Process

Safety
Management
By
Sh. V. Narasimhan

Conducted by
Institution of Safety
Engineers (India)

www.iseindia.in
 Institution of
Safety Engineers
(India)

Welcome in Free
Webinar Session

PROCESS SAFETY
MANAGEMENT
on
20 July 2021, 3:00 PM to 4:15 PM

ISE (India)
 INSTITUTION OF SAFETY ENGINEERS (INDIA)

Process Safety Management

About us
Institution of Safety Engineers (India) is Non -

Profitable organization set up in year 2012

under ZJEW Trust, Govt. Reg. No. 5240 and

working with objective to prevent accident,

protect environment & minimize losses

during disaster. Institution of safety engineers

(India) imparting safety, health, environment

& quality related training to needy & provide

similar services to industries, organization,

institution to achieve zero harm.

ISE (India)
MEMBERSHIP SERVICES JOURNAL PUBLICATION

SAFETY HEALTH ENVIRONMENT RELATED

TRAINING & SERVICES

ISE (India)
 Mr. V. Narsimhan: Expert in Process Safety
Management and Chemical Engineering & Senior
Member of Institution of Safety Engineers (India)

OUR SPEAKER
Miss Tamanna Afroz : B.Tech, PDIS, SMISE
Co-ordinator, Institution of Safety
Engineers (India)

ISE (India) WWW.ISEINDIA.IN

 • Lesson 5
• Lesson 1
• ELEMENT OF PROCESS SAFETY
• HISTORY
1 5 MANAGEMENT

• Lesson
• CASE STUDY
• INTRODUCTION
2 6
• Lesson 3 • Lesson 7
• OBJECTIVE • CONCLUSION
3 7
• Lesson 4 • Lesson 8
• QUESTION & ANSWER
4 • PROCESS SAFETY MGT. 8

Course Outline
ISE (India) WWW.ISEINDIA.IN
OSHA- History
In 1912 the first Industrial Revolution took place and a lot of accidents happened and gases emancipating from
chimneys and faulty machines were installed. Due to that lots of people died and were not noticed.

*Then the World War 1 came in 1914 and ended in 1919 because of that nothing could be done to prevent accidents
and death immediately the second industrial revolution came in 1925, then the same story of people dying due to hot
gases and faulty machines. People suffered enormously due to the and carried at the waters of the factory and the
government in Europe in Britain income came the second world war between 1939 to 1945 nothing could be
materialized recording safety. People were educated and wanted to do something costly to ward injury and death due
to accidents.

* Then came the clean air act amendment in the US in the year 1970 to avoid pollution and other steps.
Then the Bhopal incident in India caused 2000 deaths and the Texas blast killed 123 people and three mile disaster
and formed OSHA.

*Lot of inquiries were made and a lot of discussions were made between 1990 and 1992 in Washington D.C OSHA
was conceived.
At last they made it compulsory and mandatory for all industries in the U.S and in Europe and Britain and the gulf
countries. In the Process Safety Management System under which 14 elements initially and then later 17 elements
are now.

ISE (INDIA)
FOR CATASTROPHIC

CONSEQUENCES IN

THE WORKPLACE
 Introduction About Process Safety Management

Hazard means which can be of

What is safety: Safety is a relative anything or change whether it is
freedom from diseases, fire and flood or a physical hazard or chemical
by any other means or accidents. hazard.
E.g.: When you walk on on the road
payment, suppose you trip and fall on the E.G. Lots of gases are operating
payment it is the personal safety. from the chimneys and should
be controlled.
Risk: Main specific effect with specific of
due to the complex of probability and
consequence of vulnerability. Environment means free
pollution from air.
E.G going in a highway in a car, a man
crisscrosses, in order to avoid him if you E.g. Delhi is a polluted city and
try to steer your wheel to the right or prevention is bacon being taken
left to escape from the rat or otherwise to water pollution.
get injured in the process.
Risk and safety are brothers and sisters.
If you have safety in force you can avoid
risk.
ISE
ISE(India)
(INDIA)
OBJECTIVE

 Creating awareness among employees & Professional

 Developing Positive Behavior among people to Control Process industries related risk

 To identify Process Hazard

 To Prevent any Potential of Adverse effect

 Increase organization Reputation & Success of Business

 Fulfill Legal requirements

WEBINAR ON PROCESS SAFETY MANAGEMENT

PROCESS SAFETY MANAGEMENT

1.THE PROBLEM

Develop on return safety information identifying workplace chemical process

hazards, equipment used in the process and Technology as well.

