Civil-construction note
Civil-construction note
EG 3102 GE
Year/Part: III/II
Diploma in Geometics Engineering (CTEVT)
Unit 1
Introduction
Construction Work means all work performed under the Agreement in connection
with the erection, repair, renovation, maintenance, ornamentation or demolition of
buildings or structures, including the prefabrication of work performed in
plumbing workshops. Consult means more than one party telling another party
what it is that he or she is going to do. The word (or act) involves, at the very least,
the giving of information by the employer, the response to that information by
another other party (whether that party be the employees or the union) and the
consideration by the employer of that response. The right to be consulted is a
substantive right, it is not to be treated perfunctorily or as a mere formality.
Inherent in the obligation to consult is the requirement to provide a genuine
opportunity for the affected party to express a view about a proposed change in
order to seek to persuade the decision maker to adopt a different course of action.
contractor means a person, company or business and includes labour hire
companies and sub- contractors. Continuous service means a period of continuous
employment regardless of an employee’s absence from work for any of the
following reasons:
2. Safety
General contractors should equip the building team with the necessary gear and
tools to guarantee the safety of their workers and the whole construction site.
Contractors must make the proper wearing of Personal Protective Equipment
(PPE) a strict safety measures rule, including the following:
Hard hats
Safety glasses
Hearing protection
Safety gloves
Safety boots
Reflective clothing
Moreover, when climbing on elevated locations, they should be protectively
accompanied by ladders and safety rails to ensure safe task performance. Our
experts have developed special ladders and safety rail and gate systems as builder's
sturdy companions to access the highest point of the building project.
3. Speed
As much as possible, contractors should aim to finish the construction project on or
before the stated deadline. To accomplish this, general contractors should ensure
that the crew can complete tasks on time. However, certain circumstances will
challenge contractors in meeting the deadline, but with professional preparation,
they can surpass them beforehand. Some of the challenges you can anticipate are:
Material and supply issues: Getting the exact quantity of materials needed in the
project as scheduled is honestly easier said than done, especially with statistics
showing that about 25% of all incomplete construction projects are due to late
material deliveries. Hence, contractors need to find the best supply or
manufacturer partner to do last-mile delivery so a reliable supplier can rescue
them and finish the task on time whenever the team's short of a specific material.
Poor risk management: Contractors should anticipate and plan as a construction
project is a work surrounded with risks, such as:
Construction errors
Harsh weather conditions
Changes in client demands and expectations
4. Economy
Contractors have a budget to work on. Aside from materials and equipment
quality, they need to consider the cost of every item they purchase. Get a good
quality product at a low-cost price—this is the economic mentality of every
contractor. To ensure that the team is constantly working within the budget, you
must follow these tips:
Identify project scope: The first step in ensuring you'll work within the proposed
budget is determining your project's range. This step will help you to calculate
precise initial cost estimates, allowing you to adjust or remove elements that
exceed the financial allocation.
Establish consistent cost reporting: The contractors' team should schedule
regular cost reporting so everyone knows the current financial situation and
avoids overspending. When presenting cost reports, take note of these sections
specifically:
Site maintenance
Material orders
Subcontractors
Payroll
Find cost-efficient alternatives: If a material is on-demand these days, causing its
price to surge, you should look for its cheaper but still highly functional option.
For instance, if buying heavy machinery is too much for your budget, you
should find a budget-friendly rental store that allows you to utilize the latest
models available.
Best Access Doors is your best source for finding supreme quality and budget-
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5. Aesthetics
With the time spent planning, designing, and constructing, contractors should
guarantee clients that the finished structure appears architecturally pleasing.
Our aesthetic door with hidden flange is ideal for installation in establishments
with a clean, elegant, and professional look that can blend seamlessly with its
surroundings. What's catch is that it requires no mud and plaster, saving
contractors from further labor costs.
The design of construction is to construct the structure with cost savings and
optimized productivity, while also meeting functional requirements and style
preferences. The overall project vision is established during this phase, and
preliminary drawings are presented to the owner.
Unit-2
Construction Materials
1. Structural Materials
Structural materials form the backbone of every construction project, providing the
necessary support and stability to buildings and other structures. These materials
include concrete, steel bars, wood, and masonry, each possessing unique properties
and applications suited to different aspects of construction.
a. Concrete
b. Steel
Steel is a major structural material valued for its strength, flexibility, and fire
resistance. It is adaptable to various architectural designs and structural
requirements. It offers advantages, like high tensile strength and the ability to
withstand seismic forces, which make it indispensable in high-rise buildings,
bridges, and industrial structures.
There are different sections of steel bars, such as:
c. Wood
Lumber: Solid wood is commonly used for framing due to its strength and
flexibility.
Bricks: Typically made of clay, they are used for their durability and aesthetic
appearance.
Concrete Blocks: Larger than bricks and are used in foundations and load-bearing
walls.
2. Non-Structural Materials
a. Roofing Materials
Roofing materials are critical for protecting a building from the elements and can
affect its aesthetic appeal and energy efficiency. There are various standard roofing
options, which include:
Asphalt Shingles: They are the most popular roofing material in many regions.
They are valued for their cost-effectiveness and straightforward installation. They
are suitable for various residential projects and come in various colours and styles.
Metal Roofing: Metal Roofing is mainly known for its durability and resistance to
extreme weather. It is the best choice for residential and commercial buildings. It
reflects solar radiant heat, which can help reduce cooling costs and is recyclable,
enhancing its environmental appeal.
Green Roofs: Green roofs are part of an eco-friendly approach to roofing, where
the roof is partially or completely covered with vegetation placed over a
waterproofing membrane. They are excellent for urban environments and provide
insulation, reduce stormwater runoff, and also help to combat the heat island effect.
b. Insulation Materials
Spray Foam: This insulation forms an airtight seal and is excellent for filling gaps
and reducing air leakage. It comes in open-cell and closed-cell forms, the latter
providing higher R-value per inch for greater thermal resistance and strength.
c. Interior Finishes
Interior finishes enhance the aesthetic appeal and functionality of indoor spaces.
You can see various interior materials such as:
Walls: Drywall is widely used due to its quick installation and smooth finish,
which makes it suitable for painting or wallpapering. Plaster, though more labour-
intensive, provides a durable and high-quality finish.
Ceilings: Options include plaster for a seamless finish and suspended ceilings,
which allow easy access to ducts and wiring while providing sound dampening.
