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Milling Tools ZCC

SOLID CARBIDE CUTTING TOOLS Overview of end mills Code key of end mills Cutting parameters

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0% found this document useful (0 votes)
66 views48 pages

Milling Tools ZCC

SOLID CARBIDE CUTTING TOOLS Overview of end mills Code key of end mills Cutting parameters

Uploaded by

fer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Milling Tools

UM series
SOLID CARBIDE
CUTTING TOOLS
Overview of end mills P312-313

Code key of end mills P314

GM series end mills P314-323

HMX series end mills P324-327

AL series end miIIs P328-329

UM series end miIIs P330-332

VSM series end miIIs P333-336

Cutting parameters of GM series end mills P337-343

Cutting parameters of HMX series end mills P344-347

Cutting parameters of AL series end mills P348-350

Cutting parameters of UM series end mills P351-353

Cutting parameters of VSM series end mills P354-355

311
End Mills
Solid carbide cutting tools

Product overview of solid carbide end mills


● GM for universal machining

2E P316 2EL P316 3E P317 3EL P317

4E P318 4EL P318 4E-S P319 4EL-S P319

2B P320 2BL P320 4B P321 4BL P321

2ES P322 2R P322 4R P323 4W P323

● HMX for high-hardness material machining


E
4E P326 4EL P326 2B P327 2BL P327

312
End Mills
Solid carbide cutting tools

● AL For aluminium alloy machining

2E P328 3E P328 2B P329 2R-AIR P329

● UM High performance universal milling

4E P331 4EL P331 4R P332

● VSM for hard-to-cut materials milling

4E P334 4EL P334 4EFP P335 4R P335

4RL P336 4RFP P336

313
End Mills
Solid carbide cutting tools

Code key of end mills

Series of tools

GM Universal machining

HMX High-hardness materials machining

AL For aluminium alloy machining

UM High performance universal milling

VSM Hard-to-cut materials machining

Number of teeth

Type of tools

E Flattened end mill

B Ball nose end mill

R R end mill

GM - 2 E L - 1/4'' R015
E Radius

Diameter of tools

Series of lengths

L Long series

S Tiny diameter

F Short cutting edge

Default series of standard length

314
GM series general end mills
Wide application High efficiency machining can be achieved ranging
from common steel to pre-hardened steel machining.

Optimized structure Appropriate combination of sharp cutting edge


and tool strength makes cutting easier and faster,
extending tool life.

Versatile product series Suitable for rough machining with high metal removal
rate to finish machining with high surface quality.

Complete diameter range Minimum diameter of 0.012in for machining of the


smallest parts.

Tool type: GM-4E-D3/8''


Workpiece material: NAK80(40HRC)
cutting speed: 320SFPM
Feed per revolution: 0.008in/r
Axial cutting depth: ap=0.591in
Radial cutting depth: ae=0.039in
Cutting style: side milling (down milling)
Cooling system: air blow 0.591in
Machine tool: MIKRON UCP 1000

0.039in

Cutting edge abrasion and workpiece surface quality

Similar product of Similar product of


End mill GM-4E-D3/8''
company A company B

Cutting length 2.36in 0.787in 2.36in

Cutting edge
abrasion

Workpiece
surface quality

315
End Mills
Solid carbide cutting tools

2-flute flattened end mills with straight shank


GM-2E

D
d
H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
GM-2E-1/32″ 1/32″ 1/8″ 5/64″ 1-1/2″ 2 GM-2E-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 2

GM-2E-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 2 GM-2E-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 2

GM-2E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 2 GM-2E-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 2

GM-2E-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 2 GM-2E-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 2

GM-2E-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 2 GM-2E-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 2

GM-2E-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 2 GM-2E-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 2

GM-2E-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 2 GM-2E-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 2

GM-2E-9/64″ 9/64″ 3/16″ 1/2″ 2″ 2 GM-2E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 2

GM-2E-5/32″ 5/32″ 3/16″ 1/2″ 2″ 2 GM-2E-29/64″ 29/64″ 1/2″ 1″ 3″ 2

GM-2E-11/64″ 11/64″ 3/16″ 5/8″ 2″ 2 GM-2E-15/32″ 15/32″ 1/2″ 1″ 3″ 2

GM-2E-3/16″ 3/16″ 3/16″ 5/8″ 2″ 2 GM-2E-31/64″ 31/64″ 1/2″ 1″ 3″ 2

GM-2E-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 2 GM-2E-1/2″ 1/2″ 1/2″ 1″ 3″ 2

GM-2E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 2 GM-2E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 2

GM-2E-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 2 GM-2E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 2

GM-2E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 2 GM-2E-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 2

GM-2E-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 2 GM-2E-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 2

GM-2E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 2 GM-2E-7/8″ 7/8″ 7/8″ 1-1/2″ 4″ 2

GM-2E-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 2 GM-2E-1″ 1″ 1″ 1-1/2″ 4″ 2

E GM-2E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 2

2-flute flattened long cutting edge end mills with straight shank
GM-2EL
D
d

H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
GM-2EL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 2 GM-2EL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 2

GM-2EL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 2 GM-2EL-1/2″ 1/2″ 1/2″ 2″ 4-1/2″ 2

GM-2EL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 2 GM-2EL-5/8″ 5/8″ 5/8″ 2-1/4″ 5″ 2

GM-2EL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 2 GM-2EL-3/4″ 3/4″ 3/4″ 2-1/4″ 5″ 2

GM-2EL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 2 GM-2EL-1″ 1″ 1″ 2-1/4″ 5″ 2

316
End Mills
Solid carbide cutting tools

3-flute flattened end mills with straight shank


GM-3E

D
d
H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
GM-3E-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 3 GM-3E-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 3

GM-3E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 3 GM-3E-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 3

GM-3E-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 3 GM-3E-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 3

GM-3E-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 3 GM-3E-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 3

GM-3E-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 3 GM-3E-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 3

GM-3E-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 3 GM-3E-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 3

GM-3E-9/64″ 9/64″ 3/16″ 1/2″ 2″ 3 GM-3E-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 3

GM-3E-5/32″ 5/32″ 3/16″ 1/2″ 2″ 3 GM-3E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 3

GM-3E-11/64″ 11/64″ 3/16″ 5/8″ 2″ 3 GM-3E-29/64″ 29/64″ 1/2″ 1″ 3″ 3

GM-3E-3/16″ 3/16″ 3/16″ 5/8″ 2″ 3 GM-3E-15/32″ 15/32″ 1/2″ 1″ 3″ 3

GM-3E-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 3 GM-3E-31/64″ 31/64″ 1/2″ 1″ 3″ 3

GM-3E-7/32″ 7/32″ 1/4″ 5/6″ 2-1/2″ 3 GM-3E-1/2″ 1/2″ 1/2″ 1″ 3″ 3

GM-3E-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 3 GM-3E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 3

GM-3E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 3 GM-3E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 3

GM-3E-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 3 GM-3E-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 3

GM-3E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 3 GM-3E-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 3

GM-3E-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 3 GM-3E-7/8″ 7/8″ 7/8″ 1-1/2″ 4″ 3

GM-3E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 3 GM-3E-1″ 1″ 1″ 1-1/2″ 4″ 3

E
3-flute flattened long cutting edge end mills with straight shank
GM-3EL
D
d

H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
GM-3EL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 3 GM-3EL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 3

GM-3EL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 3 GM-3EL-1/2″ 1/2″ 1/2″ 2″ 4-1/2″ 3

GM-3EL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 3 GM-3EL-5/8″ 5/8″ 5/8″ 2-1/4″ 5″ 3

GM-3EL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 3 GM-3EL-3/4″ 3/4″ 3/4″ 2-1/4″ 5″ 3

GM-3EL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 3 GM-3EL-1″ 1″ 1″ 2-1/4″ 5″ 3

317
End Mills
Solid carbide cutting tools

4-flute flattened end mills with straight shank


GM-4E

D
d
H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4E-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 4 GM-4E-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 4
GM-4E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 4 GM-4E-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 4
GM-4E-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 4 GM-4E-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 4
GM-4E-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 4 GM-4E-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 4
GM-4E-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 4 GM-4E-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 4
GM-4E-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 4 GM-4E-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 4
GM-4E-9/64″ 9/64″ 3/16″ 1/2″ 2″ 4 GM-4E-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 4
GM-4E-5/32″ 5/32″ 3/16″ 1/2″ 2″ 4 GM-4E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 4
GM-4E-11/64″ 11/64″ 3/16″ 5/8″ 2″ 4 GM-4E-29/64″ 29/64″ 1/2″ 1″ 3″ 4
GM-4E-3/16″ 3/16″ 3/16″ 5/8″ 2″ 4 GM-4E-15/32″ 15/32″ 1/2″ 1″ 3″ 4
GM-4E-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 4 GM-4E-31/64″ 31/64″ 1/2″ 1″ 3″ 4
GM-4E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 4 GM-4E-1/2″ 1/2″ 1/2″ 1-1/8″ 3″ 4
GM-4E-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 4 GM-4E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 4
GM-4E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 4 GM-4E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 4
GM-4E-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 4 GM-4E-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 4
GM-4E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 4 GM-4E-3/4″ 3/4″ 3/4″ 1-5/8″ 4″ 4
GM-4E-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 4 GM-4E-7/8″ 7/8″ 7/8″ 1-5/8″ 4″ 4
GM-4E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 4 GM-4E-1″ 1″ 1″ 1-5/8″ 4″ 4

E 4-flute flattened long cutting edge end mills with straight shank
GM-4EL
D
d

H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4EL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 4 GM-4EL-7/16″ 7/16″ 7/16″ 2-1/8″ 4-1/2″ 4
GM-4EL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 4 GM-4EL-1/2″ 1/2″ 1/2″ 2-1/8″ 4-1/2″ 4
GM-4EL-1/4″ 1/4″ 1/4″ 1-1/2″ 3″ 4 GM-4EL-5/8″ 5/8″ 5/8″ 2-1/2″ 5″ 4
GM-4EL-5/16″ 5/16″ 5/16″ 1-1/2″ 3″ 4 GM-4EL-3/4″ 3/4″ 3/4″ 2-1/2″ 5″ 4
GM-4EL-3/8″ 3/8″ 3/8″ 1-1/2″ 3″ 4 GM-4EL-1″ 1″ 1″ 2-1/2″ 5″ 4

