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Clear-Com_FOR-22_Manual

Uploaded by

carlos
Copyright
© © All Rights Reserved
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CLEAR-COM ECLIPSE

FOR-22
DUAL 4-WIRE INTERFACE

INSTRUCTION MANUAL
FOR-22 Dual 4-Wire Interface Instruction Manual
© 1997, 2005, 2008 Vitec Group Communications Ltd. All Rights Reserved.

Part Number 810306Z Rev. 3

Vitec Group Communications LLC


850 Marina Village Parkway
Alameda, CA 94501
U.S.A

Vitec Group Communications Ltd


7400 Beach Drive
IQ Cambridge
Cambridgeshire
United Kingdom
CB25 9TP

Vitec Group Communications


Room 1806, Hua Bin Building
No. 8 Yong An Dong Li
Jian Guo Men Wai Ave
Chao Yang District
Beijing, P.R. China 100022

® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of
The Vitec Group plc.
CONTENTS
OPERATING THE FOR-22 INTERFACE . . . . . . . . 1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Send" Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Send Level" LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Recv" Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Relay Active LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

INSTALLING THE FOR-22 INTERFACE. . . . . . . . . 2-1


Interface Frames and Power Supplies . . . . . . . . . . . . . . . . . . . . . . . 2-1
IMF-3 Interface Module Frame . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
IMF-102 Interface Module Frame . . . . . . . . . . . . . . . . . . . . . . . 2-2
Installing the FOR-22 in an Interface Frame. . . . . . . . . . . . . . . . . . . 2-3
IMF-3 Interface Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
IMF-102 Interface Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Audio Output Level Jumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Audio Input Level Greater Than +10 dBu . . . . . . . . . . . . . . . . . . . 2-4
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
External Audio Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Call Signal Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
"Send Level" Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
"Send Level" LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
"Recv" Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Relay Active LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
FOR-22 Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Bill of Materials for FOR-22 Module PCB . . . . . . . . . . . . . . . . . . . . . 3-2
Schematic for FOR-22 Module PCB. . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Assembly Drawing for FOR-22 Level Detect PCB . . . . . . . . . . . . . . 3-4
Bill of Materials for FOR-22 Level Detect PCB . . . . . . . . . . . . . . . . . 3-5
Schematic for Level Detect PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

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FOR-22 Dual 4-Wire Interface Instruction Manual
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . W-I


Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-i
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-i
Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Non-Warranty Repairs and Returns . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Extended Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-ii
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-iii

ii Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
IMPORTANT SAFETY
INSTRUCTIONS
For your safety, it is important to read and follow these
instructions before operating a FOR-22 dual 4-wire interface:
(1) WARNING: To reduce the risk of fire or electric shock, do not
expose a FOR-22 dual 4-wire inteface to rain or moisture. Do not
operate a FOR-22 dual 4-wire interface near water, or place objects
containing liquid on it. Do not expose a FOR-22 dual 4-wire interface to
splashing or dripping water.
(2) For proper ventilation, make sure ventilation openings are not
Please read and follow blocked. Install the FOR-22 dual 4-wire interface according to the
these instructions directions in the Installation chapter of this manual.
before operating a (3) Do not install a FOR-22 dual 4-wire interface near a heat source
FOR-22 dual 4-Wire such as a radiator, heat register, stove, or other apparatus (including
interface. amplifiers) that produces heat. Do not place naked flame sources such
as candles on or near a FOR-22 dual 4-wire interface.
(4) Only use attachments/accessories specified by Clear-Com
Intercom Systems.
(5) Unplug the FOR-22 dual 4-wire interface during lightning storms or
when unused for long periods of time.
(6) Refer all servicing to qualified service personnel. Servicing is
required when:
• The FOR-22 dual 4-wire interface has been damaged in any way.
• Liquid has been spilled or objects have fallen into the FOR-22
dual 4-wire interface chassis.
• The FOR-22 dual 4-wire interface has been exposed to rain or
moisture.
• The FOR-22 dual 4-wire interface does not operate normally.
• The FOR-22 dual 4-wire interface has been dropped.
Please familiarize yourself with the safety symbols in Figure 1. When
you see these symbols on a FOR-22 dual 4-wire interface, they warn
you of the potential danger of electric shock if the FOR-22 dual 4-wire
interface is used improperly. They also refer you to important operating
and maintenance instructions in the manual.

Vitec Group Communications iii


CCI-22 Dual Channel Party-Line Interface Instruction Manual
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN

This symbol alerts you to the presence of uninsulated dangerous


voltage within the product's enclosure that might be of sufficient
magnitude to constitute a risk of electric shock. Do not open
the product's case.

This symbol informs you that important operating and main-


tenance instructions are included in the literature accompanying
this product.

Figure 1: Safety Symbols

iv Vitec Group Communications


CCI-22 Dual Channel Party-Line Interface Instruction Manual
1 OPERATING THE
FOR-22 INTERFACE
This chapter describes how to use the FOR-22 dual 4-wire interface.
System operators can use this manual once the Eclipse System is
correctly installed and configured with the Eclipse Configuration
System (ECS) software, and after the FOR-22's internal jumpers are
set.
For information on configuring the FOR-22 interface, see the separate
manual for the Eclipse Configuration System.