Flooring: Choices range from ceramic tiles and hardwood, which add elegance
and durability, to carpet, which offers warmth and comfort underfoot.
d. Doors and Windows
The materials used for doors and windows impact a building’s energy efficiency,
security, and aesthetics, and there are different types of door and window materials
available, such as:
Wood: Offers natural beauty and insulation properties but requires maintenance to
prevent weathering.
Vinyl: Common for windows, it offers excellent thermal insulation and is resistant
to moisture and decay.
3. Speciality Materials
Double Glazing: Includes two layers of glass with an air or gas-filled space
between them, significantly improving thermal and acoustic insulation.
Low-Emissive (Low-E) Glazing: This glass has a microscopically thin coating that
reflects heat, keeping spaces warm in winter and cold in summer and reducing UV
light transmission.
2.1 Characteristics of brick, stones, aggregates, cement, steel
and timber
A. Bricks
B. Stones
There is no single stone which satisfies all the characteristics or qualities of
good building stones. The qualities of the stones which are used for different
purpose varies based on the nature of work for which the stones are selected.
Although a stone does not meet all the requirements of a good building stone,
the parameters for classifying it as a good building stone are as follows:
Seasoning
Good stones must be free from quarry sap. This process of removing quarry
sap by the action of nature is termed as seasoning.
Seasoning of stones is essential before use.
Workability
Stones are said to be workable if the work involved in cutting, dressing and
shaping of stones is economical and easy to conduct. But, the property of
workability is opposing to strength, durability and hardness.
A good building stone must be readily workable.
Cost
A good building stone must be economical.
The location of quarry site from the construction site influences the cost of
the stones. Hence, quarry site must be in a considerable distance from the
construction site.
Fire Resistance
A good building stone must be fire resistant. For a stone to be fire resistant, it
must be free from calcium carbonate, oxides of iron and minerals having
different coefficients of thermal expansion.
Igneous rocks possess less fire resistance than sedimentary rocks due to the presence
of quartz. The sandstone containing silicates as binding material has better fire
resisting property. The argillaceous stones have lesser strength, but they can
resist fire quite well.
Structure
A good stone must be such that when broken in any direction other than that
of cleavage, the appearance of the stone must not be dull and must possess
uniform texture.
A good building stone must possess unstratified structure. Stratified rocks will split
up along the plane of stratification, if not properly placed.
The stratifications in rocks, if present must not be visible to the naked eye.
A good building stone must possess fine grained texture.
3. Heaviness
Heavier stones are more compact, less porous and possess high specific
gravity.
A good building stone must be heavy. This is because, the weight of stone
indirectly represents the porosity of the stone.
4. Porosity
A good building stone must be less porous as lesser the porosity greater will
be the compactness.
Stones with more pores are unsuitable for construction as the water seeping
into pores react with acids and fumes. This destroys the stone. Also, water
may freeze at colder climate and hence split the stone.
5. Water Absorption
The water absorption of a good building stone must be less than 0.6% by
weight.
C. Cement
Fineness of cement
Soundness
Consistency
Strength
Setting time
0Heat of hydration
Loss of ignition
Bulk density
Specific gravity (Relative density)
These physical properties are discussed in details in the following segment. Also,
you will find the test names associated with these physical properties.
1. Fineness of Cement
The size of the particles of the cement is its fineness. The required fineness of
good cement is achieved through grinding the clinker in the last step of
cement production process. As hydration rate of cement is directly related to
the cement particle size, fineness of cement is very important.
2. Soundness of Cement
Soundness refers to the ability of cement to not shrink upon hardening. Good
quality cement retains its volume after setting without delayed expansion, which is
caused by excessive free lime and magnesia.
Tests:
Unsoundness of cement may appear after several years, so tests for ensuring
soundness must be able to determine that potential.
Le Chatelier Test
This method, done by using Le Chatelier Apparatus, tests the expansion of
cement due to lime. Cement paste (normal consistency) is taken between
glass slides and submerged in water for 24 hours at 20+1°C. It is taken out to
measure the distance between the indicators and then returned underwater,
brought to boil in 25-30 mins and boiled for an hour. After cooling the
device, the distance between indicator points is measured again. In a good
quality cement, the distance should not exceed 10 mm.
Autoclave Test
Cement paste (of normal consistency) is placed in an autoclave (high-
pressure steam vessel) and slowly brought to 2.03 MPa, and then kept there
for 3 hours. The change in length of the specimen (after gradually bringing
the autoclave to room temperature and pressure) is measured and expressed
in percentage. The requirement for good quality cement is a maximum of
0.80% autoclave expansion.
Standard autoclave test: AASHTO T 107 and ASTM C 151: Autoclave
Expansion of Portland Cement.
3. Consistency of Cement
The ability of cement paste to flow is consistency.
It is measured by Vicat Test.
In Vicat Test Cement paste of normal consistency is taken in the Vicat
Apparatus. The plunger of the apparatus is brought down to touch the top
surface of the cement. The plunger will penetrate the cement up to a certain
depth depending on the consistency. A cement is said to have a normal
consistency when the plunger penetrates 10±1 mm.
4. Strength of Cement
Three types of strength of cement are measured – compressive, tensile and
flexural. Various factors affect the strength, such as water-cement ratio, cement-
fine aggregate ratio, curing conditions, size and shape of a specimen, the manner of
molding and mixing, loading conditions and age. While testing the strength, the
following should be considered:
Cement mortar strength and cement concrete strength are not directly
related. Cement strength is merely a quality control measure.
The tests of strength are performed on cement mortar mix, not on cement
paste.
Cement gains strength over time, so the specific time of performing the test
should be mentioned.
5. Compressive Strength
It is the most common strength test. A test specimen (50mm) is taken and
subjected to a compressive load until failure. The loading sequence must be within
20 seconds and 80 seconds.
Standard tests:
6. Tensile strength
Though this test used to be common during the early years of cement production,
now it does not offer any useful information about the properties of cement.
7. Flexural strength
This is actually a measure of tensile strength in bending. The test is performed in a
40 x40 x 160 mm cement mortar beam, which is loaded at its center point until
failure.
Standard test:
Initial set: When the paste begins to stiffen noticeably (typically occurs
within 30-45 minutes)
Final set: When the cement hardens, being able to sustain some load
(occurs below 10 hours)
9. Heat of Hydration
When water is added to cement, the reaction that takes place is called hydration.