318
End Mills
Solid carbide cutting tools

4-flute flattened end mills with straight shank


GM-4E-S

D
d
H
L
Helix angle

TiAlN
Coating

45o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4E-3/64″-S 3/64″ 1/8″ 7/64″ 1-1/2″ 4 GM-4E-21/64″-S 21/64″ 3/8" 1" 2-1/2" 4
GM-4E-1/16″-S 1/16″ 1/8″ 3/16″ 1-1/2″ 4 GM-4E-11/32″-S 11/32″ 3/8" 1" 2-1/2" 4
GM-4E-5/64″-S 5/64″ 1/8″ 3/16″ 1-1/2″ 4 GM-4E-23/64″ -S 23/64″ 3/8" 1" 2-1/2" 4
GM-4E-3/32″-S 3/32″ 1/8″ 9/32″ 1-1/2″ 4 GM-4E-3/8″ -S 3/8″ 3/8" 1" 2-1/2" 4
GM-4E-7/64″-S 7/64″ 1/8″ 3/8″ 1-1/2″ 4 GM-4E-25/64″-S 25/64″ 7/16" 1" 2-3/4" 4
GM-4E-1/8″-S 1/8″ 1/8″ 1/2″ 1-1/2″ 4 GM-4E-13/32″-S 13/32″ 7/16" 1" 2-3/4" 4
GM-4E-9/64″-S 9/64″ 3/16″ 1/2″ 2″ 4 GM-4E-27/64″-S 27/64″ 7/16" 1" 2-3/4" 4
GM-4E-5/32″-S 5/32″ 3/16″ 1/2″ 2″ 4 GM-4E-7/16″-S 7/16″ 7/16" 1" 2-3/4" 4
GM-4E-11/64″-S 11/64″ 3/16″ 5/8″ 2″ 4 GM-4E-29/64″-S 29/64″ 1/2" 1" 3" 4
GM-4E-3/16″-S 3/16″ 3/16″ 5/8″ 2″ 4 GM-4E-15/32″-S 15/32″ 1/2" 1" 3" 4
GM-4E-13/64″-S 13/64″ 1/4″ 5/8″ 2-1/2″ 4 GM-4E-31/64″-S 31/64″ 1/2" 1" 3" 4
GM-4E-7/32″-S 7/32″ 1/4″ 5/8″ 2-1/2″ 4 GM-4E-1/2″-S 1/2″ 1/2" 1" 3" 4
GM-4E-15/64″-S 15/64″ 1/4″ 3/4″ 2-1/2″ 4 GM-4E-9/16″-S 9/16″ 9/16" 1-1/8" 3-1/2" 4
GM-4E-1/4″-S 1/4″ 1/4″ 3/4″ 2-1/2″ 4 GM-4E-5/8″-S 5/8″ 5/8" 1-1/4" 3-1/2" 4
GM-4E-17/64″-S 17/64″ 5/16″ 3/4″ 2-1/2″ 4 GM-4E-11/16″-S 11/16″ 3/4" 1-3/8" 4" 4
GM-4E-9/32″-S 9/32″ 5/16″ 3/4″ 2-1/2″ 4 GM-4E-3/4″-S 3/4″ 3/4" 1-1/2" 4" 4
GM-4E-19/64″-S 19/64″ 5/16″ 13/16″ 2-1/2″ 4 GM-4E-7/8″-S 7/8″ 7/8" 1-1/2" 4" 4
GM-4E-5/16″-S 5/16″ 5/16″ 13/16″ 2-1/2″ 4 GM-4E-1″-S 1″ 1" 1-1/2" 4" 4

4-flute flattened long cutting edge end mills with straight shank
E
GM-4EL-S
D
d

H
L
Helix angle

TiAlN
Coating

45o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4EL-1/8″-S 1/8" 1/8" 3/4" 2-1/4" 4 GM-4EL-7/16″-S 7/16" 7/16" 2" 4-1/2" 4
GM-4EL-3/16″-S 3/16" 3/16" 3/4" 2-1/2" 4 GM-4EL-1/2″-S 1/2" 1/2" 2" 4-1/2" 4
GM-4EL-1/4″-S 1/4" 1/4" 1-1/8" 3" 4 GM-4EL-5/8″-S 5/8" 5/8" 2-1/4" 5" 4
GM-4EL-5/16″-S 5/16" 5/16" 1-1/8" 3" 4 GM-4EL-3/4″-S 3/4" 3/4" 2-1/4" 5" 4
GM-4EL-3/8″-S 3/8" 3/8" 1-1/8" 3" 4 GM-4EL-1″-S 1" 1" 2-1/4" 5" 4

GM-4E/EL-1/8''-S
45° degree helical angle

319
End Mills
Solid carbide cutting tools

2-flute ball nose end mills with straight shank


GM-2B
Helix angle

TiAlN
Coating

30o R R±0.0005 D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-2B-1/32″ 1/32″ 1/8″ 5/64″ 1-1/2″ 2 GM-2B-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 2

GM-2B-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 2 GM-2B-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 2

GM-2B-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 2 GM-2B-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 2

GM-2B-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 2 GM-2B-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 2

GM-2B-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 2 GM-2B-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 2

GM-2B-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 2 GM-2B-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 2

GM-2B-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 2 GM-2B-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 2

GM-2B-9/64″ 9/64″ 3/16″ 1/2″ 2″ 2 GM-2B-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 2

GM-2B-5/32″ 5/32″ 3/16″ 1/2″ 2″ 2 GM-2B-29/64″ 29/64″ 1/2″ 1″ 3″ 2

GM-2B-11/64″ 11/64″ 3/16″ 5/8″ 2″ 2 GM-2B-15/32″ 15/32″ 1/2″ 1″ 3″ 2

GM-2B-3/16″ 3/16″ 3/16″ 5/8″ 2″ 2 GM-2B-31/64″ 31/64″ 1/2″ 1″ 3″ 2

GM-2B-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 2 GM-2B-1/2″ 1/2″ 1/2″ 1″ 3″ 2

GM-2B-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 2 GM-2B-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 2

GM-2B-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 2 GM-2B-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 2

GM-2B-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 2 GM-2B-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 2

GM-2B-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 2 GM-2B-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 2

GM-2B-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 2 GM-2B-7/8″ 7/8″ 7/8″ 1-1/2″ 4″ 2

GM-2B-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 2 GM-2B-1″ 1″ 1″ 1-1/2″ 4″ 2

E GM-2B-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 2

2-flute ball nose end mills with long straight shank


GM-2BL
Helix angle

TiAlN
Coating

30o R R±0.0005 D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-2BL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 2 GM-2BL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 2

GM-2BL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 2 GM-2BL-1/2″ 1/2″ 1/2″ 2″ 4-1/2″ 2

GM-2BL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 2 GM-2BL-5/8″ 5/8″ 5/8″ 2-1/4″ 5″ 2

GM-2BL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 2 GM-2BL-3/4″ 3/4″ 3/4″ 2-1/4″ 5″ 2

GM-2BL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 2 GM-2BL-1″ 1″ 1″ 2-1/4″ 5″ 2

320
End Mills
Solid carbide cutting tools

4-flute ball nose end mills with straight shank


GM-4B
R

D
d
H
L
Helix angle

TiAlN
Coating

30o R R±0.0005 D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4B-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 4 GM-4B-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 4

GM-4B-9/64″ 9/64″ 3/16″ 1/2″ 2″ 4 GM-4B-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 4

GM-4B-5/32″ 5/32″ 3/16″ 1/2″ 2″ 4 GM-4B-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 4

GM4B-11/64″ 11/64″ 3/16″ 5/8″ 2″ 4 GM-4B-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 4

GM-4B-3/16″ 3/16″ 3/16″ 5/8″ 2″ 4 GM-4B-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 4

GM-4B-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 4 GM-4B-29/64″ 29/64″ 1/2″ 1″ 3″ 4

GM-4B-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 4 GM-4B-15/32″ 15/32″ 1/2″ 1″ 3″ 4

GM-4B-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 4 GM-4B-31/64″ 31/64″ 1/2″ 1″ 3″ 4

GM-4B-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 4 GM-4B-1/2″ 1/2″ 1/2″ 1″ 3″ 4

GM-4B-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 4 GM-4B-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 4

GM-4B-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 4 GM-4B-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 4

GM4B-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 4 GM-4B-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 4

GM-4B-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 4 GM-4B-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 4

GM-4B-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 4 GM-4B-7/8″ 7/8″ 7/8″ 1-1/2″ 4″ 4

GM-4B-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 4 GM-4B-1″ 1″ 1″ 1-1/2″ 4″ 4

GM-4B-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 4

E
4-flute ball nose end mills with long straight shank
GM-4BL
R
D
d

H
L
Helix angle

TiAlN
Coating

30o R R±0.0005 D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4BL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 4 GM-4BL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 4

GM-4BL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 4 GM-4BL-1/2″ 1/2″ 1/2″ 2″ 4-1/2″ 4

GM-4BL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 4 GM-4BL-5/8″ 5/8″ 5/8″ 2-1/4″ 5″ 4

GM-4BL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 4 GM-4BL-3/4″ 3/4″ 3/4″ 2-1/4″ 5″ 4

GM-4BL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 4 GM-4BL-1″ 1″ 1″ 2-1/4″ 5″ 4

321
End Mills
Solid carbide cutting tools

2-flute flattened end mills with straight shank and tiny diameter
GM-2ES

D
d
10° H
L
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-2ES-0.012″ 0.012″ 1/8″ 0.018″ 1-1/2″ 2 GM-2ES-0.025″ 0.025″ 1/8″ 0.038″ 1-1/2″ 2

GM-2ES-0.013″ 0.013″ 1/8″ 0.020″ 1-1/2″ 2 GM-2ES-0.026″ 0.026″ 1/8″ 0.039″ 1-1/2″ 2

GM-2ES-0.014″ 0.014″ 1/8″ 0.021″ 1-1/2″ 2 GM-2ES-0.027″ 0.027″ 1/8″ 0.041″ 1-1/2″ 2

GM-2ES-0.015″ 0.015″ 1/8″ 0.023″ 1-1/2″ 2 GM-2ES-0.028″ 0.028″ 1/8″ 0.042″ 1-1/2″ 2

GM-2ES-0.016″ 0.016″ 1/8″ 0.024″ 1-1/2″ 2 GM-2ES-0.029″ 0.029″ 1/8″ 0.044″ 1-1/2″ 2

GM-2ES-0.017″ 0.017″ 1/8″ 0.026″ 1-1/2″ 2 GM-2ES-0.030″ 0.030″ 1/8″ 0.045″ 1-1/2″ 2

GM-2ES-0.018″ 0.018″ 1/8″ 0.027″ 1-1/2″ 2 GM-2ES-0.031″ 0.031″ 1/8″ 0.047″ 1-1/2″ 2

GM-2ES-0.019″ 0.019″ 1/8″ 0.029″ 1-1/2″ 2 GM-2ES-0.035″ 0.035″ 1/8″ 0.053″ 1-1/2″ 2

GM-2ES-0.020″ 0.020″ 1/8″ 0.030″ 1-1/2″ 2 GM-2ES-0.040″ 0.040″ 1/8″ 0.060″ 1-1/2″ 2

GM-2ES-0.021″ 0.021″ 1/8″ 0.032″ 1-1/2″ 2 GM-2ES-0.047″ 0.047″ 1/8″ 0.071″ 1-1/2″ 2

GM-2ES-0.022″ 0.022″ 1/8″ 0.033″ 1-1/2″ 2 GM-2ES-0.050″ 0.050″ 1/8″ 0.075″ 1-1/2″ 2

GM-2ES-0.023″ 0.023″ 1/8″ 0.035″ 1-1/2″ 2 GM-2ES-0.055″ 0.055″ 1/8″ 0.083″ 1-1/2″ 2

GM-2ES-0.024″ 0.024″ 1/8″ 0.036″ 1-1/2″ 2 GM-2ES-0.060″ 0.060″ 1/8″ 0.090″ 1-1/2″ 2

2-flute R end mills with straight shank


GM-2R

E
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D R d H L Z D R d H L Z
(Number of teeth) (Number of teeth)
GM-2R-1/8″R015 1/8″ 0.015″ 1/8″ 1/2″ 1-1/2″ 2 GM-2R-5/16″R030 5/16″ 0.030″ 5/16″ 13/16″ 2-1/2″ 2