DESCRIPTION
The FOR-22 dual 4-wire/radio unit forms an interface between an
Eclipse matrix and two external 4-wire devices, allowing the matrix and
the 4-wire devices to communicate with each other.
The external 4-wire devices that you can connect to the matrix with the
FOR-22 interface include camera intercoms, two-way radios,
microwave and satellite links, IFBs, and program audio.
Each of the two channels of the FOR-22 unit provides the following
functions for a port in the Eclipse System:

• Transformer isolation between an external 4-wire audio device or


system and the port.
• A set of relay contacts which are activated by a call signal from
the matrix.
• An LED indicator that lights when the relay is active.
• An optically isolated call signal input (from the external device to
the matrix).
• Separate "send" (to external device) and "receive" (from external
device) level controls on front panel.
• Send levels adjustable for line level, IFB feed level, and
microphone level (set by internal jumpers).
• A 2-color LED indicates correct signal level to external device.
The FOR-22 occupies one slot in an IMF-3 or IMF-102 interface
module frame or in an Eclipse Median frame. The two FOR-22
channels connect to the matrix frame via two 8-pin RJ-45 connectors,
and connect to external devices via two DB-9 9-pin connectors.

Vitec Group Communications 1-1


FOR-22 Dual 4-Wire Interface Instruction Manual
The installation chapter of this manual gives more information on
interface frames and on wiring the FOR-22 unit to the matrix and to
external devices.

OPERATION
In normal use, the FOR-22 interface does not require operator
interaction. Each channel features the same set of front panel
controls:

• A "send" level control


• A "receive" level control
• A "send level" LED
• A "relay active" LED

"SEND" CONTROLS
The "send" controls affect the level of the signals from the matrix to the
external devices. This control should be adjusted so that the "send
level" LED (see below) lights green when a signal is present.
Occasional red flashes due to peaks in the audio signal are
acceptable. The "send" controls have a range of ± 10 dB.

"SEND LEVEL" LEDS


The 2-color "send level" LED lights green when the audio signal is
being sent to the external device at a typical acceptable level. The LED
lights red when the audio output signal level is too high.

"RECV" CONTROLS
The "recv" ("receive") level controls affect the level of the signals sent
from the external devices to the matrix. The "recv" controls have a
range of ± 10 dB.

RELAY ACTIVE LED


The amber "relay" LED lights whenever the relay is activated.

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FOR-22 Dual 4-Wire Interface Instruction Manual
2 INSTALLING THE
FOR-22 INTERFACE
This chapter includes the following topics about installing the FOR-22
interface:

• Overview of interface frames and power supplies.


• Installing the interface in an interface frame.
• Wiring the interface to the matrix and to external devices.
• Adjusting the interface’s front-panel controls after installation.

INTERFACE FRAMES AND POWER


SUPPLIES
Interface modules convert the 4-wire signals of a central matrix port to
some other form of communication, such as for telephones, camera
intercoms, two-way radios, and so on.
Each interface module connects to both the central matrix and to the
external device through cable attached to hardware connectors on the
rear of the interface module. To house these interface modules,
Clear-Com offers various types of interface frames. The two interface
frames which can house the FOR-22 dual 4-wire/radio interface are
the IMF-3 and the IMF-102 frames, which are described below.

IMF-3 Interface Module Frame


The IMF-3 interface frame holds up to 11 interface modules in three
rack units (3 RU) of a standard Electronics Industry Association
19-inch wide (48.26 cm) rack. The frame holds a modular,
rear-mounted connector panel for each interface, containing two RJ-45
connectors for connecting cable to matrix ports, and two DB-9
connectors for connecting cable to external devices. Figure 2-1
illustrates the rear panel of an IMF-3 interface frame, with 11
rear-panel assemblies installed.
The frame uses an external PSU-101 rack-mounted power supply to
supply power to the interface modules. A second PSU-101 can be
attached for redundancy.
As a rule-of-thumb, one PSU-101 power supply unit is required for
every two IMF-3 frames. A PSU-101 power supply unit requires 90 to
260 VAC at 45 to 65 Hz with a maximum dissipation of 80 watts. A
PSU-101 connected for redundancy requires very little current unless
used.

Vitec Group Communications 2-1


FOR-22 Dual 4-Wire Interface Instruction Manual
For more information on the IMF-3 frame, refer to its manual in the
Eclipse manual set.

POWER SUPPLY #1
CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A
Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix

CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE
LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A
POWER SUPPLY #2
CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B
Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix

CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE
LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B

Figure 2-1: IMF-3 Interface Frame Rear Panel


Note: The IMF-3 frame has an individual rear panel for each
interface. All interfaces use the same rear panel; however
the use of the rear-panel connectors will vary with the type
of interface.