Hydration generates heat, which can affect the quality of the cement and also be
beneficial in maintaining curing temperature during cold weather. On the other
hand, when heat generation is high, especially in large structures, it may cause
undesired stress. The heat of hydration is affected most by C 3S and C3A present in
cement, and also by water-cement ratio, fineness and curing temperature. The heat
of hydration of Portland cement is calculated by determining the difference
between the dry and the partially hydrated cement (obtained by comparing these at
7th and 28th days).
Standard Test:
ASTM C 186: Heat of Hydration of Hydraulic Cement
D. Steel
The Key Properties of Abrasion Resistant Steel are as follows:-
1. Hardness
Hardness, the measure of a material’s ability to withstand friction and abrasion, is
the cornerstone of wear resistance. It defines the material’s resilience to wear and
tear. It’s worth noting that hardness might seem synonymous with strength and
toughness, but in the context of abrasion resistant steel, they differ significantly.
2. Toughness
Toughness is generally defined as the ability to absorb energy without fracturing or
rupturing. It also signifies a material’s resistance to fracture when stressed.
Measured in foot pounds per square inch or Joules per square centimeter,
toughness is a critical aspect to consider. It’s important to differentiate toughness
from hardness; a material that deforms significantly without breaking might be
extremely tough but not necessarily hard.
3. Yield Strength
Yield strength is the measure of force required to initiate the deformation of the
material, such as bending or warping. It signifies the point at which the material
transitions from elastic to plastic deformation.
4. Tensile Strength
Tensile strength is the measure of force required to break the material. It provides
insights into the overall durability and tensile capacity of the steel.
5. Elongation (or Ductility)
Elongation, or ductility, quantifies the degree to which the material can be
stretched or compressed before reaching its breaking point. Expressed as a
percentage, it falls between the tensile strength and yield strength, indicating the
material’s flexibility before failure. Its value is of minimum of 14 percent.
E. Timber
Timber is a naturally occurring material and is used for several engineering
purposes. From tall tower blocks and bridges to doors and windows and interior
decoration- timber structures find their application everywhere. What becomes
extremely essential is the choice of good quality timber for construction. Here in
this article, we discuss some factors based on which good timber is characterized.
1. Durability
2. Strength
3. Permeability
4. Hardness
5. Toughness
6. Elasticity
7. Workability
8. Weight
9. Structure
10.Defects
11.Fire resistance
12.Mechanical wear
13.Appearance
14.Colour
15.Shape
16.Smell
17.Sound
1. Durability
Durability is the first priority for any kind of engineering material. A good timber
agents, physical agencies, etc. However, wood is weak against the actions of strong
acids and alkalis but it can withstand weak acids and alkali solution.
2. Strength
Strength is the resistance against failure. A good timber should not fail easily and it
should be strong enough to take loads acting on it. The strength of timber varies
depending on the direction (transverse or direct) it is loaded. Strength is considered
as an important property while designing structural wood members such as wooden
The permeability of timber should be less. A good timber should not absorb more
than 8 to 12% of water by its weight when placed in water. The water permeability
of timber depends upon various factors such as moisture content of timber, age of
timber, type of timber, type of cut, etc.
4. Hardness
Hardness is the resistance against penetration. Good timber should be hard and
workable. The hardness of timber depends upon its density and heartwood
5. Toughness
Toughness is the resistance against sudden shocks and vibrations. A good timber
should be tough enough to resist sudden impact loads and vibrations. The
toughness of timber is improved by the good interlocking of grains in its structure.
A good timber should be elastic. Elasticity is the property of regaining its original
shape after deformation causing loads are removed. A good elastic timber is used
7. Workability
Workability of timber is the ease with which it can cut into the required shape. A
good timber is easily workable. It should not damage or block the teeth of the saw
during cutting.
Fig 6: Cutting of Timber
8. Weight
A timber with uniform structure is said to be a good timber. The fibers of timber
should be straight and firm. The annual rings of timber should be closely located
indicating the fact that the tree is mature enough to use it for making timber
products. The medullary rays should be hard and compact. In general, an age of 50
10. Defects
A timber is said to be good when it is free from defects caused by natural forces
such as burls, knots, shakes, etc. and also it should be free from various fungal
defects such as blue stain, dry rot, wet rot. etc.
Fig 9: Blue Stain of Timber due to Fungi Attack
Fire-resistance of timber is very low. Of all the timber types, dense wood offers the
most resistance against fire but up to certain limit only. The thermal conductivity
of timber depends upon various factors such as moisture content, density, porosity,
etc.
traffic loads. Hence, good timber should not deteriorate easily against mechanical
wear or abrasion.
13. Appearance
The appearance of a good timber should be shiny when it is freshly sawed. This
shining appearance is due to resinous matter present in the timber. The appearance
of timber depends upon the arrangement of cells in its structure. If they are
The strength of timber can be estimated by looking at its color. Light color
designates low strength timber while dark color indicates high strength timber.
15. Shape
The shape of timber should not be disturbed while cutting and seasoning. A bad
timber may bow or warp or split during conversion.
The smell of a good timber is sweet. Bad or unpleasant smell indicates decayed
timber.
17. Sound
struck. This is the reason why many musical instruments are made of wood. A dull
Building Construction
1. Foundation: Foundation
is the most important part of
the building. Building
activity starts with digging
the ground for foundation
and then building it. It is the
lower most part of the
building. It transfers the load
of the building to the ground.
Its main functions and
requirements are:
(a) Distribute the load from the structure to soil evenly and safely.
(b) To anchor the building to the ground so that under lateral loads building will
not move.
(c) It prevents the building from overturning due to lateral forces.
(d) It gives level surface for the construction of super structure.
2. Plinth: The portion of the wall between the ground level and the ground floor
level is called plinth. It is usually of stone masonry. If the foundation is on piles, a
plinth beam is cast to support wall above floor level. At the top of plinth a damp
proof course is provided. It is usually 75 mm thick plain concrete course.
The function of the plinth is to keep the ground floor above ground level, free of
dampness. Its height is not less than 450 mm. It is required that plinth level is at
least 150 mm above the road level, so that connections to underground drainage
system can be made.
3. Walls and Columns: The function of walls and columns is to transfer the load
of the structure vertically downwards to transfer it to foundation. Apart from this
wall performs the following functions
also:
(a) It encloses building area into different compartments and provides privacy.