GM-2R-1/8″R020 1/8″ 0.020″ 1/8″ 1/2″ 1-1/2″ 2 GM-2R-5/16″R045 5/16″ 0.045″ 5/16″ 13/16″ 2-1/2″ 2

GM-2R-3/16″R015 3/16″ 0.015″ 3/16″ 5/8″ 2″ 2 GM-2R-3/8″R015 3/8″ 0.015″ 3/8″ 1″ 2-1/2″ 2

GM-2R-3/16″R020 3/16″ 0.020″ 3/16″ 5/8″ 2″ 2 GM-2R-3/8″R020 3/8″ 0.020″ 3/8″ 1″ 2-1/2″ 2

GM-2R-3/16″R030 3/16″ 0.030″ 3/16″ 5/8″ 2″ 2 GM-2R-3/8″R030 3/8″ 0.030″ 3/8″ 1″ 2-1/2″ 2

GM-2R-1/4″R015 1/4″ 0.015″ 1/4″ 3/4″ 2-1/2″ 2 GM-2R-3/8″R045 3/8″ 0.045″ 3/8″ 1″ 2-1/2″ 2

GM-2R-1/4″R020 1/4″ 0.020″ 1/4″ 3/4″ 2-1/2″ 2 GM-2R-1/2″R015 1/2″ 0.015″ 1/2″ 1″ 3″ 2

GM-2R-1/4″R030 1/4″ 0.030″ 1/4″ 3/4″ 2-1/2″ 2 GM-2R-1/2″R020 1/2″ 0.020″ 1/2″ 1″ 3″ 2

GM-2R-1/4″R045 1/4″ 0.045″ 1/4″ 3/4″ 2-1/2″ 2 GM-2R-1/2″R030 1/2″ 0.030″ 1/2″ 1″ 3″ 2

GM-2R-5/16″R015 5/16″ 0.015″ 5/16″ 13/16″ 2-1/2″ 2 GM-2R-1/2″R045 1/2″ 0.045″ 1/2″ 1″ 3″ 2

GM-2R-5/16″R020 5/16″ 0.020″ 5/16″ 13/16″ 2-1/2″ 2 GM-2R-1/2″R060 1/2″ 0.060″ 1/2″ 1″ 3″ 2

322
End Mills
Solid carbide cutting tools

4-flute R end mills with straight shank


GM-4R
Helix angle

TiAlN
Coating

30o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D R d H L Z D R d H L Z
(Number of teeth) (Number of teeth)
GM-4R-1/8"R015 1/8" 0.015" 1/8" 1/2" 1-1/2" 4 GM-4R-5/16"R030 5/16" 0.030" 5/16" 13/16" 2-1/2" 4

GM-4R-1/8"R020 1/8" 0.020" 1/8" 1/2" 1-1/2" 4 GM-4R-5/16"R045 5/16" 0.045" 5/16" 13/16" 2-1/2" 4

GM-4R-3/16"R015 3/16" 0.015" 3/16" 5/8" 2" 4 GM-4R-3/8"R015 3/8" 0.015" 3/8" 1" 2-1/2" 4

GM-4R-3/16"R020 3/16" 0.020" 3/16" 5/8" 2" 4 GM-4R-3/8"R020 3/8" 0.020" 3/8" 1" 2-1/2" 4

GM-4R-3/16"R030 3/16" 0.030" 3/16" 5/8" 2" 4 GM-4R-3/8"R030 3/8" 0.030" 3/8" 1" 2-1/2" 4

GM-4R-1/4"R015 1/4" 0.015" 1/4" 3/4" 2-1/2" 4 GM-4R-3/8"R045 3/8" 0.045" 3/8" 1" 2-1/2" 4

GM-4R-1/4"R020 1/4" 0.020" 1/4" 3/4" 2-1/2" 4 GM-4R-1/2"R015 1/2" 0.015" 1/2" 1" 3" 4

GM-4R-1/4"R030 1/4" 0.030" 1/4" 3/4" 2-1/2" 4 GM-4R-1/2"R020 1/2" 0.020" 1/2" 1" 3" 4

GM-4R-1/4"R045 1/4" 0.045" 1/4" 3/4" 2-1/2" 4 GM-4R-1/2"R030 1/2" 0.030" 1/2" 1" 3" 4

GM-4R-5/16"R015 5/16" 0.015" 5/16" 13/16" 2-1/2" 4 GM-4R-1/2"R045 1/2" 0.045" 1/2" 1" 3" 4

GM-4R-5/16"R020 5/16" 0.020" 5/16" 13/16" 2-1/2" 4 GM-4R-1/2"R060 1/2" 0.060" 1/2" 1" 3" 4

4-flute flattened end mills with straight


shank and corrugated edges
GM-4W
E
Corner protection
D
d

H
L
Helix angle

1/4″<D≤3/8″ 0~-0.002
TiAlN
Coating

30o D 3/8″<D≤5/8″ 0~-0.028


D>5/8″ 0~-0.003

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
GM-4W-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 4 GM-4W-5/8″ 5/8″ 5/8″ 1-1/2″ 3-1/2″ 4

GM-4W-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 4 GM-4W-3/4″ 3/4″ 3/4″ 1-3/4″ 4″ 4

GM-4W-1/2″ 1/2″ 1/2″ 1-1/4″ 3″ 4

323
HMXend mills for high-hardness
series

steel machining
Lattice heterogeneous coating added
with special elements, with high hardness
and excellent high temperature oxidation
resistance, more suitable for high hardness
materials and high speed machining

Excellent coating processing technology,


more closely combined with substrate
Lattice heterogeneous coating

i n g Unique cutter structure, properly designed


chipbreaker, for outstanding cutting performance.
a d
g y pgr Orange red coating allows for better wear observation.
o o
l hu
n
h oug Special after treatment greatly reduces friction, for
e c
t thr smoother chip evacuation and superior surface quality.

w
Ne reak
B

Perfect high temperature oxidation resistance:


After oxidation at 1100 ° C, HMX series cutter
coating only has a very thin oxide layer, while the
similar products of Company A has completely
oxidized.

HMX series A company

324
HMX series end mills for high-hardness steel machining

Longer tool life


tool: HMX-4E-1/16''
workpiece material: SKD11(62HRC) tool: HMX-4EL-1/4''
cutting speed: 320SFPM milling method: end milling
feed per tooth: 0.0079in/r workpiece material: D2 mod.
axial depth of cut: ap=0.3937in cutting speed: 320SFPM
radial depth of cut: ae=0.0118in feed per revolution: 0.0059in/r
cooling system: air cooling depth of cut: 0.0118in
cutting width: 0.1969in
cooling system: air cooling
wear comparison after machining 60min

wear comparison after machining 40min

normal HMX-4EL-1/4″
wear
HMX-4E-1/16″ A company B company

severe A company
wear
peripheral edges wear curves

0.01
wear value(inch)

0.008 HMX-4E-1/16″ edge B company


A company chipping
0.006 B company
0.004
wear
peripheral edge rake face
0.002 condition
0
0 65 135 200 265 335 400
length of cutting(ft)

high machining efficient


time comparison for complete one cavity
tool: HMX-4E-1/4''
machininig parts: cavity machining
B company 65
(1.2in×1.2in×0.4in)
A company 70
workpiece material: D2 mod.
cutting speed: 650SFPM HMX-4E-1/4″ 30
feed per revolution: 0.0079in/r
0 10 20 30 40 50 60 70 80
cutting width: 0.0118in time(min)
cutting depth: 0.1969in
100% improvement of machining
cooling system: air cooling
efficient on HMX than others!

Good machining quality s u r f a c e r o u g h n e s s c u r ve s o f


machined surface HMX-2B-1/4″
A company
tool: HMX-2B-1/4'' B company
surface roughness(in)

workpiece material: SKD11(HRC62) 0.12


0.1
cutting speed : 650SFPM 0.08
feed per revolution: 0.0079in/r 0.06
0.04
cutting width: 0.0079in
0.02
cutting depth: 0.0118in
0
cooling system: air cooling 0 15 35 50 65 85 100 115
length of cutting(ft)

325
End Mills
Solid carbide cutting tools

4-flute flattened end mills with straight shank


HMX-4E Corner protection

D
d
H
L
NaNo
Helix angle

Coating

45o D 0.000~-0.0015
TiAIXN

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
HMX-4E-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 4 HMX-4E-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 4

HMX-4E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 4 HMX-4E-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 4

HMX-4E-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 4 HMX-4E-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 4

HMX-4E-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 4 HMX-4E-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 4

HMX-4E-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 4 HMX-4E-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 4

HMX-4E-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 4 HMX-4E-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 4

HMX-4E-9/64″ 9/64″ 3/16″ 1/2″ 2″ 4 HMX-4E-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 4

HMX-4E-5/32″ 5/32″ 3/16″ 1/2″ 2″ 4 HMX-4E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 4

HMX-4E-11/64″ 11/64″ 3/16″ 5/8″ 2″ 4 HMX-4E-29/64″ 29/64″ 1/2″ 1″ 3″ 4

HMX-4E-3/16″ 3/16″ 3/16″ 5/8″ 2″ 4 HMX-4E-15/32″ 15/32″ 1/2″ 1″ 3″ 4

HMX-4E-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 4 HMX-4E-31/64″ 31/64″ 1/2″ 1″ 3″ 4

HMX-4E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 4 HMX-4E-1/2″ 1/2″ 1/2″ 1-1/8″ 3″ 4

HMX-4E-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 4 HMX-4E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 4

HMX-4E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 4 HMX-4E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 4

HMX-4E-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 4 HMX-4E-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 4

HMX-4E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 4 HMX-4E-3/4″ 3/4″ 3/4″ 1-5/8″ 4″ 4

HMX-4E-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 4 HMX-4E-7/8″ 7/8″ 7/8″ 1-5/8″ 4″ 4

E
HMX-4E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 4 HMX-4E-1″ 1″ 1″ 1-5/8″ 4″ 4

4-flute flattened long cutting edge end mills with straight shank
HMX-4EL Corner protection
D
d

H
L
NaNo
Helix angle

Coating

45o D 0.000~-0.0015
TiAIXN

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
HMX-4EL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 4 HMX-4EL-7/16″ 7/16″ 7/16″ 2-1/8″ 4-1/2″ 4

HMX-4EL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 4 HMX-4EL-1/2″ 1/2″ 1/2″ 2-1/8″ 4-1/2″ 4

HMX-4EL-1/4″ 1/4″ 1/4″ 1-1/2″ 3″ 4 HMX-4EL-5/8″ 5/8″ 5/8″ 2-1/2″ 5″ 4

HMX-4EL-5/16″ 5/16″ 5/16″ 1-1/2″ 3″ 4 HMX-4EL-3/4″ 3/4″ 3/4″ 2-1/2″ 5″ 4

HMX-4EL-3/8″ 3/8″ 3/8″ 1-1/2″ 3″ 4 HMX-4EL-1″ 1″ 1″ 2-1/2″ 5″ 4

326
End Mills
Solid carbide cutting tools

2-flute ball nose end mills with straight shank


HMX-2B

NaNo
Helix angle

Coating

35o D 0.000~-0.0015 R R±0.0005


TiAIXN

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
HMX-2B-1/32″ 1/32″ 1/8″ 5/64″ 1-1/2″ 2 HMX-2B-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 2

HMX-2B-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 2 HMX-2B-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 2

HMX-2B-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 2 HMX-2B-23/64″ 23/64″ 3/8″ 1″ 2-1/2″ 2

HMX-2B-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 2 HMX-2B-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 2

HMX-2B-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 2 HMX-2B-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 2

HMX-2B-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 2 HMX-2B-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 2

HMX-2B-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 2 HMX-2B-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 2

HMX-2B-9/64″ 9/64″ 3/16″ 1/2″ 2″ 2 HMX-2B-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 2

HMX-2B-5/32″ 5/32″ 3/16″ 1/2″ 2″ 2 HMX-2B-29/64″ 29/64″ 1/2″ 1″ 3″ 2

HMX-2B-11/64″ 11/64″ 3/16″ 5/8″ 2″ 2 HMX-2B-15/32″ 15/32″ 1/2″ 1″ 3″ 2

HMX-2B-3/16″ 3/16″ 3/16″ 5/8″ 2″ 2 HMX-2B-31/64″ 31/64″ 1/2″ 1″ 3″ 2

HMX-2B-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 2 HMX-2B-1/2″ 1/2″ 1/2″ 1″ 3″ 2

HMX-2B-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 2 HMX-2B-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 2

