE AND
ILLUMINATION REQUIREMENTS FOR HEADLAMP
EQUIPED WITH GAS-DISCHARGE LIGHT SOURCES

B2.1 GENERAL PROVISIONS

B2.1.1 Headlamps shall be so made that with suitable gas-discharge light

source they give adequate illuminance without dazzle when
emitting the dipped-beam, and good illumination when emitting the
main-beam.

B2.1.2 The illumination produced by the headlamp shall be determined by

means of a vertical screen set up 25 m forward of the headlamp and
at right angles to its axes (see paragraph B2.2.6. and Figure B1 and
B2), or by any equivalent photometric method.

B2.1.3 The headlamp using a removable gas-discharge light source shall

be deemed satisfactory if the photometric requirements set in the
present Annex : B2 are met with one standard light source, which
has been aged during at least 15 cycles, in accordance with
paragraph 9.2.1.2 of AIS-034. The flux of this gas-discharge light
source may differ from the objective luminous flux specified in
AIS 034. In this case, the illuminances shall be corrected
accordingly.

This correction does not apply to headlamps using non-removable

gas-discharge light source, or to headlamps with the ballast(s)
totally or partially integrated.

B2.1.4 The dimensions determining the position of the arc inside the
standard gas-discharge light source are shown in the relevant data
sheet of standard AIS 034.

B2.1.5 Photometric compliance must be checked in accordance with

paragraph B2.2.6 or B2.3 of this Annex. This is also valid for the
cut-off zone between 3 0 R and 3 0 L (measurement method for the
cut-off colour being under consideration).

B2.1.6 Four seconds after ignition of a headlamp which has not been
operated for 30 minutes or more, 60 lux at least must be reached at
point HV of a main-beam and 10 lux at point 50V of a dipped-
beam for headlamps incorporating main-beam and dipped-beam
functions, or 10 lux at point 50V for headlamps having only a
dipped-beam function. The power supply shall be sufficient to
secure the quick rise of the high current pulse.

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B2.2. PROVISIONS CONCERNING DIPPED-BEAM

B2.2.1 The dipped-beam must produce a sufficiently sharp "cut-off" to

permit a satisfactory adjustment with its aid. The "cut-off" must be
a horizontal straight line on the side opposite to the direction of
traffic for which the headlamp is intended;
on the other side it must not extend either above the line HV/H2 of
Figure B1, or above the line HV/H3/H4 of Figure B2. A cut-off
extending above a combination of these lines shall in no
circumstances be permitted.

B2.2.2 The headlamp shall be so aimed that:

B2.2.2.1 In the case of headlamps designed to meet the requirements of left-

hand traffic, the "cut-off" on the right-half of the screen is
(1)
horizontal

B2.2.2.2 This horizontal part of the "cut-off" is situated on the screen 25 cm

below the line HH. (See Figure B1, B2) The kink of the elbow of
the cut-off shall be on the VV line.

B2.2.3 When so aimed, the headlamp needs, if its approval is sought

solely for a dipped-beam, comply only with the requirements
referred to in paragraphs B2.2.5 and B2.2.6 below; if it is intended
to provide both a dipped-beam and a main-beam, it shall comply
with the requirements set out in paragraphs B2.2.5 to B2.3.2.3. The
values specified for segment II in paragraph B2.2.6 do not apply to
Figure B2.

B2.2.4 Where a headlamp so aimed does not meet the requirements set out
in paragraphs B2.2.6 and B2.3., its alignment may be changed,
provided that the axis of the beam is not displaced laterally by
more than 0.5° (=22 cm) (2) to the right or left and vertically not
more than 0.2° (=8.7 cm) up or down. To facilitate alignment by
means of the "cut-off", the headlamp may be partially occulted in
order to sharpen the "cut-off".

B2.2.5 Only one gas-discharge light source is permitted for each dipped-
beam headlamp.

B2.2.5.1 The voltage applied to the terminals of the ballast(s) is:

either: 13.5 V +/- 0.1 for 12 V systems
or: otherwise specified (See Annex : B9)
(1) The test screen must be sufficiently wide to allow examination of the "cut-
off" over a range of at least 5° each side of the line VV.
(2) The limit of realignment of 0.5° towards the right or left is not
incompatible with upward or downward vertical realignment. The latter is
limited, too, by the requirements of para. B2.3. However, the provisions
of paragraph B2.3 are not applicable to headlamps intended to meet the
requirements of this Annex only for provision of dipped-beam

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B2.2.6 After more than 10 minutes after ignition the illuminances

produced on Screen of Figure B1 or B2 shall meet the following
requirements:
Note: In the table:
Letter L means that the point or segment is located on the left of VV line.
Letter R means that the point or segment is located on the right of VV line.
Letter U means the point or segment is located above HH line.
Letter D means the point or segment is located below HH line.

Vertical
Points of Illuminances Horizontal
Designation Distances
Segments Lux Distances (cm)
(cm)
On & above line H/H2, or
1 Max
On & above line H/H3/H4
1 HV 1 max 0 0
2 B 50R 0.5 max R 150 U 25
3 75 L 20 min L 50 D 25
4 50 R 20 max R 150 D 37.5
5 25 R1 30 max R 150 D 75
6 50 V 12 min 0 D 37.5
7 50 L 20 min L 75 D 37.5
8 25 R2 4 min R 396 D 75
9 25 L1 4 min L 396 D 75
10 25 R3 2min R 670 D 75
11 25 L2 2min L 670 D 75
12 15 R 1min R 910 D 125
13 15 L 1 min L 910 D 125
(*)
14 R 350 U 175
(*)
15 0 U 175
(*)
16 L 350 U 175
(*)
17 R 175 U 87.5
(*)
18 0 U 87.5
(*)
19 L 175 U 87.5
20 0.1 min R 350 0
21 0.2 min R 175 0
R 225 to
A to B Segment I 6 min D 37.5
L 225
L 140 to
C to D Segment II 6 max U 45
L 396
Segment III & R 417 to
E to F 20 max D 187.5
under R 375
E max L 70 max Left of VV Line Above D 75
E max R 50 max Right of VV line
(*) The illumination values at points 14 through 19 shall be such that:

14 + 15 + 16 0.3 lux and 17 + 18 + 19 0.6 lux.

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B2.3 PROVISIONS CONCERNING MAIN-BEAM

B2.3.1 In the case of a headlamp designed to provide a main-beam and a

dipped-beam, measurements of the illumination produced on the
screen by the main-beam shall be taken with the same headlamp
alignment as for measurements under paragraph B2.2.6 above; in
the case of a headlamp providing a main-beam only, it shall be so
adjusted that the area of maximum illumination is centered on the
point of intersection of lines HH and VV; such a headlamp needs
meet only the requirements referred to in paragraph B2.3. Test
voltages are the same as in paragraph B2.2.5.1

B2.3.2 It is possible to use several light sources for the main-beam, these
light sources being listed in AIS 034. The following provisions
shall be met:

B2.3.2.1 The point of intersection (HV) of the lines HH and VV shall be

situated within the isolux representing 80 % of the maximum
illuminance. This maximum illuminance, hereunder designated as
Emax, shall lie between 70 and 180 lux.

B2.3.2.2 The reference mark shall be obtained by means of the formula:

Reference mark = 0.208 Emax (See para 12.0)

This value shall be rounded off to the value: 17.5 - 20 - 25 - 27.5 -
30 - 37.5

B2.3.2.3 Starting from point HV, horizontally to the right and left, the
illuminance shall be not less than 40 lux up to a distance of 1.125m
and not less than 10 lux up to a distance of 2.25 m.

B2.4 The screen illuminance values mentioned in paragraphs B2.2.6 to

B2.3.2.3 above shall be measured by means of a photo-receptor,
the effective area of which shall be contained within a square of 65
mm side.

B2.5 PROVISIONS CONCERNING MOVABLE REFLECTORS

B2.5.1 With the lamp fixed according to all the positions described in
relevant paragraph of Table:2 of this standard, the headlamp must
meet the photometric requirements of paragraph B2.2 or B2.3, or
both.

B2.5.2 Additional tests are made after the reflector has been tilted
vertically upwards by the angle quoted in relevant paragraph of
Table:2 of this standard or 2° ; whichever is smaller, by means of
the headlamp aiming devices. The headlamp is then re-aimed
downwards (by means of the goniometer), and the photometric
specifications must be met at the following points:

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Dipped-beam: HV and 75 L respectively
Main-beam: E max, HV as % of Emax

If the aiming devices do not allow a continuous movement, the

position nearest to 2° is chosen.

B2.5.3 The reflector is brought back to its nominal angular position as

defined in paragraph B2.2.2, and the goniometer is set back to its
position of origin. The reflector is tilted vertically downwards by
the angle quoted in relevant paragraph of Table:2 of this standard
or 2°, whichever is smaller, by means of the headlamp aiming
device. The headlamp is then re-aimed upwards (by means of the
goniometer for example) and points as in paragraph B2.5.2 are
checked.

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ANNEX : B3
(See para 5.2 and B1.1.1)
COLORIMETRIC REQUIREMENTS FOR HEADLAMP EQUIPED WITH
GAS-DISCHARGE LIGHT SOURCES

The trichromatic coordinates of the light of the beams emitted by headlamps using
gas discharge light sources must be in the following boundaries:

Limit towards blue :x 0.310

Yellow :x 0.500
Green :y 0.150 + 0.640x
Green :y 0.440
Purple :y 0.050 + 0.750x
Red :y 0.382

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 AIS-012

ANNEX : B4
(See para B1.1.6)
TEST FOR STABILITY OF PHOTOMETRIC
PERFORMANCE OF HEADLAMPS IN OPERATION.

TESTS ON COMPLETE HEADLAMPS

Once the photometric values have been measured according to the

requirements of this standard in points for Emax for main-beam and
HV, 50L, B50R for headlamps designed for left-hand traffic, a
complete headlamp sample shall be tested for stability of
photometric performance in operation. "Complete headlamp" shall
be understood to mean the complete lamp itself, including those
surrounding body parts and lamps, which could influence its
thermal dissipation.

B4.1. TEST OF STABILITY OF PHOTOMETRIC

PERFORMANCE

The tests shall be carried out in a dry and still atmosphere at an

ambient temperature of 23° ± 5°C, the complete headlamp being
mounted on a base representing the correct installation on the
vehicle.

B4.1.1. Clean headlamp

The headlamp shall be operated for 12 hours as described in

subparagraph B4.1.1.1 and checked as prescribed in subparagraph
B4.1.1.2.

B4.1.1.1 Test procedure

The headlamp shall be operated for a period according to the

specified time, so that:

B4.1.1.1.1
(a) In the case where only one lighting function (driving or dipped-
beam) is to be approved, the corresponding light source is lit
for the prescribed time, (1)

(b) In the case of a reciprocally incorporated dipped-beam lamp

and main-beam lamp or in the case of a reciprocally
incorporated front fog lamp & main-beam headlamp:

(1) When the tested headlamp is grouped and/or reciprocally incorporated

with signaling lamps, the latter shall be lit for the duration of the test. In
the case of a direction indicator lamp, it shall be lit in flashing operation
mode with an on/off time ratio of approximately one to one.

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If the applicant declares that the headlamp is to be used with a
single filament lit, (1) the test shall be carried out in accordance
with this condition, activating (2) each specified function
successively for half the time specified in paragraph B4.1.1.
In all other cases, (1), (2) the headlamp shall be subjected to the
following cycle until the time specified is reached:

15 minutes, passing-beam lit

5 minutes, all functions lit;

(c) In the case of grouped lighting functions, all the individual

functions shall be lit simultaneously for the time specified for
individual lighting functions (a), also taking into account the
use of reciprocally incorporated lighting functions (b),
according to the manufacturer's specifications.

B4.1.1.1.2. Test voltage

The voltage for the ballast is 13.5 ± 0.1 volts for 12V network
system, or other wise specified in the application for approval. If
there are reciprocally incorporated filament lamps, the voltage
producing the reference flux shall be used.

B4.1.1.2. Test Results

B4.1.1.2.1. Visual inspection

Once the headlamp has been stabilized to the ambient temperature,

the headlamp lens and the external lens, if any, shall be cleaned
with a clean, damp cotton cloth. It shall then be inspected visually,
no distortion, deformation, cracking or change in color of either the
headlamp lens or the external lens, if any, shall be noticeable.

B4.1.1.2.2. Photometric Test

To comply with the requirements of this standard, the photometric

values shall be verified in the following points:
Passing-beam:
50L - B50R - HV for headlamps designed for left-hand traffic.
Main-beam:
Point of Emax

Another aiming may be carried out to allow for any deformation of

the headlamp base due to heat (the change of the position of the
cut-off line is covered in paragraph B4.2 of this Annex).

(1) Should two or more light sources be simultaneously lit when headlamp
flashing is used, this shall not be considered as being normal use of the
filaments simultaneously.
(2) See foot note ( 1) on page 59
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A 10% discrepancy between the photometric characteristics and the

values measured prior to the test is permissible, including the
tolerances of the photometric procedure.

B4.1.2. Dirty Headlamp

After being tested as specified in subparagraph B4.1.1 above, the

headlamp shall be operated for one hour as described in
subparagraph B4.1.1.1 after being prepared as prescribed in
subparagraph B4.1.2.1, and checked as prescribed in subparagraph
B4.1.1.2.

B4.1.2.1. Preparation of the headlamp

B4.1.2.1.1 Test mixture

B4.1.2.1.1.1 For headlamp with the outside lens in glass:

The mixture of water and a polluting agent to be applied to the
headlamp shall be composed of:
9 parts by weight of silica sand with a particle size of 0-100 µm,
1 part by weight of vegetal carbon dust (beechwood) with a particle
size of 0-100 µm,
0.2 parts by weight of NaCMC (1), and
An appropriate quantity of distilled water, with a conductivity of
1 mS/m.
The mixture must not be more than 14 days old.
B4.1.2.1.1.2 For headlamp with outside lens in plastic material:

The mixture of water and polluting agent to be applied to the

headlamp shall be composed of:
9 parts by weight of silica sand with a particle size of 0-100 µm,
1 part by weight of vegetal carbon dust (beechwood) with a particle
size of 0-100 µm,
0.2 part by weight of NaCMC (1),
13 parts be weight of distilled water with a conductivity of
1mS/m, and
2 ± 1 parts be weight of surface-actant (2).
The mixture must not be more than 14 days old.
(1) NaCMC represents the sodium of carboxymethylcellulose, customarily
referred to as CMC. The NaCMC used in the dirt mixture shall have a
degree of substitution (DS) of 0.6-0.7 and viscosity of 200-300 cP for a
2% solution at 20° C.
(2) The tolerance on quantity is due to the necessity of obtaining dirt that
correctly spreads out on all the plastic lens.

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B4.1.2.1.2. Application of the test mixture to the headlamp

The test mixture shall be uniformly applied to the entire light

emitting surface of the headlamp and then left to dry. This
procedure shall be repeated until the illuminating value has
dropped to 15-20% of the values measured for each following point
under the conditions described in this Annex:

Emax in main-beam for a driving/passing lamp & in main-beam for

a driving lamp only,

50L and 50V (1) for a passing lamp only,

B4.1.2.1.3. Measuring equipment

The measuring equipment shall be equivalent to that used during

headlamp approval tests. The gas-discharge light source supplied
by the applicant shall be used for the photometric verification.

B4.2 TEST FOR CHANGE IN VERTICAL POSITION OF THE

CUT-OFF LINE UNDER THE INFLUENCE OF HEAT

This test consists of verifying that the vertical drift of the cut-off
line under the influence of heat does not exceed a specified value
for an operating passing lamp.

The headlamp tested in accordance with paragraph B4.1 shall be

subjected to the test described in paragraph B4.2.1 without being
removed from or readjusted in relation to its text fixture.

If the headlamp has a moving reflector, only the position closest to

the average vertical angular stroke is chosen for this test.

B4.2.1. Test for Dipped-Beam Headlamps

The test shall be carried out in a dry and still atmosphere at an

ambient temperature of 23°C ± 5°C.

Using a mass production gas-discharge light source which has been

aged for at least 15 hours, the headlamp shall be operated on
dipped-beam without being dismounted from or readjusted in
relation to its test fixture. (For the purpose of this test, the voltage
shall be adjusted as specified in paragraph B4.1.1.1.2.) The
position of the cut-off line in its horizontal part between vv and the
vertical line passing through point B50R shall be verified
3 minutes (r3) and 60 minutes (r60) respectively after operation.

(1) 50V is situated 375 mm below HV on the vertical line v-v on the screen at
25 m distance

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The measurement of the variation in the cut-off line position as

described above shall be carried out by any method giving
acceptable accuracy and reproducible results.

B4.2.2. Test Results

B4.2.2.1 The result expressed in milliradians (mrad) shall be considered as

acceptable for a dipped-beam headlamp when the absolute value
r1 = |r3 - r60| recorded on the headlamp is not more than 1.0 mrad (
r1 1.0 mrad)

B4.2.2.2 However, if this value is more than 1.0mrad but not more than 1.5
mrad (1.0 mrad < r1 1.5mrad), a second headlamp shall be
tested as described in paragraph B4.2.1. after being subjected three
consecutive times to the cycle as described below, in order to
stabilize the position of mechanical parts of the headlamp on a base
representative of the correct installation on the vehicle:

Operation of the passing lamp for one hour (the voltage shall be
adjusted as specified in paragraph B4.1.1.1.2.).

Period of rest for one hour.

The headlamp type shall be considered as acceptable if the mean

value of the absolute values r1 measured on the first sample and
r11 measured on the second sample is not more than 1.0 mrad.

r1 + r11 1.0 mrad

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ANNEX : B 5
(See para B1.1.7)
REQUIREMENTS FOR LAMPS INCORPORATING
LENSES OF PLASTIC MATERIAL – TESTING OF LENS
OR MATERIAL SAMPLES AND OF COMPLETE LAMPS

B5.1. GENERAL SPECIFICATIONS

B5.1.1 Refer paragraph Annex : A5.1.1.

B5.1.2 Refer paragraph Annex : A5.1.2.

B5.1.3. The samples of lenses of plastic material or samples of material

shall be subjected, with the reflector to which they are intended to
be fitted (where applicable), to approval tests in the chronological
order indicated in Table A reproduced in Appendix 1 to this
Annex.

B5.1.4. However, if the lamp manufacturer can prove that the product has
already passed the tests prescribed in paragraphs B5.2.1.to B5.2.5.
below, or the equivalent tests pursuant to another Regulation, those
tests need not be repeated; only the tests prescribed in Appendix 1,
Table B, shall be mandatory.

B5.2. TESTS

B5.2.1. Resistance to Temperature Changes

B5.2.1.1 Tests

Refer paragraph Annex : A5.2.1.1

B5.2.1.2. Photometric Measurements

B5.2.1.2.1. Method

Photometric measurements shall be carried out on the samples

before and after the test. These measurements shall be made using
a standard lamp, at the following points:
B 50 R and 50 L for the dipped-beam of a passing lamp or a
passing/driving lamp

B5.2.1.2.2. Results
The variation between the photometric values measured on each
sample before and after the test shall not exceed 10 % including the
tolerances of the photometric procedure.

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B5.2.2. Resistance to Atmospheric and Chemical Agents

B5.2.2.1. Resistance to Atmospheric Agents

Refer paragraph Annex : A5.2.2.1

B5.2.2.2. Resistance to Chemical Agents

Refer paragraph Annex : A5.2.2.2

B5.2.2.3. Results
Refer paragraph Annex : A5.2.2.3.

B5.2.2.4. Resistance to Light Source Radiations

B5.2.3. Resistance to Detergents and Hydrocarbons

B5.2.3.1. Resistance to Detergents

Refer paragraph Annex : A5.2.3.1.

B5.2.3.2. Resistance to Hydrocarbons

Refer Annex : A5.2.3.2.

B5.2.3.3. Results
Refer Annex A5.2.3.3.

B5.2.4 Resistance to Mechanical Deterioration

B5.2.4.1. Mechanical Deterioration Method

Refer paragraph Annex : A5.2.4.1.

B5.2.4.2. Results
Refer paragraph A5.2.4.2.

B5.2.5 Test of Adherence of Coatings, if any

B5.2.5.1. Preparation of the sample

Refer paragraph Annex : A5.2.5.1

B5.2.6 Tests of the Complete Lamp Incorporating a Lens of Plastic

Material

B5.2.6.1. Resistance to Mechanical Deterioration of the Lens Surface

Refer paragraph Annex : A5.2.6.1.

B5.2.6.2. Test of Adherence of Coatings, if any

Refer paragraph Annex : A5.2.6.2.

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ANNEX:B 5 – APPENDIX:1
(See para B5.1.3)
CHRONOLOGICAL ORDER OF APPROVAL TESTS

Table A: Tests on plastic materials (lenses or samples of material supplied

pursuant to paragraph 7.3 of this standard).
Samples Lenses or
samples of Lenses
Test material
1 2 3 4 5 6 7 8 9 10 11 12 13 14
B5:App1.1.1 Limited Photometry x x x
(Para.B5.2.1.2)
B5:App1.1.1.1 Temperature change x x x
(para. B5.2.1.1.)
B5:App1.1.1.2. Limited photometry x x x
(para. B5.2.1.2.)
B5:App1.1.2.1 Transmission x x x x x x x x x
Measurement
B5:App1.1.2.2. Diffusion x x x x x x
measurement
B5:App1.1.3. Atmospheric agents x x x
(para. B5.2.2.1.)
B5:App1.1.3.1. Transmission x x x
Measurement
B5:App1.1.4. Chemical agents x x x
(para.B5.2.2.2.)
B5:App1.1.4.1. Diffusion x x x
Measurement
B5:App1.1.5. Detergents x x x
(para. B5.2.3.1.)
B5:App1.1.6. Hydrocarbons x x x
(para. B5.2.3.2.)
B5:App1.1.6.1. Transmission x x x
Measurement
B5:App1.1.7. Deterioration x x x
(para. B5.2.4.1.)
B5:App1.1.7.1. Transmission x x x
Measurement
B5:App1.1.7.2. Diffusion x x x
Measurement
B5:App1.1.8. Adherence x
(para.B5.2.5.)
B5:App1.1.9. Resistance to light x
source radiations
(para B5.2.2.4)

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Table B : Tests on complete headlamps (supplied pursuant to paragraph 7.1. of this

standard).

Tests Complete headlamp

Sample No.
1 2
B5:App1.2.1. Deterioration x
(para. B5.2.6.1.1.)
B5:App1.2.2. Photometry x
(para. B5.2.6.1.2.)
B5:App1.2.3. Adherence x
(para. B5.2.6.2.)

