Clear-Com_FOR-22_Manual
Clear-Com_FOR-22_Manual
FOR-22
DUAL 4-WIRE INTERFACE
INSTRUCTION MANUAL
FOR-22 Dual 4-Wire Interface Instruction Manual
© 1997, 2005, 2008 Vitec Group Communications Ltd. All Rights Reserved.
® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of
The Vitec Group plc.
CONTENTS
OPERATING THE FOR-22 INTERFACE . . . . . . . . 1-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Send" Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Send Level" LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
"Recv" Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Relay Active LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
FOR-22 Main PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Bill of Materials for FOR-22 Module PCB . . . . . . . . . . . . . . . . . . . . . 3-2
Schematic for FOR-22 Module PCB. . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Assembly Drawing for FOR-22 Level Detect PCB . . . . . . . . . . . . . . 3-4
Bill of Materials for FOR-22 Level Detect PCB . . . . . . . . . . . . . . . . . 3-5
Schematic for Level Detect PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
DESCRIPTION
The FOR-22 dual 4-wire/radio unit forms an interface between an
Eclipse matrix and two external 4-wire devices, allowing the matrix and
the 4-wire devices to communicate with each other.
The external 4-wire devices that you can connect to the matrix with the
FOR-22 interface include camera intercoms, two-way radios,
microwave and satellite links, IFBs, and program audio.
Each of the two channels of the FOR-22 unit provides the following
functions for a port in the Eclipse System:
OPERATION
In normal use, the FOR-22 interface does not require operator
interaction. Each channel features the same set of front panel
controls:
"SEND" CONTROLS
The "send" controls affect the level of the signals from the matrix to the
external devices. This control should be adjusted so that the "send
level" LED (see below) lights green when a signal is present.
Occasional red flashes due to peaks in the audio signal are
acceptable. The "send" controls have a range of ± 10 dB.
"RECV" CONTROLS
The "recv" ("receive") level controls affect the level of the signals sent
from the external devices to the matrix. The "recv" controls have a
range of ± 10 dB.
POWER SUPPLY #1
CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A
Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix
CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A CH. A
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE
LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A LINE A
POWER SUPPLY #2
CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B
Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix Matrix
CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B CH. B
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE PHONE
LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B LINE B
Interface Wiring
Pair 2
Call Receive + 1 1 Call Send +
Pair 4
Call Send + 7 7 Call Receive +
1 2 3 4 5 6 7 8
Rear View of
Connector
1 Audio Output
6 Audio Output
2 Audio Input
7 Audio Input
9 Relay Wiper
RELAY CONTACTS
Each FOR-22 channel features a relay that is associated with the
logical "call signal" output of a port. A relay's function depends on the
function assigned to the FOR-22 port in the configuration software. A
relay can be assigned to operate with any label in the system: when
that label is activated (either by a talk, listen, or both as set from the
configuration program), the relay will be activated. Or it can be
assigned to be activated by a call signal, for example to operate a
2-way radio transmitter.
You can use the relay to activate an external device, such as an
applause light in a studio, a cue light, or a security door lock. The
relays feature both "normally open" and "normally closed" contacts.
The contacts are rated at 1 Amp at 24 volts DC; they are not designed
for switching mains AC line voltage. Refer to Figure 2-4 for pinouts.
"Recv" Control
The "recv" ("receive") level controls affect the level of signals sent from
external devices or system to the matrix. The "recv" controls have a
range of ± 10 dB.
CONFIGURATION
You configure a central matrix port to work with the FOR-22 interface
by setting parameters in the Eclipse Configuration System (ECS)
programming software. Refer to the Eclipse Configuration System
Instruction Manual for more information.