Each interface features indicators and controls that must be accessible


to operators, so put the interface module frame(s) in a convenient
location. Usually interface module frames are located near the matrix
frame, but they can be located farther away. The maximum distance
between the matrix frame and the interface frame is 500 feet (150
meters).
Each Eclipse frame contains its own power supplies and does not
supply any power for interfaces. A separate power supply (PSU-101) is
only necessary for interfaces mounted in IMF-3 frames. If redundant
power supply pairs are used for interfaces, mount them together.
It is required that you leave an extra rack unit (1.75 in. or 44.45 mm)
above and below each external power supply unit. This allows for
needed cooling for larger system loads.

IMF-102 Interface Module Frame


The IMF-102 interface frame has slots for two interface modules in one
rack unit (1 RU) of a standard Electronics Industry Association 19-inch
wide (48.26 cm) rack.
It has an internal power supply and a connector for a redundant power
supply. The IMF-102 requires 90 to 250 VAC with a maximum
dissipation of 20 watts.
Its rear input/output connector panel has two RJ-45 connectors and
two DB-9 connectors for the two interface modules. Figure 2-2
illustrates the rear panel of an IMF-102 interface frame, with two
installed rear-panel assemblies.

2-2 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
CH.A CH.A CH.B CH.B CH.A CH.A CH.B CH.B
Marix I/O Matrix I/O Marix I/O Matrix I/O

Figure 2-2: IMF-102 Interface Frame Rear Panel


For more information on the IMF-102 interface frame, refer to the
Interface Module Frames Instruction Manual in the Eclipse manual set
(part no. 810313Z).

INSTALLING THE FOR-22 IN AN INTERFACE


FRAME
IMF-3 INTERFACE FRAME
This section describes how to install an FOR-22 unit in an IMF-3
frame. There are certain options available on the FOR-22 that can be
changed before installation. The audio output level can be set to
different ranges depending on the type of input is being driven. The
input of a channel can have a bridged pad added to allow higher input
levels.
To install the FOR-22 interface module in the IMF-3 interface frame:
1. Select a slot to install the interface in.
2. Remove the blank plate covering the slot.
3. Set any necessary Audio Output Level Jumpers.
4. Set any necessary Audio Input Level modifications.
5. Slide the FOR-22 in the slot and ensure that the card is fully seated.
6. Tighten the FOR-22's front panel mounting screws.

IMF-102 INTERFACE FRAME


The IMF-102 interface frame contains two slots for installing interfaces.
Interfaces are installed horizontally in one rack unit (1 RU) of a
standard Electronics Industry Association equipment rack.
You install the FOR-22 interface in an IMF-102 interface frame as you
would install an interface in an IMF-3 interface frame.

AUDIO OUTPUT LEVEL JUMPER


The audio output is transformer isolated. There is a jumper field for
each channel that allows three basic operating levels depending on
what type of external input is being driven. The following levels can be
produced by each channel:

• Line level ------------------------- 0.0 dBu at 600 ohms


• Clear-Com IFB level ------------ -15 dBu at 200 ohms

Vitec Group Communications 2-3


FOR-22 Dual 4-Wire Interface Instruction Manual
• Microphone level ----------------- -55.0 dBu at 20 ohms

To set channel 1 for the desired level:


1. Find jumper block JP100 on the circuit board.
2. Move the jumper so that it connects the pair of jumper pins labeled
with the desired level (Line, IFB, or Mic).
To set channel 2, repeat the above procedure using JP200.
Each FOR-22 channel can also be adjusted using its "Send" front
panel control.
See Figure 3-1 in Chapter 3 for a diagram of the FOR-22 main PCB
showing the location of the jumpers.

AUDIO INPUT LEVEL GREATER THAN +10 DBU


To accommodate input levels greater than +10 dBu on either channel,
the FOR-22 circuit board can be modified to build bridging pads on the
primary side of each channel's input transformer. To build a bridging
pad:
1. Find the jumpers labeled R111 and R112 (for channel 1) or R211
and R212 (for channel 2). These jumpers are located under the
"Level Detect" daughterboard; it may be necessary to disassemble
the FOR-22 module to access them. The jumpers look like 1/4 watt
resistors with a single black band (indicating "0 ohms").
2. Replace the jumpers with resistors according to the values shown in
Table 2-1.
3. Install R113 (for channel 1) or R213 (for channel 2) according to the
values shown in Table 2-1.

Attenuation R111/R211 R112/R212 R113/R213


(dBu) (Ohm) (Ohm) (Ohm)
15 470 470 1.2k
20 1k 1k 1k
25 1k 1k 470
30 1.2k 1.2k 470
Table 2-1: Resistor Values for Audio Input Bridging Pads
See Figure 3-1 in Chapter 3 for a diagram of the FOR-22 main PCB
showing the location of the jumpers.

2-4 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
WIRING
The FOR-22 interface connects to an Eclipse matrix through the two
RJ-45 connectors on the IMF-3 or IMF-102 rear-panel assembly to
which the FOR-22 unit is connected. One RJ-45 connector is for the
first channel of the interface. The second RJ-45 connector is for the
second channel. Figure 2-3 shows pin assignments of the RJ-45
connectors used to connect the interface to an Eclipse matrix.