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ANNEX:B 5 – APPENDIX:2

METHOD OF MEASUREMENT OF THE DIFFUSION

AND TRANSMISSION OF LIGHT
Refer Annex : A5 – Appendix : 2

ANNEX:B 5 – APPENDIX:3

SPRAY TESTING METHOD

Refer Annex : A5 – Appendix : 3

ANNEX: B 5 – APPENDIX:4

ADHESIVE TAPE ADHERENCE TEST

Refer Annex : A5 – Appendix : 4

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ANNEX: B 6
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

B6.1. GENERAL

B6.1.1 The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint, if the differences do not
exceed inevitable manufacturing deviations within the
requirements of this standard.

B6.1.2. With respect to photometric performances, the conformity of

mass-produced headlamps shall not be contested if, when testing
photometric performances of any headlamp chosen at random and
measured at 13.5 V+ 0.1 V or as otherwise specified and;

either

equipped with a removable standard gas-discharge light source

according to paragraph B 2.1.3. of Annex : B2 The luminous flux
of this gas-discharge light source may differ from the reference
luminous flux specified in AIS-034. In this case , the illuminances
shall be corrected accordingly.

or

equipped with the serial production gas-discharge light source and

the serial ballast. The luminous flux of this light source may
deviate from the nominal luminous flux due to light source and
ballast tolerances as specified in AIS-034; accordingly the
measured illuminances may be corrected by 20% in the favourable
direction.

B6.1.2.1. No illuminance value, if measured and corrected according to

paragraph B6.1.2. above, deviated unfavourably by more than
20 % from the values prescribed in this standard. For values B 50 R
and on line H/H3/H4 and above, the maximum unfavourable
deviation may be respectively:

B 50 R 0.20 lx equivalent 20%

0.30 lx equivalent 30 %
On line
H/H3/H4
and above : 0.30 lx equivalent 20 %
0.45 lx equivalent 30 %

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B6.1.2.2. or if

B6.1.2.2.1. For the dipped-beam, the values prescribed in this standard are met
at HV (with a tolerance of + 0.2 lx) and related to that aiming at
one point of each area delimited on the measuring screen (at 25 m)
by a circle 15 cm in radius around points B 50 R (with a tolerance
of + 0.1 lx), 75 L , 50 V, 25 R1, 25 L2, and on segment I;

B6.1.2.2.2. and if, for the main-beam, HV being situated within the isolux
0.75 Emax, a tolerance of + 20 % for maximum values and -20 %
for minimum values is observed for the photometric values at any
measuring point specified in paragraph B2.3 of Annex B2. of this
standard.

B6.1.2.3. If the results of the test described above do not meet the
requirements, the alignment of the headlamp may be changed,
provided that the axis of the beam is not displaced laterally by
more than 0.50 to the right or left and not by more than 0.20 up or
down.

B6.1.2.4. If the results of the tests described above do not meet the
requirements, tests on the headlamp shall be repeated using another
standard gas-discharge light source or gas-discharge light source
and ballast, whatever is applicable according to paragraph B6.1.2.
above.

B6.1.3. With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the sampled headlamps shall be tested according to the

procedure described in paragraph B4.2.1. of Annex: B4 after being
subjected three consecutive times to the cycle described in
paragraph B4.2.2.2. of Annex : B4

The headlamp shall be considered as acceptable if r ( as defined

in paragraphs B4.2.1. and B4.2.2. of Annex B4 to this
standard)does not exceed 1.5 mrad.

If this value exceeds 1.5 mrad but is not more than 2.0 mrad, a
second sample shall be subjected to the test after which the mean of
the absolute values recorded on both samples shall not exceed
1.5 mrad.

B6.1.4. The chromaticity coordinates as specified in Annex : B3 of this

standard shall be complied with.

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B6.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

For each type of headlamp the holder of the approval mark shall
carry out at least the following tests, at appropriate intervals. The
tests shall be carried out in accordance with the provision of this
standard.

If any sampling shows non-conformity with respect to the type of

test concerned, further samples shall be taken and tested. The
manufacturer shall take steps to ensure the conformity of the
production concerned.

B6.2.1. Nature of Tests

Tests of conformity in this Annex shall cover the photometric

characteristics and the verification of the change in vertical
position of the cut-off line under the influence of heat.

B6.2.2. Methods used in Tests

B6.2.2.1. Tests shall generally be carried out in accordance with the methods
set out in this standard
B6.2.2.2. In any test of conformity carried out by the manufacturer,
equivalent methods may be used with the consent of the test
agency responsible for approval tests. The manufacturer is
responsible for proving that the applied methods are equivalent to
those laid down in this standard.

B6.2.2.3. The application of paragraphs B6.2.2.1. and B6.2.2.2. requires

regular calibration of test apparatus and its correlation with
measurement made by a test agency.

B6.2.2.4. In all cases the reference methods shall be those of this standard,
particular for the purpose of administrative verification and
sampling.

B6.2.3. Nature of Sampling

Samples of headlamps shall be selected at random from the

production of a uniform batch. A uniform batch means a set of
headlamps of the same type, defined according to the production
methods of the manufacturer.

The assessment shall, in general, cover series production from

individual factories. However, a manufacturer may group together
records concerning the same type from several factories provided
these operate under the same quality system and quality
management.

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B6.2.4. Measured and Recorded Photometric Characteristics

The sampled headlamps shall be subjected to photometric

measurements at the points provided for in the standard, the
reading being limited at the points E max, HV(1), HL, HR(2) in the
case of a main-beam, and to points B 50 R, HV, 50 V, 75 L and
25 R2 in the case of the dipped-beam (see figure B1 /B2).

B6.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the competent
authority, criteria governing acceptability of his products in order
to meet the specifications laid down for verification of conformity
of products in paragraph 8.1 of this standard.

The criteria governing acceptability shall be such that, with a

confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex B:7 (first sampling) would
be 0.95.

(1) (When the main-beam is reciprocally incorporated with the dipped-beam,

HV in the case of the main-beam shall be the same measuring point as in the
case of the dipped-beam)
(2) (HL and HR: points "hh" located at 1.125 m to the left and to the right of
point HV respectively)

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ANNEX: B 7
( See para 8.0)

MINIMUM REQUIREMENTS FOR

SAMPLING BY AN INSPECTOR

B7.1. GENERAL

B7.1.1. The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint in accordance with the
requirements of this Standard, if any, if the differences do not
exceed inevitable manufacturing deviations.

B7.1.2. With respect to photometric performances, the conformity of

mass-produced headlamps shall not be contested if, when testing
photometric performances of any headlamp chosen at random and
measured at 13.5 V + 0.1 V or as otherwise specified and;

either

equipped with a removable standard gas-discharge light source

according to paragraph B 2.1,3 of Annex B2.The luminous flux of
this gas-discharge light source may differ from the differ from the
reference luminous flux specified in AIS-034. In this case , the
illuminances shall be corrected accordingly.

or

equipped with the serial production gas-discharge light source and

the serial ballast. The luminous flux of this light source may
deviate from the nominal luminous flux due to light source and
ballast tolerances as specified in AIS-034; accordingly the
measured illuminances may be corrected by 20% in the favourable
direction.

B7.1.2.1. No measured value deviates unfavourably by more than 20 per cent

from the values prescribed in relevant Annex

In the glare zone the maximum deviation may be respectively:

B 50 R : 0.20 lx equivalent 20 %
0.30 lx equivalent 30 %
On line
H/H3/H4)
and above : 0.30 lx equivalent 20 %
0.45 lx equivalent 30 %

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B7.1.2.2. or if

B7.1.2.2.1. for the dipped-beam, the values prescribed in this standard are met
at HV (with a tolerance of + 0.2 lx) and related to that aiming at
one point of each area delimited on the measuring screen (at 25 m)
by a circle 15 cm in radius around points B 50 R (1) (with a
tolerance of 0.1 lx), 75 L , 50 V, 25 R1, 25 L2, and on Segment I;

B7.1.2.2.2. and if, for the main-beam, HV being situated within the isolux
0.75 Emax, a tolerance of + 20 per cent for maximum values and
- 20 per cent for minimum values is observed for the photometric
values at any measuring point specified in paragraph B2.3 of
Annex B2 . The reference mark is disregarded.

B7.1.2.3. If the results of the test described above do not meet the
requirements, the alignment of the headlamp may be changed,
provided that the axis of the beam is not displaced laterally by
more than 0.50 to the right or left and not by more than 0.2° up or
down.

B7.1.2.4. If the results of the tests described above do not meet the
requirements, tests on the headlamp shall be repeated using another
standard gas-discharge light source or gas-discharge light source
and ballast, whatever is applicable according to paragraph B7.1.2
above.

B7.1.3 With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the sampled headlamps shall be tested according to the

procedure described in paragraph B4.2.1 of Annex B4 after being
subjected three consecutive times to the cycle described in
paragraph B4.2.2.2. of Annex B4.

The headlamp shall be considered acceptable if r (as defined in

paragraphs B4.2.1 and B4.2.2 of Annex B4 ) does not exceed
1.5 mrad.

If this value exceeds 1.5 mrad but is not more than 2.0 mrad, a
second sample shall be subjected to the test after which the mean of
the absolute values recorded on both samples shall not exceed
1.5 mrad.

B7.1.4 The chromaticity coordinates as specified in Annex: B3 shall be

complied with.

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B7.2. FIRST SAMPLING

In the first sampling four headlamps are selected at random. The

first sample of two is marked A, the second sample of two is
marked B.

B7.2.1. The Conformity is not Contested

B7.2.1.1. Following the sampling procedure shown in Figure A3 of relevant

Annex the conformity of mass-produced headlamps shall not be
contested if the deviations of the measured values of the headlamps
in the unfavorable directions are:

B7.2.1.1.1. Sample A

A1: one headlamp 0 %

one headlamp not more than 20%
A2: both headlamps more than 0 %
but not more than 20%
go to sample B

B7.2.1.1.2. Sample B

B1: Both headlamps 0%

B7.2.1.2. or if the conditions of paragraph B7.1.2.2. for Sample A are

fulfilled.

B7.2.2. The Conformity is Contested

B7.2.2.1. Following the sampling procedure shown in Figure A3 of relevant

Annex the conformity of mass-produced headlamps shall be
contested and the manufacturer requested to make his production
meet the requirements (alignment) if the deviations of the
measured values of the headlamps are:

B7.2.2.1.1. Sample A

A3: one headlamp not more than 20%

one headlamp more than 20%
but not more than 30%

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B7.2.2.1.2. Sample B

B2: in the case of A2

one headlamp more than 0%
But not more than 20%
one headlamp not more than 20%
B3: in the case of A2

one headlamp 0%
one headlamp more than 20%
but not more than 30%

B7.2.2.2. or if the conditions of paragraph B7.1.2.2. for sample A are not

fulfilled.

B7.2.3. Approval Withdrawn

Conformity shall be contested and paragraph 8.3 applied if,

following the sampling procedure shown in Figure A3 of relevant
Annex, the deviations of the measured values of the headlamps are:

B7.2.3.1. Sample A

A4: one headlamp not more than 20%

one headlamp more than 30%
A5: Both headlamps more than 20%

B7.2.3.2. Sample B

B4: in the case of A2

one headlamp more than 0%

but not more than 20%
one headlamp more than 20%
B5: in the case of A2

both headlamps more than 20%

B6: in the case of A2

one headlamp 0%
one headlamp more than 30%

B7.2.3.3. or if the conditions of paragraph B7.1.2.2. for samples A and B are

not fulfilled.

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B7.3. REPEATED SAMPLING

In the case of A3, B2, B3 a repeated sampling, third sample C of

two headlamps, and fourth sample D of two headlamps, selected
from stock manufactured after alignment, is necessary within two
months time after the notification.

B7.3.1. The Conformity is Not Contested

B7.3.1.1. Following the sampling procedure shown in Figure A3 of relevant

Annex the conformity of mass-produced headlamps shall not be
contested if the deviations of the measured values of the headlamps
are:

B7.3.1.1.1. Sample C

C1: one headlamp 0%

one headlamp not more than 20%
C2: both headlamps more than 0%
But not more than 20%
go to sample D

B7.3.1.1.2. Sample D

D1: in the case of C2

both headlamps 0%

B7.3.1.2. or if the conditions of paragraph B7.1.2.2. for sample C are

fulfilled.

B7.3.2. The Conformity is Contested

B7.3.2.1. Following the sampling procedure shown in Figure A3 of relevant

Annex the conformity of mass-produced headlamps shall be
contested and the manufacturer requested to make his production
meet the requirements (alignment) if the deviations of the
measured values of the headlamps are:

B7.3.2.1.1. Sample D
D2: in the case of C2
one headlamp more than 0%
but not more than 20%
one headlamp not more than 20%

B7.3.2.1.2. or if the conditions of paragraph B7.1.2.2 for sample C are not

fulfilled:

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B7.3.3. Approval Withdrawn

Conformity shall be contested and paragraph 8.3 of this standard

applied if, following the sampling procedure shown in Figure A3
of relevant Annex, the deviations of the measured values of the
headlamps are:

B7.3.3.1. Sample C

C3: one headlamp not more than 20%

one headlamp more than 20%
C4: both headlamps more than 20%

B7.3.3.2. Sample D

D3: in the case of C2

one headlamp 0 or more than 0%
one headlamp more than 20%

B7.3.3.3. or if the conditions of paragraph B7.1.2.2. for samples C and D are

not fulfilled.

B7.4. CHANGE OF THE VERTICAL POSITION OF THE

CUT-OFF LINE

With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the headlamps of sample A after sampling procedure in

Figure A3 relevant Annex shall be tested according to the
procedure described in paragraph B4.2.1. of Annex: B4 after being
subjected three consecutive times to the cycle described in
paragraph B4.2.2.2. of Annex : B4

The headlamp shall be considered as acceptable if r does not

exceed 1.5 mrad.

If this value exceeds 1.5 mrad but is not more than 2.0 mrad, the
second headlamp of sample A shall be subjected to the test after
which the mean of the absolute values recorded on both samples
shall not exceed 1.5 mrad.

However, if this value of 1.5 mrad on sample A is not complied

with, the two headlamps of sample B shall be subjected to the same
procedure and the value of r for each of them shall not exceed
1.5 mrad.

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ANNEX: B 8
(See para 12.6)

CENTRE OF REFERENCE

This optional mark of the center of reference shall be positioned on the lens at its
intersection with the reference axis of the dipped-beam, and also on the lenses of
the main-beams when they are neither grouped nor combined nor reciprocally
incorporated with a dipped-beam.

The above drawing represents the mark of the center of reference as projected on a
plane substantially tangent to the lens about the center of the circle. The lines
constituting this mark may either be solid or dotted.

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ANNEX: B 9
( See para. B2.2.5.1 )

VOLTAGE MARKINGS

This marking must be placed on the main body of each headlamp containing only
gas discharge light sources and ballast, and on each external part of the ballast.
The ballast(s) is(are) designed for a ** Volts network system.

This marking must be placed on the main body of each headlamp containing at
least one gas discharge light source and ballast.
The ballast(s) is (are) designed for a ** Volts network system.

None of the filament lamps which the headlamp contains is designed for a 24
Volts network system.

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ANNEX : C1
( See para 5.3)

REQUIREMENTS FOR FRONT FOG LAMP

C1.1 GENERAL REQUIREMENTS FOR FRONT FOG LAMP

C1.1.1 Each sample submitted in conformity with paragraph 7.1 of this

standard above shall meet the specifications set forth in
Annex : C1, C2, C3 and Annex L of this standard.

C1.1.2 The front fog lamps shall be so designed and constructed that in
normal use, despite the vibrations to which they may then be
subjected, their satisfactory operation continues to be ensured and
they retain the characteristics prescribed by this standard. The
correct position of the lens shall be clearly marked and the lens and
reflector shall be so secured as to prevent any rotation during use.
Conformity with the requirements of this paragraph shall be
verified by visual inspection and, where necessary, by a trial
fitting.

C1.1.2.1 Front fog lamps shall be fitted with a device enabling them to be so
adjusted on the vehicles as to comply with the rules applicable to
them. Such a device need not be fitted on units in which the
reflector and the diffusing lens cannot be separated, provided the
use of such units is confined to vehicles on which the front fog
lamp setting can be adjusted by other means. Where a front fog
lamp and another front lamp, each equipped with its own filament
lamp, are assembled to form a composite unit, the adjusting device
shall enable each optical system individually to be duly adjusted.

C1.1.2.2 However, these provisions shall not apply to front lamp assemblies
whose reflectors are indivisible. For this type of assembly the
requirements of paragraph C2.2.6 of Annex :C2 shall apply.

C1.1.3 Complementary tests shall be done according to the requirements

of Annex : C4 to ensure that in use there is no excessive change in
photometric performance.

C1.1.4 If the lens of the front fog lamp is of plastic material, tests shall be
done according to the requirements of Annex : C5.

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ANNEX : C2
(See para 5.3 and C1.1.1)
PHOTOMETRIC TEST PROCEDURE AND
ILLUMINATION REQUIREMENTS FOR
FRONT FOG LAMP

C2.1 ILLUMINATION

C2.1.1. Front fog lamps shall be so designed as to provide illumination

with limited dazzle.

C2.1.2. The illumination produced by the front fog lamp shall be

determined by means of a vertical screen set up 25 m forward of
the lens of the front fog lamp. The point HV is the base of the
perpendicular from the center of the lamp to the screen. The line hh
is the horizontal through HV (See Figure C1).

C2.1.3. A colorless-bulb standard (reference) filament lamp of the category

specified by the manufacturer, designed for a rated voltage of 12 V
and supplied by the manufacturer, shall be used. During the
checking of the front fog lamp the voltage of the terminals of the
filament lamp shall be regulated so as to obtain the following
characteristics:

Approximate
Filament Lamp Light flux in
supply voltage (V)
Category Lumens
for measurement
H1 12 1,150
H2 12 1,300
H3 12 1,100
H4 12 750 ( *)
H7 12 1,100
H8 12 600
HB3 12 1,300
HB4 12 825
H27W / 1 12 350
H27W / 2 12 350
H10 12 600
H11 12 1,000
H12 12 775

(*) 55 W filament

The front fog lamp shall be deemed satisfactory if the photometric

requirements are met with at least one standard 12 V filament
lamp.

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C2.1.4. The beam shall produce on the screen, over a width of not less than
2.25 m on both sides of the line VV, a symmetrical cut-off
approximating sufficiently closely to the horizontal to enable
adjustment to be performed with its aid.

C2.1.5. The front fog lamp shall be so directed that the cut-off on the
screen is 50 cm below the line hh.

C2.1.6 When so adjusted, the front fog lamp shall meet the requirement set
out in paragraph C2.1.7.below.

C2.1.7 The illumination produced on the screen (see Figure C1) shall meet
the following requirements:

Position on measuring screen

Illumination required, in lux
Zone Zone limits
225 cm on both sides of the line VV &
A 0.15 and 1
75cm above hh
1,250 cm on both the sides of the line
B VV and 150 cm above hh, including hh 1
(except zone A)
1,250 cm on both sides of the line VV
and starting from 150 cm above hh. The
luminous intensity of the front fog lamp
C 0.5
in any direction forming an angle of
more than 15° above the horizontal shall
be limited to 200cd.
450 cm on both sides of the line VV and On each vertical line in this zone
comprised between the parallels to hh there shall be at least one point
D
respectively situated 75 and 150 cm (a,b, c) where the illumination is
below hh 1.5
From 450 cm to 1,000 cm on both sides On each vertical line in this zone
of zone D and comprised between the there shall be at least one point
E
parallels to hh respectively situated 75 where the illumination is 0.5
and 150 cm below hh

Note: The illumination specifications also apply to the straight lines

constituting the boundaries of the zones. The strictest specification shall be
applied in respect to straight lines contiguous to two zones. The illumination
shall be measured either in white light or in colored light as prescribed by the
manufacturer for use of the front fog lamp in normal service. No variations in
illumination detrimental to satisfactory visibility shall exist in either of the
zones B and C.

C.2.1.8 The screen illumination referred to in paragraph C2.1.7 above shall

be measured by means of a photo-electric cell having a useful area
comprised within a square of 65 mm side.

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ANNEX : C3
(See para 5.3 and C.1.1.1)

C3.1 COLOUR

Approval may be obtained for a type of front fog lamp emitting

either white or yellow light. The coloring, if any, of the beam may
be obtained either through the filament lamp bulb or through the
lens of the front fog lamp or by any other suitable means.

C3.2 When the color of light emitted is white , it shall be expressed in

CIE trichromatic coordinates and the light of beam shall be in
following boundaries:
Limit towards blue : x 0.310
Limit towards yellow : x 0.500
Limit towards green : y 0.150 + 0.640 x
Limit towards green : y 0.440
Limit towards purple : y 0.050 + 0.750 x
Limit towards red : y 0.382

C3.3 When the color of light emitted is yellow , it shall be expressed in

CIE trichromatic coordinates and the light of beam shall be in
following boundaries:

Limit Towards
Red y ≥ 0.138 + 0.580x
Green y ≤ 1.290 x– 0.100
White y ≥ – x + 0.940 and y ≥ 0.440

Spectral value y ≤ – x + 0.992

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ANNEX : C 4
(See para C1.1.3)
TEST FOR STABILITY OF PHOTOMETRIC
PERFORMANCE OF FRONT FOG LAMP IN OPERATION

TESTS ON COMPLETE FRONT FOG LAMPS

Once the photometric values have been measured according to the

prescriptions of this Standard in the point of maximum illumination
in zone D (Emax) and in point HV, a complete front fog lamp
sample shall be tested for stability of photometric performance in
operation. "Complete front fog lamp" shall be understood to mean
the complete lamp itself including those surrounding body parts
and lamps, which could influence its thermal dissipation.

C4.1. TEST FOR STABILITY OF PHOTOMETRIC

PERFORMANCE

The tests shall be carried out in a dry and still atmosphere at an

ambient temperature of 230 C ± 50 C, the complete front fog lamp
being mounted on a base representing the correct installation on the
vehicle.

C4.1.1. Clean Front Fog Lamp

The front fog lamp shall be operated for 12 hours as described in
subparagraph C4.1.1.1. and checked as prescribed in subparagraph
C4.1.1.2.