HMX-2B-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 2 HMX-2B-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 2

HMX-2B-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 2 HMX-2B-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 2

HMX-2B-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 2 HMX-2B-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 2

HMX-2B-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 2 HMX-2B-7/8″ 7/8″ 7/8″ 1-1/2″ 4″ 2

HMX-2B-19/64″ HMX-2B-1″

E
19/64″ 5/16″ 13/16″ 2-1/2″ 2 1″ 1″ 1-1/2″ 4″ 2

HMX-2B-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 2

2-flute ball nose end mills with long straight shank


HMX-2BL

NaNo
Helix angle

Coating

35o D 0.000~-0.0015 R R±0.0005


TiAIXN

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
HMX-2BL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 2 HMX-2BL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 2

HMX-2BL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 2 HMX-2BL-1/2″ 1/2″ 1/2″ 2″ 4-1/2″ 2

HMX-2BL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 2 HMX-2BL-5/8″ 5/8″ 5/8″ 2-1/4″ 5″ 2

HMX-2BL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 2 HMX-2BL-3/4″ 3/4″ 3/4″ 2-1/4″ 5″ 2

HMX-2BL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 2 HMX-2BL-1″ 1″ 1″ 2-1/4″ 5″ 2

327
End Mills
Solid carbide cutting tools

2-flute flattened end mills with straight shank


AL-2E
Helix angle

55o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
AL-2E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 2 AL-2E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 2

AL-2E-3/32″ 3/32″ 1/8″ 3/8″ 1-1/2″ 2 AL-2E-3/8″ 3/8″ 3/8″ 7/8″ 2-1/2″ 2

AL-2E-1/8″ 1/8″ 1/8″ 7/16″ 1-1/2″ 2 AL-2E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 2

AL-2E-5/32″ 5/32″ 3/16″ 9/16″ 2″ 2 AL-2E-1/2″ 1/2″ 1/2″ 1″ 3″ 2

AL-2E-3/16″ 3/16″ 3/16″ 9/16″ 2″ 2 AL-2E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 2

AL-2E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 2 AL-2E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 2

AL-2E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 2 AL-2E-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 2

AL-2E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 2 AL-2E-1″ 1″ 1″ 1-1/2″ 4″ 2

3-flute flattened end mills with straight shank


AL-3E

E
Helix angle

45o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
AL-3E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 3 AL-3E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 3

AL-3E-3/32″ 3/32″ 1/8″ 3/8″ 1-1/2″ 3 AL-3E-3/8″ 3/8″ 3/8″ 7/8″ 2-1/2″ 3

AL-3E-1/8″ 1/8″ 1/8″ 7/16″ 1-1/2″ 3 AL-3E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 3

AL-3E-5/32″ 5/32″ 3/16″ 9/16″ 2″ 3 AL-3E-1/2″ 1/2″ 1/2″ 1″ 3″ 3

AL-3E-3/16″ 3/16″ 3/16″ 9/16″ 2″ 3 AL-3E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 3

AL-3E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 3 AL-3E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 3

AL-3E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 3 AL-3E-3/4″ 3/4″ 3/4″ 1-1/2″ 4″ 3

AL-3E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 3 AL-3E-1″ 1″ 1″ 1-1/2″ 4″ 3

328
End Mills
Solid carbide cutting tools

2-flute ball nose end mills with straight shank


AL-2B
Helix angle

30o R R±0.0005 D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
AL-2B-1/8″ 1/8″ 1/4″ 3/8″ 2-1/2″ 2 AL-2B-3/8″ 3/8″ 3/8″ 7/8″ 4″ 2

AL-2B-3/16″ 3/16″ 1/4″ 9/16″ 3″ 2 AL-2B-1/2″ 1/2″ 1/2″ 1″ 4-1/2″ 2

AL-2B-1/4″ 1/4″ 1/4″ 5/8″ 3-1/2″ 2 AL-2B-5/8″ 5/8″ 5/8″ 1-1/8″ 5″ 2

AL-2B-5/16″ 5/16″ 5/16″ 11/16″ 4″ 2 AL-2B-3/4″ 3/4″ 3/4″ 1-3/8″ 5-1/4″ 2

2-flute R end mills with straight shank


AL-2R-AIR for high-speed milling
Helix angle

30o D 0.000~-0.0015

Art.No.
D R d
Specification

d1 H M L Z
(Number of teeth)
Art.No.
D R d
Specification

d1 H M L Z
(Number of teeth)
E
AL-2R-1/2''- AIR 1/2'' 0.0547'' 1/2'' 0.4803'' 3/8'' 1-3/8'' 3-1/4'' 2 AL-2R-3/4''- AIR 3/4'' 0.0781'' 3/4'' 0.7303'' 9/16'' 1-7/8'' 4'' 2
AL-2R-5/8''- AIR 5/8'' 0.0625'' 5/8'' 0.6053'' 1/2'' 1-1/2'' 3-1/2'' 2

329
High performance universal
machining end mills

UM
● Variable pitch flutes with a variable helix reduce
series

vibrations and allow for smoother cutting


performance.

● The variable helix in the flutes and the


variation in the flute gullets afford greater
stability with improved chip evacuation
and higher feed rates.

Case study
Workpiece material:Precipitation Hardened
Mold Steel
Milling style:cavity machining
Tool type:UM-4E-25/64''
Cutting parameter:n=5000~6000r/min,
fz=0.002~0.006IPT
ap=0.4in
ae=0.04in

Tool Ridgidity Comparison ■ Flank Wear Comparison


feed per tooth Fz(inch)

0.008 UM-4E-25/64'' A company


0.04
0.006
Flank Wear Vb (inch)

0.03
0.004
0.02
0.002
UM-4E-25/64'' products of A company 0.01

0 0
steadily cutting unsteadily cutting 74 111 155 185

Machining time(min)

330
End Mills
Solid carbide cutting tools

4-flute unequal pitch flattened end mills with straight shank


UM-4E

D
d
H

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
UM-4E-3/64″ 3/64″ 1/8″ 7/64″ 1-1/2″ 4 UM-4E-21/64″ 21/64″ 3/8″ 1″ 2-1/2″ 4

UM-4E-1/16″ 1/16″ 1/8″ 3/16″ 1-1/2″ 4 UM-4E-11/32″ 11/32″ 3/8″ 1″ 2-1/2″ 4

UM-4E-5/64″ 5/64″ 1/8″ 3/16″ 1-1/2″ 4 UM-4E-23/64″ 23/64″ 3/8’ 1″ 2-1/2″ 4

UM-4E-3/32″ 3/32″ 1/8″ 9/32″ 1-1/2″ 4 UM-4E-3/8″ 3/8″ 3/8″ 1″ 2-1/2″ 4

UM-4E-7/64″ 7/64″ 1/8″ 3/8″ 1-1/2″ 4 UM-4E-25/64″ 25/64″ 7/16″ 1″ 2-3/4″ 4

UM-4E-1/8″ 1/8″ 1/8″ 1/2″ 1-1/2″ 4 UM-4E-13/32″ 13/32″ 7/16″ 1″ 2-3/4″ 4

UM-4E-9/64″ 9/64″ 3/16″ 1/2″ 2″ 4 UM-4E-27/64″ 27/64″ 7/16″ 1″ 2-3/4″ 4

UM-4E-5/32″ 5/32″ 3/16″ 1/2″ 2″ 4 UM-4E-7/16″ 7/16″ 7/16″ 1″ 2-3/4″ 4

UM-4E-11/64″ 11/64″ 3/16″ 5/8″ 2″ 4 UM-4E-29/64″ 29/64″ 1/2″ 1″ 3″ 4

UM-4E-3/16″ 3/16″ 3/16″ 5/8″ 2″ 4 UM-4E-15/32″ 15/32″ 1/2″ 1″ 3″ 4

UM-4E-13/64″ 13/64″ 1/4″ 5/8″ 2-1/2″ 4 UM-4E-31/64″ 31/64″ 1/2″ 1″ 3″ 4

UM-4E-7/32″ 7/32″ 1/4″ 5/8″ 2-1/2″ 4 UM-4E-1/2″ 1/2″ 1/2″ 1-1/8″ 3″ 4

UM-4E-15/64″ 15/64″ 1/4″ 3/4″ 2-1/2″ 4 UM-4E-9/16″ 9/16″ 9/16″ 1-1/8″ 3-1/2″ 4

UM-4E-1/4″ 1/4″ 1/4″ 3/4″ 2-1/2″ 4 UM-4E-5/8″ 5/8″ 5/8″ 1-1/4″ 3-1/2″ 4

UM-4E-17/64″ 17/64″ 5/16″ 3/4″ 2-1/2″ 4 UM-4E-11/16″ 11/16″ 3/4″ 1-3/8″ 4″ 4

UM-4E-9/32″ 9/32″ 5/16″ 3/4″ 2-1/2″ 4 UM-4E-3/4″ 3/4″ 3/4″ 1-5/8″ 4″ 4

UM-4E-19/64″ 19/64″ 5/16″ 13/16″ 2-1/2″ 4 UM-4E-7/8″ 7/8″ 7/8″ 1-5/8″ 4″ 4

UM-4E-5/16″ 5/16″ 5/16″ 13/16″ 2-1/2″ 4 UM-4E-1″ 1″ 1″ 1-5/8″ 4″ 4

4-flute long cutting edge and unequal pitch flattened E


end mill with straight shank
UM-4EL
D
d

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D d H L (Number of teeth) D d H L (Number of teeth)
UM-4EL-1/8″ 1/8″ 1/8″ 3/4″ 2-1/4″ 4 UM-4EL-7/16″ 7/16″ 7/16″ 2″ 4-1/2″ 4

UM-4EL-3/16″ 3/16″ 3/16″ 3/4″ 2-1/2″ 4 UM-4EL-1/2″ 1/2″ 1/2″ 2-1/8″ 4-1/2″ 4

UM-4EL-1/4″ 1/4″ 1/4″ 1-1/8″ 3″ 4 UM-4EL-5/8″ 5/8″ 5/8″ 2-1/2″ 5″ 4

UM-4EL-5/16″ 5/16″ 5/16″ 1-1/8″ 3″ 4 UM-4EL-3/4″ 3/4″ 3/4″ 2-1/2″ 5″ 4

UM-4EL-3/8″ 3/8″ 3/8″ 1-1/8″ 3″ 4 UM-4EL-1″ 1″ 1″ 2-1/2″ 5″ 4

331
End Mills
Solid carbide cutting tools

4-flute unequal pitch R end mill with straight shank


UM-4R
R

Picture 1

D
d
10° S
H

Picture 2

D
d
S
H

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
Z Z
D R d S H L (Number of teeth) D R d S H L (Number of teeth)
UM-4R-1/8"-R010" 1/8" 0.010" 1/8" 3/16" 3/8" 1-1/2" 4 UM-4R-1/2"-R020" 1/2" 0.020" 1/2" 3/4" 1" 3" 4

UM-4R-1/4"-R020" 1/4" 0.020" 1/4" 3/8" 3/4" 2-1/2" 4 UM-4R-1/2"-R030" 1/2" 0.030" 1/2" 3/4" 1" 3" 4

UM-4R-1/4"-R030" 1/4" 0.030" 1/4" 3/8" 3/4" 2-1/2" 4 UM-4R-5/8"-R030" 5/8" 0.030" 5/8" 15/16" 1-1/2" 3-1/2" 4

UM-4R-5/16"-R020" 5/16" 0.020" 5/16" 15/32" 13/16" 2-1/2" 4 UM-4R-3/4"-R030" 3/4" 0.030" 3/4" 1-1/8" 1-1/2" 4" 4

UM-4R-3/8"-R020" 3/8" 0.020" 3/8" 9/16" 1" 2-1/2" 4

332
VSM
VSM series end mills
series

Unequal pitch and variable inclined angle design


Very suitable for machining of hard-to-cut materials
such as stainless steel,
Ni substrate high temperature alloy, etc.