Interface Wiring

Matrix Frame End Interface End

Pair 2
Call Receive + 1 1 Call Send +

Call Receive - 2 2 Call Send -


Pair 1
Audio Receive + 3 3 Audio Send +

Audio Send + 4 4 Audio Receive +


Pair 3
Audio Send - 5 5 Audio Receive -

Audio Receive - 6 6 Audio Send -

Pair 4
Call Send + 7 7 Call Receive +

Call Send - 8 8 Call Receive -

ATT-T568B (Modular Jumpers Wired One to One)

1 2 3 4 5 6 7 8

Rear View of
Connector

Figure 2-3: Matrix to Interface Frame Wiring


The "user" side of the FOR-22 for each channel is on a DB-9M
connector on the rear of the IMF-3 or IMF-102 frame. Figure 2-4 shows
the pinout of either one of these connectors. Each channel is identical.
The following sections describe how to wire for the various type of
inputs and outputs available on this connector:

• External Audio Devices


• Call Signal Input
• Relay Contacts

Vitec Group Communications 2-5


FOR-22 Dual 4-Wire Interface Instruction Manual
FOR-22 I/O DB-9M

1 Audio Output

6 Audio Output

2 Audio Input

7 Audio Input

3 Logic Input (+/- 4 to 50 V)

8 Logic Input (+/- 4 to 50 V)

4 Relay Normally Closed

9 Relay Wiper

5 Relay Normally Open

Figure 2-4: Pinout of the DB-9M I/O Connectors for FOR-22s

EXTERNAL AUDIO DEVICES


Connect external audio devices to the FOR-22 ports through the two
DB-9M connectors labeled "I/O" on the rear panel assembly panel.
Both audio input and output are transformer isolated. Refer to Figure
2-4 for pinouts.

CALL SIGNAL INPUT


The Call Signal input is used to receive a "call signal" or logic input
from an external device and send it to the matrix. The voltage across
the pins required to receive a call signal ranges from 4 Volts to 50
volts; it can be either positive or negative polarity or AC. The input will
draw between 4 and 8 milliamps. Refer to Figure 2-4 for pinouts.

RELAY CONTACTS
Each FOR-22 channel features a relay that is associated with the
logical "call signal" output of a port. A relay's function depends on the
function assigned to the FOR-22 port in the configuration software. A
relay can be assigned to operate with any label in the system: when
that label is activated (either by a talk, listen, or both as set from the
configuration program), the relay will be activated. Or it can be
assigned to be activated by a call signal, for example to operate a
2-way radio transmitter.
You can use the relay to activate an external device, such as an
applause light in a studio, a cue light, or a security door lock. The
relays feature both "normally open" and "normally closed" contacts.
The contacts are rated at 1 Amp at 24 volts DC; they are not designed
for switching mains AC line voltage. Refer to Figure 2-4 for pinouts.

2-6 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
ADJUSTMENTS
After installation the front-panel controls should be set to
accommodate the normal range of input and output levels
encountered. The following is a discussion of the controls and
indicators on the front of the interface.

"Send Level" Control


The "send level" control allows adjustment of the output level of the
channel from the matrix to the external device/system.

"Send Level" LED


The 2-color "send level" LED lights green when an audio signal is
being sent to the external device or system at a typical acceptable
level. The LED lights red when the audio output signal level is too high.

"Recv" Control
The "recv" ("receive") level controls affect the level of signals sent from
external devices or system to the matrix. The "recv" controls have a
range of ± 10 dB.

Relay Active LED


The yellow "relay" LED lights whenever the relay is activated.
Intermittent fast blinking on this LED is normal.

CONFIGURATION
You configure a central matrix port to work with the FOR-22 interface
by setting parameters in the Eclipse Configuration System (ECS)
programming software. Refer to the Eclipse Configuration System
Instruction Manual for more information.

Vitec Group Communications 2-7


FOR-22 Dual 4-Wire Interface Instruction Manual
2-8 Vitec Group Communications
FOR-22 Dual 4-Wire Interface Instruction Manual
3 MAINTENANCE
This chapter provides schematics, assembly drawings, and
component lists for the FOR-22 dual 4-wire interface module.