C4.1.1.1 Test procedure

The front fog lamp shall be operated for the specified time so
that:(1)

C4.1.1.1.1. (a) In the case where only a front fog lamp is to be approved, the
corresponding filament lamp(s) is (are) lit for the prescribed time;

(b) In the case of a front fog lamp reciprocally incorporated with

another function: If the applicant declares that the front fog
lamp is to be used with a single filament lit (1) at a time, the test
shall be carried out in accordance with this condition, activating
each specified function successively for half the time specified
in paragraph C4.1.1.;
(1) Should two or more filaments be simultaneously lit when headlamp flashing
is used, this shall not be considered as being normal use of the filaments
simultaneously.
When the tested headlamp is grouped and/or reciprocally incorporated with
signaling lamps, the latter shall be lit for the duration of the test. In the case
of a direction indicator lamp, it shall be lit in flashing operation mode with
an on/off time ratio of approximately one to one
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In all other cases, (1) the front fog lamp shall be subjected to the
following cycle until the time specified is reached:
15 minutes, front fog lamp filament(s) lit,
5 minutes, all filaments (that can be lit simultaneously);

(c) In the case of grouped lighting functions all the individual

functions shall be lit simultaneously for the time specified for
individual lighting functions (a), also taking into account the
use of reciprocally incorporated lighting functions, according to
the manufacturer's specifications.

C4.1.1.1.2. Test voltage

The voltage of the filament lamp shall be adjusted so as to supply

90 % of the maximum wattage specified in AIS-034 for filament
lamps. The applied wattage shall in all cases comply with the
corresponding value of a filament lamp of 12 V rated voltage,
except if the applicant for approval specifies that the front fog
lamp may be used at a different voltage. In the latter case, the test
shall be carried out with the filament lamp of which the wattage is
the highest that can be used.

C4.1.1.2. Test Results

C4.1.1.2.1. Visual inspection

Once the front fog lamp has been stabilized to the ambient
temperature, the front fog lamp lens and the external lens, if any,
shall be cleaned with a clean, damp cotton cloth. It shall then be
inspected visually; no distortion, deformation, cracking or change
in color of either the front fog lamp lens or the external lens, if any,
shall be noticeable.

C4.1.1.2.2. Photometric test

To comply with the requirements of this standard, the following
photometric values shall be verified in the following points: HV,
and point of Emax in zone D.
Another aiming may be carried out to allow for any deformation of
the front fog lamp base due to heat (the change of the position of
the cut-off line is covered in paragraph C4.2).
(1) Should two or more filaments be simultaneously lit when headlamp flashing
is used, this shall not be considered as being normal use of the filaments
simultaneously.
When the tested headlamp is grouped and/or reciprocally incorporated with
signaling lamps, the latter shall be lit for the duration of the test. In the case
of a direction indicator lamp, it shall be lit in flashing operation mode with
an on/off time ratio of approximately one to one
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A 10 % discrepancy between the photometric characteristics and
the values measured prior to the test is permissible including the
tolerances of the photometric procedure.

C4.1.2. Dirty Front Fog Lamp

After being tested as specified in subparagraph C4.1.1. above, the
front fog lamp shall be operated for one hour as described in
subparagraph C4.1.1.1., after being prepared as prescribed in
subparagraph C4.1.2.1., and checked as prescribed in subparagraph
C4.1.1.2.

C4.1.2.1 Preparation of the front fog lamp

C4.1.2.1.1 Test mixture

C4.1.2.1.1.1. For front fog lamp with the outside lens in glass:
The mixture of water and a polluting agent to be applied to the
front fog lamp shall be composed of:
9 parts by weight of silica sand with a particle size of 0-100
micrometres,
1 part by weight of vegetal carbon dust (beechwood) with a particle
size of 0-100 micrometres,
0.2 part by weight of NaCMC (1) .
and an appropriate quantity of distilled water, with a conductivity
of < 1 mS/m.
The mixture must not be more than 14 days old.

C4.1.2.1.1.2. For front fog lamp with outside lens in plastic material:
The mixture of water and polluting agent to be applied to the front
fog lamp shall be composed of:
9 parts by weight of silica sand with a particle size of 0-100
micrometres,
1 part by weight of vegetal carbon dust (beechwood) with a particle
size of 0-100 micrometres,
0.2 part by weight of NaCMC (1),
13 parts by weight of distilled water with a conductivity of < 1
mS/m, and
2 +/- 1 parts by weight of surface-actant.(2)
The mixture must not be more than 14 days old.
(1) NaCMC represents the sodium salt of carboxymethylcellulose, customarily
referred to as CMC. The NaCMC used in the dirt mixture shall have a degree of
substitution (DS) of 0.6-0.7 and a viscosity of 200-300 cP for a 2 % solution at
20 degrees C.
(2) The tolerance on quantity is due to the necessity of obtaining a dirt that correctly
spreads out on all the plastic lens.

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C4.1.2.1.2. Application of the test mixture to the front fog lamp

The test mixture shall be uniformly applied to the entire light

emitting surface of the front fog lamp and then left to dry. This
procedure shall be repeated until the illumination value has
dropped to 15-20 % of the values measured for the following point
under the conditions described in this annex:
point of Emax in zone D.

C4.1.2.1.3. Measuring equipment

The measuring equipment shall be equivalent to that used during

front fog lamp approval tests. A standard (reference) filament lamp
shall be used for the photometric verification.

C4.2. TEST FOR CHANGE IN VERTICAL POSITION OF THE

CUT-OFF LINE UNDER THE INFLUENCE OF HEAT

This test consists of verifying that the vertical drift of the cut-off
line under the influence of heat does not exceed the specified value
for an operating front fog lamp. The front fog lamp tested in
accordance with paragraph C4.1, shall be subjected to the test
described in C4.2.1., without being removed from or readjusted in
relation to its test fixture.

C4.2.1. Test

The test shall be carried out in a dry and still atmosphere at an

ambient temperature of 23°C ± 5°C.
Using a mass production filament lamp which has been aged for at
least one hour the front fog lamp shall be operated without being
dismounted from or readjusted in relation to its test fixture. (For the
purpose of this test, the voltage shall be adjusted as specified in
paragraph C4.1.1.1.2.). The position of the cut-off line between a
point situated 2.25 m left and a point situated 2.25 m right of the
line VV (see paragraph C2.1.4 of Annex: C2) shall be verified after
three minutes (r3) and 60 minutes (r60) respectively of operation.
The measurement of the variation in the cut-off line position as
described above shall be carried out by any method giving
acceptable accuracy and reproducible results.

C4.2.2 Test Results

C4.2.2.1 The result expressed in milliradians (mrad) shall be considered

acceptable when the absolute value delta rI = (r3 -r60) recorded on
this front fog lamp is not more than 2 mrad (delta rI < 2 mrad).

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C4.2.2.2. However, if this value is more than 2 mrad but not more than 3
mrad (2 mrad < delta rI < 3 mrad) a second front fog lamp shall be
tested as described in paragraph 2.1 after being subjected three
consecutive times to the cycle as described below, in order to
stabilize the position of mechanical parts of the front fog lamp on a
base representative of the correct installation on the vehicle:

operation of the front fog lamp for one hour (the voltage shall be
adjusted as specified in paragraph C4.1.1.1.2.).

Period of rest for one hour

The front fog lamp type shall be considered acceptable if the mean
value of the absolute values delta rI measured on the first sample
and delta rII measured on the second sample is not more than 2
mrad.

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ANNEX : C 5
(See para C1.1.4)
REQUIREMENTS FOR LAMPS INCORPORATING
LENSES OF PLASTIC MATERIAL – TESTING OF LENS
OR MATERIAL SAMPLES AND OF COMPLETE LAMPS

C5.1. GENERAL SPECIFICATIONS

Refer paragraph Annex:A5.1

C5.2. TESTS

C5.2.1. Resistance to Temperature Changes

C5.2.1.1 Tests
Refer paragraph Annex: A5.2.1.1

C5.2.1.2. Photometric Measurements

C5.2.1.2.1. Method

Photometric measurements shall be carried out on the samples

before and after the test. These measurements shall be made using
a standard lamp, at the following points:

HV and Emax Zone D.

C5.2.1.2.2. Results

The variation between the photometric values measured on each

sample before and after the test shall not exceed 10 % including the
tolerances of the photometric procedure.

C5.2.2. Resistance to Atmospheric and Chemical Agents

C5.2.2.1. Resistance to Atmospheric Agents

Refer paragraph A5.2.2.1

C5.2.2.2. Resistance to Chemical Agents

Refer paragraph A5.2.2.2

C5.2.3. Resistance to Detergents and Hydrocarbons

C5.2.3.1. Resistance to Detergents

Refer paragraph A5.2.3.1

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C5.2.3.2. Resistance to Hydrocarbons

Refer paragraph A5.2.3.2

C5.2.4. Resistance to Mechanical Deterioration

C5.2.4.1. Mechanical Deterioration Method

Refer paragraph A5.2.4.1

C5.2.4.2. Results

Refer paragraph A5.2.4.2

C5.2.5. Test of Adherence of Coatings, if any

Refer paragraph A5.2.5

C5.2.6. Tests of the Complete Fog Lamp Incorporating a Lens of

Plastic Material

C5.2.6.1. Resistance to Mechanical Deterioration of the Lens Surface

C5.2.6.1.1. Tests

Refer paragraph A5.2.6.1.1.

C5.2.6.1.2. Results

After the test, the results of photometric measurements carried out

on the lamp in accordance with this standard shall not exceed by
more than 30 % the maximum values prescribed in zones A and B.

C5.2.6.2. Test of Adherence of Coatings, if any

Refer paragraph A5.2.6.2

C5.3 VERIFICATION OF THE CONFORMITY OF

PRODUCTION
Refer paragraphs A5.3.1, A5.3.1.1

C5.3.1.2. After the test described in paragraph A5.2.6.1.1 the photometric

values at the points of measurement considered in
paragraph C5.2.6.1.2. are within the limits prescribed for
conformity of production by this Standard.

C5.3.2. If the test results fail to satisfy the requirements, the tests shall be
repeated on another sample of front fog lamps selected at random

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ANNEX:C 5 – APPENDIX:1
(See para C5.1)

CHRONOLOGICAL ORDER OF APPROVAL TESTS

Table A: Tests on plastic materials (lenses or samples of material supplied

pursuant to paragraph 7.3 of this Standard).

Samples Lenses or Lenses

samples of
material
Test 1 2 3 4 5 6 7 8 9 10 11 12 13
C5:App1.1.1 Limited Photometry x x x
(Para.C5.2.1.2)
C5:App1.1.1.1 Temperature change x x x
(para. C5.2.1.1.)
C5:App1.1.1.2. Limited photometry x x x
(para. C5.2.1.2.)
C5:App1.1.2.1 Transmission x x x x x x x x x
Measurement
C5:App1.1.2.2. Diffusion x x x x x x
measurement
C5:App1.1.3. Atmospheric agents x x x
(para. C5.2.2.1.)
C5:App1.1.3.1. Transmission x x x
Measurement
C5:App1.1.4. Chemical agents x x x
(para.C5.2.2.2.)
C5:App1.1.4.1. Diffusion x x x
Measurement
C5:App1.1.5. Detergents x x x
(para. C5.2.3.1.)
C5:App1.1.6. Hydrocarbons x x x
(para. C5.2.3.2.)
C5:App1.1.6.1. Transmission x x x
measurement
C5:App1.1.7. Deterioration x X x
(para. C5.2.4.1.)
C5:App1.1.7.1. Transmission x X x
Measurement
C5:App1.1.7.2. Diffusion x X x
Measurement
C5:App1.1.8. Adherence x
(para.C5.2.5.)

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Table B : Tests on complete front fog lamps (supplied pursuant to

paragraph 7.3. of this Standard).

Tests Complete front fog lamp

Sample No.
1 2
C5:App1.2.1. Deterioration x
(para. C5.2.6.1.1.)
C5:App1.2.2. Photometry x
(para. C5.2.6.1.2.)
C5:App1.2.3. Adherence X
(para. C5.2.6.2.)

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ANNEX:C5 – APPENDIX:2

METHOD OF MEASUREMENT OF THE DIFFUSION

AND TRANSMISSION OF LIGHT
Refer Annex : A5 – Appendix:2

ANNEX:C 5 – APPENDIX:3

SPRAY TESTING METHOD

Refer Annex : A5 – Appendix:3

ANNEX: C5 – APPENDIX:4

ADHESIVE TAPE ADHERENCE TEST

Refer Annex : A5 – Appendix:4

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ANNEX: C 6
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

C6.1. GENERAL

C6.1.1 The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint, if the differences do not
exceed inevitable manufacturing deviations within the
requirements of this standard.

C6.1.2. With respect to photometric performances, the conformity of

mass-produced front fog lamps shall not be contested if, when
testing photometric performances of any front fog lamps chosen at
random and equipped with a standard filament lamp:

No measured value deviates unfavourably by more than 20 per cent

from the value prescribed in this standard ( points B 50 and left and
right bottom corners of Zone D)

If the results of the tests described above do not meet the

requirements, tests on the front fog lamp shall be repeated using
another standard filament lamp.

C6.1.3. With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the sampled front fog lamp shall be tested according to the
procedure described in paragraph C4.2.1. of Annex:C4 after being
subjected three consecutive times to the cycle described in
paragraph C4.2.2.2. of Annex : C4

The front fog lamp shall be considered as acceptable if r does

not exceed 3.0 mrad.

If this value exceeds 3.0 mrad but is not more than 4.0 mrad, a
second front fog lamp shall be subjected to the test after which the
mean of the absolute values recorded on both samples shall not
exceed 3.0 mrad.

C6.1.4. The chromaticity coordinates shall be compiled with when the

front fog lamp is equipped with a filament lamp set to Standard A
colour temperature.

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The photometric performance of a front fog lamp emitting an
enlarged selective yellow light when equipped with colourless
filament lamp shall be the values contained in this standard
multiplied by 0.84.

C6.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

For each type of front fog lamp the holder of the approval mark
shall carry out at least the following tests, at appropriate intervals.
The tests shall be carried out in accordance with the provision of
this standard.

If any sampling shows non-conformity with regard to the type of

test concerned, further samples shall be taken and tested. The
manufacturer shall take steps to ensure the conformity of the
production concerned.

C6.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric

characteristics and the verification of the change in vertical
position of the cut-off line under the influence of heat.

C6.2.2. Methods used in Tests

A6.2.2.1. Tests shall generally be carried out in accordance with the methods
set out in this standard

C6.2.2.2. In any test of conformity carried out by the manufacturer,

equivalent methods may be used with the consent of the test
agency responsible for approval tests. The manufacturer is
responsible for proving that the applied methods are equivalent to
those laid down in this standard.

C6.2.2.3. The application of paragraphs C6.2.2.1. and C6.2.2.2. requires

regular calibration of test apparatus and its correlation with
measurement made by a test agency

C6.2.2.4. In all cases the reference methods shall be those of this standard,
particularly for the purpose of administrative verification and
sampling.

C6.2.3. Nature of Sampling

Samples of front fog lamp shall be selected at random from the
production of a uniform batch. A uniform batch means a set of
front fog lamp of the same type, defined according to the
production methods of the manufacturer.

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The assessment shall, in general, cover series production from
individual factories. However, a manufacturer may group together
records concerning the same type from several factories provided
these operate under the same quality system and quality
management.

C6.2.4. Measured and Recorded Photometric Characteristics

The sampled front fog lamp shall be subjected to photometric

measurements at the points provided for in the standard, the
reading being limited at the points B 50 and left and right bottom
corners of Zone D ( See Figure: C1).

C6.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1. of this standard.

The criteria governing acceptability shall be such that, with a

confidence level of 95 per cent, the minimum probability of
passing a spot check in accordance with Annex: C7 (first sampling)
would be 0.95.

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ANNEX: C7
(See para 8.0)
MINIMUM REQUIREMENTS FOR SAMPLING BY
AN INSPECTOR

C7.1. GENERAL

C7.1.1. The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint in accordance with the
requirements of this standard, if any, if the differences do not
exceed inevitable manufacturing deviations.

C7.1.2. With respect to photometric performances, the conformity of

mass-produced front fog lamps shall not be contested if, when
testing photometric performances of any front fog lamp chosen at
random and equipped with a standard filament lamp
no measured value deviates unfavorably by more than 20 per cent
from the value prescribed in this standard ( Points B 50 and left
and right bottom corners of Zone D )

C7.1.2.1. If the results of the tests described above do not meet the
requirements, tests shall be repeated using another standard
filament lamp.

C7.1.2.2. Front fog lamps with apparent defects are disregarded.

C7.1.3 The chromaticity coordinates shall be compiled with when the

front fog lamp is equipped with a filament lamp set to standard A
colour temperature
The photometric performance of a front fog lamp emitting
enlarged selective yellow light when equipped with a colorless
filament lamp shall be multiplied by 0.84.

C7.2. FIRST SAMPLING

In the first sampling four front fog lamps are selected at random.
The first sample of two is marked A, the second sample of two is
marked B.

C7.2.1. The Conformity is Not Contested

C7.2.1.1. Following the sampling procedure shown in Figure : A3 of

relevant Annex of mass-produced front fog lamps shall not be
contested if the deviations of the measured values of the front fog
lamps in the unfavourable directions are:

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C7.2.1.1.1. Sample A

A1: one front fog lamp 0 %

one front fog lamp not more than 20%
A2: both front fog lamps more than 0 %
But not more than 20%
go to sample B

C7.2.1.1.2. Sample B

B1: Both front fog lamps 0%

C7.2.2. The Conformity is Contested

C7.2.2.1. Following the sampling procedure shown in Figure : A3 of relevant
Annex the conformity of mass-produced front fog lamps shall be
contested and the manufacturer requested to make his production
meet the requirements (alignment) if the deviations of the
measured values of the front fog lamps are:

C7.2.2.1.1. Sample A

A3: one front fog lamp not more than 20%

one front fog lamp more than 20%
but not more than 30%

C7.2.2.1.2. Sample B

B2: in the case of A2

one front fog lamp more than 0%
But not more than 20%
one front fog lamp not more than 20%
B3: in the case of A2
one front fog lamp 0%
one front fog lamp more than 20%
but not more than 30%

C7.2.3. Approval Withdrawn

Conformity shall be contested and paragraph 8.3 of this standard

applied if, following the sampling procedure shown in Figure: A3
of relevant Annex the deviations of the measured values of the
front fog lamps are:

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C7.2.3.1. Sample A

A4: one front fog lamp not more than 20%

one front fog lamp more than 30%
A5: Both front fog lamps more than 20%

C7.2.3.2. Sample B

B4: in the case of A2

one front fog lamp more than 0%
but not more than 20%
one front fog lamp more than 20%
B5: in the case of A2
both front fog lamps more than 20%
B6: in the case of A2
one front fog lamp 0%
one front fog lamp more than 30%

C7.3. REPEATED SAMPLING

In the case of A3, B2, B3 a repeated sampling, third sample C of

two front fog lamps, and fourth sample D of two front fog lamps,
selected from stock manufactured after alignment, is necessary
within two months' time after the notification.

C7.3.1. The Conformity is Not Contested

C7.3.1.1. Following the sampling procedure shown in Figure: A3 of relevant

Annex the conformity of mass-produced front fog lamps shall not
be contested if the deviations of the measured values of the front
fog lamps are:

C7.3.1.1.1. Sample C
C1: one front fog lamp 0%
one front fog lamp not more than 20%
C2: both front fog lamps more than 0%
but not more than 20%
go to sample D

C7.3.1.1.2. Sample D

D1: in the case of C2

both front fog lamps 0%

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C7.3.2. The Conformity is Contested

C7.3.2.1. Following the sampling procedure shown in Figure : A3 of relevant

Annex the conformity of mass-produced front fog lamps shall be
contested and the manufacturer requested to make his production
meet the requirements (alignment) if the deviations of the
measured values of the front fog lamps are:

C7.3.2.1.1. Sample D

D2: in the case of C2

one front fog lamp more than 0%
But not more than 20%
one front fog lamp not more than 20%

C7.3.3. Approval Withdrawn

Conformity shall be contested and paragraph 8.3 of this standard

applied if, following the sampling procedure shown in Figure: A3
of relevant Annex, the deviations of the measured values of the
front fog lamps are:

C7.3.3.1. Sample C

C3: one front fog lamp not more than 20%

one front fog lamp more than 20%
C4: both front fog lamps more than 20%

C7.3.3.2. Sample D

D3: in the case of C2

one front fog lamp 0 or more than 0%
one front fog lamp more than 20%

C7.4. CHANGE OF THE VERTICAL POSITION OF THE

CUT-OFF LINE

With respect to the verification of the change in vertical position of

the cut-off line under the influence of heat, the following procedure
shall be applied:

One of the front fog lamps of sample A after sampling procedure in

Figure : M1 shall be tested according to the procedure described in
paragraph C4.2.1. of Annex : C4 after being subjected three
consecutive times to the cycle described in paragraph C4.2.2.2. of
Annex C4.

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The front fog lamp shall be considered as acceptable if r does not

exceed 3.0 mrad.

If this value exceeds 3.0 mrad but is not more than 4.0 mrad, the
second front fog lamp of sample A shall be subjected to the test
after which the mean of the absolute values recorded on both
samples shall not exceed 3.0 mrad.

However, if this value of 3.0 mrad on sample A is not complied

with, the two front fog lamps of sample B shall be subjected to the
same procedure and the value of r for each of them shall not
exceed 3.0 mrad.

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ANNEX : D1
(See para 5.4)
REQUIREMENTS FOR FRONT AND REAR POSITION
(SIDE) LAMPS, STOP LAMPS AND
END-OUTLINE MARKER LAMPS

D1.1 GENERAL SPECIFICATIONS

D1.1.1 Each device supplied shall conform to the specifications set forth in
Annex : D1,D2, D3 and Annex :L

D1.1.2 The devices shall be so designed and constructed that in normal

conditions of use, and not withstanding the vibrations to which
they may be subjected in such use, their satisfactory operation
remains assured and they retain the characteristics prescribed by
this standard.

D1.1.3 Lamps having been approved as front or rear position (side) lamps,
are deemed being also approved end-outline marker lamps.

D1.1.4 Front and rear position (side) lamps which are grouped or
combined or reciprocally incorporated may also be used as end-
outline marker lamps.

D1.1.5 Position (side) lamps, which are reciprocally incorporated with

another function, using a common light source, and designed to
operate permanently with an additional system to regulate the
intensity of the light emitted, are permitted.

D1.1.5.1 However, in the case of rear (side) position lamp reciprocally

incorporated with a stop lamp, the device shall either:
(i) be a part of a multiple light source arrangement, or
(ii) be intended for use in a vehicle equipped with a failure
monitoring system for that function.
In either case, a note shall be made within the technical
information to be submitted by the manufacturer.

