BQ 2004
BQ 2004
Fast-Charge IC
Features General Description ment of the battery, or switch de-
pression. For safety, fast charge is
➤ Fast charge and conditioning of The bq2004 Fast Charge IC pro- inhibited unless/until the battery
nickel cadmium or nickel-metal vides comprehensive fast charge con- temperature and voltage are within
hydride batteries trol functions together with high-speed configured limits.
switching power control circuitry on a Temperature, voltage, and time are
➤ Hysteretic PWM switch-mode monolithic CMOS device.
current regulation or gated con- monitored throughout fast charge.
trol of an external regulator Integration of closed-loop current Fast charge is terminated by any of
control circuitry allows the bq2004 the following:
➤ Easily integrated into systems or to be the basis of a cost-effective so-
used as a stand-alone charger n Rate of temperature time
lution for stand-alone and system- (∆ T/∆ t)
➤ Pre-charge qualification of tem- integrated chargers for batteries of
perature and voltage one or more cells. n Peak voltage detection (PVD)
➤ Configurable, direct LED outputs Switch-activated discharge-before- n Negative delta voltage (-∆ V)
display battery and charge status charge allows bq2004-based chargers
to support battery conditioning and n Maximum voltage
➤ Fast-charge termination by ∆ tem- capacity determination. n Maximum temperature
perature/∆ time, peak volume de-
tection, -∆V, maximum voltage, High-efficiency power conversion is n Maximum time
maximum temperature, and maxi- accomplished using the bq2004 as a
hysteretic PWM controller for After fast charge, optional top-off
mum time
switch-mode regulation of the charg- and pulsed current maintenance
➤ Optional top-off charge and ing current. The bq2004 may alterna- phases are available.
pulsed current maintenance tively be used to gate an externally
charging regulated charging current.
➤ Logic-level controlled low-power Fast charge may begin on applica-
mode (< 5µA standby current) tion of the charging supply, replace-
SLUS063B–APRIL 2005 H
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bq2004
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bq2004
Battery voltage and temperature are monitored for The DCMD input is internally pulled up to VCC (its inac-
maximum allowable values. The voltage presented on tive state). Leaving the input unconnected, therefore,
the battery sense input, BAT, should represent a results in disabling discharge-before-charge. A negative
two-cell potential for the battery under charge. A going pulse on DCMD initiates discharge-before-charge
resistor-divider ratio of: at any time regardless of the current state of the
bq2004. If DCMD is tied to V SS , discharge-before-
RB1 N charge will be the first step in all newly started charge
= -1
RB2 2 cycles.
is recommended to maintain the battery voltage within
the valid range, where N is the number of cells, RB1 is
Starting a Charge Cycle
the resistor connected to the positive battery terminal, A new charge cycle (see Figure 2) is started by:
and RB2 is the resistor connected to the negative bat-
tery terminal. See Figure 1. 1. VCC rising above 4.5V
Note: This resistor-divider network input impedance to 2. VCELL falling through the maximum cell voltage,
end-to-end should be at least 200kΩ and less than 1MΩ. VMCV where:
Negative Temperature
Coefficient Thermister
VCC
PACK +
RT1
PACK+
TS
bq2004 RB1 N
bq2004 RT2 T
BAT
C
RB2
SNS PACK -
SNS PACK-
Fg2004a.eps
3
bq2004
DIS
260 s 260 s
Switch-mode
MOD Configuration
2080 s Note*
260 s 260 s
or
External
MOD Regulation
2080 s Note*
(SNS Grounded)
Mode 1, LED2 Status Output
Discharge-Before-Charge started
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bq2004
The valid temperature range is VHTF < VTEMP < VLTF, Each sample is an average of voltage measurements
where: taken 57µs apart. The IC takes 32 measurements in
PVD mode and 16 measurements in -∆V mode. The re-
VLTF = 0.4 ∗ VCC ± 30mV sulting sample periods (9.17ms and 18.18ms, respec-
VHTF = [(1/4 ∗ VLTF) + (3/4 ∗ VTCO)] ± 30mV tively) filter out harmonics centered around 55Hz and
109Hz. This technique minimizes the effect of any AC
Note: The low temperature fault (LTF) threshold is not line ripple that may feed through the power supply from
enforced if the IC is configured for PVD termination either 50Hz or 60Hz AC sources. Tolerance on all tim-
(VSEL = high). ing is ±16%.