FOR-22 MAIN PCB

Figure 3-1: FOR-22 Main Board PCB (Part No. 710572)

Vitec Group Communications 3-1


FOR-22 Dual 4-Wire Interface Instruction Manual
BILL OF MATERIALS FOR FOR-22 MODULE PCB
Designator Component Description Qty
C103,C105,C107,C110,C115, 33PF 50V 5% NPO SMD 0805 12
C119,C203,C205,C207,C210,
C215,C219
C104,C106,C111,C114,C117, .1UF 50V 10% X7R SMD 0805 12
C118,C204,C206,C211,C214,
C217,C218
C101,C102,C109,C201,C202, .22UF 50V 10% X7R SMD 1210 6
C209
C113,C112 22UF ALU 50V 20% SMD 8X6MM 2
FOR-22 MAIN SMT PCB FAB 1
J1 EURO CARD RT ANG CONN 64 1
PIN M
JP100,JP200 JUMP JACK .1IN WITH HANDLE 2
J2 7 PIN DUAL ROW SOCKET 1
SPECIAL
JP200,JP100 DUAL ROW HEADER 3 POS 2
.230IN
P101,P102,P201,P202 PIHER TRIMPOT SHAFT #5116 4
BLAC
J1(2) RIVET AVDEL #1189-2510 2
LED101,LED201 T1 RT ANG PC MTG 5mA AMBER 2
LED
R110,R122,R123,R210 10.0 1/10W 1% SMD 0805 4
R118,R119,R218,R219 56.2 1/10W 1% SMD 0805 4
R125,R225 82.5 1/10W 1% SMD 0805 2
R115,R215 100 1/10W 1% SMD 0805 2
R229,R129 150 1/10W 1% SMD 0805 2
R109,R209 221 1/10W 1% SMD 0805 2
R130,R230 1.00K 1/10W 1% SMD 0805 2
R208,R108 2.74K 1/10W 1% SMD 0805 2
R120,R121,R124,R220,R221, 4.75K 1/10W 1% SMD 0805 6
R224
R105,R106,R114,R116,R117, 10.0K 1/10W 1% SMD 0805 18
R126,R127,R131,R132,R205,
R206,R214,R216,R217,R226,
R227,R231,R232
R101,R102,R103,R104,R201, 27.4K 1/10W 1% SMD 0805 8
R202,R203,R204
R228,R128 47.5K 1/10W 1% SMD 0805 2
RL101,RL201 SPDT 12V MINI PC RELAY 2
ITT#SZ1
P101,P102,P201,P202 50K TRIMPOT PIHER#PT10WH- 4
50K
D201,D101 BAV70 DUAL DIODE COMMON 2
CATHOD
D103,D104,D203,D204 BAW56 DUAL DIODE COMMON 4
ANODE.
IC101,IC102,IC104,IC201, 833 DUAL OPAMP... SOIC8 6
IC202,IC204
Q101,Q103,Q201,Q203 PMBT2222A NPN 40V 600MA 4
SOT-23
IC203,IC103 M0C211 OPTOCOUPLER... S0IC8 2

3-2 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
Vitec Group Communications
FOR-22 Dual 4-Wire Interface Instruction Manual
C119
33 pF

1
1
1 2
+8V
R111 R112
0 0
R106 R131 R132
10.0K 10.0K 10.0K

2
2
1 2 1 2 1 2
+8V R115 C111
C105 +8V 100 .1 uF

2
33 pF RECEIVE 1 2
1 2

1
1
1
FROM P102 C110

1
MATRIX C104 SEND C117 R108 JP100 CCW 50K 33 pF
CHANNEL .1 uF .1 uF 2.74K 2 1 2

2
A 1 2 CCW P101 1 2 LINE
+ +

2
50K 3 4 IFB CW
+ +

2
C101 R101 R104 2 5 6 R114

8
+ + MIC
.22 uF 27.4K 27.4K 10.0K

8
1
8

3
1 2 1 2 CW 2 - 1 2 R118
2 - 1 R109 LEVEL SELECT JUMPER 2 - 56.2
C102 1 1 2 221 1 1 2

1
3 +

3
.22 uF 3 + IC104A 3 +
1 2 1 2 IC101A R105 LM833 C109 IC102A R117

4
2
LM833 10.0K C107 T102 .22 uF LM833 SOIC 10.0K

2
4
2
4
R102 33 pF 1 4 1 2

1
1
2
R113 TO
27.4K R103 C118 T101 MATRIX
27.4K C103 1 2 1 2 2 11 R110 * 2 5 R116 C115 33 pF CHANNEL
33 pF . . 10.0 10.0K 1 2