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ANNEX : D2
(See para 5.4 and D1.1.1.)
PHOTOMETRIC TEST PROCEDURE AND
INTENSITY REQUIREMENTS FOR FRONT AND
REAR POSITION (SIDE) LAMPS,
STOP LAMPS AND END-OUTLINE MARKER LAMPS

D2.1 INTENSITY OF LIGHT EMITTED

D2.1.1. In the reference axis, the light emitted by each of the two devices
supplied must be of not less than the minimum intensity and of not
more than the maximum intensity specified below:

Maximum values in cd when used

Minimum as
(1) Intensities Single Lamp Total for
cd lamp (single) the
marked assembly
‘D’(3) of two or
more
lamps
D2.1.1.1 Front position
(side) lamps, 4 60 (2) 42 (2) 84(2)
front end-outline
marker lamp
D2.1.1.2 Front position
(side) lamps, 4 100 (2) - -
incorporated in
headlamps
D2.1.1.3 Rear position
(side) lamps, 4 12 (2) 8.5(2) 17(2)
rear end-outline
marker lamp
D2.1.1.4 Stop-lamps
D2.1.1.4.1 With 1 level of
intensity 60 185 (2) 130 (2) 260(2)
(Category S1)
D2.1.1.4.2 With 2 levels of
intensity
(Category S2)
D2.1.1.4.2.1 by day 130 520(2) 366 (2) 728(2)
D2.1.1.4.2.2 by night 30 80(2) 56 (2) 112(2)
D2.1.1.4.3 stop-lamps of 25 80(2) 55 (2) 110(2)
Category S3
Note : For Foot-notes (1), (2), and (3) see next page

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D2.1.2. Outside the reference axis and within the angular fields defined in
the diagrams Annex : D2 – Appendix 1, the intensity of the light
emitted by each of the two devices supplied shall:

D2.1.2.1. In each direction corresponding to the points in the light

distribution table reproduced in Annex : D2 – Appendix 2 (Table :
D1 ,D2), be not less than the product of the minimum specified in
paragraph D2.1. above by the percentage specified in the said table
of the direction in question. ( Tables : D3, D4 give required
intensity values)

D2.1.2.2. In no direction within the space from which the light-signalling

device is visible, exceed the maximum specified in paragraph D2.1.
above;

D2.1.2.3. However, a luminous intensity of 60 cd shall be permitted for rear

position (side) lamps reciprocally incorporated with stop-lamps
(see paragraph D2.1.1.3. above) below a plane forming an angle of
5° with and downward from the horizontal plane;

D2.1.2.4. Moreover,

D2.1.2.4.1. Throughout the fields defined in the diagrams in

Annex D2 – Appendix 1, the intensity of the light emitted shall be
not less than 0.05 cd for front and rear position (side) lamps and
end outline marker lamps, not less than 0.3 cd for stop-lamps with
one level of intensity, and for stop-lamps with two levels of
intensity 0.3 cd by day and 0.07 cd by night;

(1) The installation of the devices referred to above in power-driven vehicles and their trailers is
provided for in the standard concerning the installation of lighting and light-signalling devices
(AIS-008).
(2) The total value of maximum intensity for an assembly of two or more lamps is given by
multiplying by 1.4 the value prescribed for a single lamp. When an assembly of two or more
lamps having the same function is deemed to be, for the purpose of installation on a vehicle, a
''single lamp'' (following the definition of AIS-008 and its amendments in force at the time of
application for type approval), this assembly shall comply with the minimum intensity
required when one lamp has failed, and all the lamps together shall not exceed the admissible
maximum intensity (last column of the table).
In the case of a single lamp containing more than one light source:
(i) all light sources which are connected in series are considered to be one light source;
(ii) the lamp shall comply with the minimum intensity required when any one light source
has failed. However, for lamps designed for only two light sources, 50 per cent of the
minimum intensity in the axis of reference of the lamp shall be considered sufficient,
provided that a note in the technical information to be submitted by manufacturer
shall states that the lamp is only for use on a vehicle fitted with an operating tell-tale
which indicates when any one of these two light sources has failed.
(iii) when all light sources are illuminated the maximum intensity specified for a single lamp
may be exceeded provided that the single lamp is not marked ''D'' and the maximum
intensity specified for an assembly of two or more lamps (last column of the table) is not
exceeded.
(3) Devices which may be used as part of an assembly of two lamps

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D2.1.2.4.2. If a rear position (side) lamp is reciprocally incorporated with a
stop-lamp, the ratio between the luminous intensities actually
measured of the two lamps when turned on simultaneously at the
intensity of the rear position (side) lamp when turned on alone
should be at least 5 : 1 in the field delimited by the straight
horizontal lines passing through + 50 V and the straight vertical
lines passing through + 100 H of the light distribution table. If the
stop-lamp has two levels of intensity, this requirement must be
satisfied when the night condition is switched on; If the rear
position (side) lamp or the stop lamp or both contain more than one
light source and are considered as a single lamp as defined in
note (2) of the table in paragraph D2.1.1 above, the values to be
considered are those obtained with all sources in operation;

D2.1.2.4.3. The provisions of paragraph D2:APP.2.2.2 of Annex : D2 –

Appendix 2 on local variations of intensity must be observed.

D2.1.3. The intensities shall be measured with the filament lamp(s)

continuously alight and, in the case of devices emitting selective-
yellow or red light, in coloured light.

D2.1.4. In the case of a stop-lamp providing two levels of intensity, the

time that elapses between electrical supply being switched on and
the light output measured on the reference axis to reach 90% of the
value measured in accordance with paragraph D2.1.3 above shall
be measured for both the day and the night conditions of use. The
time measured for the night condition of use shall not exceed that
measured for the day condition of use.

D2.1.5 Annex : D2 – Appendix 2 to which reference is made in paragraph

D2.1.2.1. above, gives particulars of the methods of measurement
to be used.

D2.2 TEST PROCEDURE

D2.2.1. All measurements, photometric and colorimetric, shall be made

with a colourless standard filament lamp of the category prescribed
for the device, the supply voltage being so regulated as to produce
the reference luminous flux required for that category of lamp.

D2.2.1.1 In the case of a system with more than one intensity, the reference
luminous flux prescribed for the specific category of filament lamp
shall be applied to the greatest intensity.

D2.2.1.2. All measurements, photometric and colorimetric, on lamps

equipped with non-replaceable light sources (filament lamps and
others) shall be made at 6.75 V, 13.5 V or 28.0 V, respectively.

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D2.2.1.3. In the case of light sources supplied by a special power supply, the
above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

D2.2.2. However, in the case of a stop-lamp for which an additional system

is used to obtain the night-time intensity, the voltage applied to the
system for measuring the night-time intensity shall be that which
was applied to the filament lamp for measuring the day-time
intensity.(1)

D2.2.3. Where a rear position (side) lamp is reciprocally incorporated with

a dual-intensity stop lamp and is designed to operate permanently
with an additional system to regulate the intensity of the light
emitted, measurement of the light emitted shall be performed with
the same voltage applied to the system as would, if applied to the
filament lamp, enable the lamp to produce the prescribed normal
luminous flux.

D2.2.3.1 Where a position (side) lamp is reciprocally incorporated with

another lamp, and is designed to operate permanently with an
additional system to regulate the intensity of the light emitted,
measurement of the light emitted shall be performed at 6,75 V,
13.5 V or 28 V respectively, where the additional system is part of
the device.

D2.2.3.2. Where the additional system is not part of the device, then the tests
shall be performed at the rated secondary design voltage applied to
the light source. The test laboratory may require from the
manufacturer the additional system needed to regulate the light
source.

D2.2.4. The vertical and horizontal outlines of the illuminating surface of a

light-signalling device shall be determined and measured in
relation to the centre of reference.

D2.2.5. In the case of a category S3 stop lamp, which is intended to be

mounted inside the vehicle, a sample plate or sample plates (in case
of different possibilities) as supplied (see relevant para of Table 2
of this standard) shall be positioned in front of the 1amp to be
tested, in the geometrical position(s) as described in the application
drawing(s) (see relevant para of Table 2 of this standard).

(1) The functioning and installation conditions of these additional systems will
be defined by special provisions.

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ANNEX : D 2 – APPENDIX 1
( See para D2.1.2)
FRONT AND REAR POSITION (SIDE) LAMPS, END-OUTLINE
MARKER LAMPS AND STOP LAMPS

MINIMUM ANGLES REQUIRED FOR LIGHT DISTRIBUTION IN SPACE

OF THESE LAMPS (1)
In all cases, the minimum vertical angles of light distribution in space are
15° above and 15° below the horizontal for all categories of devices included in
this Regulation, except:
(a) for lamps with a permissible mounting height < 750 mm above the ground,
for which they are 150 above and 5 0 below the horizontal;
(b) for category S3 stop lamp for which they are 100 above and 5 0 below the
horizontal;
Minimum horizontal angles of light distribution in space

Stop lamp S3

(1) The angles shown in these diagrams are correct for devices to be mounted on the right
side of the vehicle . The arrows point to the front of the vehicles

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ANNEX : D2 – APPENDIX 2
( See para. D2.1.2.1)

PHOTOMETRIC MEASUREMENTS

D2.APP.2.1. MEASUREMENT METHODS

D2.App.2.1.1 During photometric measurements, stray reflections shall be

avoided by appropriate masking.

D2.App.2.1.2. In case the results of measurements should be challenged,

measurements shall be carried out in such a way as to meet the
following requirements:

D2.App.2.1.2.1 The distance of measurement shall be such that the law of the
inverse of the square of the distance is applicable;

D2.App.2.1.2.2. The measuring equipment shall be such that the angular aperture
of the receiver viewed from the reference centre of the lamp is
comprised between 10 angular minutes and one degree;

D2.App.2.1.2.3. The intensity requirement for a particular direction of

observation shall be deemed to be satisfied if that requirement is
met in a direction deviating by not more than one-quarter of a
degree from the direction of observation.

D2.App.2.1.3. In the case where the device may be installed on the vehicle in
more than one or in a field of different positions the photometric
measurements shall be repeated for each position or for the
extreme positions of the field of the reference axis specified by
the manufacturer.

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Table : D1
( See para. D2.1.2.1)

D2.APP.2.2. STANDARD LIGHT DISTRIBUTION

Table : D2
( See para. D2.1.2.1)

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TABLE : D3
( See para D2.1.2.1)
INTENSITY VALUES IN CANDELAS
FOR POSITION (SIDE) LAMP, END-OUTLINE MARKER LAMP

Test Points Position ( Side) lamp and

V° H° End - out linemarker lamp
Front facing Rear facing
Min. Max.(1) Min. Max.
(1) (2) (3) (4) (5) (6)

15 U V 0.05 60 0.05 12

10 U 5L 0.8 60 0.8 12
10 U 5R 0.8 60 0.8 12

5U 20 L 0.4 60 0.4 12
5U 10 L 0.8 60 0.8 12
5U V 2.8 60 2.8 12
5U 10 R 0.8 60 0.8 12
5U 20 R 0.4 60 0.4 12

H 80 L 0.05 60 0.05 12
H 45 L 0.05 60 0.05 12
H 10 L 1.4 60 1.4 12
H 5L 3.6 60 3.6 12
H V 4.0 60 1 4.0 12
H 5R 3.6 60 3.6 12
H 10 R 1.4 60 1.4 12
H 45 R 0.05 60 0.05 12
H 80 R 0.05 60 0.05 12

5D 20 L 0.4 60 0.4 12
5D 10 L 0.8 60 0.8 12
5D V 2.8 60 2.8 12
5D 10 R 0.8 60 0.8 12
5D 20 R 0.4 60 0.4 12

10 D 5 L 0.8 60 0.8 12
10 D 5 R 0.8 60 0.8 12

15 D V 0.05 60 0.05 12

Note to table :
(1) For front position lamp when incorporated in head lamp
max. 100 cd.
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TABLE : D4
( See para. D2.1.2.1)
INTENSITY VALUES IN CANDELAS FOR STOP LAMP

Test Points Stop Lamp Categories

V° H°
S1 S2 S3
By Day By Night
Min Max. Min. Max. Min. Max. Min. Max.
.
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

15 U V 0.3 185 0.3 520 0.07 80 - -

10 U 10 L - 185 - 520 - 80 8 80
10 U 5L 12.0 185 26 520 6 80 - 80
10 U V - 185 - 520 - 80 16 80
10 U 5R 12.0 185 26 520 6 80 - 80
10 U 10 R - 185 - 520 - 80 8 80

5U 20 L 6.0 185 13 520 3 80 - --

5U 10 L 12.0 185 26 520 6 80 16 80
5U 5L - 185 - 520 - 80 25 80
5U V 42.0 185 91 520 21 80 25 80
5U 5R - 185 - 520 - 80 25 80
5U 10 R 12.0 185 26 520 6 80 16 80
5U 20 R 6.0 185 13 520 3 80 - --

H 80 L - 185 - 520 - 80 - -
H 45 L 0.3 185 0.3 520 0.07 80 - -
H 10 L 21.0 185 45.5 520 10.5 80 16 80
H 5L 54.0 185 117 520 27 80 25 80
H V 60.0 185 130 520 30 80 25 80
H 5R 54.0 185 117 520 27 80 25 80
H 10 R 21.0 185 45.5 520 10.5 80 16 80
H 45 R 0.3 185 0.3 520 0.07 80 - -
H 80 R - 185 - 520 - 80 - -

5D 20 L 6.0 185 13 520 3 80 - -

5D 10 L 12.0 185 26 520 6 80 16 80
5D 5L - 185 - 520 - 80 25 80
5D V 42.0 185 91 520 21 80 25 80
5D 5R - 185 - 520 - 80 25 80
5D 10 R 12.0 185 26 520 6 80 16 80
5D 20 R 6.0 185 13 520 3 80 - -
10 D 5 L 12.0 185 26 520 6 80 - -
10 D 5 R 12.0 185 26 520 6 80 - -
15 D V 0.3 185 0.3 520 0.07 80 - -

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D2.App.2.2.1. The direction H = 0 degrees and V = 0 degrees corresponds to the

reference axis. (On the vehicle it is horizontal, parallel to the
median longitudinal plane of the vehicle and oriented in the
required direction of visibility.) It passes through the centre of
reference. The values shown in the table give, for the various
directions of measurement, the minimum intensities as a
percentage of the minimum required in the axis for each lamp (in
the direction H = 0 degrees and V = 0 degrees).

D2.App.2.2.2. Within the field of light distribution of paragraph D2.App.2.2.,

schematically shown as a grid, the light pattern should be
substantially uniform, i.e. the light intensity in each direction of a
part of the field formed by the grid lines shall meet at least the
lowest minimum value being shown on the grid lines surrounding
the questioned direction as a percentage.

D2.App.2.2.3. However, in the case where a device is intended to be installed at a

mounting height of equal to or less than 750 mm above the ground,
the photometric intensity is verified only up to an angle of 5
degrees downwards.

D2.App.2.3. Photometric measurement of lamps

The photometric performance shall be checked:

D2.App.2.3.1. For non-replaceable light sources (filament lamps and other):

with the light sources present in the lamp, in accordance with
paragraph D2.2.1.1. of Annex :D2.

D2.App.2.3.2. For replaceable filament lamps:

when equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V the
luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than +5% from the
mean value. Alternatively a standard filament lamp may be used in
turn, in each of the individual positions, operated at its reference
flux, the individual measurements in each position being added
together.

D2.App.2.3.3. For any signaling lamp except those equipped with filament
lamp(s), the luminous intensities, measured after one minute and
after 30 minutes of operation, shall comply with the minimum and
maximum requirements. The luminous intensity distribution after
one minute of operation can be calculated from the luminous
intensity distribution after 30 minutes of operation by applying at
each test point the ratio of luminous intensities measured at HV
after one minute and after 30 minutes of operation.
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ANNEX : D3
(See para 5.4 and D1.1.1)

COLOUR OF LIGHT EMITTED

D3.1 The colour of the light emitted inside the field of the light distribution grid
defined in paragraph D2.App2.2 of Annex : D2 – Appendix 2 shall be
within the limits of the coordinates prescribed in para D3.2 of this
Annex : D3 given below. Outside this field, no sharp variation of colour
shall be observed.

D3.2 TRICHROMATIC COORDINATES

RED : Limit towards yellow :y 0.335

Limit towards purple : z 0.008 or

: y 0.980-x
WHITE : Limit towards blue : x 0.310
Limit towards yellow : x 0.500
Limit towards green : y 0.150 + 0.640x
Limit towards green : y 0.440
Limit towards purple : y 0.050 + 0.750x
Limit towards red : y 0.382
Limit towards red : y 0.138 + 0.580x
SELECTIVE- Limit towards green : y 1.29x - 0.100
YELLOW : Limit towards white : y -x + 0.966
Limit towards spectral : y -x + 0.992
value

For checking these colorimetric characteristics, a source of light at

a colour temperature of 2,856 K corresponding to illuminant A of
the International Commission on Illumination (CIE) shall be used.
However, for lamps equipped with non-replaceable light sources
(filament lamps and other), the colorimetric characteristics should
be verified with the light sources present in the lamp, in accordance
with paragraph D2.2.1.1. of Annex : D2.

In the case of a category S3 stop lamp, which is intended to be

mounted inside the vehicle, the colorimetric characteristics shall be
verified with the worst case combination(s) of lamp and rear
window(s) or sample plate(s).

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ANNEX: D4
(See Para 8.0)
MINIMUM REQUIREMENTS FOR
CONFORMITY OF PRODUCTION
CONTROL PROCEDURES

D4.1. GENERAL

D4.1.1 The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint, if the differences do not
exceed inevitable manufacturing deviations within the
requirements of this standard.

D4.1.2 With respect to photometric performances, the conformity of mass-

produced lamps shall not be contested if, when testing photometric
performances of any lamp chosen at random and equipped with a
standard filament lamp, or when the lamps are equipped with non-
replaceable light sources (filament lamps or other ), and when all
measurements are made at 6.75V, 13.5V or 28.0V respectively.

D4.1.2.1. No measured value deviates unfavourably by more than 20% from

the values prescribed in this standard.

D4.1.2.2. If, in the case of a lamp equipped with a replaceable light source
and if results of the test described above do not meet the
requirements, tests on lamps shall be repeated using another
standard filament lamp.

D4.1.3 The chromaticity coordinates shall be complied with when the

lamp is equipped with a standard filament lamp, or for lamps
equipped with non-replaceable light sources (filament lamps or
other), when the colorimetric characteristics are verified with the
light source present in the lamp.

D4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A6.2 of Annex : A6 with replacing word “lamp” for

“headlamp” wherever it appears.

D4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

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D4.2.2. Methods used in Tests

Refer paragraph A6.2.2 of Annex : A6

D4.2.3. Nature of Sampling

Refer paragraph A6.2.3. of Annex : A6 with replacement of word

“lamp” for “head lamp” wherever it appears.

D4.2.4. Measured and Recorded Photometric Characteristics

The sampled lamp shall be subjected to photometric measurements

for the minimum values at the points listed in Annex : D2,
Appendix – 2 and the chromaticity coordinates in para. D3.2 of
Annex : D3 provided for in the relevant Annex

D4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.

The criteria governing acceptability shall be such that, with a

confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : D5 (first sampling) would
be 0.95.

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ANNEX: D5
( See para 8.0 and D4.2.5 of Annex : D4)
MINIMUM REQUIREMENTS FOR SAMPLING BY
AN INSPECTOR

D5.1. GENERAL

D5.1.1. The conformity requirements shall be considered satisfied from a

mechanical and a geometrical standpoint in accordance with the
requirements of this standard, if any, if the differences do not
exceed inevitable manufacturing deviations.

D5.1.2. With respect to photometric performance, the conformity of mass-

produced lamps shall not be contested if, when testing photometric
performances of any lamp chosen at random and equipped with a
standard filament lamp, or when the lamps are equipped with non-
replaceable light sources (filament lamps or other), and when all
measurements are made at 6.75V, 13.5V or 28.0V respectively.

D5.1.2.1. No measured value deviates unfavorably by more than 20% from

the values prescribed in this standard.

D5.1.2.2. If, in the case of a lamp equipped with a replaceable light source
and if results of the test described above do not meet the
requirements, test on lamps shall be repeated using another
standard filament lamp.

D5.1.2.3. Lamps with apparent defects are disregarded

D5.1.3. The chromaticity coordinates shall be complied with then the lamp
is equipped with a standard filament lamp, or for lamps equipped
with non-replaceable light sources (filament lamps or other), when
the colorimetric characteristics are verified with the light source
present in the lamp.

D5.2. FIRST SAMPLING

Refer paragraph A7.2 of Annex : A7 with replacing word “lamp”
for “headlamp” wherever it appears.

D5.2.1. The Conformity is Not Contested.

D5.2.1.1. Refer paragraph A7.2.1.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.1.1.1. Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

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D5.2.1.1.2. Sample B

B1: Both lamp 0%

5.2.1.2. or if the conditions of paragraph D5.1.2.2. for Sample A are

fulfilled.

D5.2.2. The Conformity is Contested

D5.2.2.1 Refer paragraph A7.2.2.1. of Annex : A7 with replacing word
“lamp” for “headlamp” wherever it appears.

D5.2.2.1.1. Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.2.1.2. Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.2.2. or if the conditions of paragraph D5.1.2.2. for sample A are not

fulfilled.

D5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.3.1. Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.2.3.3. or if the conditions of paragraph D5.1.2.2. for samples A and B are

not fulfilled.

D5.3. Repeated Sampling

Refer paragraph A7.3 of Annex : A7 with replacing word “lamp”

for “headlamp” wherever it appears.

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D5.3.1. The Conformity is Not Contested

D5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word
“lamp” for “headlamp” wherever it appears.

D5.3.1.1.2. Sample D

D1: in the case of C2

both headlamps 0%

D5.3.1.2. or if the conditions of paragraph D5.1.2.2. for sample C are

fulfilled.

D5.3.2. The Conformity is Contested

D5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.3.2.1.2. or if the conditions of paragraph D5.1.2.2 for sample C are not

fulfilled.

D5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word

“lamp” for “headlamp” wherever it appears.

D5.3.3.1. Sample C
Refer paragraph A7.3.3.1. of Annex : A7 with replacing word
“lamp” for “headlamp” wherever it appears.

D5.3.3.2. Sample D
Refer paragraph A7.3.3.2. of Annex : A7 with replacing word
“lamp” for “headlamp” wherever it appears.

D5.3.3.3. or if the conditions of paragraph D5.1.2.2. for samples C and D are

not fulfilled.

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ANNEX: E1
(See para 5.5)
REQUIREMENTS FOR DIRECTION INDICATORS

E1.1 GENERAL SPECIFICATIONS

E1.1.1. Each device supplied shall conform to the specifications set forth in
Annexes : E1,E2,E3 and Annex :L.

E1.1.2. The devices must be so designed and constructed that under

normal conditions of use and notwithstanding the vibrations to
which they may be subjected in such use, their satisfactory
operation remains assured and they retain the characteristics
prescribed by this standard.