1
1
1 2
+8V
R111 R112
0 0
R106 R131 R132
10.0K 10.0K 10.0K
2
2
1 2 1 2 1 2
+8V R115 C111
C105 +8V 100 .1 uF
2
33 pF RECEIVE 1 2
1 2
1
1
1
FROM P102 C110
1
MATRIX C104 SEND C117 R108 JP100 CCW 50K 33 pF
CHANNEL .1 uF .1 uF 2.74K 2 1 2
2
A 1 2 CCW P101 1 2 LINE
+ +
2
50K 3 4 IFB CW
+ +
2
C101 R101 R104 2 5 6 R114
8
+ + MIC
.22 uF 27.4K 27.4K 10.0K
8
1
8
3
1 2 1 2 CW 2 - 1 2 R118
2 - 1 R109 LEVEL SELECT JUMPER 2 - 56.2
C102 1 1 2 221 1 1 2
1
3 +
3
.22 uF 3 + IC104A 3 +
1 2 1 2 IC101A R105 LM833 C109 IC102A R117
4
2
LM833 10.0K C107 T102 .22 uF LM833 SOIC 10.0K
2
4
2
4
R102 33 pF 1 4 1 2
1
1
2
R113 TO
27.4K R103 C118 T101 MATRIX
27.4K C103 1 2 1 2 2 11 R110 * 2 5 R116 C115 33 pF CHANNEL
33 pF . . 10.0 10.0K 1 2
1
A
2
2
.1 uF 3 6
1
-8V C114 R119
1
6 -
2
1
C106 7 5 8 * R113 AUDIO 10K : 10K .1 uF 6 - 56.2
2
.1 uF 5 + NOT 7 1 2
IC101B AUDIO 600 : 600 LOADED 5 +
2
LM833 IC102B
-8V LM833
-8V
6 - 2 1 2 1
7
5 +
3
3
2
2
3
3
J1
1
1
Q102 Q202
1 MMBT5551 1 MMBT5551
1A
1C
1
2A
2
2
R128 2C
1
1
47.5K 3A
2
2
3C
R125 R225 4A
4C
2
D102 3 82.5 CALL D202 3 82.5 CALL
BAV99 BAV99 5A
RECEIVE RECEIVE 5C
Q104 TO TO 6A
1
1
IC203
2
IC103 MOC211 7C
MOC211 8A
1
7
6
4-8mA 9C
1 2 POLARITY
3
10A
1
CALL 4-8mA FOR CALL LOGIC 1 Q203
10C
2
5
11A
2
5
11C
2
R121 1 2 MMBT2222A
3
2
3
12A
2
4.75K R226
3
2
13C
1
2
1
3
1
1.00k 5 DETECT 10.0
15C
2 PCB 2 1 16A
1
3
1
16C
+
1
1
J2 D1 17A
4 17C
1 2 GF1A C112
+ + 22uF 18A
3 + + 4 18C
2
5 6 35V
+ + 19A
2
7 + + 8 19C
9 + + 10 20A
11 + + 12 20C
13 + + 14 21A
1
1
+8V 21C
+
D2 C113 22A
GF1A 22uF 22C
23A
2
35V R123
10.0 23C
24A
2
2 1 24C
1
25A
R228 25C
47.5K -8V 26A
26C
27A
27C
2
28A
Q204 28C
MMBTA56 29A
29C
30A
2
30C
31A
R227 R220 31C
10.0K 4.75K 32A
32C
1 2
1
EURO 64 M
CALL R229 -8V
SEND 150
CH. B R221 1 2
3
2
4.75K
1 2 1 Q201 D204
BAW56 AMBER
2
MMBT2222A 1 2 LED201
SCHEMATIC FOR FOR-22 MODULE PCB
2
R230 RL201
3
1
1.00k 5
2
1
3
1
C219 4
33 pF
1 2
R232
10.0K
1 2
+8V
+8V
1
C205 R206
33 pF 10.0K R208 JP200 +8V
1
1 2 1 2 C217 2.74K
1
1
1
1
IFB
1
+ + R211 R212
2
2
2
1 2 50K R231 R215 C211
8
1
B
2 10.0K 100 .1 uF
2
2
2
8
1
1 2 1 2 3 + P202 C210
2 - IC204A CCW 50K 33 pF
3
2
C202 1 1 2 LM833 2 1 2
4
.22 uF C207
1
3 +
1 2 1 2 IC201A R205 33 pF T201 CW
LM833 10.0K 1 2 C218 2 R210 R214
2
4
R202 1 2 . .11 10.0 10.0K
1
8
33 pF 7 -8V 5 8 1 1 2
1
2
5 + 3 +
1
IC201B AUDIO 600 : 600 C209 IC202A R217
1
1
.1 uF R213 1 4 1 2 TO
2
* MATRIX
2
2 5 R216 C215 33 pF CHANNEL
10.0K 1 2
1
B
2
-8V 3 6
C214 R219
1
7 NOT 7 1 2
5 + LOADED 5 +
IC204B IC202B
LM833 -8V LM833
3-3
Figure 3-2: Schematic for FOR-22 Main Board PCB (Part No. 710572)
ASSEMBLY DRAWING FOR FOR-22 LEVEL DETECT PCB
Figure 3-3: Assembly Drawing for FOR-22 Level Detect PCB (Part No.
