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18 views

e39

Uploaded by

andyitismy
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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BMW Parts and Accessories

Installation Instructions

ON TP CD Rad
ad Nav
BMW
Inf
Info
nfo OK

039 0004 B

BMW Traffic Pro installation kit


BMW 5 Series Saloon (E 39) with a production date after 09/00
BMW 5 Series touring (E 39/2) with a production date after 09/00

These installation instructions are not valid for cars with SA358 (climate comfort windscreen).

These installation instructions are onlyvalid for:

• cars without an on-board monitor, without SA663 (BMW Professional radio) with a
production date after 09/00

• cars without an on-board monitor, with SA663 (BMW Professional radio) with a production
date after 02/01

Technical and electrical knowledge required


The installation time is approx. 1.5 hours but this may vary depending on the condition of the
car and the equipment in it.

Retrofit/Installation kit No. 65 90 0 027 973


65 90 0 139 839

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
Contents

Section Page

1. Important information for the installation of the navigation radio . . . . . . . . . . . . . . . 3


2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Adapter cable connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Adapter cable connection overview (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Adapter cable connection overview (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Navigation radio connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8. To install the GPS aerial (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9. To install the GPS aerial (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10. To install the adapter cable and connect the navigation radio . . . . . . . . . . . . . . . . 12
11. To connect the tacho A signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
14. Language selection and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
15. Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
16. Adapter wiring harness circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/2
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
1. Important information for the installation of the navigation radio

Only for use in the BMW dealer organisation.

The navigation radio may only be installed by a specialist workshop that has the required special
tools and manuals.

Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/lines that you install must be secured with cable ties.

All the figures show LHD cars, proceed in exactly the same way on RHD cars.

Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.

The operating manual supplied with the kit is to be given to the vehicle keeper. 

Subject to technical modifications

Required tools and equipment

MoDIC III or DIS Combination pliers


Set of straight slot screwdrivers Angle cutter
Cable lamp Cable lamp

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/3
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
2. Preparations

TIS instruction No.


Conduct a brief test ---
Disconnect the battery 12 00 ...
Remove the instrument cluster 62 21 000
Remove the radio 65 11 030
Remove the glove compartment 51 16 360
Remove the front right door sill trim 51 47 000
Remove the A pillar trim at the bottom right ---
Remove the centre air jet ---

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/4
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
3. Parts list

A B

1 2 3 4

ON TP CD Rad
ad Nav
BMW
Inf
Info
nfo OK

5 6 7 8

9 10 11 12

cd Bedienungsanleitung

039 0005 B

Legend
0

A Adapter cable
B Aerial adapter
1 Navigation radio
2 Radio retaining pin
3 Double insulation-piercing connector (2x)
4 Cable tie (8x)
5 GPS aerial
6 GPS aerial holder
7 Hexagonal screws (2x)
8 Rattle guard (2x)
9 Radio installation trim
10 Installation clip (2x)
11 Shrink hose
12 Owner’s manual

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/5
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
4. Adapter cable connection diagram

A
A1

A5
A4 A3 A2
A6 039 0006 B

Cable colour / Abbreviation /


Item Description Signal Connection location in the car
Cross-section Slot
A Adapter cable --- --- --- ---
A1 Black 16-pin plug casing To black 16-pin plug casing in the X18126
--- ---
centre console
A2 Black 16-pin socket casing To the navigation radio in the centre
--- --- ---
console
A3 Red 20-pin socket casing To the navigation radio in the centre
--- --- ---
console
A4 Open cable end Reversing BL/GE To the standard wiring harness, right A
light pillar on the light module, using
---
terminal double insulation-piercing connector
(check whether the signal exists)
A5 Blade terminal contact Tacho A SW/WS To the white 18-pin socket casing on X10113 PIN3
signal the instrument cluster
A6 Blade terminal contact Tacho A WS To the white 26-pin socket casing on X11175 PIN14
signal the instrument cluster

B1 B2
039 0007 B

Coaxial plug casing

Cable colour / Abbreviation /


Item Description Signal Connection location in the car
Cross-section Slot
B Aerial adapter --- --- --- ---
B1 Coaxial plug casing To the navigation radio in the centre
--- --- ---
console
B2 Fakra coaxial plug casing To coaxial Fakra aerial plug in the
--- --- ---
centre console

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/6
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
5. Adapter cable connection overview (LHD cars only)

0)

A4

A1 A2

A3

A6
A5

039 0025 B

Lay the adapter cable A, as shown in the figure, and secure it with cable ties .

Branch A1 to the black 16-pin plug casing X18126 in the centre console
Branch A2 to the navigation radio in the centre console
Branch A3 to the navigation radio in the centre console
Branch A4 to the standard wiring harness on the A pillar at the front right using a double
insulation-piercing connector
Branch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument cluster
Branch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster

Tie back any excess lengths.