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ANNEX: E2
( See para E1.1.1)
PHOTOMETRIC TEST PROCEDURE AND INTENSITY
REQUIREMENTS FOR DIRECTION INDICATORS

E2.1 INTENSITY OF LIGHT EMITTED

E2.1.1. The light emitted by each of the two devices supplied must be in
the case of direction indicators of categories 1, 1a, 1b, 2a, 2b, 3 or
4 in the reference axes, in the case of direction indicators of
categories 5 or 6 in direction A according to Annex:E2-
Appendix-1 of not less than the minimum intensity and of not more
than the maximum intensity specified below:
Direction indicator(1) Minimum Maximum values in cd when used as
of category intensities Single Lamp Total for the
Cd lamp (single) assembly
marked D (3) of two lamps ( 3)

1 175 700(2) 490 (2) 980(2)

1a 250 800(2) 560 (2) 1,120(2)
1b 400 860(2) 600 (2) 1,200(2)
2a 50 350 350 350
2b by day 175 700(2) 490 (2) 980(2)
by night 40 120(2) 84(2) 168(2)
3 towards the front 175 700(2) 490 (2) 980(2)
towards the rear 50 200 140 280
4 towards the front 175 700(2) 490 (2) 980(2)
towards the rear 0.6 200 140 280
5 0.6 200 140 280
6 50 200 140 280
(1) The installation of front direction indicators of the various categories in power-driven vehicles
and their trailers is provided for in the standard concerning the installation of lighting and
light-signaling devices (AIS-008/2001 )
(2) The total value of maximum intensity for an assembly of two or more lamps is given by
multiplying by 1.4 the value prescribed for a single lamp, except for category 2a. When an
assembly of two or more lamps having the same function is deemed to be, for the purpose of
installation on a vehicle, a "single lamp" (following the definition of AIS - 008 and its
amendments in force at the time of application for type approval), this assembly shall comply
with the minimum intensity required when one lamp has failed, and, all the lamps together
shall not exceed the admissible maximum intensity (last column of the table).
In the case of a single lamp containing more than one light source:
(i) all light sources which are connected in series are considered to be one light source;
(ii) the lamp shall comply with the minimum intensity required when any one light source has
failed. However, for front or rear direction indicator lamps designed for only two light
sources, 50 % of the minimum intensity in the axis of reference of the lamp shall be
considered sufficient, provided that a note in the communication form states that the lamp
is only for use on a vehicle fitted with an operating tell-tale which indicates when any one
of these two light sources has failed.
(iii) when all light sources are illuminated the maximum intensity specified for a single lamp
may be exceeded provided that the single lamp is not marked "D" and the maximum
intensity specified for an assembly of two or more lamps (last column of the table) is not
exceeded.
(2) Devices which may be used as part of an assembly of two lamps
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E2.1.2 Outside the reference axis, within the angular fields specified in the
arrangement diagrams in Appendix : 1 to this Annex : E2, the
intensity of the light emitted by each of the two devices supplied
must:

E2.1.2.1. In each direction corresponding to the points in the relevant table

of luminous-intensity distribution reproduced in Appendix : 2 to
this Annex : E2 ( Tables : E1 and E2), be not less than the
minimum specified in paragraph E2.1.1. above multiplied by the
percentage specified in the said table for the direction in question;
( Tables : E3, E4, E5 give required intensity values)

E2.1.2.1.1. In divergence from paragraphs E2.1.2 and E2.1.2.1, for categories

4 and 5 direction indicators, to the rear, a minimum value of 0.6 cd
is required throughout the fields specified in Appendix : 1;

E2.1.2.2. In no direction within the area from which the indicator lamp is
visible, exceed the maximum specified in paragraph E2.1.1. above;

E2.1.2.3. Moreover,

E2.1.2.3.1. Throughout the fields defined in the diagrams in Annex: E2-

Appendix :1, the intensity of the light emitted must be not less than
0.7 cd for devices of category 1b, not less than 0.3 cd for devices of
categories 1, 1a, 2a, 3, 4 towards the front and for those of category
2b by day; it shall not be less than 0.07 cd for devices of category
2b by night;

E2.1.2.3.2. For devices of categories 1 and 2b by night and, to the front, for
devices of categories 3 and 4, the intensity of the light emitted
outside the zone defined by the measuring points + 100 H and +
100V (100-field) must not exceed the following values:

Direction Indicator Maximum values in cd outside the 10 0 - field

of category
Single Lamp (single) Total for the assembly
lamp marked ‘D’(1) of two lamps (1)

2b by night 100 70 140

1,3 and 4 400 280 560
(1) Devices which may be used as part of an assembly of two lamps

Between the boundaries of the 10 0 - field (+ 100 H and + 100 V) and

the 5 0 - field (+ 50 H and + 50 V), the maximum admissible values
of the intensities are linearly increased up to the values as defined
in paragraph E2.1.1.

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E2.1.2.3.3. For devices of category 1a and 1b, the intensity of the light emitted
outside the zone defined by the measuring points + 150 H and + 150
V (150 field) shall not exceed the following values:

Direction indicator Maximum values in cd outside the 15 0 - field

Of category
Single Lamp (single) marled Total for assembly
lamp “D”(1) of two lamps (1)

1a 250 175 350

1b 400 280 560
(1) Devices which may be used as part of an assembly of two lamps

Between the boundaries of the 150 - field (+ 150 H and +150 V) and
the 50 - field (+ 50 H and + 5 0 V), the maximum values are
increased linearly up to the values as defined in paragraph E2.1.1.

E2.1.2.3.4. The provisions of paragraph E2.App.2.2.2 of Appendix : E2 to this

Annex : E2 on local variations of intensity must be observed.

E2.1.3. In general the intensities shall be measured with the light source(s)
continuously alight.

However, depending on the construction of the device, for

example, the use of light emitting diodes (LED), or the need to take
precautions to avoid overheating, it is allowed to measure the
lamps in flashing mode.

This must be achieved by switching with a frequency of f = 1.5 +

0.5 Hz with the pulse width greater than 0.3 s, measured at 95 per
cent peak light intensity.

In the case of replaceable filament lamps, the filament lamps shall

be operated at reference luminous flux during on time.

In all other cases the voltage as required in paragraph E2.2.1.1 shall

be switched with a rise time and fall time shorter than 0.01 s;
no overshoot is allowed. In the case of measurements taken in
flashing mode the reported luminous intensity shall be represented
by the maximum intensity.

E2.1.4. In the case of devices of category 2b the time that elapses between
electrical supply being switched on and the light output measured
on the reference axis to reach 90 % of the value measured in
accordance with paragraph E2.1.3. above shall be measured for
both the day and the night conditions of use. The time measured for
the night condition of use shall not exceed that measured for the
day condition of use.

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E2.1.5. Appendix:2 of Annex: E2, referred to in paragraph E2.1.2.1. above,

gives particulars of the measurement methods to be used.

E2.2 TEST PROCEDURE

E2.2.1 All measurements shall be made with an uncoloured or amber-

coloured standard filament lamp of the category prescribed for the
device, the supply voltage being so regulated as to produce the
reference luminous flux prescribed for that category of lamp.
E2.2.1.1 All measurements on lamps equipped with non-replaceable light
sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

E2.2.2. However, in the case of an indicator of category 2b for which an

additional system (1) is used to obtain the night-time intensity, the
voltage applied to the system for measuring the night-time intensity
shall be that which was applied to the filament lamp for

E2.2.3. The vertical and horizontal outlines of the illuminating surface of a

light-signalling device shall be determined and measured in
relation to the centre of reference.

(1) The functioning and installation conditions of this additional device will be
defined by special provisions measuring the day-time intensity.

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ANNEX : E2 - APPENDIX: 1
( See para E2..1.1)

CATEGORIES OF DIRECTION INDICATORS:

MINIMUM ANGLES REQUIRED FOR LIGHT DISTRIBUTION IN

SPACE OF THESE CATEGORIES OF DIRECTION INDICATORS (1)

In all cases, the minimum vertical angles of light distribution in space of direction
indicator lamps are 15 0 above and 15 0 below the horizontal except:
(i) direction indicator lamps with a mounting height of equal to or less
than 750 mm above the ground, for which they are 15 0 above and 5 0
below the horizontal;
(ii) direction indicator lamps of Category 6, for which they are 30 0 above
and 5 0 below the horizontal.
Minimum Horizontal Angles Of Light Distribution In Space:
Categories 1, 1a and 1b: direction indicators for the front of the vehicle
Category 1 : for use at a distance not less than 40 mm from the headlamp
Category 1a: for use at a distance greater than 20 mm but less than 40 mm from
the headlamp
Category 1b: for use at a distance less than 20 mm from the headlamp

Categories 2a and 2b: direction indicators for the rear of the vehicle
Category 2a: Direction indicators with one level of intensity
Category 2b: Direction indicators with two levels of intensity

(1) The angles shown in these arrangements are correct for devices to be mounted on the right
side of the vehicle. The arrows in these diagrams point towards the front of the vehicle.

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Categories 3 and 4: front-side direction indicators
Category 3: Front-side direction indicators for use on a vehicle equipped with this
category of direction indicator only

Category 4: Front-side direction indicators for use on a vehicle also equipped

with category 2a or 2b direction indicators

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Categories 5 and 6: Supplementary side direction indicators for use on a vehicle

also equipped with categories 1, 1a or 1b and 2a or 2b direction indicators

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ANNEX: E2 – APPENDIX: 2
( See para E2.1.2.1)
PHOTOMETRIC MEASUREMENTS

E2.APP.2.1. MEASUREMENT METHODS

E2.App.2.1.1. During photometric measurements, stray reflections shall be

avoided by appropriate masking.

E2.App.2.1.2. In case the results of measurements should be challenged,

measurements shall be carried out in such a way as to meet the
following requirements:

E2.App.2.1.2.1. The distance of measurement shall be such that the law of the
inverse of the square of the distance is applicable;

E2.App.2.1.2.2. The measuring equipment shall be such that the angular

aperture of the receiver viewed from the reference centre of the
light is comprised between 10' and 1 degree;

E2.App.2.1.2.3. The intensity requirement for a particular direction of

observation shall be deemed to be satisfied if that requirement
is met in a direction deviating by not more than one-quarter of a
degree from the direction of observation.

E2.App.2.1.3. In the case where the device may be installed on the vehicle in
more than one or in a field of different positions the photometric
measurements shall be repeated for each position or for the extreme
positions of the field of the reference axis specified by the
manufacturer.

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E2.App.2.2. Table of standard light distribution in space for direction

indicator lamps of categories 1, 1a, 1b, 2a, 2b, 3 and 4 (towards
the front only).

Table : E1
( See para E2.1.2.1)

Table : E2
( See para E2.1.2.1)

For direction indicators of category 6

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TABLE : E3
( See para E 2.1.2.1)
INTENSITY VALUES IN CANDELAS FOR DIRECTION INDICATOR

Test Points Front Facing Rear Facing

V° H° Categories Categories
1 1a 1b 2a 2b
By Day By Night
Min. Max Min. Max. Min. Max Min Max Min. Max Min. Max
. .
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)

15 U V 0.3 400 0.3 800 0.7 860 0.3 350 0.3 700 0.07 100

10 U 5L 35 700 50 800 80 860 10 350 35 700 8 120

10 U 5R 35 700 50 800 80 860 10 350 35 700 8 120

5U 20 L 17.5 400 25 250 40 400 5 350 17.5 700 4 100

5U 10 L 35 700 50 800 80 860 10 350 35 700 8 120
5U V 122.5 700 175 800 280 860 35 350 122.5 700 28 120
5U 10 R 35 700 50 800 80 860 10 350 35 700 8 120
5U 20R 17.5 400 25 250 40 400 5 350 17.5 700 4 100

H 80 L 0.3 400 0.3 250 0.7 400 0.3 350 0.3 700 0.07 100
H 45 L 0.3 400 03 250 0.7 400 0.3 350 0.3 700 0.07 100
H 10 L 61.25 700 87.5 800 140 860 17.5 350 61.25 700 14 120
H 5L 157.5 700 225 800 360 860 45 350 157.5 700 36 120
H V 175 700 250 800 400 860 50 350 175 700 40 120
H 5R 157.5 700 225 800 360 860 45 350 157.5 700 36 120
H 10 R 61.25 700 87.5 800 140 860 17.5 350 61.25 700 14 120
H 45 R 0.3 400 0.3 250 0.7 400 0.3 350 0.3 700 0.07 100
H 80 R 0.3 400 0.3 250 0.7 400 0.3 350 0.3 700 0.07 100

5D 20 L 17.5 400 25 250 40 400 5 350 17.5 700 4 100

5D 10 L 35 700 50 800 80 860 10 350 35 700 8 120
5D V 122.5 700 175 800 280 860 35 350 122.5 700 28 120
5D 10 R 35 700 50 800 80 860 10 350 35 700 8 120
5D 20 R 17.5 400 25 250 40 400 5 350 17.5 700 4 100

10 D 5 L 35 700 50 800 80 860 10 350 35 700 8 120

10 D 5 R 35 700 50 800 80 860 10 350 35 700 8 120

15 U V 0.3 400 0.3 800 0.7 860 0.3 350 0.3 700 0.07 100

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Table: E4
( See para E2.1.2.1)
INTENSITY VALUES IN CANDELAS FOR
DIRECTOR INDICATOR OF CATEGORY 3,4

Test points Direction Indicator Category

V0 H0 Category 3 Category 4
Toward Front Towards Rear Towards Front Towards Rear
Min. Max.(2) Min Max. (2) Min. Max. (2) Min. Max. (2)
15 U V 0.3 - 0.3 - 0.3 - 0.6 -
10 U 5L 35 - 10 - 35 - 0.6 -
10 U 5R 35 - 10 - 35 - 0.6 -
5U 20 L 17.5 - 5 - 17.5 - 0.6 -
5U 10 L 35 - 10 - 35 - 0.6 -
5U V 122.5 - 35 - 122.5 - 0.6 -
5U 10 R 35 - 10 - 35 - 0.6 -
5U 20 R 17.5 - 5 - 17.5 - 0.6 -
H 60 L(1) 0.3 - 0.3 - NA - 0.6 -
H 45 L 0.3 - NA - 0.3 - NA -
H 10 L 61.3 - 17.5 - 61.3 - 0.6 -
H 5L 157.5 - 45 - 157.5 - 0.6 -
H V 175 - 50 - 175 - 0.6 -
H 5R 157.5 - 45 - 157.5 - 0.6 -
H 10 R 61.3 - 17.5 - 61.3 - 0.6 -
H 45 R 0.3 - NA - 0.3 - NA -
H 60 R(1) 0.3 - 0.3 - NA - 0.6 -
5D 20 L 17.5 - 5 - 17.5 - 0.6 -
5D 10 L 35 - 10 - 35 - 0.6 -
5D V 122.5 - 35 - 122.5 - 0.6 -
5D 10 R 35 - 10 - 35 - 0.6 -
5D 20 R 17.5 - 5 - 17.5 - 0.6 -
10 D 5L 35 - 10 - 35 - 0.6 -
10 D 5R 35 - 10 - 35 - 0.6 -

15 D V 0.3 - 0.3 - 0.3 - 0.6 -

(1) The point (H, 60L), (H,60R) is same as (H, 55L), (H, 55R) in case of Category 4
direction indicator.
(2) For maximum values refer paragraph E2.1, E2.1.1. and in case of single lamp.

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Table : E5
( See para E2.1.2.1)

INTENSITY VALUES IN CANDELAS FOR

DIRECTION INDICATOR OF CATEGORY 5 AND 6

Test Points Direction Indicatory Category

V0 40 Category 5 Category 6
(outside of Min. Max. (1) Min. Max.(1)
the vehicle)
30 U 60 L/R 0.6 200 10 200
30 U 5 L/R 0.6 200 10 200

20 U 30 L/R 0.6 200 15 200

15 U 20 L/R 0.6 200 15 200

10 U 10 L/R 0.6 200 20 200

10 U 5 L/R 0.6 200 20 200

5U 10 L/R 0.6 200 30 200

5U 5 L/R 0.6 200 30 200

H 60 L/R 0.6 200 NA NA

H 20 L/R 0.6 200 20 200
H 10 L/R 0.6 200 40 200
H 5 L/R 0.6 200 50 200
H V NA NA NA NA

5D 60 L/R 0.6 200 10 200

5D 30 L/R 0.6 200 10 200
5D 20 L/R 0.6 200 20 200
5D 10 L/R 0.6 200 30 200
5D 5 L/R 0.6 200 30 200
(1) Single lamp

E2.App.2.2.1. The direction H = 00 and V = 00 corresponds to the reference axis.

(On the vehicle, it is horizontal, parallel to the median longitudinal
plane of the vehicle and oriented in the required direction of
visibility.) It passes through the centre of reference. The values
shown in the tables give, for the various directions of measurement,
the minimum intensities as a percentage of the minimum intensities
required in the table in paragraph E 2.1.1.

E2.App.2.2.1.1. in the direction H = 0 0 and V = 00 for categories 1, 1a, 1b, 2a,

2b, 3 and in the case of category 4 to the front only;

E2.App.2.2.1.2. in the direction H = 5 0 and V = 00 for category 6.

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E2.App.2.2.1.3. However, in the case where a device is intended to be installed

at a mounting height of equal to or less than 750 mm above the
ground, the photometric intensity is verified only up to an angle
of 5 0 downwards.

E2.App.2.2.2. Within the field of light distribution of paragraph E2.App2.2.

schematically shown as a grid, the light pattern should be
substantially uniform, i.e. in so far as the light intensity in each
direction of a part of the field formed by the grid lines shall meet at
least the lowest minimum value being shown on the grid lines
surrounding the questioned direction as a percentage.

E2.App.2.3. Photometric Measurement of Lamps

The photometric performance shall be checked:

E2.App.2.3.1. For non-replaceable light sources (filament lamps and other):

with the light sources present in the lamp, in accordance with
paragraph E2.2.1.1. of Annex : E2.

E2.App.2.3.2. For replaceable filament lamps:

When equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V,

the luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than + 5 % from
the mean value. Alternatively a standard filament lamp may be
used in turn, in each of the individual positions, operated at its
reference flux, the individual measurements in each position being
added together.

E2.App.2.3.3. For any direction indicator lamp except those equipped with
filament lamp(s), the luminous intensities measured after one
minute and after 30 minutes of operation in flashing mode
(f = 1.5 Hz, duty factor 50 %), shall comply with the minimum and
maximum requirements. The luminous intensity distribution after
one minute of operation can be calculated by applying at each test
point the ratio of luminous intensity measured in HV after one
minute and after 30 minutes of operation as above described.

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ANNEX: E3
( See para 5.5 and E1.1.1)
COLOUR OF LIGHT EMITTED

E3.1 COLOUR OF LIGHT EMITTED

The colour of the light emitted inside the field of the light
distribution grid defined in paragraph E2.App.2.2 of Appendix E2
of of Annex : E2 of this standard shall be within the limits of the
coordinates prescribed below in para E3.2.

Outside this field, no sharp variation of colour shall be observed.

E3.2 COLOUR OF AMBER LIGHTS:

TRICHROMATIC CO-ORDINATES

Limit towards yellow or y 0.429 or

Limit towards green y x - 0.120

Limit towards red y 0.398 or

y 0.390

Limit towards white z 0.007 or

y 0.790 - 0.670 x

For checking these colorimetric characteristics, a source of light at

a colour temperature of 2,856 K corresponding to illuminant A of
the International Commission on Illumination (CIE) shall be used .

However, for lamps equipped with non-replaceable light sources

(filament lamps and other), the colorimetric characteristics should
be verified with the light sources present in the lamp, in accordance
with paragraph E 2.2.1.1. of Annex : E2.

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ANNEX: E 4
(See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

E4.1. GENERAL

Refer paragraph D4.1. of Annex : D4 with replacing “director

indicator” for “lamp” wherever it appears.

E4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A 6.2 of Annex : A 6 with replacing word “direction

indicator” for “headlamp” wherever it appears.

E4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

E4.2.2. Methods used in tests

Refer paragraph A 6.2.2 of Annex : A 6 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E4.2.3. Nature of Sampling

Refer paragraph A 6.2.3. of Annex : A 6 with replacement of word

“direction indicator” for “head lamp” wherever it appears.

E4.2.4. Measured and Recorded Photometric Characteristics

The sampled direction indicator shall be subjected to photometric

measurements for the minimum values at the points listed in
Annex: E2-Appendix – 2 and the chromaticity coordinates in para
E3.2 of Annex: E3 , provided for in relevant Annexes.

E4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study
of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.
The criteria governing acceptability shall be such that, with a
confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : E 5 (first sampling) would
be 0.95.

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ANNEX: E 5
( See para 8.0 and E 4.2.5 of Annex: E4)
MINIMUM REQUIREMENTS FOR
SAMPLING BY AN INSPECTOR

E5.1. GENERAL

E5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“direction indicator” for “lamp” wherever it appear.

E5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

“direction indicator” for “lamp” wherever it appear.

E5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of

word “direction indicator” for “lamp” wherever it appear.

E5.1.2.2 If, in the case of a direction indicator equipped with a replaceable

light source and if results of the test described above do not meet
the requirements, test on direction indicator shall be repeated
using another standard filament lamp.

E5.1.2.3 Direction indicators with apparent defects are disregarded

E5.1.3 Refer paragraph D5.1.3 of Annex : D5 with replacement of word

“direction indicator” for “lamp” wherever it appear.

E5.2. FIRST SAMPLING

E5.2.1 The Conformity is Not Contested

E5.2.1.1 Refer paragraph A7.2.1.1 of Annex : A7 with replacement of

word “direction indicator” for “headlamp” wherever it appears.

E5.2.1.1.1 Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E5.2.1.1.2 Sample B
B1: Both direction indicator 0%

E5.2.1.2. or if the conditions of paragraph E5.1.2.2. for Sample A are

fulfilled.

E5.2.2. The Conformity is Contested

E5.2.2..1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of
word “direction indicator” for “headlamp” wherever it appears.

E5.2.2..1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

““direction indicator” for “headlamp” wherever it appears.

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E5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E5.2.2.2 or if the conditions of paragraph E5.1.2.2. for sample A are not

fulfilled.

E5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“direction indicator” for “headlamp” wherever it appears.

E5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“direction indicator ” for “headlamp” wherever it appears.

E5.2.3.3. or if the conditions of paragraph E5.1.2.2. for samples A and B are

not fulfilled.

E5.3. Repeated Sampling

Refer paragraph A7.3 of Annex : A7 with replacement of word

“direction indicator” for “headlamp” wherever it appears.