(b) It provides safety from burglary and insects.
(c) It keeps the building warm in winter and cool in summer.
4. Sills, Lintels and Chejjas: A window frame should not be directly placed over
masonry. It is placed over 50 mm to 75 mm thick plain concrete course provided
over the masonry. This course is called as sill. Lintels are the R.C.C. or stone
beams provided over the door and window openings to transfer the load
transversely so as to see that door or window frame is not stressed unduly. The
width of lintels is equal to the width of wall while thickness to be provided
depends upon the opening size.
Chejja is the projection given outside the wall to protect doors and windows from
the rain. They are usually made with R.C.C. In low cost houses stone slabs are
provided as chejjas. The projection of
chejja varies from 600 mm to 800 mm. Sometimes drops are also provided to
chejjas to improve acsethetic look and also to get additional protection from sun
and rain.
7. Roof: Roof is the top most portion of the building which provide top cover to
the building. It should be leak proof.
Sloping roof like tiled and A.C. sheet give leak proof cover easily. But they do not
give provision for the construction of additional floor. Tiled roof give good thermal
protection.
Flat roofs give provision for additional floors. Terrace adds to the comfort of
occupants. Water tanks can be easily placed over the flat roofs.
8. Step, Stairs and Lifts: Steps give convenient access from ground level to
ground floor level.
They are required at doors in the outer wall. 250 to 300 mm wide and 150 mm rise
is ideal size for steps. In no case the size of two consecutive steps be different.
Number of steps required depends upon the difference in the levels of the ground
and the floor. Stairs give access from floor to floor. They
should consists of steps of uniform sizes.
In hostels G + 3 floors can be built without lifts, but in residential flats maximum
floors permitted without lifts is only G + 2. Lift is to be located near the entrance.
Size of the lift is decided by the number of users in peak hours. Lifts are available
with capacity 4 to 20 persons.
9. Finishing: Bottom portion of slab (ceiling), walls and top of floor need smooth
finishing with plaster. Then they are provided with white wash, distemper or paints
or tiles. The function of finishing work is:
(a) Give protective cover
(b) Improve aesthetic view
(c) Rectify defective workmanship
(d) Finishing work for plinth consists in pointing while for floor it consists in
polishing.
10. Building Services: Water supply, sanitation and drainage works, electric
supply work and construction of cupboards and show cases constitute major
building services.
For storing water from municipal supply or from tanker a sump is built in the
house property near street. From the sump water is pumped to over head tanks
placed on or above roof level so as to get water all the 24 hours. Plumbing work is
made so as to get water in kitchen, bathrooms, water closets, sinks and garden taps.
For draining rain water from roofs, down take pipes of at least 100 mm diameters
should be used. Proper slopes should be given to roof towards down take pipe.
These pipes should be fixed at 10 to 15 mm below the roof surface so that rain
water is directed to the down take pipe easily.
The sanitary fittings are to be connected to stone ware pipes with suitable traps and
chambers.
Stone ware pipes are then connected to underground drainage of municipal lines or
to the septic tank.
Many carpentry works are required for building service. They are in the form of
showcases, cupboards, racks etc.
Electric supply is essential part of building services. The building should be
provided with sufficient points for supply of lights, fans and other electric gadgets.
Stone is a natural material derived from rocks. It has no definite shape but is a
mixture of two or more minerals. Masonry is the construction of building units
bonded together with mortar.
a) Rubble masonry
In rubble masonry, the blocks of stones that are used are either undressed or
comparatively roughly dressed. The masonry has wide joints since stones of
irregular size are used.
i) Random rubble
• Un-coursed
It is the roughest and the cheapest form of stonewalling. Since stones are not of
uniform shape and size, they are arranged with great care so as to distribute
pressure over the maximum area and at the same time avoid long vertical joints.
• Built to course
Stones having straight beds and sides are arranged in an irregular pattern to give a
good appearance and avoid the formation of long, continuous joints.
• Built to course
Stones having straight beds and sides are leveled up to form courses of varying
depth.
• Regular course
Stones having straight beds and sides are leveled up to form courses of varying
depth but the height of stones in each course is the same.
If stones are roughly shaped to form rough fitting, such a work is called rough
picked work. If stones are carefully shaped to form close fitting such a work is
called close-picked work.
In this type, the main material is ―flints or cobbles‖ and is used that have varied in
width and thickness from 7.5 cm to 15 cm and length from 15 cm to 30cm. The
stones are extremely bard but brittle.
The strength of such walls can be increased using a lacing course of thin long
stones or bricks at 1 to 2m vertical intervals.
b) Ashlar masonry
In ashlar masonry, square or rectangular blocks that are used are dressed and have
extremely fine bed and end joints.
Brick masonry is a construction technique that involves the use of different types
of bricks and mortar to create structures. It is one of the oldest and most popular
building methods, known for its strength, durability, and aesthetic appeal. In brick
masonry, bricks are carefully laid in a specific pattern and bonded together with
mortar, creating a strong and stable structure.
Bricks, made from clay and other materials, are rectangular in shape and come in
different sizes, colours, and textures. They are arranged in various patterns, known
as bond patterns, which determine the strength and stability of the structure. The
bond patterns include stretcher bond, header bond, Flemish bond, English bond,
and more. Each bond pattern has its own unique arrangement of bricks and offers
different aesthetic effects.
To enhance the strength and durability of brick masonry, mortar is used as the
binding agent. Mortar is made from a mixture of cement, sand, and water, and its
composition varies depending on the requirements of the project. It fills the gaps
between bricks, providing stability and preventing moisture penetration. Now that
we understand the basics of brick masonry, let's explore the different types of brick
masonry techniques.
The most commonly used types of bonds in brick masonry are:
1. Stretcher bond
2. Header bond
3. English bond and
4. Flemish bond
1. Stretcher bond
Longer narrow face of the brick is called as stretcher as shown in the elevation of
figure below. Stretcher bond, also called as running bond, is created when bricks
are laid with only their stretchers showing, overlapping midway with the courses of
bricks below and above. Stretcher bond in the brick is the simplest repeating
pattern. But the limitation of stretcher bond is that it cannot make effective
bonding with adjacent bricks in full width thick brick walls. They are suitably used
only for one-half brick thick walls such as for the construction half brick thick
partition wall. Walls constructed with stretcher bonds are not stable enough to
stand alone in case of longer span and height. Thus they Then need supporting
structure such as brick masonry columns at regular intervals. Stretcher bonds are
commonly used in the steel or reinforced concrete framed structures as the outer
facing. These are also used as the outer facing of cavity walls. Other common
applications of such walls are the boundary walls, gardens etc.