VSM-4E VSM-4EL
VSM-4RFP VSM-4R
VSM-4EFP VSM-4RL

VSM-4E-1/2" Slot Milling of Stainless Steel


Machine Tool :MIKRON UCP1000
Tool Holder :HSK63-A
Workpiece Material :1Cr18Ni9Ti
Cutting Speed :3150 RPM
Feed Rate/ Tooth :0.002/ tooth
Axial Cutting Depth :1/4"
Radial Cutting Depth :1/2"
Cooling Method :Water Cooling
Milling Style :Slot Milling
Overhang :1-3/8"

(in) Tool Wear Chart


0.0079
Collapse
0.0063
Flank Wear (in)

0.0047 VSM-4E-1/2''
Regular Products
0.0031
Product of Company A
0.0016

0
16 33 49 66 82
Cutting Length (ft)

Note: • Compare with similar products, VSM Endmills have better


wear resistance andlonger tool life.
• Compare with ordinary endmills, VSM series have a much
better chippingresistance.

333
End Mills
Solid carbide cutting tools

4-flute unequal pitch flattened end mill with


straight shank
VSM-4E

D
d
H

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
VSM-4E-1/8" 1/8" 1/8" 1/2" 2" 4 VSM-4E-1/2" 1/2" 1/2" 1-1/4" 3" 4

VSM-4E-3/16" 3/16" 3/16" 5/8" 2-1/2" 4 VSM-4E-5/8" 5/8" 5/8" 1-1/2" 3-1/2" 4

VSM-4E-1/4" 1/4" 1/4" 3/4" 2-1/2" 4 VSM-4E-3/4" 3/4" 3/4" 1-3/4" 4" 4

VSM-4E-5/16" 5/16" 5/16" 13/16" 2-1/2" 4 VSM-4E-1" 1" 1" 1-3/4" 4" 4

VSM-4E-3/8" 3/8" 3/8" 1" 2-1/2" 4

4-flute flattened endmills with straight shank and long


cutting edge
VSM-4EL

E
D
d

H
L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H L Z D d H L Z
(Number of teeth) (Number of teeth)
VSM-4EL-3/16" 3/16" 3/16" 3/4" 2-1/2" 4 VSM-4EL-3/8" 3/8" 3/8" 1-1/4" 3" 4

VSM-4EL-1/4" 1/4" 1/4" 1-1/8" 3" 4 VSM-4EL-1/2" 1/2" 1/2" 1-3/4" 4" 4

VSM-4EL-5/16" 5/16" 5/16" 1-1/4" 3" 4 VSM-4EL-5/8" 5/8" 5/8" 2-1/8" 4" 4

334
End Mills
Solid carbide cutting tools

4-flute unequal pitch flattened end mill with long neck, short
cutting edge and straight shank
VSM-4EFP

D
d
H

d1
M
L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D d H M d1 L ( Z ) D d H M d1 L ( Z )
Number of teeth Number of teeth
VSM-4EFP-1/4" 1/4" 1/4" 3/8" 1-1/16" 15/64" 3" 4 VSM-4EFP-1/2" 1/2" 1/2" 5/8" 2" 31/64" 4" 4

VSM-4EFP-3/8" 3/8" 3/8" 1/2" 1-1/2" 23/64" 4" 4 VSM-4EFP-5/8" 5/8" 5/8" 3/4" 2-3/8" 39/64" 6" 4

4-flute radius endmills


VSM-4R

E
D
d

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D R d H L Z D R d H L Z
(Number of teeth) (Number of teeth)
VSM-4R-1/8"R010 1/8" 0.010" 1/8" 1/2" 2" 4 VSM-4R-1/2"R020 1/2" 0.020" 1/2" 1-1/4" 3" 4

VSM-4R-1/4"R020 1/4" 0.020" 1/4" 3/4" 2-1/2" 4 VSM-4R-1/2"R030 1/2" 0.030" 1/2" 1-1/4" 3" 4

VSM-4R-1/4"R030 1/4" 0.030" 1/4" 3/4" 2-1/2" 4 VSM-4R-5/8"R030 5/8" 0.030" 5/8" 1-1/2" 3-1/2" 4

VSM-4R-5/16"R020 5/16" 0.020" 5/16" 13/16" 2-1/2" 4 VSM-4R-3/4"R030 3/4" 0.030" 3/4" 1-1/2" 4" 4

VSM-4R-3/8"R020 3/8" 0.020" 3/8" 1" 2-1/2" 4 VSM-4R-1"R030 1" 0.030" 1" 1-1/2" 4" 4

335
End Mills
Solid carbide cutting tools

4-flute radius endmills with straight shank and long


cutting edge
VSM-4RL

D
d
H

L
Helix angle

AITiN
Coating

38o,41o D 0.000~-0.0015

Specification Specification
Art.No. Art.No.
D R d H L Z D R d H L Z
(Number of teeth) (Number of teeth)
VSM-4RL-3/16"-R010" 3/16" 0.010" 3/16" 3/4" 2-1/2" 4 VSM-4RL-1/2"-R030" 1/2" 0.030" 1/2" 2-1/2" 4-1/2" 4
VSM-4RL-3/16"-R020" 3/16" 0.020" 3/16" 3/4" 2-1/2" 4 VSM-4RL-5/8"-R030" 5/8" 0.030" 5/8" 3" 5" 4
VSM-4RL-1/4"-R020" 1/4" 0.020" 1/4" 1-1/8" 3" 4 VSM-4RL-5/8"-R060" 5/8" 0.060" 5/8" 2-1/8" 4" 4
VSM-4RL-5/16"-R020" 5/16" 0.020" 5/16" 1-1/4" 3" 4 VSM-4RL-3/4"-R030" 3/4" 0.030" 3/4" 3" 5" 4
VSM-4RL-3/8"-R020" 3/8" 0.020" 3/8" 2" 3-1/2" 4 VSM-4RL-3/4"-R060" 3/4" 0.060" 3/4" 3" 5" 4
VSM-4RL-1/2"-R020" 1/2" 0.020" 1/2" 2-1/2" 4-1/2" 4 VSM-4RL-1"-R060" 1" 0.060" 1" 3" 5" 4

4-flute long neck and short cutting edge unequal pitch


R end mill with straight shank
VSM-4RFP

E
R
D
d

d1

M
Helix angle

AITiN
Coating

o o
38 ,41 D 0.000~-0.0015 L

Specification Specification
Art.No. Art.No.
D R d d1 H M L ( Z ) D R d d1 H M L ( Z )
Number of teeth Number of teeth
VSM-4RFP-1/4" R020 1/4" 0.020'' 1/4" 15/64" 3/8" 1-1/16" 3" 4 VSM-4RFP-1/2" R020 1/2" 0.020'' 1/2" 31/64" 1/2" 1-1/2" 4" 4
VSM-4RFP-1/4" R040 1/4" 0.040'' 1/4" 15/64" 3/8" 1-1/16" 3" 4 VSM-4RFP-1/2" R040 1/2" 0.040'' 1/2" 31/64" 1/2" 1-1/2" 4" 4
VSM-4RFP-3/8" R020 3/8" 0.020'' 3/8" 23/64" 1/2" 1-1/2" 4" 4 VSM-4RFP-5/8" R030 5/8" 0.030'' 5/8" 39/64" 3/4" 2-3/8" 6" 4
VSM-4RFP-3/8" R040 3/8" 0.040'' 3/8" 23/64" 1/2" 1-1/2" 4" 4 VSM-4RFP-5/8" R060 5/8" 0.060'' 5/8" 39/64" 3/4" 2-3/8" 6" 4

336
End Mills
Solid carbide cutting tools

Cutting data of GM series flattened end mills


Carbon steel,alloy Alloy steel,tool steel, Alloy steel,tool steel, Hardened steel,
Workpiece Hardened steel,
steel,tool steel, die steel, Stainless steel,die heat-resistant steel,
materials die steel hardened steel steel, hardened steel Ti alloy
Ni-based alloy
Hardness of
HRC<30 HRC(30-35) HRC(35-40) HRC(40-45) HRC(45-50)
workpiece materials
Cutting edge diameter Rotation Rotation Rotation Rotation Rotation
Feed Feed Feed Feed Feed
of end mills speed speed speed speed speed
(IPT) (IPT) (IPT) (IPT) (IPT)
(inch) (r/min) (r/min) (r/min) (r/min) (r/min)
1/32″ 25000 0.00008 21000 0.00008 16800 0.00008 14500 0.00008 5200 0.00008

3/64″ 20000 0.00010 16700 0.00010 13400 0.00010 11700 0.00010 4200 0.00010

1/16″ 14000 0.00016 12000 0.00016 9600 0.00016 8400 0.00016 3000 0.00016

5/64″ 13000 0.00020 11000 0.00020 8800 0.00020 7700 0.00020 2800 0.00020

3/32″ 12000 0.00024 9200 0.00024 7400 0.00024 6400 0.00024 2300 0.00024

7/64″ 12000 0.00028 9200 0.00028 7400 0.00028 6400 0.00028 2300 0.00028

1/8″ 12000 0.00032 9200 0.00032 7400 0.00032 6400 0.00032 2300 0.00032

9/64″ 10600 0.00040 8800 0.00040 7000 0.00040 6100 0.00040 2200 0.00040

5/32″ 9600 0.00052 8000 0.00052 6400 0.00052 5600 0.00052 2000 0.00052

11/64″ 8600 0.00060 7200 0.00060 5700 0.00060 5000 0.00060 1800 0.00060

3/16″ 8000 0.00064 6700 0.00064 5400 0.00064 4700 0.00064 1700 0.00064

13/64″ 7400 0.00072 6200 0.00072 5000 0.00072 4300 0.00072 1600 0.00072

7/32″ 6800 0.00080 5700 0.00080 4600 0.00080 4000 0.00080 1400 0.00080

15/64″ 6400 0.00096 5300 0.00096 4200 0.00096 3700 0.00096 1300 0.00096

1/4″ 6000 0.0010 5000 0.0010 4000 0.0010 3500 0.0010 1300 0.0010

17/64″ 5600 0.0010 4600 0.0010 3700 0.0010 3200 0.0010 1200 0.0010

9/32″ 5300 0.00112 4400 0.00112 3500 0.00112 3000 0.00112 1100 0.00112

19/64″ 5000 0.00120 4200 0.00120 3300 0.00120 2900 0.00120 1100 0.00120

5/16″ 4800 000128 4000 0.00128 3200 0.00128 2800 0.00128 1000 0.00128

21/64″ 4500 0.00128 3700 0.00128 3000 0.00128 2600 0.00128 950 0.00128

11/32″ 4300 000136 3600 0.00136 2900 0.00136 2500 0.00136 900 0.00136

23/64″ 4100 0.00144 3400 0.00144 2700 0.00144 2400 0.00144 850 0.00144

3/8″
25/64″
4000
3800
0.00152
0.00160
3300
3200
0.00152
0.00160
2600
2500
0.00152
0.00160
2300
2200
0.00152
0.00160
850
800
0.00152
0.00160 E
13/32″ 3600 0.00168 3000 0.00168 2400 0.00168 2100 0.00168 750 0.00168