VTCO is the voltage presented at the TCO input pin, and is Voltage Termination Hold-off
configured by the user with a resistor divider between VCC
and ground. The allowed range is 0.2 to 0.4 ∗ VCC. A hold-off period occurs at the start of fast charging.
During the hold-off period, -∆V termination is disabled.
If the temperature of the battery is out of range, or the
This avoids premature termination on the voltage
voltage is too low, the chip enters the charge pending
spikes sometimes produced by older batteries when
state and waits for both conditions to fall within their al-
fast-charge current is first applied. ∆T/∆t, maximum
lowed limits. The MOD output is modulated to provide
voltage and maximum temperature terminations are
the configured trickle charge rate in the charge pending
not affected by the hold-off period.
state. There is no time limit on the charge pending
state; the charger remains in this state as long as the T/ t Termination
voltage or temperature conditons are outside of the al-
The bq2004 samples at the voltage at the TS pin every
lowed limits. If the voltage is too high, the chip goes to
34s, and compares it to the value measured two samples
the battery absent state and waits until a new charge
earlier. If VTEMP has fallen 16mV ±4mV or more, fast
cycle is started.
charge is terminated. If VSEL = high, the ∆T/∆t termi-
Fast charge continues until termination by one or more nation test is valid only when VTCO < VTEMP < VTCO +
of the six possible termination conditions: 0.2 ∗ VCC. Otherwise the ∆T/∆t termination test is valid
only when VTCO < VTEMP < VLTF.
n Delta temperature/delta time (∆T/∆t)
n Peak voltage detection (PVD) Temperature Sampling
n Negative delta voltage (-∆ V) Each sample is an average of 16 voltage measurements
taken 57µs apart. The resulting sample period
n Maximum voltage (18.18ms) filters out harmonics around 55Hz. This tech-
nique minimizes the effect of any AC line ripple that
n Maximum temperature may feed through the power supply from either 50Hz or
n Maximum time 60Hz AC sources. Tolerance on all timing is ±16%.
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bq2004
and enforced again on the top-off phase, if selected. top-off is enabled and C/32 when top-off is disabled.
There is no time limit on the trickle-charge phase. Both pulse trickle and top-off may be disabled by tying
TM1 and TM2 to VSS.
Top-off Charge
Charge Status Indication
An optional top-off charge phase may be selected to
follow fast charge termination for the C/2 through 4C Charge status is indicated by the LED1 and LED2 out-
rates. This phase may be necessary on NiMH or other puts. The state of these outputs in the various charge cy-
battery chemistries that have a tendency to terminate cle phases is given in Table 2 and illustrated in Figure 2.
charge prior to reaching full capacity. With top-off en-
abled, charging continues at a reduced rate after In all cases, if VCELL exceeds the voltage at the MCV
fast-charge termination for a period of time equal to pin, both LED1 and LED2 outputs are held low regard-
the fast-charge safety time (See Table 1.) During top- less of other conditions. Both can be used to directly
off, the MOD pin is enabled at a duty cycle of 260µs ac- drive an LED.
tive for every 1820µs inactive. This modulation results
in an average rate 1/8th that of the fast charge rate. Charge Current Control
Maximum voltage, time, and temperature are the only The bq2004 controls charge current through the MOD
termination methods enabled during top-off. output pin. The current control circuitry is designed to
support implementation of a constant-current switching
Pulse-Trickle Charge regulator or to gate an externally regulated current
Pulse-trickle charging follows the fast charge and op- source.
tional top-off charge phases to compensate for self- When used in switch mode configuration, the nominal
discharge of the battery while it is idle in the charger. regulated current is:
The configured pulse-trickle rate is also applied in the
charge pending state to raise the voltage of an over- IREG = 0.225V/RSNS
discharged battery up to the minimum required before
fast charge can begin. Charge current is monitored at the SNS input by the
voltage drop across a sense resistor, RSNS, between the
In the pulse-trickle mode, MOD is active for 260µs of a low side of the battery pack and ground. RSNS is sized
period specified by the settings of TM1 and TM2. See to provide the desired fast charge current.