To resolve this critical issue by reinforcing steel, by casting wet concrete around
strong steel bars. When the concrete set and hardens around the bars, we get a new
composite material, REINFORCED CONCRETE (RCC). So it is a good
material which works good either in Compression or Tension.
Concrete resists squeezing due to compressive strength and Steel resists bending
and stretching due to tensile strength. This enhance ductility, reduce long term
deflections or increase the flexural capacity for beams.
Reinforced concrete acts as a composite material inside another where steel bars
provide the reinforcement to the concrete.
Usually TMT Steel bars are used which are firmly anchored inside the concrete
without the risk of slipping. We use steel because it prevents excessive cracking
resulting from shrinkage or temperature variation (hot and cold temperature) .
Lateral reinforcement as ties and stirrups are used to provide resistance to principal
tensile stresses resulting from shear resistance.
3.5 Formwork
What is Formwork?
Timber is the most common material used for formwork. The disadvantage of
timber formwork is that it will warp, swell, and shrink. The application of water-
impermeable cost to the surface of wood mitigates these defects.
Formwork Importance
Components of Formwork
The various components of formwork are shown in the figure below, and let us
study them one by one.
Fig.1. Components of Formwork
1. It is very important that the formwork is well supported and strong enough
to bear all loads applied to it.
2. Formwork must be aligned and braced well from all sides to keep its original
shape.
3. It should be watertight to prevent the leakage of cement grout.
4. It should be constructed in a proper way so that at the removal stage
concrete can be safe.
5. The form-work material must be available locally, cheap, and can be used
more than one time.
6. Try to keep it lightweight as possible to prevent the extra load on supports.
Especially in horizontal shuttering, lightweight formwork also can help to
reduce labour costs or effort.
7. It must be fixed in line and levels as per the drawing.
8. Form-work material should not be damaged or rusted, which affects the
quality of concrete finishing.
Types of Formwork
There are several types of formwork used in construction. They are discussed
below in detail.
Timber Formwork
Timber formwork is the most common type of formwork among all others. Timber
forms are extensively used in construction since the ancient period. Timber
formwork is the oldest type of form used in construction.
Timber formwork is one most used in construction among all other types of
formwork. It offers onsite fabrication of the required shape and size. It is easily
used in any construction but it may prove time–consuming for large projects.
Plywood formwork material has a short lifespan. Timber Shuttering is low-cost
and easily workable shuttering. It can be cut and joined in any shape and size.
a. Light in weight
b. Properly seasoned
c. Free from any termite attacks
d. Easily workable
Steel Formwork
Steel formwork has become more popular due to its strength, durability, and
repetitive reuse for a long period. Steel formwork is costly for small work but can
be used for a large number of projects. Steel shuttering offers a smooth surface
finish to concrete compared to timber formwork. It can be used for circular or
curved structures such as tanks, columns, chimneys, sewers, tunnels, and retaining
walls.
Aluminium Formwork
As we know the density of aluminium is less compared to steel and that makes it
light-weighted than steel. This is the main advantage when compared to steel.
Aluminium formwork is almost the same as formwork made from steel. Shuttering
down with aluminium form is proven economical if large numbers of repeating
usage are made in construction. Its major drawback is that no alteration is possible
once the formwork is constructed.
Fig.4. Aluminium Formwork
Plywood Formwork
3.6 Plastering/Painting
Plastering
The plastering process involves several steps to create a smooth and finished
surface on walls and ceilings. Let me break it down for you:
Purpose of Plastering
Types of Plastering
Depending on where the plastering is being done, plastering is classified into two
major components:
1. Internal Plastering
2. External Plastering
Painting
Painting is a process of applying a coating of paint or other similar materials on
the surface of a building structure to enhance its aesthetic appeal, protect it
from damage caused by weather and environmental factors, and improve
its durability. Painting involves the use of various tools such as brushes, rollers,
sprayers, and other equipment to apply the paint evenly
on walls, ceilings, floors, doors, windows, and other surfaces.
Road Construction
4.1 Classification of Roads- National Highway, Feeder Roads, District
roads/Village roads, City roads or streets
A. Administrative Classification
1. National Highways
2. Feeder Roads
3. District Roads
4. Urban Roads
1. National Highways
National Highways are main roads connecting East to West and North to South of
the Nation. These serve directly the greater portion of the longer distance travel,
provide consistently higher level of service in terms of travel speeds, and bear the
inter-community mobility. These roads shall be the main arterial routes passing
through the length and breadth of the country as a whole. They are designated by
letter ―H‖ followed by a two-digit number. For example:- Mahendra Highway,
Mid-Mountainous Highway
2. Feeder Roads
Feeder roads are important roads of localized nature. These serve the community's
wide interest and connect District Headquarters, Major economic centres, Tourism
centres to National Highways or other feeder roads. They are designated by letter
―F‖ followed by 3-digit number. For example:- Tribhuwan Highway, Arniko
Highway
3. District Roads
District Roads are important roads within a district serving areas of production
and markets, and connecting with each other or with the main highways. For
Example: Taulihawa jitpur Road, Bhairahawa Taulihawa Road.
4. Urban Roads
Urban Roads are the roads serving within the urban municipalities. In Nepal the
overall management of National Highways and Feeder Roads comes within the
responsibility of the Department of Roads (DOR). These roads are collectively
called Strategic Roads Network (SRN) roads. District Roads and Urban Roads are
managed by Department of Local Infrastructure Development and Agricultural
Roads (DOLIDAR). These roads are collectively called Local Roads Network
(LRN) road. For example: - Hasti Path, Darsan Path etc.
Camber
a. All straight sections of roads shall have a camber or crossfall as given on the
Table 11-3.
Table 11-3
d. On straight sections of roads, shoulders should have a higher crossfall than that
of the carriageway by 0.5%.
Superelevation
a. Superelevation is provided on horizontal curves. Value of
superelevation is calculated using following formula:
e. Rate of change of the outer edge of the pavement should not be steeper than 1 in
150 in plain and rolling terrain and 1 in 60 in mountainous and steep terrain in
comparison with the grade of the centre line.