E5.3.1. The Conformity is Not Contested

E5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word
“direction indicator” for “headlamp” wherever it appears.

E5.3.1.1.2. Sample D

D1: in the case of C2

Both direction indicators 0%

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E5.3.1.2. or if the conditions of paragraph E5.1.2.2. for sample C are

fulfilled.

E5.3.2. The Conformity is Contested

E5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“direction indicator” for “headlamp” wherever it appears.

E5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“direction indicator ” for “headlamp” wherever it appears.

E5.3.2.1.2. or if the conditions of paragraph E5.1.2.2 for sample C are not

fulfilled.

E5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word

“direction indicator ” for “headlamp” wherever it appears.

E5.3.3.1. Sample C

Refer paragraph A7.3.3.1. of Annex : A7 with replacing word

“direction indicator ” for “headlamp” wherever it appears.

E5.3.3.2. Sample D

Refer paragraph A7.3.3.2. of Annex : A7with replacing word

“direction indicator ” for “headlamp” wherever it appears.

E5.3.3.3. or if the conditions of paragraph E5.1.2.2. for samples C and D are

not fulfilled.

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ANNEX: F1
( See para 5.6)
REQUIREMENTS FOR REVERSING LAMPS

F1.1 GENERAL SPECIFICATIONS

F1.1.1. Each sample shall conform to the specifications set forth in the
Annexs: F1,F2, F3 and Annex : L.

F1.1.2. Reversing lamps shall be so designed and constructed that in

normal use, despite the vibration to which they may then be
subjected, they continue to function satisfactorily and retain the
characteristics prescribed by this standard.

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ANNEX: F2
( See para. F1.1.1)
PHOTOMETRIC TEST PROCEDURE AND INTENSITY
REQUIREMENTS FOR REVERSING LAMPS

F2.1 INTENSITY OF LIGHT EMITTED

F2.1.1. The intensity of the light emitted by each of the two samples shall
be not less than the minima and not greater than the maxima
specified below and shall be measured in relation to the axis of
reference in the directions shown below (expressed in degrees of
angle with the axis of reference).

F2.1.2. The intensity along the axis of reference shall be not less than
80 candelas.

F2.1.3. The intensity of the light emitted in all directions in which the light
can be observed shall not exceed:

300 candelas in directions in or above the horizontal plane;

and, in directions below the horizontal plane:

300 candelas between h-h and 5° D and

600 candelas below 5° D.

F2.1.4. In every other direction of measurement shown in

Annex F2 – Appendix: 1 to this Annex, the luminous intensity
shall be not less than the minima specified in that Appendix : F1.

However, in the case where the reversing lamp is intended to be

installed on a vehicle exclusively in a pair of devices, the
photometric intensity may be verified only up to an angle of 30 0
inwards where a photometric value of at least 25 cd shall be
satisfied.

This condition shall be clearly explained in the application for

approval and relating documents.

Moreover, in the case where the type approval will be grated

applying the condition above, the device shall only be installed on
vehicle in a pair.

F2.1.5. In the case of a single lamp containing more than one light source,
the lamp shall comply with the minimum intensity required when
any one light source has failed and when all light sources are
illuminated the maximum intensities shall not be exceeded.

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F2.2 TEST PROCEDURE

F2.2.1. All measurements shall be carried out with uncolored standard

filament lamps of the types prescribed for the device, adjusted to
produce the normal luminous flux prescribed for those types of
filament lamps.

F2.2.1.1 All measurements on lamps equipped with non-replaceable light

sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

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ANNEX : F2 – APPENDIX :1
( See para F2.1.4)

PHOTOMETRIC MEASUREMENTS

F2.App.1.1 MEASUREMENT METHODS

F2.App.1.1.1 When photometric measurements are taken, stray reflections shall

be avoided by appropriate masking.

F2.App.1.1.2 In the event that the results of measurements are challenged,

measurements shall be taken in such a way as to meet the following
requirements:

F2.App.1.1.2.1. the distance of measurement shall be such that the law of the
inverse of the square of the distance is applicable;

F2.App.1.1.2.2 the measuring equipment shall be such that the angle subtended
by the receiver from the reference center of the light is between
10' and 1 0

F2.App.1.1.2.3 the intensity requirement for a particular direction of

observation shall be satisfied if the required intensity is
obtained in a direction deviating by not more than one quarter
of a degree from the direction of observation.

F2.App.1.1.3 In the case where the device may be installed on the vehicle in
more than one or in a field of different positions the photometric
measurements shall be repeated for each position or for the extreme
positions in the field of reference axis specified by the
manufacturer.

F2.App.1.2. MEASURING POINTS EXPRESSED IN DEGREES OF

ANGLE WITH THE AXIS OF REFERENCE AND VALUES
OF THE MINIMUM INTENSITIES OF THE LIGHT
EMMITED.

F2.App.1.2.1. The directions H = 0 0 and V = 0 0 degrees correspond to the axis of

reference. On the vehicle they are horizontal, parallel to the median
longitudinal plane of the vehicle and oriented in the required
direction of visibility. They pass through the centre of reference.
The values shown in the Table: F1 give, for the various directions
of measurement, the minimum intensities in cd.

F2.App.1.2.2. If visual examination of a lamp appears to reveal substantial local

variations of intensity, a check shall be made to ensure that no
intensity measured between two of the directions of measurement
referred to above is below 50 per cent of the lower minimum
intensity of the two prescribed for these directions of measurement.

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F2.App.1.3. PHOTOMETRIC MEASUREMENT OF LAMP EQUIPPED

WITH SEVERAL LIGHT SOURCES

The photometric performance shall be checked:

F2.App.1.3.1. For non-replaceable light sources (filament lamps and other):

with the light sources present in the lamp, in accordance with
paragraph F2.2.1.1. of Annex : F2

F2.App.1.3.2. For replaceable filament lamps:

when equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V,
the luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than + 5% from the
mean value. Alternatively a standard filament lamp may be used in
turn, in each of the individual positions, operated at its reference
flux, the individual measurements in each position being added
together.
Table : F1
( See para F2.App.1.2.1)

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ANNEX: F3
( See para F1.1.1)

COLOUR OF LIGHT EMITTED

F3.1. COLOUR OF LIGHT EMITTED

The colour of the light emitted inside the field of the light
distribution grid defined at paragraph F2.App. 1.2 of Appendix : F1
of Annex : F2 shall be white and, in case of doubt, may be checked
on the basis of the definition of the colour of white light given
below. Outside this field no sharp variation of colour shall be
observed.

F3.2 COLOUR OF WHITE LIGHT

(Trichromatic coordinates)
Limit towards blue : x > 0.310
Limit towards yellow : x < 0.500
Limit towards green : y < 0.150 + 0.640x
Limit towards green : y < 0.440
Limit towards purple : y > 0.050 + 0.750x
Limit towards red : y > 0.382

For checking these colorimetric characteristics, a source of light at

a colour temperature of 2,854 0 K corresponding to illuminant A of
the International Commission on Illumination (ICI) shall be used.

However, for lamps equipped with non-replaceable light sources

(filament lamps and other), the colorimetric characteristics shall be
verified with the light sources present in the lamp, in accordance
with paragraph F2.2.1.1 of Annex : F2

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ANNEX: F 4
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

F4.1. GENERAL

Refer paragraph D4.1. of Annex : D4 with replacing “reversing

lamp” for “lamp” wherever it appears.

F4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A 6.2 of Annex : A 6 with replacing word “reversing

lamp” for “headlamp” wherever it appears.

F4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

F4.2.2. Methods used in tests

Refer paragraph A6.2.2 of Annex : A6 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F4.2.3. Nature of Sampling

Refer paragraph A6.2.3. of Annex : A 6 with replacement of word

“reversing lamp” for “head lamp” wherever it appears.

F4.2.4. Measured and Recorded Photometric Characteristics

The sampled reversing lamp shall be subjected to photometric

measurements for the minimum values at the points listed in
Annex: F2-Appendix -1 and the chromaticity coordinates in para
F3.2 of Annex: F3 , provided for in respective Annexes.

F4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.
The criteria governing acceptability shall be such that, with a
confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : F5 (first sampling) would
be 0.95.

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Annex: F 5
( See para 8.0 and para F4.2.5 of Annex :F4)
MINIMUM REQUIREMENTS FOR
SAMPLING BY AN INSPECTOR

F5.1. GENERAL

F5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“reversing lamp” for “lamp” wherever it appear.

F5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

“reversing lamp” for “lamp” wherever it appear.

F5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of

word “reversing lamp” for “lamp” wherever it appear.

F5.1.2.2 If, in the case of a “reversing lamp” equipped with a replaceable

light source and if results of the test described above do not meet
the requirements, test on “reversing lamp” shall be repeated using
another standard filament lamp.

F5.1.2.3 “Reversing lamp” with apparent defects are disregarded

F5.1.3 Refer paragraph D5.1.3 of Annex : D5 with replacement of word

“reversing lamp” for “lamp” wherever it appear.

F5.2. FIRST SAMPLING

F5.2.1 The Conformity is Not Contested

F5.2.1.1 Refer paragraph A7.2 of Annex : A7 with replacement of word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.1.1.1 Refer paragraph A7.2.1.1.1. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.1.1.2 Sample B

B1: Both reversing lamp 0%

F5.2.1.2. or if the conditions of paragraph F5.1.2.2. for Sample A are

fulfilled.

F5.2.2. The Conformity is Contested

F5.2.2.1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of word
“reversing lamp” for “headlamp” wherever it appears.

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F5.2.2.1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.2.2 or if the conditions of paragraph F5.1.2.2. for sample A are not

fulfilled.

F5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.2.3.3. or if the conditions of paragraph F5.1.2.2. for samples A and B are

not fulfilled.

F5.3. REPEATED SAMPLING

Refer paragraph A7.3 of Annex : A7 with replacement of word

“reversing lamp” for “headlamp” wherever it appears.

F5.3.1. The Conformity is Not Contested

E5.3.1.1. Refer paragraph A7.3.1.1 of Annex:A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex:A7 with replacing word
“reversing lamp” for “headlamp” wherever it appears.

F5.3.1.1.2. Sample D

D1: in the case of C2

Both “reversing lamp” 0%

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F5.3.1.2. or if the conditions of paragraph F5.1.2.2. for sample C are

fulfilled.

F5.3.2. The Conformity is Contested

F5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.3.2.1.2. or if the conditions of paragraph F5.1.2.2 for sample C are not

fulfilled.

F5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word

“reversing lamp” for “headlamp” wherever it appears.

F5.3.3.1. Sample C
Refer paragraph A7.3.3.1. of Annex : A7 with replacing word
“reversing lamp” for “headlamp” wherever it appears.

F5.3.3.2. Sample D
Refer paragraph A7.3.3.2. of Annex : A7with replacing word
“reversing lamp” for “headlamp” wherever it appears.

F5.3.3.3. or if the conditions of paragraph F5.1.2.2. for samples C and D are

not fulfilled.

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 AIS-012
ANNEX: G1
( See para 5.7)
REQUIREMENTS FOR PARKING LAMPS

G1.1 GENERAL SPECIFICATIONS

G1.1.1 Each sample shall conform to the specifications of

Annexes : G1,G2,G3 and Annex L

G1.1.2. Parking lamps shall be so designed and constructed that in normal

use, despite the vibrations to which they may be subjected, their
satisfactory operation continues to be ensured and they retain the
characteristics prescribed by this standard.

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ANNEX: G2
( See para G1.1.1)

G2.1. PHOTOMETRIC CHARACTERISTICS

G2.1.1. In the reference axis, the light emitted by each of the two samples
shall be of not less than the minimum intensity and of not more
than the maximum intensity specified below:

G2.1.1.1. Intensity of forward facing parking lamps

Minimum (cd) : 2
Maximum (cd) : 60
G2.1.1.2
Intensity of rearward facing parking lamps
Minimum (cd) : 2
Maximum (cd) : 30

G2.1.1.3 In the case of a single lamp containing more than one light source,
the lamp shall comply with the minimum intensity required when
any one light source has failed and when all light sources are
illuminated the maximum intensities shall not be exceeded.

All light sources, which are connected in series, are considered to

be one light source.

G2.1.2. Outside the reference axis and within the angular fields defined in
the diagrams in Annex:G2 – Appendix:1 to this Annex, the
intensity of the light emitted by each of the two samples shall:

G2.1.2.1. In each direction corresponding to the points in the luminous

intensity distribution table reproduced in Annex: G2 –
Appendix: 2 ( Table : G1)to this Annex be not less than the value
shown in the said table for the direction in question, expressed as a
percentage of the minimum specified in paragraph G2.1.1.;
( Table: G2 gives required intensity values)

G2.1.2.2. in any direction within the space from which the light in question is
visible, not exceed the maximum specified in paragraph G2.1.1.

G2.1.2.3. however, a luminous intensity of 60 cd shall be permitted for

parking lamps directed to the rear incorporated with stop lamps
(see paragraph G2.1.2.) below a plane forming an angle of 5 0 with
and downward from the horizontal plane;

G2.1.2.4 Moreover,
G2.1.2.4.1. throughout the fields defined in Annex:G2–Appendix:1 the
intensity of the light emitted shall be not less than 0.05 cd,

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G2.1.2.4.2. the requirements of para G2.App.2.2.2 of Annex :G2–Appendix : 2

on local variations of intensity shall be observed.

G2.1.3. Annex :G2 – Appendix :2 of this standard to which reference is

made in paragraph G2.1.2.1. gives particulars of the methods of
measurement to be used.

G2.2. TEST PROCEDURE

All measurements shall be carried out with uncoloured standard

filament lamps of the types prescribed for the device, adjusted to
produce the normal luminous flux prescribed for those types of
lamps.

G2.2.1. All measurements on lamps equipped with non-replaceable light

sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

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ANNEX: G2 – APPENDIX: 1
( See Para G2.1.2 of Annex G2)
MINIMUM ANGLES REQUIRED FOR THE
LIGHT DISTRIBUTION IN SPACE (1)

In all cases, the minimum vertical angles of light distribution in

space are 150 above and 15 0 below the horizontal except for lamps
with a mounting height of equal to or less than 750 mm above the
ground, for which they are 150 above and 50 below the horizontal.

(1) The angles shown in these diagrams are correct for devices to be mounted on the
right side of the vehicle. The arrows point to the front of the vehicles.

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ANNEX: G2 – APPENDIX: 2
( See para G2.1.2.1 of Annex:G2)
PHOTOMETRIC MEASUREMENTS

G2.App.2.1. MEASUREMENT METHODS

G2.App.2.1.1. During photometric measurements, stray reflections shall be

prevented by appropriate masking.

G2.App.2.1.2. Should the results of measurements be challenged, measurements

shall be carried out in such a way as to meet the following
requirements:

G2.App.2.1.2.1. the distance of measurements shall be such that the law of the
inverse of the square of the distance is applicable;

G2.App.2.1.2.2. the measuring equipment shall be such that the angular

aperture of the receiver viewed from the reference centre of
the light is between 10' and 10;

G2.App.2.1.2.3. the intensity requirement for a particular direction of

observation shall be deemed to be satisfied if that requirement
is met in a direction deviating by not more than 15' from the
direction of observation.

G2.App.2.2. STANDARD INTENSITY DISTRIBUTION TABLE

Table : G1
( See para G2.1.2.1)

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TABLE : G 2
( See para G2.1.2.1)
LUMINOUS INTENSITY VALUES IN CANDELAS
FOR PARKING LAMP

Test Points Front facing Rear facing

V° H°
Min. Max. Min. Max.
(1) (2) (3) (4) (5) (6)

15 U V 0.05 60 0.05 30

10 U 5L 0.4 60 0.4 30
10 U 5R 0.4 60 0.4 30

5U 20 L 0.2 60 0.2 30
5U 10 L 0.4 60 0.4 30
5U V 1.4 60 1.4 30
5U 10 R 0.4 60 0.4 30
5U 20 R 0.2 60 0.2 30

H 80 L - 60 - 30
H 45 L 0.05 60 0.05 30
H 10 L 0.7 60 0.7 30
H 5L 1.8 60 1.8 30
H V 2.0 60 2.0 30
H 5R 1.8 60 1.8 30
H 10 R 0.7 60 0.7 30
H 45 R 0.05 60 0.05 30
H 80 R - 60 - 30

5D 20 L 0.2 60 0.2 30
5D 10 L 0.4 60 0.4 30
5D V 1.4 60 1.4 30
5D 10 R 0.4 60 0.4 30
5D 20 R 0.2 60 0.2 30

10 D 5 L 0.4 60 0.4 30
10 D 5 R 0.4 60 0.4 30

15 D V 0.05 60 0.05 30

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G2.App.2.2.1. The direction H = 0 degrees and V = 0 degrees corresponds to the
reference axis. (On the vehicle it is horizontal, parallel to the
median longitudinal plane of the vehicle and oriented in the
required direction of visibility). It passes through the centre of
reference. The values shown in the table give, for the various
directions of measurements, the minimum intensities as a
percentage of the minimum required in the axis for each lamp (in
the direction H = 0 degrees and V = 0 degrees).

G2.App.2.2.2. Within the field of light distribution of paragraph G2.App.2.2., of

Appendix :2 to Annex :G2 schematically shown as a grid, the light
pattern should be substantially uniform in so far as the light
intensity in each direction of a part of the field formed by the grid
lines meets at least the lowest minimum percentage value being
shown (available) on the grid lines surrounding the questioned
direction.

G2.App.2.2.3. However in the case where a device is intended to be installed at a

mounting height of equal to or less than 750 mm above the ground,
the photometric intensity is verified only up to an angle of 5 0
downwards.

G2.App.2.3. Photometric measurement of lamps

The photometric performance shall be checked:

G2.App.2.3.1. For non-replaceable light sources (filament lamps and other): with
the light sources present in the lamp, in accordance with
paragraph G2.2.1. of Annex:G2.

G2.App.2.3.2. For replaceable filament lamps:

when equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V the
luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than + 5 % from
the mean value. Alternatively a standard filament lamp may be
used in turn, in each of the individual positions, operated at its
reference flux, the individual measurements in each position being
added together.

G2.App.2.3.3. For any signaling lamp except those equipped with filament
lamp(s), the luminous intensities, measured after one minute and
after 30 minutes of operation, shall comply with the minimum and
maximum requirements. The luminous intensity distribution after
one minute of operation can be calculated from the luminous
intensity distribution after 30 minutes of operation by applying at
each test point the ratio of luminous intensities measured at HV
after one minute and after 30 minutes of operation.

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ANNEX: G3
( See para G1.1.1)

G3.1. COLOUR OF LIGHT EMITTED

The colour of the light emitted inside the field of the light
distribution grid defined in G2.App.2.2.2. of Annex : G2 –
Appendix G2, measured by using a source of light with a colour
temperature of 2,856 K, corresponding to illuminant A of the
International Commission on Illumination (CIE), shall be within
the limits of the co-ordinates prescribed for the colour in question
given below. Outside this field no sharp variation of colour shall be
observed.

However, for lamps equipped with non-replaceable light sources

(filament lamps and other), the colorimetric characteristics shall be
verified with the light sources present in the lamp, in accordance
with paragraph G2.2.1. of Annex : G2.

G3.2. COLOUR OF LIGHT EMITTED TRICHROMATIC CO-

ORDINATES

RED : limit towards yellow : y 0.335

limit towards purple : z 0.008 or
y 0.980-x
WHITE : limit towards blue : x 0.310
limit towards yellow : x 0.500
limit towards green : y 0.150+ 0.640 x
limit towards green : y 0.440
limit towards purple : y 0.050 + 0.750 x
limit towards red : y 0.382
AMBER : limit towards yellow or: y 0.429 or
limit towards green y 0.335
limit towards red : y 0.398 or
y 0.390
limit towards white : z 0.007 or
y 0.790-0.670 x

For checking those colorimetric characteristics, a source of light at

a colour temperature of 2,854 K corresponding to illuminant A of
the International Commission on Illumination (CIE) shall be used.

However, for lamps equipped with non-replaceable light sources

(filament lamps and other), the colorimetric characteristics should
be verified with the light sources present in the lamp, in accordance
with paragraph G2.2.1. of Annex : G2.

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ANNEX: G 4
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

G4.1. GENERAL

Refer paragraph D4.1. of Annex : D4 with replacing “parking

lamp” for “lamp” wherever it appears.

G4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A 6.2 of Annex : A 6 with replacing word “parking

lamp”for “headlamp” wherever it appears.

G4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

G4.2.2. Methods used in tests

Refer paragraph A 6.2.2 of Annex : A 6 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G4.2.3. Nature of Sampling

Refer paragraph A 6.2.3. of Annex : A 6 with replacement of word

“parking lamp” for “head lamp” wherever it appears.

G4.2.4. Measured and Recorded Photometric Characteristics

The sampled “parking lamp” shall be subjected to photometric

measurements for the minimum values at the points listed in
Annex: G2-Appendix:2 and the chromaticity coordinates in
para G3.2 of Annex: G3 , provided for in respective Annexes.

G4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.
The criteria governing acceptability shall be such that, with a
confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : G5 (first sampling) would
be 0.95.
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ANNEX: G 5
( See para 8.0 and G 4.2.5 of Annex: G4)
MINIMUM REQUIREMENTS FOR SAMPLING BY
AN INSPECTOR

G5.1. GENERAL

G5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“parking lamp” for “lamp” wherever it appear.

G5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

“parking lamp” for “lamp” wherever it appear.

G5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of

word “parking lamp”for “lamp” wherever it appear.

G5.1.2.2 If, in the case of a “parking lamp”equipped with a replaceable

light source and if results of the test described above do not meet
the requirements, test on “parking lamp”shall be repeated using
another standard filament lamp.

G5.1.2.3 Parking lamp with apparent defects are disregarded

G5.1.3 Refer paragraph D5.1.3 of Annex : D5 with replacement of word

“parking lamp” for “lamp” wherever it appear.

G5.2. FIRST SAMPLING

G5.2.1 The Conformity is Not Contested

G5.2.1.1 Refer paragraph A7.2 of Annex : A7 with replacement of word

“parking lamp” for “headlamp” wherever it appears.

G5.2.1.1.1 Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.2.1.1.2 Sample B

B1: Both “parking lamp” 0%

G5.2.1.2. or if the conditions of paragraph G5.1.2.2. for Sample A are

fulfilled.

G5.2.2. The Conformity is Contested

G5.2.2..1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of word
“parking lamp”for “headlamp” wherever it appears.

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G5.2.2.1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word
“parking lamp” for “headlamp” wherever it appears.

G5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.2.2.2 or if the conditions of paragraph G5.1.2.2. for sample A are not

fulfilled.

G5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“parking lamp” for “headlamp” wherever it appears.