Table 1. The resulting trickle-charge rate is C/64 when
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bq2004
If the voltage at the SNS pin is less than VSNSLO, the VSNSLO = 0.04 ∗ VCC ± 25mV
MOD output is switched high to pass charge current to
VSNSHI = 0.05 ∗ VCC ± 25mV
the battery.
When used to gate an externally regulated current
When the SNS voltage is greater than VSNSHI, the MOD
source, the SNS pin is connected to VSS, and no sense
output is switched low—shutting off charging current to
resisitor is required.
the battery.
Timing TCO TS
OSC
Control Check
LED1
Display LTF
LED2 Check
Control
DSEL
VTS - VSNS
BD200401.eps
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bq2004
- V or VCELL <
T/ t or VMCV
VTEMP < VTCO Charge
or Complete
Maximum Time Out VCELL > VCELL >
VMCV VMCV
Top-Off Pulse
Top-Off Trickle
Selected? Yes Charge Charge
VTEMP < VTCO
No or Maximum
Time Out
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bq2004
Note: Permanent device damage may occur if Absolute Maximum Ratings are exceeded. Functional opera-
tion should be limited to the Recommended DC Operating Conditions detailed in this data sheet. Expo-
sure to conditions beyond the operational limits for extended periods of time may affect device reliability.
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bq2004
VTCO Temperature cutoff 0.2 * VCC - 0.4 * VCC V Valid ∆ T/∆ t range
IOH DIS, LED1, LED2, MOD source -10 - - mA @VOH = VCC - 0.8V
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bq2004
Impedance
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bq2004
Notes: Change 1 = Apr. 1994 B “Final” changes from Dec. 1993 A “Preliminary.”
Change 2 = Sept. 1996 C changes from Apr. 1994 B.
Change 3 = April 1997 C changes from Sept. 1996 C.
Change 4 = Oct. 1997 D changes from April 1997 C.
Change 5 = Jan. 1998 E changes from Oct. 1997 D.
Change 6 = June 1999 F changes from Jan. 1998 E.
Change 7 = Feb. 2001 G changes from June 1999 F.
Change 8 = Apr. 2005 H changes from Feb. 2001 G.
Ordering Information
bq2004
Package Option:
PN = 16-pin narrow plastic DIP
SN = 16-pin narrow SOIC
Device:
bq2004 Fast-Charge IC
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bq2004
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PACKAGE OPTION ADDENDUM
www.ti.com 13-Jul-2022
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples
(1) Drawing Qty (2) Ball material (3) (4/5)
(6)
BQ2004PN ACTIVE PDIP N 16 25 RoHS & Green NIPDAU N / A for Pkg Type -20 to 70 2004PN Samples
-A4
BQ2004SN ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM -20 to 70 2004 Samples
(-A4, A4)
BQ2004SNG4 ACTIVE SOIC D 16 40 RoHS & Green NIPDAU Level-1-260C-UNLIM -20 to 70 2004 Samples
(-A4, A4)
BQ2004SNTR ACTIVE SOIC D 16 2500 RoHS & Green NIPDAU Level-1-260C-UNLIM -20 to 70 2004 Samples
(-A4, A4)
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com 13-Jul-2022
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com 3-Jun-2022
B0 W
Reel
Diameter
Cavity A0
A0 Dimension designed to accommodate the component width
B0 Dimension designed to accommodate the component length
K0 Dimension designed to accommodate the component thickness
W Overall width of the carrier tape
P1 Pitch between successive cavity centers
Sprocket Holes
Q1 Q2 Q1 Q2
Pocket Quadrants
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 3-Jun-2022
Width (mm)
H
W
Pack Materials-Page 2
PACKAGE MATERIALS INFORMATION
www.ti.com 3-Jun-2022
TUBE
T - Tube
height L - Tube length
W - Tube
width
Pack Materials-Page 3
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