1
A

2
2
.1 uF 3 6

1
-8V C114 R119

1
6 -

2
1
C106 7 5 8 * R113 AUDIO 10K : 10K .1 uF 6 - 56.2

2
.1 uF 5 + NOT 7 1 2
IC101B AUDIO 600 : 600 LOADED 5 +

2
LM833 IC102B
-8V LM833
-8V

6 - 2 1 2 1
7
5 +

3
3

IC104B D101 BAV 70 D201 BAV70


LM833

2
2

+8V R124 R224


4.75K 4.75K

3
3

J1

1
1

Q102 Q202
1 MMBT5551 1 MMBT5551
1A
1C

1
2A

2
2

R128 2C

1
1

47.5K 3A

2
2

3C
R125 R225 4A
4C

2
D102 3 82.5 CALL D202 3 82.5 CALL
BAV99 BAV99 5A
RECEIVE RECEIVE 5C
Q104 TO TO 6A
1
1

MMBTA56 MATRIX MATRIX 6C


CH. A CH. B 7A
2
2

IC203

2
IC103 MOC211 7C
MOC211 8A
1
7
6

R127 R120 4-50VDC EITHER 8C


1
7
6

10.0K 4.75K 4-50VDC EITHER 9A


POLARITY
3

4-8mA 9C
1 2 POLARITY
3

10A

1
CALL 4-8mA FOR CALL LOGIC 1 Q203
10C
2
5

SEND R129 -8V FOR CALL LOGIC 1 Q103 RECEIVE


2

11A
2
5

CH. A 150 RECEIVE MMBT2222A


2

11C
2

R121 1 2 MMBT2222A

3
2
3

12A
2

4.75K R226
3

Q101 D104 R126 10.0K 12C


1 2 1 1 2 13A
BAW56 AMBER 1 2 10.0K

2
13C
1

MMBT2222A 1 2 LED101 D203


14A

2
1

D103 BAW56 +8V


R130 RL101 BAW56 R122 14C
TO LEVEL 15A

3
1
1.00k 5 DETECT 10.0
15C
2 PCB 2 1 16A

1
3
1

16C
+

1
1

J2 D1 17A
4 17C
1 2 GF1A C112
+ + 22uF 18A
3 + + 4 18C
2

5 6 35V
+ + 19A
2

7 + + 8 19C
9 + + 10 20A
11 + + 12 20C
13 + + 14 21A
1
1

+8V 21C
+

D2 C113 22A
GF1A 22uF 22C
23A
2

35V R123
10.0 23C
24A
2

2 1 24C

1
25A
R228 25C
47.5K -8V 26A
26C
27A
27C

2
28A
Q204 28C
MMBTA56 29A
29C
30A

2
30C
31A
R227 R220 31C
10.0K 4.75K 32A
32C
1 2

1
EURO 64 M
CALL R229 -8V
SEND 150
CH. B R221 1 2

3
2

4.75K
1 2 1 Q201 D204
BAW56 AMBER

2
MMBT2222A 1 2 LED201
SCHEMATIC FOR FOR-22 MODULE PCB

2
R230 RL201
3
1

1.00k 5
2

1
3
1
C219 4
33 pF
1 2

R232
10.0K
1 2

+8V
+8V
1

C205 R206
33 pF 10.0K R208 JP200 +8V

1
1 2 1 2 C217 2.74K

1
1
1

FROM SEND .1 uF 1 2 LINE


C204 + +
MATRIX 3 4

1
IFB
1

+ + R211 R212
2
2

CHANNEL .1 uF CCW P201 5 6 MIC 0 0


+ +

2
1 2 50K R231 R215 C211

8
1

B
2 10.0K 100 .1 uF
2
2
2

C201 R201 R204 1 2 2 - R209 LEVEL SELECT JUMPER RECEIVE 1 2


.22 uF 27.4K 27.4K CW 1 221

8
1

1 2 1 2 3 + P202 C210
2 - IC204A CCW 50K 33 pF

3
2

C202 1 1 2 LM833 2 1 2
4

.22 uF C207
1

3 +
1 2 1 2 IC201A R205 33 pF T201 CW
LM833 10.0K 1 2 C218 2 R210 R214

2
4
R202 1 2 . .11 10.0 10.0K

1
8

27.4K R203 1 2 R218


27.4K C203 6 - .1 uF 2 - 56.2
2

33 pF 7 -8V 5 8 1 1 2
1

2
5 + 3 +

1
IC201B AUDIO 600 : 600 C209 IC202A R217

1
1

C206 LM833 T202 .22 uF LM833 10.0K


2
4

.1 uF R213 1 4 1 2 TO
2

* MATRIX

2
2 5 R216 C215 33 pF CHANNEL
10.0K 1 2
1

B
2

-8V 3 6
C214 R219
1

6 - *R213 AUDIO 10K : 10K .1 uF 6 - 56.2


2

7 NOT 7 1 2
5 + LOADED 5 +
IC204B IC202B
LM833 -8V LM833

3-3
Figure 3-2: Schematic for FOR-22 Main Board PCB (Part No. 710572)
ASSEMBLY DRAWING FOR FOR-22 LEVEL DETECT PCB

Figure 3-3: Assembly Drawing for FOR-22 Level Detect PCB (Part No.
710571)

3-4 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
BILL OF MATERIALS FOR FOR-22 LEVEL DETECT PCB

Designator Component Description Qty Per


C5,C6,C7,C8 .1UF 50V 10% X7R SMD 0805 4
C4,C2 .22UF 50V 10% X7R SMD 1210 2
C1,C3 .47UF TAN 35V 10% SMT A 2
FOR-22 LED SMT PCB FAB 1
P1 DUAL ROW HEADER 7 POS. .320IN 1
LED2,LED1 BI-COLOR RED/GREEN 3 LEAD 2
R9,R8 475 1/10W 1% SMD 0805 2
R2,R5 23.7K 1/10W 1% SMD 0805 2
R1,R4,R7 47.5K 1/10W 1% SMD 0805 3
R3,R6 332K 1/10W 1% SMD 0805 2
VR2,VR1 100K TRIM POT V.ADJ PIHER#10V1 2
IC1 833 DUAL OPAMP... SOIC8 1
D1,D2,D3,D4,D5,D6,D7,D8 BAV99 DUAL DIODE... SOT23 8
IC2,IC3 358 DUAL OPAMP GROUND 2
SENSING.