G5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.2.3.3. or if the conditions of paragraph G5.1.2.2. for samples A and B are

not fulfilled.

G5.3. REPEATED SAMPLING

Refer paragraph A7.3 of Annex : A7 with replacement of word

“parking lamp” for “headlamp” wherever it appears.

G5.3.1. The Conformity is Not Contested

G5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word
“parking lamp” for “headlamp” wherever it appears.

G5.3.1.1.2. Sample D

D1: in the case of C2

Both “parking 0%
lamps”

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G5.3.1.2. or if the conditions of paragraph G5.1.2.2. for sample C are

fulfilled.

G5.3.2. The Conformity is Contested

G5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.2.1.2. or if the conditions of paragraph G5.1.2.2 for sample C are not

fulfilled.

G5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.3.1. Sample C

Refer paragraph A7.3.3.1. of Annex : A7 with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.3.2. Sample D

Refer paragraph A7.3.3.2. of Annex : A7with replacing word

“parking lamp” for “headlamp” wherever it appears.

G5.3.3.3. or if the conditions of paragraph G5.1.2.2. for samples C and D are

not fulfilled.

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ANNEX: H1
( See para 5.8)
REQUIREMENTS FOR SIDE-MARKER LAMPS

H1.1 GENERAL SPECIFICATIONS

H1.1.1. Each side-marker lamp submitted for approval shall conform to the
specifications set out in Annexes : H1,H2,H3 and Annex : L

H1.1.2. Side-marker lamps shall be so designed and made that, in normal

use, despite the vibrations to which they may then be subjected,
their satisfactory operation continues to be ensured and they retain
the characteristics prescribed by this standard.

ANNEX: H2
(See para H1.1.1 )
PHOTOMETRIC TEST PROCEDURE AND INTENSITY
REQUIREMENTS FOR SIDE-MARKER LAMP

H2.1. INTENSITY OF LIGHT EMITTED

H2.1.1. The intensity of the light emitted by each of the two samples
submitted shall be:

H2.1.1.1. Side – marker lamp category SM 1 SM 2

. Minimum In the axis of reference 4.0 cd 0.6 cd
intensity Within the specified angular 0.6 cd 0.6 cd
field, other than above
H2.1.1.2. Maximum intensity 25.0 cd 25.0 cd
H2.1.1.3 Angular Horizontal + 45 deg. + 30 deg.
field Vertical + 10 deg. + 10 deg.

H2.1.1.4. In the case of a lamp containing more than one light source:

The lamp shall comply with the minimum intensity required when
any one light source has failed;

When all light sources are illuminated the maximum intensity

specified may not be exceeded.

All light sources which are connected in series are considered to be

one light source.

H2.1.2. Outside the reference axis and within the angular fields defined in
the diagrams in Annex : H2 – Appendix :1 , the intensity of the
light emitted by each of the two side-marker lamps supplied must:

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H2.1.2.1. In each direction corresponding to the points in the light

distribution table reproduced in Annex:H2 – Appendix:2 to this
Annex : H2 ( Table : H1 and H2), be not less than the product of
the minimum specified in paragraph H 2.1.1. above by the
percentage specified in the said table for the direction in question;

H2.1.2.2. In no direction within the space from which the side-marker lamp
is visible, exceed the maximum specified in paragraph H2.1.1.
above;

H2.1.2.3. The provisions of para H2.App.2.2.2.of Annex : H2 –

Appendix : H2 on local variations of intensity must be observed.

H2.1.3. Annex:H2–Appendix:2 , to which reference is made in paragraph

H2.1.2.1. above, gives particulars of the measurement methods to
be used.

H2.2 TEST PROCEDURE

H2.2.1. Measurements shall be carried out with a colourless standard

filament lamp of the type recommended for the side-marker lamp
and so regulated as to produce the reference luminous flux
prescribed for this type of lamp, taking into account the provisions
of paragraphs H2.2.2. below.

H2.2.2. All measurements on lamps equipped with non-replaceable light

sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

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ANNEX: H2 – APPENDIX: 1
(See para H2. 1.2)

MINIMUM ANGLES REQUIRED FOR LIGHT

DISTRIBUTION IN SPACE

Minimum vertical angles, SM1 And SM2

The angle of 10° below the horizontal may be reduced to 5° in case of lamps
with a mounting height of equal to or less than 750 mm above the ground.

Minimum horizontal angles, SM1

Minimum horizontal angles, SM2

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ANNEX: H2 – APPENDIX: 2
(See para H2.1.2.1)
PHOTOMETRIC MEASUREMENTS

H2.APP.2.1. MEASUREMENT METHODS

H2.App.2.1.1. During photometric measurement stray reflections shall be avoided

by appropriate marking.

H2.App.2.1.2. In case the results of measurements should be challenged,

measurements shall be carried out in such a way as to meet the
following requirements:

H2.App.2.1.2.1. The distance of measurement shall be such that the law of the
inverse of the square of the distance is applicable;

H2.App.2.1.2.2. The measuring equipment shall be such that the angular

aperture of the receiver viewed from the reference centre of the
lamp is comprised between 10 minutes and 10;

H2.App.2.1.2.3. The intensity requirement for a particular direction of

observation shall be deemed to be satisfied if that requirement
is met in a direction deviating by not more than one-quarter of a
degree from the direction of observation.

H2.App.2.1.3. In the case where the device may be installed on the vehicle in
more than one or in a field of different positions the photometric
measurements shall be repeated for each position or for the extreme
positions of the field of the reference axis specified by the
manufacturer.

H2.App.2.1.4. The direction H = 00 and V = 00 corresponds to the reference axis.

(On the vehicle it is horizontal, perpendicular to the median
longitudinal plane of the vehicle and oriented in the required
direction of visibility.) It passes through the centre of reference.

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H2.APP.2.2. TABLES OF LIGHT DISTRIBUTION

H2.App.2.2.1. SM1 category of side-marker lamps

Table : H1
(See para H2.1.2.1)

H2.App.2.2.1.1. Minimum values:

0.6 cd at any point other than the reference axis, at which it
shall be 4.0 cd.

H2.App.2.2.1.2. Maximum values: 25.0 cd at any point

H2.App.2.2.2. SM2 category of side-marker lamps

Table : H2
(See para H2.1.2.1)

H2.App.2.2.2.1. Minimum values: 0.6 cd, at any point

H2.App.2.2.2.2. Maximum values: 25.0 cd, at any point

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H2.App.2.2.3. For SM1 and SM2 category of side-marker lamps it may be

sufficient to check only five points selected by the test agency.

H2.App.2.2.4. Within the field of light distribution shown above as a grid the light
pattern should be substantially uniform, i.e. the light intensity in
every direction within a part of the field formed by the grid lines
shall meet at least the lowest minimum value applicable to the
respective grid lines.

H2.App.2.2.5. However in the case where a device is intended to be installed at a

mounting height of equal to or less than 750 mm above the ground,
the photometric intensity is verified only up to an angle of 5 0
downwards;

H2.App.2.3. Photometric measurement of lamps

The photometric performance shall be checked:

H2.App.2.3.1. For non-replaceable light sources (filament lamps and other):

with the light sources present in the lamp, in accordance with
paragraph H2.2.2. of Annex : H2.

H2.App.2.3.2. For replaceable filament lamps:

when equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V the
luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than + 5 % from
the mean value. Alternatively a standard filament lamp may be
used in turn, in each of the individual positions, operated at its
reference flux, the individual measurements in each position being
added together.

H2.App.2.3.3. For any signalling lamp except those equipped with filament
lamp(s), the luminous intensities, measured after one minute and
after 30 minutes of operation, shall comply with the minimum and
maximum requirements. The luminous intensity distribution after
one minute of operation can be calculated from the luminous
intensity distribution after 30 minutes of operation by applying at
each test point the ratio of luminous intensities measured at HV
after one minute and after 30 minutes of operation.

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ANNEX: H3
(See para H1.1.1)
COLOUR OF LIGHT EMITTED

H3.1. COLOUR OF LIGHT EMITTED

H3.1.1. The side-marker lamp must emit amber light; however it can emit
red, if the rearmost side-marker lamp is grouped or combined or
reciprocally incorporated with the rear position lamp, the rear end-
outline marker lamp, the rear fog lamp, the stop lamp, or is
grouped with or has part of the light emitting surface in common
with the rear retro-reflector.

H3.1.2. The colour of the light emitted inside the field of the light
distribution grid defined in H2.App.2.2.2. of Annex : H2 –
Appendix :H2 must be within the limits of the trichromatic
coordinates prescribed for the colour in question given below.
Outside this field no sharp variation of colour shall be observed.

H3.2 COLOUR OF LIGHT EMITTED:

LIGHTS FOR TRICHROMATIC COORDINATES

Amber : limit towards yellow or y 0.429 or

limit towards green : y x - 0.120
limit towards red : y 0.398 or
y 0.390
limit towards white : z 0.007 or
y 0.790 - 0.670 x
Red : limit towards yellow : y 0.335
limit towards purple : z 0.008 or
y 0.980 -x

For checking these colorimetric characteristics, a source of light at

a colour temperature of 2,856 K, corresponding to illuminant A of
the International Commission on Illumination (CIE), shall be used.
However, for lamps equipped with non-replaceable light sources
(filament lamps and other), the colorimetric characteristics should
be verified with the light sources present in the lamp, in accordance
with paragraph H2.2.2. of Annex : H2.

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ANNEX: H 4
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

H4.1. GENERAL

Refer paragraph D4.1. of Annex : D4 with replacing “side-marker

lamp” for “lamp” wherever it appears.

H4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A 6.2 of Annex : A 6 with replacing word “side-marker

lamp” for “headlamp” wherever it appears.

H4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

H4.2.2. Methods used in Tests

Refer paragraph A 6.2.2 of Annex : A 6 with replacing word “side-

marker lamp” for “headlamp” wherever it appears.

H4.2.3. Nature of Sampling

Refer paragraph A 6.2.3. of Annex : A 6 with replacement of word

“side-marker lamp” for “head lamp” wherever it appears.

H4.2.4 . Measured and Recorded Photometric Characteristics

The sampled “side-marker lamp” shall be subjected to photometric
measurements for the minimum values at the points listed in
Annex: H2-Appendix :2 and the chromaticity coordinates in para
H3.2 of Annex: H3 , provided for in respective Annexes.

H4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study
of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.
The criteria governing acceptability shall be such that, with a
confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : H5 (first sampling) would
be 0.95.

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ANNEX: H 5
( See para 8.0 and H4.2.5 of Annex: H4)
MINIMUM REQUIREMENTS FOR
SAMPLING BY AN INSPECTOR

H5.1. GENERAL

H5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“side-marker lamp” for “lamp” wherever it appear.

H5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

““side-marker lamp” for “lamp” wherever it appear.

H5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of

word “side-marker lamp” for “lamp” wherever it appear.

H5.1.2.2 If, in the case of a “side-marker lamp” equipped with a replaceable

light source and if results of the test described above do not meet
the requirements, test on “side-marker lamp” shall be repeated
using another standard filament lamp.

H5.1.2.3 “side-marker lamp” with apparent defects are disregarded

H5.1.3 Refer paragraph D5.1.3 of Annex : D5 with replacement of word

“side-marker lamp” for “lamp” wherever it appear.

H5.2. FIRST SAMPLING

H5.2.1 The Conformity is Not Contested

H5.2.1.1 Refer paragraph A7.2 of Annex : A7 with replacement of word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.1.1.1 Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.1.1.2 Sample B

B1: Both“side-marker 0%
lamps”

H5.2.1.2. or if the conditions of paragraph H5.1.2.2. for Sample A are

fulfilled.

H5.2.2. The Conformity is Contested

H5.2.2.1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of word
“side-marker lamp” for “headlamp” wherever it appears.

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H5.2.2.1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.2.2 or if the conditions of paragraph H5.1.2.2. for sample A are not

fulfilled.

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H5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.2.3.3. or if the conditions of paragraph H5.1.2.2. for samples A and B are

not fulfilled.

H5.3. REPEATED SAMPLING

Refer paragraph A7.3 of Annex : A7 with replacement of word

“side-marker lamp” for “headlamp” wherever it appears.

H5.3.1. The Conformity is Not Contested

H5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word
“side-marker lamp” for “headlamp” wherever it appears.

H5.3.1.1.2. Sample D
D1: in the case of C2
Both “side- 0%
marker lamps”

H5.3.1.2. or if the conditions of paragraph H5.1.2.2. for sample C are

fulfilled.

H5.3.2. The Conformity is Contested

H5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.3.2.1.1. Sample D
Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word
“side-marker lamp” for “headlamp” wherever it appears.

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H5.3.2.1.2. or if the conditions of paragraph H5.1.2.2 for sample C are not

fulfilled.

H5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word

“side-marker lamp” for “headlamp” wherever it appears.

H5.3.3.1. Sample C
Refer paragraph A7.3.3.1. of Annex : A7 with replacing word
“side-marker lamp” for “headlamp” wherever it appears.

H5.3.3.2. Sample D
Refer paragraph A7.3.3.2. of Annex : A7with replacing word
“side-marker lamp” for “headlamp” wherever it appears.

H5.3.3.3. or if the conditions of paragraph H5.1.2.2. for samples C and D are

not fulfilled.

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ANNEX: J1
( See para 5.9)
REQUIREMENTS FOR REAR FOG LAMPS

J1.1 GENERAL SPECIFICATIONS

J1.1.1 Each sample shall conform to the specifications set forth in the
Annexes:J1, J2, J3 and Annex : L

J1.1.2. Rear fog lamps shall be so designed and constructed that in normal
use, despite the vibration to which they may then be subjected, they
continue to function satisfactorily and retain the characteristics
prescribed by this standard.

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ANNEX: J2
( See para J1.1.1)
PHOTOMETRIC TEST PROCEDURE AND INTENSITY
REQUIREMENTS FOR REAR FOG LAMPS

J2.1 INTENSITY OF LIGHT EMITTED

J2.1.1. The intensity of the light emitted by each of the two samples shall
be not less than the minima and not greater than the maxima
specified below and shall be measured in relation to the axis of
references in the directions shown below (expressed in degrees of
angle with the axis of reference).

J2.1.2. The intensity along the H and V axes, between 100 to the left and
100 to the right and between 50 up and 50 down, shall not be less
than 150 cd.

J2.1.3 The intensity of the light emitted in all directions in which the
light(s) can be observed shall not exceed 300 cd per light.

J2.1.4 In the case of a single lamp containing more than one light source,
the lamp shall comply with the minimum intensity required when
any one light source has failed and when all light sources are
illuminated the maximum intensities shall not be exceeded.

J2.1.5 The apparent surface in the direction of the reference axis shall not
exceed 140 cm2.

J2.1.6 Annex : J2 – Appendix :1 gives particulars of the measurement

method to be used in case of doubt.

J2.2. TEST PROCEDURE

All measurements shall be carried out with uncoloured standard

lamps of the types prescribed for the device, adjusted to produce
the normal luminous flux prescribed for those types of lamps.

J2.2.1. All measurements on lamps equipped with non-replaceable light

sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power supply needed to supply the light
sources.

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J2.3. HEAT RESISTANCE TEST

J2.3.1 The lamp must be subjected to a one-hour test of continuous

operation following a warm-up period of 20 minutes. The ambient
temperature shall be 230 C + 50 C. The lamp used shall be a lamp of
the category prescribed for the lamp, and shall be supplied with a
current at a voltage such that it gives the specified average power at
the corresponding test voltage.

J2.3.2. Where only the maximum power is specified, the test shall be
carried out by regulating the voltage to obtain a power equal to
90% of the specified power. The specified average or maximum
power referred to above shall in all cases be chosen from the
voltage range of 6, 12 or 24 V at which it reaches the highest value.

J2.3.3. After the lamp has been stabilized at the ambient temperature, no
distortion, deformation, cracking or color modification shall be
perceptible.

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ANNEX: J2 – APPENDIX: 1
(See para J2.1.6)
PHOTOMETRIC MEASUREMENTS

J2.App.1.1. When photometric measurements are taken, stray reflexions shall

be avoided by appropriate masking.

J2.App.1.2. In the event that the results of measurements are challenged,

measurements shall be taken in such a way as to meet the following
requirements:

J2.App.1.2.1. The distance of measurement shall be such that the law of the
inverse of the square of the distance is applicable;

J2.App.1.2.2. The measuring equipment shall be such that the angle subtended by
the receiver from the reference centre of the light is between 10'
and 1 degree;

J2.App.1.2.3 the intensity requirement for a particular direction of observation

shall be satisfied if the required intensity is obtained in a direction
deviating by not more than one-quarter of a degree from the
direction of observation.

J2.App.1.3. In the case where the device may be installed on the vehicle in
more than one or in a field of different positions the photometric
measurements shall be repeated for each position or for the extreme
positions of the field of the reference axis specified by the
manufacturer.

J2.App.1.4. If visual examination of a light appears to reveal substantial local

variations of intensity, a check shall be made to ensure that, outside
the axes, no intensity measured within the rhombus defined by the
extreme directions of measurement is below 75 cd (see diagram
below).

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J2.App.1.5. Photometric Measurement of Lamps Equipped with Several

Light Sources

The photometric performance shall be checked:

J2.App.1.5.1. For non-replaceable light sources (filament lamps and other):

with the light sources present in the lamp, in accordance with
paragraph J2.2.1. of this Annex : J2.

J2.App.1.5.2. For replaceable filament lamps:

when equipped with filament lamps at 6.75 V, 13.5 V or 28.0 V,
the luminous intensity values produced shall be corrected. The
correction factor is the ratio between the reference luminous flux
and the mean value of the luminous flux found at the voltage
applied (6.75 V, 13.5 V or 28.0 V). The actual luminous fluxes of
each filament lamp used shall not deviate more than + 5 % from
the mean value. Alternatively a standard filament lamp may be
used in turn, in each of the individual positions, operated at its
reference flux, the individual measurements in each position being
added together.

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ANNEX: J3
(See para J1.1.1)
COLOUR OF LIGHT EMITTED

J3.1. COLOUR OF LIGHT EMITTED

The color of the light emitted inside the field of the light
distribution grid defined at paragraph J2.App.1.4 Annex : J2 –
Appendix :1, which shall be measured by using a source of light at
a color temperature of 2854 K, (1) must lie within the limits of the
following trichromatic coordinates:

limit towards yellow : y 0.335

limit towards purple : z 0.008 or

y 0.980-x

O
utside this field no sharp variation of colour shall be observed.

However, for lamps equipped with non-replaceable light sources

(filament lamps and other), the colorimetric characteristics should
be verified with the light sources present in the lamp, in accordance
with paragraph J2.2.1. of Annex : J2.

(1) Corresponding to illuminant A of the International Commission on Illumination (ICI).

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ANNEX: J 4
( See para 8.0)
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

J4.1. GENERAL

Refer paragraph D4.1. of Annex : D4 with replacing “rear fog

lamp” for “lamp” wherever it appears.

J4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER
Refer para A 6.2 of Annex : A 6 with replacing word “rear fog
lamp” for “headlamp” wherever it appears.

J4.2.1. Nature of Tests

Tests of conformity in this standard shall cover the photometric and

colorimetric characteristics.

J4.2.2. Methods used in tests

Refer paragraph A 6.2.2 of Annex : A 6 with replacing word “rear
fog lamp” for “headlamp” wherever it appears.

J4.2.3. Nature of Sampling

Refer paragraph A 6.2.3. of Annex : A 6 with replacement of word

“rear fog lamp” for “head lamp” wherever it appears.

J4.2.4. Measured and Recorded Photometric Characteristics

The sampled “rear fog lamp” shall be subjected to photometric

measurements for the minimum values at the points listed in
Annex: J2-Appendix :1 and the chromaticity coordinates in para
J3.2 of Annex: J3 , provided for in respective Annexes.

J4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study
of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.
The criteria governing acceptability shall be such that, with a
confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : J5 (first sampling) would
be 0.95.

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Annex: J 5
( See para 8.0 and J 4.2.5 of Annex: J4)
MINIMUM REQUIREMENTS FOR
SAMPLING BY AN INSPECTOR
J5.1. GENERAL

J5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“rear fog lamp” for “lamp” wherever it appear.

J5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

“rear fog lamp” for “lamp” wherever it appear.

J5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of word

“rear fog lamp” for “lamp” wherever it appear.

J5.1.2.2 If, in the case of a “rear fog lamp” equipped with a replaceable
light source and if results of the test described above do not meet
the requirements, test on “rear fog lamp” shall be repeated using
another standard filament lamp.

J5.1.2.3 Rear fog lamp with apparent defects are disregarded

J5.1.3 Refer paragraph D5.1.3 of Annex : D5 with replacement of word

“rear fog lamp” for “lamp” wherever it appear.

J5.2. FIRST SAMPLING

J5.2.1 The Conformity is Not Contested

J5.2.1.1 Refer paragraph A7.2 of Annex : A7 with replacement of word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.1.1.1 Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.1.1.2 Sample B

B1: Both “rear fog lamps” 0%

J5.2.1.2. or if the conditions of paragraph J5.1.2.2. for Sample A are

fulfilled.

J5.2.2. The Conformity is Contested

J5.2.2..1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of
word “rear fog lamp” for “headlamp” wherever it appears.

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J5.2.2..1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.2.2 or if the conditions of paragraph J5.1.2.2. for sample A are not

fulfilled.

J5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.2.3.3. or if the conditions of paragraph J5.1.2.2. for samples A and B are

not fulfilled.

J5.3. REPEATED SAMPLING

Refer paragraph A7.3 of Annex : A7 with replacement of word

“rear fog lamp” for “headlamp” wherever it appears.

J5.3.1. The Conformity is Not Contested

J5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word “rear

fog lamp” for “headlamp” wherever it appears.

J5.3.1.1.1. Sample C
Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word
“rear fog lamp” for “headlamp” wherever it appears.

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 AIS-012

J5.3.1.1.2. Sample D

D1: in the case of C2

Both “rear fog 0%
lamps

J5.3.1.2. or if the conditions of paragraph J5.1.2.2. for sample C are

fulfilled.

J5.3.2. The Conformity is Contested

J5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“rear fog lamp” for “headlamp” wherever it appears.

J5.3.2.1.2. or if the conditions of paragraph J5.1.2.2 for sample C are not

fulfilled.

J5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word “rear

fog lamp” for “headlamp” wherever it appears.

J5.3.3.1. Sample C
Refer paragraph A7.3.3.1. of Annex : A7 with replacing word
“rear fog lamp” for “headlamp” wherever it appears.

J5.3.3.2. Sample D
Refer paragraph A7.3.3.2. of Annex : A7with replacing word “rear
fog lamp” for “headlamp” wherever it appears.