Perform your workplace as odd as a statement including identification of

potential reasons of accidental release that had a potential
2. HOW THE STANDARD WORK

Establish a system for respect to the workplace hazard assessment findings which shall
present address prevention mitigation and emergency responses.

Review the hazard assessment and response system.

To understand PSM and its requirements employees and employers are hard to
understand how OSHA uses the term process to mean any actuary involving a highly
hazardous chemical.

ISE (India) www.iseindia.in

3. PROCESS SAFETY INFORMATION

Employers complete a compilation of

written process safety information.

Before conducting any process by the

standard.

Information on the hazards of the highly

hazardous chemical.

Information about the technology of the

process.

Information on the equipment.

ISE (India) www.iseindia.in

4. PROCESS HAZARD ANALYSIS

The process hazard analysis a thorough ,

orderly, systematic approach for
For identifying involving highly hazardous
chemicals

The employer must the following

methods

 Hazard and operability study.

 Failure mode effect analysis.

 Fault tree analysis

ISE (India) www.iseindia.in

5. OPERATING PROCEDURES

The employer must develop important return operating procedures.

 Initial startup
 Operating operations
 Temporary operations
 Emergency operations

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6. EMPLOYEES PARTICIPATION

Employee participation help to control process related risk

 Employers must develop a written plan of action to implement the

employers vision

 Participation required by PSM. They should provide employees and their.

 Representatives access to process-based analysis and knowledge.

ISE (India) www.iseindia.in

7.TRAINING

 OSHA believes that the

implementation of an effective training
program is one.
one of the important steps to take
and hence presently involved in
operations.
 People should know about the
process and its procedures.
That employees have the required to
operate the plant and its operating
procedures.

ISE (India) www.iseindia.in

8. REFRESHER TRAINING

Refresher training has to be given to every employee at least every

three years.

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9. TRAINING DOCUMENTATION

 Record card of the employee must be containing their identity

 Of the employee, the date of training and how the employee as verified

 That the employee understood the training

ISE (India) www.iseindia.in

10. CONTRACTORS

Employees may be present at a particular site and they should know all the

procedures and processes of the particular plant.

They should undergo PSM then only in case of emergency crisis they can

be utilised.

ISE (India) www.iseindia.in

11. EMPLOYEES RESPONSIBILITIES

 Contractor employer should evaluate obtain information regarding

 Contract employees safety performance.

ISE (India) www.iseindia.in

12. PRE- STARTUP SAFETY REVIEW

Construction and equipment are in accordance with design specification .

Safe operation, emergency procedures are in place. Construction and

equipment or in accordance with design specification.

Safe operation, maintenance and emergency procedures are in place.

ISE (India) www.iseindia.in

13. MECHANICAL INTEGRITY

OSHA village it is important to the mechanical integrity of the process to

maintain the process equipment and to ensure it is and installed correctly
designed and operates properly.

ISE (India) www.iseindia.in

 14. HOT WORK PERMIT

 Hot permit should be issued for a hot permit operation conducted on an

overhead process.

The permit must dominate fire protection etc represents in OSHA

 Regulations have been implemented prior to the hot work permit

system. English

ISE (India) www.iseindia.in

15.MANAGEMENT OF CHANGE

 Impact of the change of employees safety and health.

 Modification top rating procedure
 Necessary time period for the change god of things
 Authorization requirements for the proposed change.

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16. INCIDENT INVESTIGATION

 Date of incident.

 Date of Investigation began

 Description of the incident

 Description of the incident

 Factors contributing to the

accident and Recommendation

from the investigation.

ISE (India) www.iseindia.in

17. EMERGENCY PLANNING AND RESPONSE

Despite the best planning, and

inside an occurrence it is essential

that emergency pre-planning

makes employees do proper

action.

ISE (India) www.iseindia.in

18.COMPLIANCE AUDIT

Employees must certify and evaluate with the provision of PSM at least three
years.

ISE (India) www.iseindia.in

WEBINAR PROCESS SAFETY MANAGEMENT

Any Question

ISE (India) www.iseindia.in

WEBINAR ON PROCESS SAFETY MANAGEMENT

Reference: OSHA, ISEI Manuals & other online sources

THANK YOU!

ISE (India) www.iseindia.in