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/7
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
6. Adapter cable connection overview (RHD cars only)

0)

A6 A5

A4

A1 A2

A3

039 0041 B

Lay the adapter cable A, as shown in the figure, and secure it with cable ties .

Branch A1 to the black 16-pin plug casing X18126 in the centre console
Branch A2 to the navigation radio in the centre console
Branch A3 to the navigation radio in the centre console
Branch A4 to the standard wiring harness on the A pillar at the front right using a double
insulation-piercing connector
Branch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument cluster
Branch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster

Tie back any excess lengths.

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/8
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
7. Navigation radio connection diagram

C1 C2 C3

1 4 7 10 13 16 19
3 6 9 12 15 18
2 5 8 11 14 17 20
B

10
1 3 5 7

2 4 6 8

10
1 3 5 7

2 4 6 8

D E

039 0021 B

Legend
0

Chamber A Chamber C2
1 Speed signal (TAA) 7-12 Specific connection for CD
changer
2 Signal from reversing light
3 Telephone mute Chamber C3
4 Continuous positive (terminal 30) 13 Low frequency telephone input
5 Control output for automatic aerial/amplifier 14 Earth telephone input
6 Light (terminal 58G) 15-17 Specific connection for CD
changer
7 Switched positive (terminal 15) 18 CD low frequency earth (AUX)
8 Earth (terminal 31) 19 CD low frequency left (AUX)
20 CD low frequency right (AUX)
Chamber B
1 Speaker rear right+ Jack D
2 Speaker rear right- Radio aerial jack
3 Speaker front right+
4 Speaker front right- Jack E
5 Speaker front left+ GPS aerial jack
6 Speaker front left-
7 Speaker rear left+
8 Speaker rear left-

Chamber C1
1 LineOut rear left
2 LineOut rear right
3 Low frequency earth
4 LineOut front left
5 LineOut front right
6 Subwoofer LineOut

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/9
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
8. To install the GPS aerial (LHD cars only)

Remove the plate (30) from the GPS aerial (5).


0

5
30

039 0008 B
0

Place the GPS aerial (5) on the holder (6) (the aerial
0

will be held in place by integrated magnets).


5

039 0042 B
0

The figure shows the installation site of the


4 5 GPS aerial under the instrument panel.
30
30
The mounting points for the GPS aerial
6 holder (6) are marked in the instrument panel
(30). During the installation process ensure
7 that you do not miss the mounting points
since otherwise you will damage the
instrument panel (30).

Secure the GPS aerial holder (6) with the fitted


039 0010 B GPS aerial (5) to the instrument panel (30) using
two hexagonal screws (7).
Lay the GPS aerial cable to the installation site of
0
the radio and secure it with cable ties (4).

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/10
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
9. To install the GPS aerial (RHD cars only)

Remove the plate (30) from the GPS aerial (5).


0

5
30

039 0008 B
0

Place the GPS aerial (5) on the holder (6) (the aerial
0

5 will be held in place by integrated magnets).

039 0009 B
0

4 The figure shows the installation site of the


5 GPS aerial under the instrument panel.
30
30
The mounting points for the GPS aerial
6 holder (6) are marked in the instrument panel
(30). During the installation process ensure
that you do not miss the mounting points
7 since otherwise you will damage the
instrument panel (30).

Secure the GPS aerial holder (6) with the fitted


039 0039 B GPS aerial (5) to the instrument panel (30) using
two hexagonal screws (7).
Lay the GPS aerial cable to the installation site of
the radio and secure it with cable ties (4).

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/11
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio

The figure shows the radio module holder


(30).
31
Remove the flap (31) on the radio module holder
32 (30) to allow the radio trim (9) to be installed.
Remove the pins (32) for this purpose.

30

039 0011 B
0

Insert the radio trim (9).


0

The radio trim (9) is held in place later by the


fastening for the navigation radio.

039 0012 B
0

40 LHD cars only.


A5+A6
A1 Connect branch A1 to the new generation radio
A4 connection plug (40).
Lay branch A4, open cable end, blue/yellow cable,
along the standard wiring harness to the bottom
right A pillar and secure it with cable ties.
Lay branches A5+A6 along the standard wiring
harness to the installation site of the instrument
cluster and secure them with cable ties.

039 0013 B
0

40
RHD cars only.
A5+A6
A1 Connect branch A1 to the new generation radio
A4 connection plug (40).
Lay branch A4, open cable end, blue/yellow cable,
along the standard wiring harness to the bottom
right A pillar and secure it with cable ties.
Lay branches A5+A6 along the standard wiring
harness to the installation site of the instrument
cluster and secure them with cable ties.

039 0040 B

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/12
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio

Affix a rattle guard (8) to the second rattle guard (8)


0

A1+30 8 and then affix them to the wiring harness so that


the plug connector A1 + new generation (30) is
wrapped in them.
8

039 0014 B
0

A1+30 Lay the wrapped plug connector A1 and new


generation (30) on the left behind the
instrument panel so as to enable you to
install the navigation radio.