27/64″ 3500 0.00176 2900 0.00176 2300 0.00176 2000 0.00176 750 0.00176

7/16″ 3400 0.00184 2800 0.00184 2200 0.00184 1900 0.00184 700 0.00184

29/64″ 3300 0.00192 2700 0.00192 2100 0.00192 1800 0.00192 700 0.00192

15/32″ 3100 0.00200 2600 0.00200 2000 0.00200 1700 0.00200 650 0.00200

31/64″ 3000 0.00200 2500 0.00200 2000 0.00200 1600 0.00200 600 0.00200

1/2″ 3000 0.00200 2500 0.00200 2000 0.00200 1600 0.00200 600 0.00200

9/16″ 2600 0.00200 2200 0.00200 1800 0.00200 1600 0.00200 550 0.00200

5/8″ 2400 0.00200 2000 0.00200 1600 0.00200 1400 0.00200 500 0.00200

11/16″ 2200 0.00200 1800 0.00200 1400 0.00200 1300 0.00200 450 0.00200

3/4″ 2000 0.00200 1600 0.00200 1300 0.00200 1100 0.00200 400 0.00200

7/8″ 1700 0.00240 1400 0.00240 1100 0.00240 1000 0.00240 350 0.00240

1″ 1500 0.00320 1250 0.00320 1000 0.00320 700 0.00320 300 0.00320

337
End Mills
Solid carbide cutting tools

Cutting data of GM series flattened end mills


Carbon steel,alloy Alloy steel,tool steel, Alloy steel,tool steel, Hardened steel,
Workpiece Hardened steel,
steel,tool steel, die steel, Stainless steel,die heat-resistant steel,
materials die steel hardened steel steel, hardened steel Ti alloy
Ni-based alloy
Hardness of
HRC<30 HRC(30-35) HRC(35-40) HRC(40-45) HRC(45-50)
workpiece materials

ae ae

ap ap
Max cutting date
(Feed speed 100%)

ae<1/8inch, ap<0.15D ae<1/8inch, ap<0.05D


ae>1/8inch, ap<0.25D ae>1/8inch, ap<0.10D

ae ae

ap ap
Max cutting data
(Feed speed 120%)

ap<1.5D, ae<0.05D ap<1.5D, ae<0.025D

• We suggest a feed and speed 50% of that stated as a starting point and gradually increase as machining stability is determined.
• A high quality and precision end mill toolholding system is highly recommended. Runout of alignment should not exceed .0004". Reduce tool overhang,
as much as possible.

338
End Mills
Solid carbide cutting tools

Cutting parameters of GM series ball nose end mills


Workpiece Alloy steel,tool steel,
Carbon steel,alloy steel,tool steel Hardened steel
materials Stainless steel,treatment steel
Hardness of
HRC<30 HRC(30-45) HRC(40-50)
workpiece materials
Contour milling Profile milling Contour milling Profile milling Contour milling Profile milling
Cutting edge diameter
of end mills Rotation Rotation Rotation Rotation Rotation Rotation
Feed Feed Feed Feed Feed Feed
(inch) speed speed speed speed speed speed
(IPT) (IPT) (IPT) (IPT) (IPT) (IPT)
(r/min) (r/min) (r/min) (r/min) (r/min) (r/min)
1/32″ 40000 0.0002 32000 0.0002 34000 0.00016 28000 0.00016 20000 0.00012 12000 0.00012

3/64″ 37000 0.0004 26500 0.0004 32000 0.00032 21000 0.00032 16000 0.00024 11000 0.00024

1/16″ 28000 0.0006 20000 0.0006 24000 0.00048 16000 0.00048 12000 0.00032 8000 0.00032

5/64″ 22300 0.0008 16000 0.0008 19000 0.00064 13000 0.00064 9500 0.00044 7000 0.00044

3/32″ 18600 0.00092 13000 0.00092 16000 0.00072 10600 0.00072 8000 0.00052 5300 0.00052

7/64″ 16000 0.00104 11400 0.00104 14000 0.0008 9000 0.0008 7000 0.0006 4500 0.0006

1/8″ 14000 0.0012 10000 0.0012 12000 0.00096 8000 0.00096 6000 0.00068 4000 0.00068

9/64″ 12400 0.0014 8800 0.0014 11000 0.0012 7100 0.0012 5500 0.00088 3600 0.00088

5/32″ 11100 0.0016 8000 0.0016 10000 0.0014 6400 0.0014 5000 0.00112 3200 0.00112

11/64″ 10100 0.00172 7200 0.00172 8700 0.0016 5800 0.0016 4400 0.00132 2900 0.00132

3/16″ 9300 0.00184 6600 0.00184 8000 0.00168 5300 0.00168 4000 0.0014 2700 0.0014

13/64″ 8600 0.002 6100 0.002 7400 0.0018 4900 0.0018 3700 0.00152 2500 0.00152

7/32″ 8000 0.0022 5700 0.0022 6800 0.0020 4500 0.0020 3400 0.00168 2300 0.00168

15/64″ 7400 0.0024 5300 0.0024 6400 0.00224 4200 0.00224 3200 0.00188 2100 0.00188

1/4″ 7000 0.0026 5000 0.0026 6000 0.0024 4000 0.0024 3000 0.002 2000 0.002

17/64″ 6500 0.0028 4700 0.0028 5600 0.0026 3700 0.0026 2800 0.0022 1900 0.0022

9/32″ 6200 0.0032 4400 0.0032 5300 0.003 3500 0.003 2700 0.0024 1800 0.0024

19/64″ 5900 0.0036 4200 0.0036 5000 0.0032 3400 0.0032 2500 0.0026 1700 0.0026

5/16″ 5600 0.0040 4000 0.0040 4800 0.00344 3200 0.00344 2400 0.0028 1600 0.0028

21/64″ 5300 0.0040 3800 0.0040 4500 0.00344 3000 0.00344 2300 0.00296 1500 0.00296

11/32″ 5000 0.0042 3600 0.0042 4300 0.0036 2900 0.0036 2200 0.00316 1400 0.00316

23/64″
3/8″
25/64″
4800
4600
4500
0.0044
0.0046
0.0048
3500
3400
3300
0.0044
0.0046
0.0048
4200
4000
3800
0.0038
0.0038
0.0040
2800
2700
2600
0.0038
0.0038
0.0040
2100
2000
1900
0.00328
0.00328
0.00348
1400
1300
1300
0.00328
0.00328
0.00348
E
13/32″ 4300 0.0048 3200 0.0048 3700 0.0040 2500 0.0040 1800 0.00348 1200 0.00348

27/64″ 4100 0.0050 3100 0.0050 3500 0.0044 2400 0.0044 1600 0.00368 1200 0.00368

7/16″ 4000 0.0050 3000 0.0050 3400 0.0044 2300 0.0044 1700 0.00368 1200 0.00368

29/64″ 3800 0.0052 2800 0.0052 3300 0.0048 2200 0.0048 1400 0.00388 1100 0.00388

15/32″ 3700 0.0052 2700 0.0052 3200 0.0048 2100 0.0048 1600 0.00388 1100 0.00388

31/64″ 3600 0.0054 2600 0.0054 3100 0.0050 2000 0.0050 1500 0.0042 1000 0.0042

1/2″ 3500 0.0056 2500 0.0056 3000 0.0052 1900 0.0052 1500 0.0044 1000 0.0044

9/16″ 3100 0.0060 2200 0.0060 2700 0.0056 1800 0.0056 1400 0.0046 900 0.0046

5/8″ 2800 0.0064 2000 0.0064 2400 0.00584 1600 0.00584 1200 00048 800 0.0048

11/16″ 2600 0.0066 1800 0.0066 2200 0.006 1500 0.006 1100 0.00496 800 0.00496

3/4″ 2400 0.0068 1700 0.0068 2000 0.0064 1300 0.0064 1000 0.00508 700 0.00508

7/8″ 2000 0.0072 1500 0.0072 1700 0.0068 1100 0.0068 900 0.0052 600 0.0052

1″ 1800 0.0088 1300 0.0088 1500 0.008 1000 0.008 800 0.0072 400 0.0072

339
End Mills
Solid carbide cutting tools

Cutting parameters of GM series ball nose end mills


Workpiece Carbon steel,alloy Alloy steel,tool steel, Hardened steel,
steel,tool steel, die steel,
materials die steel hardened steel Ti alloy
Hardness of
HRC<30 HRC(30-35) HRC(40-45)
workpiece materials

Max cutting date

ap<0.06R, ae<0.10R ap<0.03R, ae<0.05R

• We suggest a feed and speed 50% of that stated as a starting point gradually increase as machining stability is determined.
• A high quality and precision end mill toolholding system is highly recommended.Runout of alignment should not exceed .0004".

Cutting data of GM series R end mills


Alloy steel,tool steel, Alloy steel,tool steel, Hardened steel,
Workpiece Carbon steel,alloy Hardened steel,
Stainless steel,die
steel,tool steel, die steel, heat-resistant steel,
materials steel, Ti alloy
die steel hardened steel Ni-based alloy
hardened steel
Hardness of
HRC<30 HRC(30-35) HRC(35-40) HRC(40-45) HRC(45-50)
workpiece materials
Cutting edge diameter Rotation Rotation Rotation Rotation Rotation
Feed Feed Feed Feed Feed
of end mills speed speed speed speed speed
(IPT) (IPT) (IPT) (IPT) (IPT)
(inch) (r/min) (r/min) (r/min) (r/min) (r/min)
1/8'' 12000 0.00032 9200 0.00032 7400 0.00032 6400 0.00032 2300 0.00032

3/16'' 8000 0.00064 6700 0.00064 5400 0.00064 4700 0.00064 1700 0.00064

1/4'' 6000 0.0010 5000 0.0010 4000 0.0010 3500 0.0010 1300 0.0010

5/16'' 4800 0.00128 4000 0.00128 3200 0.00128 2800 0.00128 1000 0.00128

E 3/8'' 4000 0.00152 3300 0.00152 2600 0.00152 2300 0.00152 850 0.00152

1/2'' 3000 0.00200 2500 0.00200 2000 0.00200 1600 0.00200 600 0.00200

Maximum stock removal in milling grooves Maximum stock removal in side milling
(Feed speed 100%) (Feed speed 120%) ae

ae
ap
Max cutting date ap

ap<0.25D

ap<1.5D, ae<0.05D

• We suggest a feed and speed 50% of that stated as a starting point and gradually increase as machining stability is determined.
• A high quality and precision end mill toolholding system is highly recommended. Runout of alignment should not exceed .0004".

340
End Mills
Solid carbide cutting tools

Cutting parameters of GM series of tiny diameter flattened end mills


Alloy steel,tool steel, Hardened steel,
Workpiece Carbon steel,alloy Alloy steel,tool steel, Hardened steel,
Stainless steel,die
steel,tool steel, die steel, heat-resistant steel,
materials steel, Ti alloy
die steel hardened steel Ni-based alloy
hardened steel
Hardness of
HRC<30 HRC(30-35) HRC(35-40) HRC(40-45) HRC(45-50)
workpiece materials
Cutting edge
Rotation Rotation Rotation Rotation Rotation
diameter Feed Feed Feed Feed Feed
speed speed speed speed speed
of end mills (IPT) (IPT) (IPT) (IPT) (IPT)
(r/min) (r/min) (r/min) (r/min) (r/min)
(inch)
0.012 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.013 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.014 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.015 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.016 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.017 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.018 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.019 32000 0.00004 32000 0.00004 29000 0.00004 24000 0.00004 18000 0.00004

0.020 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.021 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.022 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.023 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.024 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.025 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.026 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.027 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.028 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.029 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.030 32000 0.00006 32000 0.00006 29000 0.00006 24000 0.00006 18000 0.00006

0.031 25000 0.00008 21000 0.00008 16800 0.00008 14500 0.00008 5200 0.00008

E
0.035 25000 0.00008 21000 0.00008 16800 0.00008 14500 0.00008 5200 0.00008

0.040 25000 0.00008 21000 0.00008 16800 0.00008 14500 0.00008 5200 0.00008

0.047 20000 0.00010 16700 0.00010 13400 0.00010 11700 0.00010 4200 0.00010

0.050 20000 0.00012 16700 0.00012 13400 0.00012 11700 0.00012 4200 0.00012

0.055 14000 0.00014 12000 0.00014 9600 0.00014 8400 0.00014 3000 0.00014

0.060 14000 0.00016 12000 0.00016 9600 0.00016 8400 0.00016 3000 0.00016

ae ae
ap ap

ae<0.031inch, ap<0.1D ae<0.031inch, ap<0.05D


ae>0.031inch, ap<0.15D ae>0.031inch, ap<0.10D

• We suggest a feed and speed 50% of that stated as a starting point and gradually increase as machining stability is determined.
• A high quality and precision end mill toolholding system is highly recommended. Runout of alignment should not exceed .0004".