J5.3.3.3. or if the conditions of paragraph J5.1.2.2. for samples C and D are

not fulfilled.

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 AIS-012
ANNEX: K1
(See Para 5.10)
REQUIREMENTS FOR REAR REGISTRATION PLATE
( MARK) ILLUMINATING LAMP

K1. GENERAL SPECIFICATIONS

K1.1. Each sample shall conform to the lighting specifications set forth in
a paragraph K4 below. (1)

Illuminating devices must be so designed that the entire surface to

be illuminated is visible from the rear within the field of vision
indicated in the drawing in Annex :K2.

K1.2. All measurements shall be carried out by adjusting the lamp or

lamps of the illuminating device to the minimum light flux
prescribed for the test voltage in the specification of the lamp or
lamps for the device.

K1.2.1. All measurements on lamps equipped with non-replaceable light

sources (filament lamps and other) shall be made at 6.75 V, 13.5 V
or 28.0 V respectively.

In the case of light sources supplied by a special power supply, the

above test voltages shall be applied to the input terminals of that
power supply. The test laboratory may require from the
manufacturer the special power needed to supply the light sources.

K1.3. For any rear registration plate( mark ) illuminating device, except
those equipped with filament lamp(s), the luminance values
measured after one minute and after 30 minutes of operation shall
comply with the minimum requirements.

The luminance distribution after one minute of operation can be

calculated by applying at each test point the ratio of luminance
values measured in one point after one minute and after 30 minutes
of operation.

K2. COLOUR OF LIGHT

The light of the lamp used in the illuminating device must be

sufficiently colourless not to cause any appreciable change in the
colour of the registration plate.
(1) These specifications are such as to ensure good visibility if the inclination of the
registration plate does not exceed 30 degrees on either side of the vertical.

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K3. MEASURING PROCEDURE

Luminance measurements shall be made on a piece of clean white

blotting paper with a minimum diffuse reflection factor of 70%, of
the same dimensions as the registration plate, placed in the position
normally occupied by it and 2 mm in front of its holder.

Luminance measurements shall be made perpendicularly to the

surface of the paper, at the points shown in Annex :K3 according to
the type of plate for which the device is intended, each point
representing a circular area 25 mm in diameter.

K4. PHOTOMETRIC CHARACTERISTICS

At each of the points of measurement shown in Annex : K3, the

luminance B shall be at least equal to 2.5 cd/m2. The gradient of
the luminance between the values B1 and B2, measured at any two
points 1 and 2 selected from among those mentioned above, shall
not exceed 2 x Bo/cm, Bo being the minimum luminance measured
at the various points, that is to say:

K5. ANGLE OF INCIDENCE

The manufacturer of the illuminating device shall specify one or

more or field of position in which the device is to be fitted in
relation to the space for the registration plate; when the lamp is
placed in the position(s) specified by the manufacturer the angle
of incidence of the light on the surface of the plate does not
exceed 82° at any point on the surface to be illuminated, this angle
being measured from the extremity of the device's illuminating area
which is furthest from the surface of the plate. If there is more than
one illuminating device, the foregoing requirement shall apply only
to that part of the plate intended to be illuminated by the device
concerned.

The device must be so designed that no light is emitted directly

towards the rear, with the exception of red light if the device is
combined or grouped with a rear lamp.

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 AIS-012

K6. PHOTOMETRIC MEASUREMENT OF LAMPS EQUPITED

WITH SEVERAL LIGHT SOURCES

K6.1 The photometric performance shall be checked:

K6.1.1 For non - replaceable light sources (filament lamps & other) :
With the light sources present in the lamp, in accordance with
paragraph K1.2.1. of Annex : K1

K6.1.2. For Replaceable Filament Lamp :

When equipped with mass production filament lamps at 6.75 V,

13.5 V or 28.0 V, the luminous intensity values produced shall lie
between the maximum limit given in this standard & minimum
limit of this standard increased according to the permissible
deviation of the luminous flux permitted for the type of filament
lamp chosen, as stated in AIS 034 for production filament lamps;
alternatively a standard filament lamp may be used in turn, in each
of the individual positions, operated at its reference flux, the
individual measurements in each position being added together.

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 AIS-012
ANNEX : K2
(See para K1.1)
MINIMUM FIELD OF VISIBILITY OF THE SURFACE
TO BE ILLUMINATED

K2.1 The field-of-visibility angles shown above relate only to the

relative positions of the illuminating device and the space for the
registration plate.

K2.2 The field of visibility of the registration plate when mounted on the
vehicle remains subject to the relevant national regulations.

K2.3 The angles shown take account of the partial occultation caused by
the illuminating device. They must be adhered to in the directions
in which there is most occultation. The illuminating devices must
be such as to reduce the areas partly occulted to the minimum
strictly necessary.

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 AIS-012
ANNEX : K3
(See para K3)
MEASUREMENT POINTS FOR TEST PURPOSES

a) Devices for Illuminating a Tall Plate ( 340 x 200 mm)

b) Devices for Illuminating a Wide Plate ( 500 x 120 mm)

Note : In the case of devices for illuminating two or all of the plates the measurement points
used are obtained by combining the two drawings above in accordance with the
outline indicated by the make or manufacturer; however if two measurement points are
less than 30 mm apart, only one shall be used.

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 AIS-012
ANNEX: K4
( See para 8.0 )
MINIMUM REQUIREMENTS FOR CONFORMITY OF
PRODUCTION CONTROL PROCEDURES

K4.1. GENERAL

K4.1.1 Refer paragraph D4.1.1 of Annex : D4 with replacing “rear

registration plate ( mark) illuminating lamp” for “lamp” wherever
it appears.

K4.1.2 Refer paragraph D4.1.2 of Annex : D4 with replacing “rear

registration plate ( mark) illuminating lamp” for “lamp” wherever
it appears.

K4.1.2.1 No measured value deviates unfavourably by more than 20%

from the values prescribed in respective Annex

K4.1.2.2 with respect to the gradient of luminance the unfavourable

deviation may be;

2.5x Bo/cm comparable to 20%

3.0x Bo/cm comparable to 30%

K4.1.2.3 Refer paragraph D4.1.2.2 of Annex : D4 with replacing “rear

registration plate ( mark) illuminating lamp” for “lamp” wherever
it appears.

K4.2. MINIMUM REQUIREMENTS FOR VERIFICATION OF

CONFORMITY BY THE MANUFACTURER

Refer para A 6.2 of Annex : A 6 with replacing word “rear

registration plate ( mark) illuminating lamp” for “headlamp”
wherever it appears.

K4.2.1. Nature of Tests

Tests of conformity in relevant Annexes shall cover the

photometric characteristics.

K4.2.2. Methods used in tests

Refer paragraph A 6.2.2 of Annex : A 6 with replacing word “rear

registration plate ( mark) illuminating lamp” for “headlamp”
wherever it appears.

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 AIS-012
K4.2.3. Nature of Sampling

Refer paragraph A 6.2.3. of Annex : A 6 with replacement of word

“rear registration plate ( mark) illuminating lamp” for “head
lamp” wherever it appears.

K4.2.4. Measured and Recorded Photometric Characteristics

.
The sampled device shall be subjected to photometric
measurement provided for in relevant Annex

K4.2.5. Criteria Governing Acceptability

The manufacturer is responsible for carrying out a statistical study

of the test results and for defining, in agreement with the test
agency, criteria governing acceptability of his products in order to
meet the specification laid down for verification of conformity of
products in paragraph 8.1 of this standard.

The criteria governing acceptability shall be such that, with a

confidence level of 95%, the minimum probability of passing a
spot check in accordance with Annex : K5 (first sampling) would
be 0.95.

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 AIS-012
ANNEX: K 5
( See para 8.0 and K4.2.5 of Annex: K4)
MINIMUM REQUIREMENTS FOR
SAMPLING BY AN INSPECTOR

K5.1. GENERAL

K5.1.1 Refer paragraph D5.1. 1 of Annex : D5 with replacement of word

“rear registration plate ( mark) illuminating lamp”for “lamp”
wherever it appear.

K5.1.2 Refer paragraph D5.1. 2 of Annex : D5 with replacement of word

“rear registration plate ( mark) illuminating lamp”for “lamp”
wherever it appear.

K5.1.2.1 Refer paragraph D5.1. 2.1 of Annex : D5 with replacement of

word “rear registration plate ( mark) illuminating lamp”for
“lamp” wherever it appear.

K5.1.2.2 with respect to the gradient of luminance the unfavourable

deviation may be;

2.5x Bo/cm comparable to 20%

3.0x Bo/cm comparable to 30%

K5.1.2.3 If, in the case of a “rear registration plate ( mark) illuminating

lamp”equipped with a replaceable light source and if results of the
test described above do not meet the requirements, test on
direction indicator shall be repeated using another standard
filament lamp.

K5.1.2.4 “rear registration plate ( mark) illuminating lamp”with apparent

defects are disregarded

K5.2. FIRST SAMPLING

K5.2.1 The Conformity is Not Contested

K5.2.1.1 Refer paragraph A7.2 of Annex : A7 with replacement of word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.2.1.1.1 Refer paragraph A7..2.1.1.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

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 AIS-012
K5.2.1.1.2 Sample B

B1: Both “rear registration 0%

plate ( mark)
illuminating lamps”

K5.2.2. The Conformity is Contested

K5.2.2.1 Refer paragraph A7.2.2.1 of Annex : A7 with replacement of word

“rear registration plate ( mark) illuminating lamp” for “headlamp”
wherever it appears.

K5.2.2.1.1 Refer paragraph A7.2.2.1.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp” for “headlamp”
wherever it appears.

K5.2.2.1.2 Sample B

Refer paragraph A7.2.2.1.2. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.2.3. Approval Withdrawn

Refer paragraph A7.2.3. of Annex : A7 with replacement of word

“rear registration plate ( mark) illuminating lamp” for
“headlamp” wherever it appears.

K5.2.3.1 Sample A

Refer paragraph A7.2.3.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp” for
“headlamp” wherever it appears.

K5.2.3.2. Sample B

Refer paragraph A7.2.3.2. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3. REPEATED SAMPLING

Refer paragraph A7.3 of Annex : A7 with replacement of word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

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 AIS-012
K5.3.1 . The Conformity is Not Contested

K5.3.1.1. Refer paragraph A7.3.1.1 of Annex : A7 with replacing word “rear

registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K12.3.1.1.1. Sample C

Refer paragraph A7.3.1.1.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3.1.1.2. Sample D

D1: in the case of C2

Both rear 0%
registration plate
( mark)
illuminating lamps

K5.3.2. The Conformity is Contested

K5.3.2.1. Refer paragraph A7.3.2.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3.2.1.1. Sample D

Refer paragraph A7.3.2.1.1. of Annex : A7 with replacing word

“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3.3. Approval Withdrawn

Refer paragraph A7.3.3. of Annex : A7 with replacing word “rear

registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3.3.1. Sample C
Refer paragraph A7.3.3.1. of Annex : A7 with replacing word
“rear registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

K5.3.3.2. Sample D
Refer paragraph A7.3.3.2. of Annex : A7with replacing word “rear
registration plate ( mark) illuminating lamp”for “headlamp”
wherever it appears.

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 AIS-012
ANNEX : L
( See para 6.2)
ENVIRONMENTAL TESTS

L1 The following are the procedures and requirements for environmental tests.
The applicability of the tests are as given in the Table - 1.
L2.0 Vibration Test
L2.1 The test specimen mounted on a suitable support shall be rigidly fixed on a
suitable vibrating machine constructed to produce simple harmonic function (a
total amplitude of 1.5 mm) and shall be subjected to vibration through a
frequency range of 10-55-10 Hz in a period of 1 minute with continuously
varying frequencies. The vibration shall be applied for not less than 1 hour in
the directions of each of the 3 major axes of the light.
L2.3 At the end of the vibration test, the test specimen shall not show evidence of
material defects, lens or reflector rotation, displacement or rupture of parts
except filaments lamp failures.
L3.0 Corrosion Resistance Test
L3.1 Apparatus : Salt Spray Chamber
L3.1.1 The chamber for this test shall be so constructed that the salt spray is produced
in the lower part of the chamber, in the upper part of which the parts to be
exposed are suspended.
L3.1.2 The construction of the ceiling walls and other parts of the chamber shall be
such that no condensate can drip on the test specimen. The spray shall be
produced by an atomizer employing compressed air free from all impurities.
L3.1.3 In general, a salt spray chamber shown in Figure L1, with a spraying
arrangement as shown in Figure L2 and complying with the following
requirements would be suitable.
L3.1.4 The cabinet shall approximately be of the dimensions shown, and the cabinet
and its internal fittings shall be made of monel metal or other suitable material.
A shelf capable of being fitted in the upper or lower part of the cabinet shall be
provided.
L3.1.5 The air used for atomizing the salt solution shall be clean. It shall be possible to
adjust the pressure by a relief valve or by the pressure outlet of the blower.
L3.1.6 It shall be possible to control the amount of spray by adjusting the position of
the lower nozzle C by unscrewing the bottom lock-nut B. The diameter of
nozzle shall be 1.5 mm. A tap and second branch in the air-line shall be
available for agitating the salt solution as required.
L3.1.7 The spraying apparatus shall be capable of atomizing not less than 1450 ml
salt solution per hour. The quantity of solution sprayed per cubic meter
capacity of the chamber shall be approximately 175 ml per minute.
L3.1.8 A container filled with cotton wool shall be provided as shown in fig. L1. It acts
as breather and provides an outlet for the air which is constantly being pumped
into the chamber, the cotton wool acting as a filter and preventing salt mist
from being discharged into the atmosphere.
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 AIS-012
Figure L1. Salt Spray Chamber (See L3.1.3)

Figure L2. Details of spraying equipement (See L3.1.3)

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 AIS-012
L3.2 Procedure
The nozzle for atomizing the salt solution shall be adjusted for maximum
amount of spray. The pressure of the solution shall be maintained between 29
and 33 kPa. The test piece shall be sprayed in the chamber with 5% solution
of sodium chloride in water at the standard temperature of 27 ± 2o C for 50
hours consisting of two periods, each period being of 24 hours of
spraying and one hour of draining. The pH of the salt solution shall be such
that the collected solution will be in the pH range of 6.5 to 7.2.
L3.3 The unit under test shall not show a corrosion which shows a change of more
than 10% variation in the unfavorable direction, in the photometry requirements
as specified in the relevant Annexes.
L4.0 Dust Test for Seals & Gaskets
L4.1 A sample unit with any drain hole closed shall be mounted in its normal
operating position 150 mm from the wall in a box measuring 900 mm in all
directions, containing 5 kg of fine powdered cement.
At intervals of 15 minutes this dust shall be agitated by compressed air or fan
blower by projecting blasts of air for a two second period in downward
direction into the dust in such a way that the dust shall be completely and
uniformly diffused throughout the entire cube. The dust is then allowed to
settle.
In the meantime, the lamp is operated at the rated voltage continuously with an
operating cycle of 30 minutes (15 min. ON and 15 min. OFF).
This test shall be continued for 5 hrs.
L4.2 After this test, the exterior surface of the unit shall be cleaned and the
photometric test repeated and if the maximum intensity is within 10% of the
maximum value found in the photometric test, it shall be considered adequately
dust tight.
L5.0 Moisture Test for Adequate Drainage
L5.1 A sample unit shall be mounted in its normal operating position with all drain
holes open and subjected to a precipitation of 2.5 mm of water per minute
delivered at an angle of 45 degrees from a nozzle with a solid cone spray. The
rate of water spray shall be measured by the rise of water in small straight sided
pan placed horizontally and completely within the area covered by the water
spray. During the moisture test, the unit shall revolve about its vertical axis at a
rate of 4 rev/min. This test shall be continued for 12 hours. The water be then
be turned off and the unit permitted to drain for 1 hour.
L5.2 After the test, unit under test shall not accumulate moisture in excess of 2 ml.
L6.0 Thermal Shock Resistance Test
L6.1 A sample unit shall be connected for not less than 15 minutes with the filament
at 7, 14 and 28 V for rated voltages of 6, 12 and 24 V respectively in its normal
operating position in an ambient temperature of approximately 27 oC.
It shall then be disconnected and immediately plunged into water at 5oC below
the ambient such that the lens comes in contact with water.
L6.2 After the test, no cracking or fracture of the lens shall occur.
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 AIS-012
L7.0 Warpage Test for Devices with Plastic Lenses
L7.1 The sample unit shall be mounted in its normal position and operated as
indicated in Table L1 at design working voltage in an oven controlled at
50° ±10°C for a duration of 1 hour
Table : L1

Name of the device Steady 5 Minutes ON Steady

burn 5 Minutes OFF Flash
Stop Lamp, Reversing Lamp

Direction Indicator

All other lighting and light-signalling

devices

L7.2 There shall be no evidence of excessive warpage of lenses, which would affect
the proper functioning of the unit.
L8.0 Resistance to Oil -Test for Light-Signalling Devices with Plastic Lenses
L8.1 The outer surface of the lens of the sample unit shall be gently wiped with a
cotton cloth soaked in detergent lubricating oil. After 5 minutes the surface
shall be cleaned by washing in detergent solution. The surface shall be
inspected. The application of various oils shall be done on the same sample
one after another.
L8.2 The unit under test shall not show any deterioration of the unit.
L9.0 Resistance to Fuel - Test for Light-Signalling Devices with Plastic Lenses
L9.1 The outer surface of the lens of the sample unit shall be gently wiped with a
cotton cloth soaked in a mixture of petrol and benzol (90 : 10).
L9.2 After 5 minutes, the surface shall not show any visible change.
Note: Tests prescribed in L8.0 and L9.0 shall be conducted on the same sample, not
necessarily in the same sequence.
L10.0 High Voltage (flash) Test
L10.1 The test piece shall be isolated from the condensers, if any, and internally
ground, and shall be subjected to flash test, with an alternating current of 500 V
rms. at any convenient frequency between 40 and 60 Hz between the end of the
terminals and the ground. During this test the lamps shall be removed.
L10.2 The test specimen shall satisfactorily withstand this test without arcing or
puncture

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 AIS-012
ANNEX : M
( See para 5.12)
SPECIAL REQUIREMENTS FOR NON-REPLACEABLE LIGHT
SOURCES AND LIGHT SOURCE MODULES
1 Definitions:
1.1 Non-replaceable light source means a light source which can only be replaced
by replacement of the device to which this light source is fixed.
1.2 Light source module means an optical part of a device which is specific to that
device, is containing one or more non-replaceable light sources, and is only
removable from its device with the use of tool(s)
1.3 Light-emitting diode (LED) means a light source where the element for visible
radiation is one or more solid state junctions producing injection-luminescence /
fluorescence.
2.0 Marking
2.1 In the case of devices with non-replaceable light sources bear the marking of the
rated voltage and rated wattage
2.2 in the case of devices with light source module(s), the light source module(s)
shall bear
2.2.1 the trade name or mark of the applicant; this marking shall be clearly legible and
indelible;
2.2.2 the specific identification code of the module; this marking must be clearly
legible and indelible.
2.2.3 the marking of the rated voltage and rated wattage
the specific identification code of the module; this marking must be clearly
legible and indelible.
This specific identification code shall comprise the starting letters "MD" for
"MODULE". This specific identification code shall be shown in the drawings
submitted.
3.0 Requirements:
3.1 The design of the light source module(s) shall be such that even in darkness the
light source module(s) can be fitted in no position, but the correct one.
4.0 Life testing:
4.1 The procedure for testing of life for light source modules shall be same as those
prescribed AIS 034 as applicable, taking the following into account.
4.2 The number of samples to be subjected to life test (LTQ) shall be 5.
4.3 The life requirement shall be Lsp shall be 2000hours and LTQ shall be 1700
hours.
4.4 The life test shall be carried out on the light source module independently
without the lighting/light-signalling device.
4.5 Lumen maintenance shall be established by measuring the illumination of the
light/light-signalling device by installing the test piece of the light source
module.
In the case of light source modules using filament light sources with halogen,
the lumen maintenance shall be checked at 75 + 5% of LSP and for all other
cases at 50 + 5% of LSP.
4.6 Test voltage shall be same that specified by the manufacturer and used for
checking the illumination of the light/light-signalling device.

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 AIS-012
FIGURE: A1
( See para A2.1.2)
STANDARD EUROPEAN BEAM

( Dimensions in mm with screen at 25 m distance )

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 FIGURE : A2
( See para A2.2.7)

8 7

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 AIS-012
FIGURE: A3
( See para A7.2.1.1 )

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 AIS-012
FIGURE : B1
( See para B2.1.2)
Dipped-Beam- Measuring Screen 1

Do not scale
Dimensions are in cm on a flat vertical screen at 25 m.The HH and VV lines
are the intersections with this screen of the horizontal and vertical planes
passing through the axis of reference of the dipped beam as declared by the
applicant

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 AIS-012
FIGURE : B2
( See para B2.1.2)
Dipped-Beam- Measuring Screen 2

Do not scale
Dimensions are in cm on a flat vertical screen at 25 m. The HH and VV lines
are the intersections with this screen of the horizontal and vertical planes
passing through the axis of reference of the dipped beam as declared by the
applicant

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 FIGURE: B3
( See para B2.2.6)

21 20

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 AIS-012
FIGURE: C1
( See para C2.1.2)

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 AIS-012
Annex : N
(See Introduction)
COMMITTEE COMPOSITION
Automotive Industry Standards Committee

Chairman
Shri B. Bhanot Director
The Automotive Research Association of India, Pune

Members Representing

Shri Alok Rawat Ministry of Road Transport & Highways, New Delhi

Shri Sushil Kumar Department of Heavy Industry, Ministry of Heavy

Industries & Public Enterprises, New Delhi

Shri. Chandan Saha Office of the Development Commissioner

Small Scale Industries,
Ministry of Small Scale Industries, New Delhi

Shri. L . R. Singh Bureau of Indian Standards, New Delhi

Shri A. S. Lakra Central Institute of Road Transport, Pune

Shri D. P. Saste
(Alternate)
Director Indian Institute of Petroleum, Dehra 'Dun

Shri R.C. Sethi Vehicles Research & Development Establishment,

Shri N. Karuppaiah Ahmednagar
(Alternate)

Shri Rajat Nandi Society of Indian Automobile Manufacturers

Shri T.C. Gopalan Tractor Manufacturers Association, New Delhi

Shri Ramakant Garg
(Alternate)

Shri K.N.D. Automotive Components Manufacturers Association

Nambudiripad

Shri G. P. Banerji Automotive Components Manufacturers Association

Member Secretary
Mrs. Rashmi Urdhwareshe
Sr. Assistant Director
The Automotive Research Association of India, Pune

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