B Connect branch B2, coaxial Fakra plug casing on


the adapter B to the existing aerial cable (30).

B2
039 0015 B
0

Screw the radio retaining pin (2) on to the stud bolt


0

(30) on the navigation radio (1).


1
10
10

30
2

039 0016 B
0

Connect branch A2, black 16-pin socket casing,


0

to the navigation radio (1).


Connect branch A3, red 20-pin socket casing, to
the navigation radio (1).
Connect branch B1 to the radio aerial input.
Connect the coaxial plug (31) on the GPS aerial
32 cable (32) to the navigation radio (1).
B1
A2
31
A3
1
039 0017 B

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/13
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio

Carefully slide the connected navigation radio (1)


0

into the radio shaft (30) and secure it with the


existing slides.
30
Refer to the information for securing the
navigation radio in the operating instructions
in the section headed Installation/Removal
instructions.

As you slide in the navigation radio, ensure


that you do not jam or damage any of the
1 cables.
039 0018 B
0

A4 4 The figure shows the bottom right A pillar (the


light module has been unscrewed).

3 Connect branch A4, open cable end, blue/yellow


30 cable, to the reversing light cable (30), white/
yellow cable (PIN 10) using a double insulation-
piercing connector and secure it with cable ties (4).
Since there are several white/yellow cables, check
the reversing light signal.

039 0019 B
0

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/14
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
11. To connect the tacho A signal

0
0
0
0

Cars with high instrument cluster (SA 555) only


0

The figure shows installation location of the


3 11 instrument cluster.

Open and release the white 18-pin instrument


cluster connection plug X10113.

Connect branch A5, 1-pin socket contact, black/


A5 white cable on the tacho A signal cable, to the free
slot PIN3 on the connection plug X10113.
A6
Insulate and tie back branch A6, 1-pin socket
X10113 039 0023 B contact, white cable, with a shrink hose (11).Then
lock and close connection plug X10113 again.

If PIN3 is occupied, cut off branches A5+A6


and connect the tacho A signal cable, black/
white cable, to the black/white signal cable
using a insulation-piercing connector (3).

Cars with low instrument cluster only


0

3 The figure shows installation location of the


11 instrument cluster.

A5 Open and release the white 26-pin instrument


cluster connection plug X11176.

Connect branch A6, 1-pin socket contact, white


cable on the tacho A signal cable, to the free slot
A6 PIN14 on the connection plug X11176.

X11176 039 0024 B Insulate and tie back branch A5, 1-pin socket
contact, black/white cable, with a shrink hose (11).
Then lock and close connection plug X11176
again.

If PIN14 is occupied, cut off branches A5+A6


and connect the tacho A signal cable, black/
white cable, to the black/white signal cable
using a insulation-piercing connector (3).

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/15
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
12. Coding

This system is not diagnostics-capable and must not be coded.

13. Concluding work

Connect battery
Complete the commissioning process
Reassemble the car by following the instructions for its dismantling in reverse order
Print out error memory

14. Language selection and commissioning

See enclosed BMW Traffic Pro operating instructions

15. Owner’s manual

See enclosed BMW Traffic Pro operating instructions

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/16
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
A2* A2*
2 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 12 18 19 20 13 14 A3*
RS TAA MUTE 30 ANT 58g R 31 HR+ HR- VR+ VR- VL+ VL- HL+ HL- IBUS CD_NFR- CD_NFL+ CD_NFR+ TEL_NF+ TEL_NF-

0.5 0.35 0,35 2,5 0.5 0,5 1,5 2,5 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,75 0,35 0,5 0.5 0,5 0,35 0,35
BLGE SWWS WSBR RTGN WS GRRT VIWS BR BLVI BLGR BLRT BLBR GERT GEBR GEVI GEGR WSGRGE WSBR WSBL WSRT SW GE

Installation Instructions No. 01 29 0 140 447


A4

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Issue date: 06.2001
16. Adapter wiring harness circuit diagram

0.35 0.35
SWWS WS

A6 A5

MUTE 30 ANT 58g R 31 HR+ HR- VR+ VR- VL+ VL- HL+ HL- IBUS CD_NFR- CD_NFL+ CD_NFR+ TEL_NF+ TEL_NF-

10 15 13 14 16 12 1 5 2 6 3 7 4 8 9 2 8 9 6 12 A1*
039 0020 B

EN/17
16. Adapter wiring harness circuit diagram

Legend

A1* New generation adapter plug


A2* Black 16-pin socket casing (chamber A+B)
A3* Red 20-pin socket casing
A4* Open cable end
A5* Blade terminal contact (X10113 PIN 3)
A6* Blade terminal contact (X11175 PIN 14)

The components marked with an asterisk (*) are only valid for this circuit diagram. All the other
components and X designations correspond to BMW after-sales circuit diagrams

Cable colours

RT = red
SW = black
GN = green
BR = brown
GE = yellow
WS = white
VI = violet
GR = grey
BL = blue

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet) EN/18
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001

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