Sight Distance
For safety it is necessary that sight distance of adequate length should be available
to permit drivers enough time and distance to control their vehicles. Sight distances
are usually governed by the distance required for stopping (stopping distance) and
overtaking (overtaking distance).
a) distance travelled by the vehicle during perception and brake reaction time(first
term in equation 24.1) and
Where,
V-design speed
Speed(km/h)
20 0.4
30 0.39
40 0.39
60 0.38
80 0.36
100 0.35
120 0.34
Overtaking distance is the minimum distance that should be available to the driver
to overtake another vehicle safely. Overtaking distances for various design speeds
are given in Table 8-2
Table 8-2: Overtaking distance
4.3 Road Pavement- Sub- Grade, Sub- Base, Base, wearing Course
There are different types of irrigation practiced for improving crop yield. These
types of irrigation systems are practiced based on the different types of soils,
climates, crops and resources. The main types of irrigation followed by farmers
include:
b) Surface Irrigation
In this system, no irrigation pump is involved. Here, water is distributed across the
land by gravity.
c) Localized Irrigation
In this system, water is applied to each plant through a network of pipes under low
pressure.
d) Sprinkler Irrigation
e) Drip Irrigation
In this type, drops of water are delivered near the roots of the plants. This type of
irrigation is rarely used as it requires more maintenance.
Water is distributed through a system of pumping stations gates, ditches and canals
by raising the water table. 7. Manual Irrigation This a labour intensive and time-
consuming system of irrigation. Here, the water is distributed through watering
cans by manual labour.
1. Water source: This could be a well, irrigation pond, irrigation ditch, river,
etc.
2. Pump: Depending on location and volume/pressure requirements, this can
vary.
3. Backflow prevention: This prevents any foreign material, fertilizer or
contaminants from flowing back into the water source.
4. Pressure regulator: Depending on the type of emitters, the pressure that this
device regulates to can vary widely. This not only reduces the pressure, but
can work to keep pressure consistent.
5. Filter: There are varying types of filters, but all serve to remove particulates
from the water that could plug emitters.
6. Injector: These are used to apply water-soluble fertilizers through the
irrigation kit.
7. Adapters: These vary, but are used to connect various different types of
equipment and irrigation lines.
8. Distribution lines: These move water from the water source to the location
of application.
9. Sub-Main lines/headers: These water lines enter the field and distribute
water to the emitters.
10. Emitters: Drip tape or overhead sprinklers apply the water to the crop.
Irrigation Management
The soil is a natural reservoir of water for plants. The water stored in the soil and
available to the plants is comprehended between the field capacity and the
permanent wilting point. Field capacity Field capacity (Cc) corresponds to the
superior limit of available water and represents the moisture of the soil after
drainage of the water contained in the macropores by gravity action. This moisture
condition favors higher absorption of water and nutrients by the plants. Usually,
field capacity is determined in the laboratory, by the retention curve method. In
this method, the value of the field capacity moisture is represented by the balance
moisture with tension of 6–33 kPa, depending on the texture, structure and content
of organic matter in the soil.
Unit 6
The process of controlling the flow in river & river bed configuration is called
river training works. These are the structural measures adopted in rivers to avoid
outflanking & shifting its thawing due to geomorphologic changes in the river. So,
the river training works stabilize the river channel along a certain alignment.
To prevent the river from changing its course & to avoid outflanking of hydraulic
structures like a bridge, weir, aqueducts, etc. To prevent flooding of surrounding
countries by providing a safe passage of floodwaters without overtopping the
banks. To protect the river banks by deflecting the river away from the attacked
banks. To ensure effective disposal of sediment loads. To provide minimum river
water depth required for navigation. To prevent additional areas to be submerged
due to afflux.
Different methods employed for the purpose of river training are as follows:
These are the earthen embankments running parallel to the river & at some
distance from the river. These are the flood embankments in continuation of
guide bunds designed to contain the floodwater within the flood plains of the
river.
These are the bell mouth-shaped bunds constructed on either side of a river in
order to restrict the width of the waterway across the hydraulic structures. It
was first introduced by Mr Bell so-called Bell's Bund. These are also earthen
embankments with stone pitching on the slopes facing the river water.
3) Spurs / Groynes
4) Artificial Cutoffs
The river banks are protected by stone pitching, brick laying, vegetative growth,
etc at the bank of the river. In order to protect the toe of the river bank, the
launching apron is extended from the toe of the bank into the river bed.
6) Pitched Islands
These are the artificial islands constructed at the river bed. It consists of a sand
core protected by stone pitching. It obstructs the flow of the river & turbulence
is created around it. Due to the turbulence generated, the river bed gets
deepened at the vicinity of the island & holds the flow permanently thus
attracting the flow away from the attacked bank.
Unit-7
Method In this method, all the flow from a spring or small stream is collected in
a container whose volume is known (e.g. a bucket, jerrycan, 200-litre drum) and
the time to fill the container is measured. The filling time should be more than
five seconds, to give reasonable accuracy.
The water distributed via municipal water supply systems should reach the end-
user with sufficient pressure and flow rates. In order to achieve this, four
main water distribution system types are used:
1. Gridiron systems
In gridiron systems, the main water supply line goes through the central part of the
area, while sub mains branch out perpendicular to the main line. This system has
no dead-ends, as all of the individual pipes are interconnected. This type of water
supply system is great for cities that have a rectangular layout that resembles a
gridiron.
2. Ring systems
Circular or ring systems feature a supply main that forms a circle or ring around
the area of distribution. In this system, the branches are cross-connected to the
supply mains and each other. This type of system has similar advantages and
disadvantages to gridiron systems and is suitable for towns and cities with well-
planned roads and streets.
3. Radial systems
In radial systems, the distribution area is divided into different distribution districts
or zones. Each zone has an elevated distribution reservoir in the middle from
which supply lines run in a radial pattern towards the distribution district
periphery. Radial systems offer swift distribution and allow for simpler design
calculations.
4. Dead-end systems
Dead-end water supply systems are the best choice for cities and towns without
definite road patterns. In this type of system, there is one main line that runs
through the town or city with sub-mains branching off from left and right. These
sub-mains then divide into a number of branch lines that provide service
connections.
d. Gravity flow water supply system- Intake, pipeline transmission,
distribution, Interruption/break pressure tank, Valve chambers,
Distribution chambers, Reservoir Tank, Stand posts
Natural water sources are not always in a convenient place for collecting water.