341
End Mills
Solid carbide cutting tools

GM-4W —— side cutting


Pre-hardened steel,
Carbon steel, Alloy Carbon steel, Alloy
Workpiece Cast iron, Nodular quenched and
steel steel Stainless steel
material cast iron tempered steel
~750N/mm2 ~30HRC
~40HRC
Cutting edge
Rotation Rotation Rotation Rotation Rotation
diameter Feed Feed Feed Feed Feed
speed speed speed speed speed
of end mills (in/min) (in/min) (in/min) (in/min) (in/min)
(r/min) (r/min) (r/min) (r/min) (r/min)
(inch)
1/4″ 6350 29.9 5300 25.2 4500 14.2 3450 11.0 2650 8.3

3/8″ 3800 29.9 3200 25.2 2700 16.9 2050 13.0 1600 10.2

1/2″ 3200 30.3 2250 25.6 1950 18.5 1500 14.2 1150 11.0

5/8″ 2400 30.3 2000 25.2 1700 18.9 1300 14.2 1000 11.0

3/4″ 1900 29.9 1600 24.0 1350 18.5 1050 13.8 800 10.2

ae=0.4D ae=0.3D

Max cutting date ap=1.5D ap=1.5D

• Please select high-precision machine and tool holder.


• Please use air blow or cutting liquid with high mist retardant property.
• Down milling is recommended in the case of side milling.
• When the machine rigidity and workpiece fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and
feed speed stated above correspondingly.
• Make overhang of tool as short as possible in conditions of non-interference.

342
End Mills
Solid carbide cutting tools

GM-4W —— slot cutting


Pre-hardened steel,
Carbon steel, Carbon steel,
Workpiece Cast iron, quenched and
Alloy steel Alloy steel Stainless steel
material Nodular cast iron tempered steel
~750N/mm2 ~30HRC
~40HRC
Cutting speed 260-350SFPM 230-330SFPM 200-300SFPM 130-230SFPM 100-200SFPM
Cutting edge
Rotating Rotating Rotating Rotating Rotating
diameter Feed speed Feed speed Feed speed Feed speed Feed speed
speed speed speed speed speed
of end mills (in/min) (in/min) (in/min) (in/min) (in/min)
(r/min) (r/min) (r/min) (r/min) (r/min)
(inch)
1/4″ 5300 25.2 4500 21.3 3700 11.8 2900 9.1 2400 7.5

3/8″ 3200 25.2 2200 21.3 2250 14.2 1750 11.0 1450 9.1

1/2″ 2650 25.2 2250 21.3 1850 14.6 1450 11.4 1200 9.4

5/8″ 2000 25.2 1700 21.3 1400 15.4 1100 12.2 900 9.8

3/4″ 1600 25.2 1350 20.1 1100 15.4 900 11.8 700 9.1

ae=1D ae=1D

ap=0.75D ap=0.5D
Max cutting date

Maximum ap=0.472in

• Please select high-precision machine and tool holder.


• Please use air blow or cutting liquid with high mist retardant property.
• When the machine rigidity and workpiece fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and
feed speed stated above correspondingly.
• Make overhang of tool as short as possible in conditions of non-interference.

343
End Mills
Solid carbide cutting tools

HMX-4E★HMX-4EL
Workpiece Pre-hardened steel, Hardened steel Hardened steel Hardened steel
materials 40~50HRC 50~60HRC 60~68HRC
Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (IPT) (r/min) (IPT) (r/min) (IPT)
1/32'' 40000 0.00009 40000 0.00008 40000 0.00063

3/64'' 40000 0.00014 40000 0.00012 40000 0.00094

1/16'' 40000 0.00019 40000 0.00016 30000 0.00125

5/64'' 40000 0.00023 3200 0.00020 24000 0.00156

3/32'' 40000 0.00028 26700 0.00023 20000 0.00188

7/64'' 34000 0.00033 22900 0.00027 17000 0.00219

1/8'' 30000 0.00038 20000 0.00031 15000 0.00250

9/64'' 26700 0.00042 17800 0.00035 13000 0.00281

5/32'' 24000 0.00047 16000 0.00039 12000 0.00313

11/64'' 21800 0.00052 14500 0.00043 10900 0.00344

3/16'' 20000 0.00056 13300 0.00047 10000 0.00375

13/64'' 18500 0.00061 12300 0.00051 9200 0.00406

7/32'' 17200 0.00066 11400 0.00055 8600 0.00438

15/64'' 16000 0.00070 10700 0.00059 8000 0.00469

1/4'' 15000 0.00075 10000 0.00063 7500 0.00500

17/64'' 14000 0.00080 9400 0.00066 7000 0.00531

9/32'' 13400 0.00084 8900 0.00070 6600 0.00563

19/64'' 12700 0.00089 8400 0.00074 6300 0.00594

5/16'' 12000 0.00094 8000 0.00078 6000 0.00625

21/64'' 11500 0.00098 7600 0.00082 5700 0.00656

11/32'' 11000 0.00103 7300 0.00086 5400 0.00688

23/64'' 10500 0.00108 7000 0.00090 5200 0.00719

3/8 '' 10000 0.00113 6600 0.00094 5000 0.00750

25/64'' 9600 0.00117 6400 0.00098 4800 0.00781

E 13/32''
27/64''
9200
8900
0.00122
0.00127
6100
5900
0.00102
0.00105
4600
4400
0.00813
0.00844

7/16'' 8600 0.00131 5700 0.00109 4300 0.00875

29/64'' 8300 0.00136 5500 0.00113 4100 0.00906

15/32'' 8000 0.00141 5300 0.00117 4000 0.00938

31/64'' 7800 0.00145 5100 0.00121 3800 0.00969

1/2 '' 7500 0.00150 5000 0.00125 3700 0.01000

9/16'' 6700 0.00169 4400 0.00141 3300 0.01125

5/8 '' 6000 0.00188 4000 0.00156 3000 0.01250

11/16'' 5500 0.00206 3600 0.00172 2700 0.01375

3/4 '' 5000 0.00225 3300 0.00188 2500 0.01500

7/8 '' 4300 0.00263 2800 0.00219 2100 0.01750

1'' 3800 0.00300 2500 0.00250 1800 0.02000

344
End Mills
Solid carbide cutting tools

Workpiece Pre-hardened steel, Hardened steel Hardened steel Hardened steel


material 40~50HRC 50~60HRC 60~68HRC

ae=0.05D ae=0.03D ae=0.02D

ap=1.5D ap=1D ap=1D


Maximum cutting
depth

Maximum ae=0.04in Maximum ae=0.02in Maximum ae=0.012in

• Please select high-precision and rigidity machine and tool holder.


• When the machine rigidity and workpiece fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and
feed speed stated above correspondingly.
• Please use air blow or MQL( minimum oil mist cooling).
• Down milling is recommended in the case of side milling.
• Make overhang of tool as short as possible in conditions of non-interference.

345
End Mills
Solid carbide cutting tools

HMX-2B★HMX-2BL
Workpiece Pre-hardened steel, Hardened steel Hardened steel Hardened steel
material 40~50HRC 50~60HRC 60~68HRC

Radius of ball nose Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (IPT) (r/min) (IPT) (r/min) (IPT)

1/32'' 40000 0.00031 40000 0.00028 40000 0.00025

3/64'' 40000 0.00047 40000 0.00042 40000 0.00038

1/16'' 40000 0.00063 40000 0.00056 40000 0.00050

5/64'' 40000 0.00078 40000 0.00070 3200 0.00063

3/32'' 40000 0.00094 33000 0.00084 26700 0.00075

7/64'' 34000 0.00109 28000 0.00098 22900 0.00088

1/8'' 30000 0.00125 25000 0.00113 20000 0.00100

9/64'' 26700 0.00141 22000 0.00127 17800 0.00113

5/32'' 24000 0.00156 20000 0.00141 16000 0.00125

11/64'' 21800 0.00172 18000 0.00155 14500 0.00138

3/16'' 20000 0.00188 16600 0.00169 13300 0.00150

13/64'' 18500 0.00203 15400 0.00183 12300 0.00163

7/32'' 17200 0.00219 14300 0.00197 11400 0.00175

15/64'' 16000 0.00234 13300 0.00211 10700 0.00188

1/4'' 15000 0.00250 12500 0.00225 10000 0.00200

17/64'' 14000 0.00266 11600 0.00239 9400 0.00213

9/32'' 13400 0.00281 11100 0.00253 8900 0.00225

19/64'' 12700 0.00297 10500 0.00267 8400 0.00238

5/16'' 12000 0.00313 10000 0.00281 8000 0.00250

21/64'' 11500 0.00328 9500 0.00295 7600 0.00263

11/32'' 11000 0.00344 9100 0.00309 7300 0.00275

23/64'' 10500 0.00359 8750 0.00323 7000 0.00288

3/8'' 10000 0.00375 8300 0.00338 6600 0.00300

E
25/64'' 9600 0.00391 8000 0.00352 6400 0.00313

13/32'' 9200 0.00406 7600 0.00366 6100 0.00325

27/64'' 8900 0.00422 7400 0.00380 5900 0.00338

7/16'' 8600 0.00438 7100 0.00394 5700 0.00350

29/64'' 8300 0.00453 6900 0.00408 5500 0.00363

15/32'' 8000 0.00469 6600 0.00422 5300 0.00375

31/64'' 7800 0.00484 6500 0.00436 5100 0.00388

1/2'' 7500 0.00500 6250 0.00450 5000 0.00400

9/16'' 6700 0.00563 5500 0.00506 4400 0.00450

5/8'' 6000 0.00625 5000 0.00563 4000 0.00500

11/16'' 5500 0.00688 4500 0.00619 3600 0.00550

3/4'' 5000 0.00750 4100 0.00675 3300 0.00600

7/8'' 4300 0.00875 3500 0.00788 2800 0.00700

1'' 3800 0.01000 3100 0.00900 2500 0.00800

346
End Mills
Solid carbide cutting tools

Workpiece Pre-hardened steel, Hardened steel Hardened steel Hardened steel


material 40~50HRC 50~60HRC 60~68HRC

ap
Maximum cutting
depth

ae

• Please select high-precision and rigidity machine and tool holder.


• Above table shows the standard for operations with little change of machining load, such as contour machining .When the machine rigidity and workpiece
fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and feed speed stated above correspondingly.
• Please use air blow or MQL( minimum oil mist cooling).
• When inclination angle α is more than 15°, please reduce rotating speed and feed speed to 50%~80% of the speeds stated in the table.
• Make overhang of tool as short as possible in conditions of non-interference.