710571)
1
D1 47.5K .1uF
8
BAV99
2 -
3 1
3 +
THRESHOLD IC2A
VR1 R2 LM358
4
100K 23.7K
2
1 3
2
C1 R1 C5
8
1
3
3 BAV99 3 IC2B
3
+ D7
IC1A LM358
LM833 1 2 C2 R3 BAV99
4
G
R
P1 .22uF 332K
LED1
2
2
1 + + 2
3 + + 4
5 + + 6
7 + + 8
9 10 C6
+ + .1uF C8 R8
11 + + 12
13 14 .1uF 475
+ +
8
1
-
D3 1
BAV99 3 +
IC3A
3 LM358
4
THRESHOLD
VR2 R5
1
100K 23.7K
2
1 3
D6
3
3 6 -
2
BAV99 7 1 2
C3 R4 5 +
.47uF 47.5K IC3B
LM358 D8
SCHEMATIC FOR LEVEL DETECT PCB
6 -
2
7 D4 BAV99
3
1
5 BAV99
3
+
IC1B
LM833 1 2 C4 R6
G
R
.22uF 332K
LED2
2
R9
475
Figure 3-4: Schematic for Level Detect PCB (Part No. 710571)
Audio Output
Nominal Output Level Selectable by Jumper Between 0 dBu
-15 dBu, or -55 dBu
Impedance 600 ohms at 0 dBu
200 ohms at -15 dBu
20 ohms at -55 dBu
Frequency Response 200-10k Hz, ±3 dB
Maximum Output Level +20 dBu
Audio Input
Level 0 dBu nominal
Impedance >10K ohms (bridging)
Frequency Response 200-10k Hz, ±3 dB
Relay Contacts
Contact Type 1 pair SPDT (single form C)
Contact Voltage Rating 24 volts DC
Contact Current Rating 1 A continuous, 2 A peak at 24 volts
DC
DC Isolation
Greater than 10 mega-ohms.
Power Supply
Supplied by PSU-101 power supply
Voltage Required ± 8 volts DC Unregulated
Current Required 30 milliamps (per supply, no LEDs or
relays active)
160 milliamps (positive supply, LEDs
and relays active)
140 milliamps (negative supply, all
LEDs and relays active)
Package Dimensions
Frame Slot Usage 1 slot of IMF-3 or IMF-102 frame
Weight 0.54 lb (0.22 kg)
WARRANTY PERIOD
Return Material Authorization
The product may consist of several parts, each covered by a different
(RMA) numbers are required warranty period. The warranty periods are:
for all returns. • Cables, accessories, components, and consumable items have a
limited warranty of 90 days.
Both warranty and
non-warranty repairs are • Headsets, handsets, microphones, and spare parts have a limited
available. warranty of one year.
• UHF wireless IFB products have a limited warranty of one year.
• UHF wireless intercom systems have a limited warranty of three
years.
• All other Clear-Com and Drake brand systems and products,
including beltpacks, have a limited warranty of two years.
The warranty starts at the time of the product’s original purchase. The
warranty start date for contracts which include installation and
commissioning will commence from the earlier of date of the Site
Acceptance Test or three months from purchase.
TECHNICAL SUPPORT
To ensure complete and timely support to its customers, VGC’s User
Support Center is staffed by qualified technical personnel. Telephone
and email technical support is offered worldwide by the User Support
Center.
The User Support Center is available to VGC’s customers during the
full course of their warranty period.
Instructions for reaching VGC’s User Support Centers are given below.
EXTENDED WARRANTY
You can purchase an extended warranty at the time of purchase or at
any time during the first two years of ownership of the product. The
LIABILITY
THE FOREGOING WARRANTY IS VGC'S SOLE AND EXCLUSIVE
WARRANTY. THE IMPLIED WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE AND ANY OTHER
REQUIRED IMPLIED WARRANTY SHALL EXPIRE AT THE END OF
THE WARRANTY PERIOD. THERE ARE NO OTHER WARRANTIES
(INCLUDING WITHOUT LIMITATION WARRANTIES FOR
CONSUMABLES AND OTHER SUPPLIES) OF ANY NATURE
WHATSOEVER, WHETHER ARISING IN CONTRACT, TORT,
NEGLIGENCE OF ANY DEGREE, STRICT LIABILITY OR
OTHERWISE, WITH RESPECT TO THE PRODUCTS OR ANY PART
THEREOF DELIVERED HEREUNDER, OR FOR ANY DAMAGES
AND/OR LOSSES (INCLUDING LOSS OF USE, REVENUE, AND/OR
PROFITS). SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR
THE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. IN ANY
EVENT, TO THE MAXIMUM EXTENT PERMITTED UNDER
APPLICABLE LAW, VGC'S LIABILITY TO CUSTOMER HEREUNDER
SHALL NOT UNDER ANY CIRCUMSTANCES EXCEED THE COST
OF REPAIRING OR REPLACING ANY PART(S) FOUND TO BE
DEFECTIVE WITHIN THE WARRANTY PERIOD AS AFORESAID.
This warranty does not cover any damage to a product resulting from
cause other than part defect and malfunction. The VGC warranty does
not cover any defect, malfunction, or failure caused beyond the control
of VGC, including unreasonable or negligent operation, abuse,
accident, failure to follow instructions in the manual, defective or
improperly associated equipment, attempts at modification and repair
not approved by VGC, and shipping damage. Products with their serial
numbers removed or defaced are not covered by this warranty.
This warranty does not include defects arising from installation (when
not performed by VGC), lightning, power outages and fluctuations, air
conditioning failure, improper integration with non-approved
components, defects or failures of customer furnished components
resulting in damage to VGC provided product.
This limited warranty is not transferable and cannot be enforced by
anyone other than the original consumer purchaser.
This warranty gives you specific legal rights and you may have other
rights which vary from country to country.