Vitec Group Communications 3-5


FOR-22 Dual 4-Wire Interface Instruction Manual
3-6
R7 C7

1
D1 47.5K .1uF
8

BAV99
2 -
3 1
3 +
THRESHOLD IC2A
VR1 R2 LM358
4

100K 23.7K

2
1 3

2
C1 R1 C5

8
1
3

.47uF 47.5K .1uF D5 6 -


2 - BAV99 7 1 2
1 D2 5 +
3
1

3 BAV99 3 IC2B

3
+ D7
IC1A LM358
LM833 1 2 C2 R3 BAV99

4
G
R

P1 .22uF 332K
LED1
2
2

1 + + 2
3 + + 4
5 + + 6
7 + + 8
9 10 C6
+ + .1uF C8 R8
11 + + 12
13 14 .1uF 475
+ +
8

1
-
D3 1
BAV99 3 +
IC3A
3 LM358
4

THRESHOLD
VR2 R5
1

100K 23.7K
2

1 3
D6
3

3 6 -

2
BAV99 7 1 2
C3 R4 5 +
.47uF 47.5K IC3B
LM358 D8
SCHEMATIC FOR LEVEL DETECT PCB

6 -
2

7 D4 BAV99
3
1

5 BAV99
3

+
IC1B
LM833 1 2 C4 R6
G
R

.22uF 332K
LED2
2

R9
475

LEVEL DETECT PCB


ASY 710571

Figure 3-4: Schematic for Level Detect PCB (Part No. 710571)

FOR-22 Dual 4-Wire Interface Instruction Manual


Vitec Group Communications
4 SPECIFICATIONS
Note: 0 dBu is Referenced to 0.775 Volts RMS

Audio Output
Nominal Output Level Selectable by Jumper Between 0 dBu
-15 dBu, or -55 dBu
Impedance 600 ohms at 0 dBu
200 ohms at -15 dBu
20 ohms at -55 dBu
Frequency Response 200-10k Hz, ±3 dB
Maximum Output Level +20 dBu

Audio Input
Level 0 dBu nominal
Impedance >10K ohms (bridging)
Frequency Response 200-10k Hz, ±3 dB

Call Signal Input


Threshold 4 volts DC, Positive or Negative
Polarity
Maximum Input Voltage 50 volts

Relay Contacts
Contact Type 1 pair SPDT (single form C)
Contact Voltage Rating 24 volts DC
Contact Current Rating 1 A continuous, 2 A peak at 24 volts
DC

DC Isolation
Greater than 10 mega-ohms.

Power Supply
Supplied by PSU-101 power supply
Voltage Required ± 8 volts DC Unregulated
Current Required 30 milliamps (per supply, no LEDs or
relays active)
160 milliamps (positive supply, LEDs
and relays active)
140 milliamps (negative supply, all
LEDs and relays active)

Connectors (on rear of IMF-3 frame)


RJ-45 "To Matrix" Connectors 2
DB-9M "Interface I/O" Connectors2

Vitec Group Communications 4-1


FOR-22 Dual 4-Wire Interface Instruction Manual
Operating Environment
Temperature Between 0ºC and 70°C (32ºF -150°F)

Package Dimensions
Frame Slot Usage 1 slot of IMF-3 or IMF-102 frame
Weight 0.54 lb (0.22 kg)

Notice About Specifications


While Vitec Group Communications makes every attempt to maintain
the accuracy of the information contained in its product manuals, that
information is subject to change without notice. Performance
specifications included in this manual are design-center specifications
and are included for customer guidance and to facilitate system
installation. Actual operating performance may vary.

4-2 Vitec Group Communications


FOR-22 Dual 4-Wire Interface Instruction Manual
LIMITED WARRANTY
Vitec Group Communications (VGC) warrants that at the time of
purchase, the equipment supplied complies with any specification in
the order confirmation when used under normal conditions, and is free
from defects in workmanship and materials during the warranty period.
During the warranty period VGC, or any service company authorized
by VGC, will in a commercially reasonable time remedy defects in
materials, design, and workmanship free of charge by repairing, or
should VGC in its discretion deem it necessary, replacing the product
in accordance with this limited warranty. In no event will VGC be
responsible for incidental, consequential, or special loss or damage,
however caused.