347
End Mills
Solid carbide cutting tools

Cutting data of AL series flattened end mills


Workpiece
Aluminum alloy Silicon aluminum alloy si≤10%
materials
Cutting edge
Rotation speed Feed Rotation speed Feed
diameter
(r/min) (IPT) (r/min) (IPT)
(inch)
1/16'' 50000 0.00016 30000 0.00016
3/32'' 33000 0.00024 20000 0.00024
1/8'' 25000 0.00032 15000 0.00032
5/32'' 20000 0.00048 12000 0.00048
3/16'' 16600 0.00064 10000 0.00064
7/32'' 14200 0.0008 8500 0.0008
1/4'' 12400 0.00096 7500 0.00096
9/32'' 11000 0.00112 6600 0.00112
5/16'' 10000 0.0012 6000 0.0012
3/8'' 8300 0.0016 5000 0.0016
7/16'' 7100 0.002 4300 0.002
1/2'' 6200 0.0022 3700 0.0022
9/16'' 5500 0.0024 3300 0.0024

Maximum stock removal in milling grooves


ae=0.1D
(Feed speed 100%)

ae=1D
Max cutting ap=1.5D
date ap=0.5D

• The above table shows the reference value of side milling. The feed speed in slot milling is 70% of the reference value stated in the table.
• Please select high rigidity and precision machine and tool holder. Vibration and abnormal noise may be generated if the machine rigidity and workpiece
fixture stability is low. Please reduce the rotating speed and feed speed stated above correspondingly.

E
• It is possible to increase the rotating speed and feed speed correspondingly if the cutting depth is low.
• Please use water-soluble cutting liquid.
• Down milling is recommended in the case of side milling.
• Make overhang of tool as short as possible in conditions of non-interference.

348
End Mills
Solid carbide cutting tools

Cutting data of AL series ball nose end mills


Workpiece
Aluminum alloy Silicon aluminum alloy si≤10%
materials
Cutting edge
Rotation speed Feed Rotation speed Feed
diameter
(r/min) (IPT) (r/min) (IPT)
(inch)
1/8'' 25000 0.0024 20000 0.002
3/16'' 17000 0.004 13000 0.0032
1/4'' 12500 0.0048 10000 0.004
5/16'' 10000 0.0064 8000 0.0056
1/2'' 6200 0.01 5000 0.008
5/8'' 5000 0.0128 4000 0.01
3/4'' 4200 0.016 3400 0.0128

ae=0.2R
Max cutting ap=0.1R
data

• Please select high rigidity and precision machine and tool holder. Vibration and abnormal noise may be generated if the machine rigidity and workpiece
fixture stability is low. Please reduce the rotating speed and feed speed stated above correspondingly.
• If the cutting depth is low, it is possible to increase the rotating speed and feed speed correspondingly.
• Please use water-soluble cutting liquid.
• Make overhang of tool as short as possible in conditions of non-interference.

349
End Mills
Solid carbide cutting tools

AL-2R-AIR
Workpiece
Aluminum alloy Silicon aluminum alloy Si≤10%
material
Cutting speed 1650-2600SFPM 1650-2600SFPM
Cutting edge
Rotation speed Feed speed Rotation speed Feed speed
diameter
(r/min) (in/min) (r/min) (in/min)
(inch)
1/2'' 18000 169.291 18000 169.291

5/8'' 15000 188.976 15000 188.976

3/4'' 12000 216.535 12000 216.535

ae=0.5D

Maximum cutting ap=1D


depth

• This cutting condition is only used on the specific CNC machine for high speed aluminum alloy machining.
• Please ensure on using air blow or cutting liquid for chips evacuation.
• Caution on fire-The sparks on machining and heating of wears may cause the flammability and fire.
• The measurement of rotation balance is compulsory before the machining.

350
End Mills
Solid carbide cutting tools

Cutting data of UM series flattened end mills


Workpiece
Carbon steel, Alloy steel Stainless steel Heat resistant alloy, Ti alloy
material
Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min)
'' 19900 78.35 15920 62.59 11940 47.05

'' 15920 68.89 12730 55.11 9550 37.4

'' 13260 66.92 10600 53.54 7960 36.61

'' 9950 66.14 7960 52.76 5970 36.61

'' 7960 65.35 6370 52.36 4775 35.83

'' 6630 65.35 5300 52.36 3980 35.83

'' 5685 61.02 4550 48.82 3410 33.46

'' 4975 61.02 3980 48.82 2985 33.46

'' 3980 61.02 3180 48.82 2390 33.46

ae=0.1D ae=0.05D

ap=1.5D ap=1D

Maximum cutting
depth

ae=1D ae=1D

ap=0.5D ap=0.2D

• The above table shows the standard value of side milling. When milling slot, rotating speed is around 80%~100% of the stated value, and feed speed
around 60%~80%.
• Non water-soluble cutting liquid is recommended in machining of stainless steel heat-resistant alloy and Ti alloy.
• Please select high rigid and precise machine and tool holder.
• Adjust rotating speed and feed speed according to cutting depth and machine rigidity.
• Down milling is recommended in the case of side milling.

E
• Make overhang of tool as short as possible in conditions of non-interference.

351
End Mills
Solid carbide cutting tools

UM-4R (Standard)
Cast iron, Carbon steel, Quenched and Quenched and Quenched and Quenched and
Workpiece
Alloy steel tempered steel tempered steel tempered steel tempered steel
material
~30HRC ~40HRC ~45HRC ~50HRC ~55HRC
Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min)
1/8" 9900 141.73 7900 102.36 6800 91.34 4800 59.06 2800 23.62

1/4" 5300 165.35 4250 120.47 3700 105.12 3650 67.32 1600 27.17

5/16" 4550 165.35 3200 120.47 2800 105.12 2000 67.32 1200 27.17

3/8" 3200 165.35 2550 120.47 2250 105.12 1600 67.32 955 27.17

1/2" 2650 165.35 2100 120.47 1850 105.12 1350 67.32 795 27.17

5/8" 2200 137.20 1745 100.00 1535 87.20 1140 55.91 660 22.44

3/4" 1825 113.98 1450 83.07 1275 72.44 960 46.46 550 18.70

Maximum ap=0.02in Maximum ap=0.016in Maximum ap=0.008in

ae=0.5D

Maximum
cutting depth ap=0.2R

• Please select high-precision machine and tool holder.


• Please use air blow or cutting liquid with high mist retardant property.
• Down milling is recommended.
• When the machine rigidity and workpiece fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and
feed speed stated above correspondingly.
• Make overhang of tool as short as possible in conditions of non-interference.
• The above cutting parameters are based on contour machining when overhang L/D ≤ 4. Please make adjustments according to the table below when
overhang is different.

Different cutting parameters under different overhang of tool:


Cutting speed Axial cutting depth Feed speed
Overhang
(SFPM) (in) (in/min)
L/D ≤ 4 100% 100% 100%

L/D=5 60%~80% 60%~80% 60%~80%

L/D=6 40%~60% 40%~60% 40%~60%

352
End Mills
Solid carbide cutting tools

UM-4R (High speed)


Cast iron, Carbon steel, Quenched and Quenched and Quenched and Quenched and
Workpiece
Alloy steel tempered steel tempered steel tempered steel tempered steel
material
~30HRC ~40HRC ~45HRC ~50HRC ~55HRC
Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min)
1/8" 19000 295.28 19000 271.65 14000 204.72 14000 185.04 9500 78.74

1/4" 10600 330.71 10600 300.00 7950 225.59 7950 203.15 5300 89.76

5/16" 7950 330.71 7950 300.00 5950 225.59 5950 203.15 4000 89.76

3/8" 6350 330.71 6350 300.00 4750 225.59 4750 203.15 3200 89.76

1/2" 5300 330.71 5300 300.00 4000 225.59 4000 203.15 2650 89.76

5/8" 3980 274.41 3980 248.82 2985 187.20 2985 168.50 1990 74.41

3/4" 3185 227.76 3185 206.50 2385 155.31 2385 139.76 1590 61.81

Maximum ap=0.016in Maximum ap=0.008in Maximum ap=0.004in

ae=0.3D

Maximum
cutting depth ap=0.2R

• Please select high-precision machine and tool holder.


• Please use air blow or cutting liquid with high mist retardant property.
• Down milling is recommended.
• When the machine rigidity and workpiece fixture stability is low, vibration and abnormal noise may be generated. Please reduce the rotating speed and
feed speed stated above correspondingly.
• Make overhang of tool as short as possible in conditions of non-interference.
• The above cutting parameters are based on contour machining when overhang L/D ≤ 4. Please make adjustments according to the table below when
overhang is different.

Different cutting parameters under different overhang of tool:


Cutting speed Axial cutting depth Feed speed
Ratio of neck length to diameter
(SFPM) (in) (in/min)
L/D ≤ 4 100% 100% 100%

L/D=5 60%~80% 60%~80% 60%~80%

L/D=6 40%~60% 40%~60% 40%~60%

353
End Mills
Solid carbide cutting tools

VSM-4E★VSM-4EL★VSM-4EFP
Workpiece
Carbon steel, Alloy steel Stainless steel Heat resistant alloy, Ti alloy
material

Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min)

1/8'' 6400 25.59 3700 5.51 3055 2.76

3/16'' 5800 27.95 3000 7.48 2470 3.54

1/4'' 5300 29.53 2700 7.87 2470 4.72

5/16'' 3900 27.56 2000 8.27 1820 5.12

3/8'' 3100 25.20 1600 8.27 1430 5.12

1/2'' 2600 23.62 1300 6.69 1235 4.33

5/8'' 1900 20.47 1000 5.91 935 3.54

3/4'' 1500 17.52 800 5.51 740 3.54

1'' 1250 15.75 600 4.72 550 3.15

ae=0.4D ae=0.05D

ap=1.5D ap=1.5D

Maximum
cutting
depth
ae=1D ae=1D

ap=0.5D ap=0.2D

• Above table shows the standard value of side milling. When milling slot, 80%~100% of rotating speed and 60%~80% of feed speed stated above are
recommended as standard.
• When cutting stainless steel, titanium alloy and heat resistant alloy, non- water soluble cutting fluid is recommended.

E
• Please select high rigidity, high precison machine tools and tool holders.
• Adjust machine's rigidity speed and feed rate based on the depth of cut and machine's rigidity.
• Climb milling recommended.
• Make overhang of the tool as short as possible under the conditions of non-interference.
• Table above is based on the recommended value of L/D≤4. When L/D>4, reduce both rotating and feed speed down to 70%.

354
End Mills
Solid carbide cutting tools

VSM-4R★VSM-4RL★VSM-4RFP
Workpiece
Carbon steel, Alloy steel Stainless steel Heat resistant alloy, Ti alloy
material

Diameter Rotating speed Feed speed Rotating speed Feed speed Rotating speed Feed speed
(inch) (r/min) (in/min) (r/min) (in/min) (r/min) (in/min)

1/8'' 6400 31.50 3700 7.87 3055 4.72

3/16'' 5800 33.46 3000 8.66 2470 5.12

1/4'' 5300 35.43 2700 9.45 2470 5.71

5/16'' 3900 33.07 2000 10.04 1820 6.10

3/8'' 3100 30.31 1600 10.04 1430 6.10

1/2'' 2600 28.35 1300 8.07 1235 5.31

5/8'' 1900 24.61 1000 7.09 935 4.33

3/4'' 1500 21.65 800 6.50 740 3.94

1'' 1250 18.90 600 5.71 550 3.54

ae=0.4D ae=0.05D

ap=1.5D ap=1.5D

Maximum
cutting
depth
ae=1D ae=1D

ap=0.5D ap=0.2D

• Above table shows the standard value of side milling. When milling slot, 80%~100% of rotating speed and 60%~80% of feed speed stated above are
recommended as standard.
• When cutting stainless steel, titanium alloy and heat resistant alloy, non- water soluble cutting fluid is recommended.

E
• Please select high rigidity, high precison machine tools and tool holders.
• Adjust machine's rigidity speed and feed rate based on the depth of cut and machine's rigidity.
• Climb milling recommended.
• Make overhang of the tool as short as possible under the conditions of non-interference.
• Table above is based on the recommended value of L/D≤4. When L/D>4, reduce both rotating and feed speed down to 70%.

355

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