Gravity water systems use gravity to transport water from the source to the user
through a pipe network. Bringing water closer to people reduces time, effort
and risk – especially for women and girls – and protecting water as it is
transported prevents it from being contaminated.
A gravity-flow water system starts above the intake, with a protected catchment
area. Activities must be controlled in this area to keep the water source clean.
The intake
The intake can be a protected spring or clean stream. The stream may have a
small dam that raises the water level locally. A screen can prevent leaves being
washed into the system. If the water is silty, especially in the wetter season,
then a settlement tank may be needed. This keeps the water still for a while,
allowing solids to fall to the bottom of the tank. The Intake also needs to
withstand floods.
Pipeline Transmission
The water transmission works, form the connection between the water works
and the distribution system. Water transmission is usually achieved through
canals, aqueducts, tunnels and pipelines.
Distribution
The break pressure tank works by creating a small atmospheric air gap between
the incoming water and the outgoing water. This gap allows the water pressure
to be "broken" or reduced before it continues through the distribution system.
The tank is sized to accommodate the expected flow rate and pressure
requirements of the system.
Valve Chambers
The valve chamber is designed such that valve maintenance may be easily
undertaken. It is used in pipe networks for water supply, general water,
sewerage, and agricultural water. The square valve chamber is a steel
fabrication of bulkhead structure to be durable and resistant to ground shaking
and earthquakes with excellent waterproof function.
MODELS OF APPLICATION
Circular Valve Chamber
1. Air Valve
2. Agricultural road type
3. Gate Valve
4. Integrated
5. Blow off Valve (Drain Valve)
6. Flow meter
7. T Shape pipe type Valve
Distribution Chamber
Reservoir Tank
Underground water tanks are structures which act as a reservoir for small
domestic or commercial buildings. Some of the basic components of
underground water tanks are:
• Base slab
• Side walls
• Roof slab
These water tanks are too ductile, which enables them to withstand seismic
forces and varying water backfill. Tanks utilize material efficiently – steel in
tension, concrete in compression. Underground water tanks have very low
maintenance cost as it is constructed with concrete, which is a durable material
and it never corrodes. It also does not require coatings when in contact with
water or the environment. One of the main advantages of Underground water
tank over the surface water tank is that temperature inside underground water
tank is lower than that of surface tanks which causes lesser loss of water due to
evaporation.
Stand Posts
Public stand posts provide points where a local community may draw water
from a piped water distribution system. They usually comprise a connection to
the water main, a suitably supported riser pipe and a tap. Their design and
construction has a major influence on their durability, effectiveness and
hygiene. However, stand posts often receive inadequate attention and failures
are frequent. This affects many people, both in rural and urban areas, as stand
posts often represent the only feasible and affordable means of access to water.
Generally, as the water source flows constantly day and night, service reservoirs
are installed at the end of the main pipe to balance the volume produced with
the varying demand. From the reservoir, the water is piped to stand posts (tap
stands) and household connections.
Treating water
The water should not need treating if the water quality of the source is good and
adequate source protection HYPERLINK is in place, especially for springs.
Any protection is only as good as the weakest part of the system, as
contamination at one point could lead to contamination throughout the entire
network. The collection of water from stand posts in containers is another likely
point of contamination. If water quality is not good (perhaps only in the wetter
months) or the water will be used by people particularly vulnerable to infection,
then some additional household-level water treatment may be needed. For large
systems and those serving health centers, you may want to consider residual
chlorination at the inlet to the service reservoir.
Unit 8
Estimation
8.1 Estimate and its Types
Each owner can decide whether or not to proceed with the proposed project
based on the estimated cost of the project. Depending on the funds available
and the value of the product, the client can proceed with the project or carefully
consider the details of the quote and then abandon the project.
2. Plinth area
Plinth area of a building means Length x breadth excluding plinth offsets.
The estimates are prepared on the basis of plinth areas of the various buildings
proposed to be constructed.
The rates are being arrived at the dividing the total cost of construction with its
plinth area.
3. Cubic Rate Estimate
The cubic contents of a building means plinth area x height of the building.
The height is taken from top of floor level to top of roof.
The cubic contents of the proposed building are multiplied with cubic rates
arrived at for the similar construction i.e. total cost of construction divided by
cubic contents=cost per cubic meter.
5. Detailed Estimate
After getting administrative approval on rough cost estimate, detailed estimates
are prepared.
In this, the estimate is divided in to sub-heads and quantities of various items
are calculated individually.
The detailed estimate shall also provide for the cost of approach road, water
supply, electric installation and acquisition of land etc., so as to call it a
comprehensive estimate.
Details Estimate
S.N. Item of No. L B H Qty Unit Rate Amount Remarks
Works
1 Site
Clearance
2 E/W in
excavation
3 PCC
4 RCC
5 Plaster
6 Painting
Sub- Total Amount NRs.
VAT @ 13%
Grand- Total Amount NRs.
6. Annual Repair and maintenance estimate
Annual maintenance estimates are being prepared by the concerned department
for getting allocation of funds made in the annual budgets.
In order to keep building and roads in perfect condition, annual repairs should
be carried in case of a building as well as a road.
If the work cannot be carried out of the annual repair funds due to certain
reasons resulting in the genuine increase in cost, then special repairs estimate is
to be prepared.
The reason of increase may be case of building as well as roads.
7. Complete Estimate
The estimate which includes, in addition to the cost of construction, the cost of
land, the expenses towards surveying, preparation of plans and estimates, legal
assistance, registration of documents, payment of taxes and service charges, etc.
is called complete estimate.
8. Supplementary Estimate
This is fresh detailed estimate in addition to the original sanctioned estimate
prepared when additional works are deemed necessary during the progress of a
work to supplement the original works.
The abstract of cost should show the amount of the original sanctioned estimate
as well as the supplementary amount of the original sanctioned estimate as well
as the supplementary amount for which sanctioned is required.
9. Revised estimate
When the sanctioned estimate exceeds by 5% either due to the rate being found
insufficient or due to some other reasons, a fresh estimate is prepared which is
called a revised estimate.
A comparative statement on the last page of the estimate is attached giving
there in the reasons of the increase of cost in case of each item.