WARRANTY PERIOD
Return Material Authorization
The product may consist of several parts, each covered by a different
(RMA) numbers are required warranty period. The warranty periods are:
for all returns. • Cables, accessories, components, and consumable items have a
limited warranty of 90 days.
Both warranty and
non-warranty repairs are • Headsets, handsets, microphones, and spare parts have a limited
available. warranty of one year.
• UHF wireless IFB products have a limited warranty of one year.
• UHF wireless intercom systems have a limited warranty of three
years.
• All other Clear-Com and Drake brand systems and products,
including beltpacks, have a limited warranty of two years.
The warranty starts at the time of the product’s original purchase. The
warranty start date for contracts which include installation and
commissioning will commence from the earlier of date of the Site
Acceptance Test or three months from purchase.

TECHNICAL SUPPORT
To ensure complete and timely support to its customers, VGC’s User
Support Center is staffed by qualified technical personnel. Telephone
and email technical support is offered worldwide by the User Support
Center.
The User Support Center is available to VGC’s customers during the
full course of their warranty period.
Instructions for reaching VGC’s User Support Centers are given below.

Vitec Group Communications i


Warranty
Telephone for Europe, Middle East and Africa: +49 40 6688 4040 or
+44 1223 815000
Telephone for the Americas and Asia: +1 510 337 6600
Email: [email protected]
Once the standard warranty period has expired, the User Support
Center will continue to provide telephone support if you have
purchased an Extended Warranty.
For latest contact information please refer to the Service and Support
section at www.clearcom.com.

WARRANTY REPAIRS AND RETURNS


Before returning equipment for repair, contact a User Support Center
to obtain a Return Material Authorization (RMA). VGC representatives
will give you instructions and addresses for returning your equipment.
You must ship the equipment at your expense, and the support center
will return the equipment at VGC’s expense.
For out-of-box failures, use the following contact information:
Europe, Middle East and Africa
Tel: +44 1223 815000 Email: [email protected]
North America, Canada, Mexico, Caribbean & US Military
Tel: +1 510 337 6600 Email: [email protected]
Asia Pacific & South America
Tel: +1 510 337 6600 Email: [email protected]
VGC has the right to inspect the equipment and/or installation or
relevant packaging.
For latest contact information please refer to the Service and Support
section at www.clearcom.com.

NON-WARRANTY REPAIRS AND RETURNS


For items not under warranty, you must obtain an RMA by contacting
the User Support Center. VGC representatives will give you
instructions and addresses for returning your equipment.
You must pay all charges to have the equipment shipped to the
support center and returned to you, in addition to the costs of the
repair.

EXTENDED WARRANTY
You can purchase an extended warranty at the time of purchase or at
any time during the first two years of ownership of the product. The

ii Vitec Group Communications


Warranty
purchase of an extended warranty extends to five years the warranty
of any product offered with a standard two-year warranty. The total
warranty period will not extend beyond five years.
Note: VGC does not offer warranty extensions on UHF wireless
intercom systems, or on any product with a 1-year or 90-day warranty.

LIABILITY
THE FOREGOING WARRANTY IS VGC'S SOLE AND EXCLUSIVE
WARRANTY. THE IMPLIED WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE AND ANY OTHER
REQUIRED IMPLIED WARRANTY SHALL EXPIRE AT THE END OF
THE WARRANTY PERIOD. THERE ARE NO OTHER WARRANTIES
(INCLUDING WITHOUT LIMITATION WARRANTIES FOR
CONSUMABLES AND OTHER SUPPLIES) OF ANY NATURE
WHATSOEVER, WHETHER ARISING IN CONTRACT, TORT,
NEGLIGENCE OF ANY DEGREE, STRICT LIABILITY OR
OTHERWISE, WITH RESPECT TO THE PRODUCTS OR ANY PART
THEREOF DELIVERED HEREUNDER, OR FOR ANY DAMAGES
AND/OR LOSSES (INCLUDING LOSS OF USE, REVENUE, AND/OR
PROFITS). SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR
THE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. IN ANY
EVENT, TO THE MAXIMUM EXTENT PERMITTED UNDER
APPLICABLE LAW, VGC'S LIABILITY TO CUSTOMER HEREUNDER
SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED THE COST
OF REPAIRING OR REPLACING ANY PART(S) FOUND TO BE
DEFECTIVE WITHIN THE WARRANTY PERIOD AS AFORESAID.
This warranty does not cover any damage to a product resulting from
cause other than part defect and malfunction. The VGC warranty does
not cover any defect, malfunction, or failure caused beyond the control
of VGC, including unreasonable or negligent operation, abuse,
accident, failure to follow instructions in the manual, defective or
improperly associated equipment, attempts at modification and repair
not approved by VGC, and shipping damage. Products with their serial
numbers removed or defaced are not covered by this warranty.
This warranty does not include defects arising from installation (when
not performed by VGC), lightning, power outages and fluctuations, air
conditioning failure, improper integration with non-approved
components, defects or failures of customer furnished components
resulting in damage to VGC provided product.
This limited warranty is not transferable and cannot be enforced by
anyone other than the original consumer purchaser.
This warranty gives you specific legal rights and you may have other
rights which vary from country to country.

Vitec Group Communications iii


Warranty
iv Vitec Group Communications
Warranty

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