1. SI
2. MKS
3. CGS
4. FPS
8.3 Analysis of Rates- Brickwork, Cement Plastering, PCC, PCC for RCC
Rate analysis is the basis for arriving at a correct rate per unit work or supply
of work specifications such as labor, materials, and equipment. It can also be
defined as the analytical study that leads to the definition of unit rates of
work by identifying the basic requirements.
Benefits of rate analysis
There are two significant benefits for carrying out rate analysis of an item.
The first is determining the cost per unit item, while the second determines its
economic processes and uses.
Five factors play a pivotal role when calculating rate analysis. These are
Material costs
Labor costs
Equipment costs
Overheads
Contractor profits
Material costs
When determining the material costs, you need to determine purchase prices,
storage prices, transportation costs, and wastages due to excesses. These rates are
resolved from the current market rates.
Labor costs
When determining the labor costs, we determine the amount of labor required per
unit measurement of a construction project. The numbers are then multiplied by the
relevant applicable wages to get the labor costs per unit.
Equipment costs
Overheads
The costs of overheads are also inclusive during rate analysis. These include office,
rent, furniture, wages, and contingencies. The charges are about 5% of the overall
costs. Taxes are also included in overheads as 6% of taxes have to be paid prior.
Contractor’s profit
A contractor’s profit of about 10% is included in the overall costs in overall project
cost. The profit is about 8% in big projects and 15% in small projects.
The rate analysis of 1 m3 Brickwork in ground floor with 1:4 cement sand
mortar including the lead of 30 m. distance all complete.
Solution,
Therefore,
Total no. of brick required = 500+500*5% = 525 no.
The rate analysis of 100 m2 Plaster work 12 mm thick with 1:6 cement sand
mortar including the lead of 30 m. distance all complete.
The rate analysis of 1 m3 PCC for RCC (1:1.5:3) work including Rebar with
the lead of 30 m. distance all complete.
Qty of sand required = Qty of cement x sand's ratio = 0.263 x 1.5 = 0.394 m3
Qty of aggregate required = Qty of cement x aggregate's ratio = 0.263 x 3 = 0.789
m3
Let us take water/cement ratio = 45%
Qty of water required = 0.263 x 1440 x 0.45 = 134.13 = 170.42 liter
Qty of Rebar req. = 1 x 7850 x 0.01 = 78.50 KG (density of steel=7850
Kg/m3)
Qty of Binding wire req. = 78.50 x 0.001 = 0.0785 KG (Binding wire =0.1%
of main rebar)
For the calculating quantity of various construction item, long wall and short
wall method is used. For measuring the long wall and short wall the external
out-to-out length of walls running in the longitudinal direction generally is
considered as ―long wall‖ while the in-to-in internal length of walls running in
the transverse direction is called as ―short wall‖ or ―cross wall‖. For calculating
quantity multiply the length into the breadth and height of the wall.
As shown in the figure we indicate long wall and short wall and centre line is
indicated with red line.
For finding out the length of
long wall, simply add centre
length of wall to the two times
half breadth on one side of the
wall which gives the out-to-
out length of long wall.
In this method of estimation, the total center line length of walls in a building is
first calculated, then the center line length is multiplied with the breadth and depth
of the respective items to get the total quantity at a time.
The center line length for different sections of walls in a building shall be worked
out separately. For verandah walls or partition walls joining the main walls, the
center line length shall be reduced by half of the breadth of the layer of the main
wall that joins with the partition or verandah wall at the same level. The number of
such joints is studied first to obtain the center line length.
By using this method estimation can be finished more quickly. This method is as
accurate as other methods (except for unsymmetrical walls). This method is
suitably used for estimating circular, rectangular, hexagonal, octagonal, etc. shaped
buildings.
Let us take an example:
For One Room Building
First, we need to calculate the total center line length of the building.
Total center line length = 2 x 5.3 + 2 x 4.3 = 19.2 m.
1. Earthwork in excavation = Total center line length x breadth x depth
= 19.2 x 0.9 x (0.3+0.3+0.3)
= 19.2 x 0.9 x 0.9
= 15.52 m3
2. Concrete in foundation = 19.2 x 0.9 x 0.3 = 5.18 m3
3. a) Brickwork in foundation for 1st footing = 19.2 x 0.6 x 0.3 m3
b) Brickwork in foundation for 2nd footing = 19.2 x 0.5 x 0.3 = 2.88 m3
4. Brickwork in superstructure = 19.2 x 3.5 x 0.3 = 20.16 m3
For Two Room Building:
The cross estimating method is a technique that involves using data from
similar completed projects to estimate the cost of a new project. It is often used
when there is limited information available on the new project or when there are
significant uncertainties in the project scope, schedule, or other variables.
The accuracy of the cross estimating method depends on the quality and relevance
of the data used in the analysis. It is important to ensure that
the completed projects used for comparison are truly comparable to the
new project and that any adjustments made to the cost data are based
on sound reasoning and reliable data sources.
The first step is to identify completed projects that are similar
in scope, size, complexity, and other relevant characteristics to the new project.
This involves conducting research on completed projects in the same industry,
geographic location, and with similar project requirements.
Once similar completed projects have been identified, the next step is to
collect cost data on those projects. This can
include data on labour costs, material costs, equipment costs, overhead costs, and
other relevant costs associated with completing the projects.
The cost data collected from the completed projects may need to be adjusted
to account for differences in inflation, location, market conditions, and
other factors that may impact the cost of the new project. For example, if
the projects were completed several years ago, adjustments may need to be made
for inflation.
Once the cost data has been collected and adjusted, the next step is to calculate
the cost for the new project. This involves using the cost data from
the completed projects as a benchmark and making adjustments based on the
unique characteristics of the new project.
Finally, the cost estimate should be verified to ensure that it is reasonable
and accurate. This can be done by comparing the estimate to other cost
estimates for similar projects, conducting a sensitivity analysis to assess
the impact of changes in key variables, and seeking input from experts and
other stakeholders.
8.5 Detailed Estimate
A detailed estimate is drawn up when there’s more information available or the scope
of the project is better known.
Details Estimate
S.N. Item of No. L B H Qty Unit Rate Amount Remarks
Works
1 Site
Clearance
2 E/W in
excavation
3 PCC
4 RCC
5 Plaster
6 Painting
Sub- Total Amount NRs.
VAT @ 13%
Grand- Total Amount NRs.