DIRUI BCC-3600 service manual
DIRUI BCC-3600 service manual
Please carefully read and fully understand the contents of this manual to ensure correct understanding of
maintenance instructions.
This manual shall be carefully stored and kept available for ready reference.
Specification: BCC-3600
Intellectual Property
The intellectual property rights of these manual and corresponding products belong to Dirui Industrial Co., Ltd.
("Dirui").
Without written content from Dirui, any individual or organization shall not copy, modify or translate all or any part
of this manual.
Statement
Dirui shall be responsible for the safety, reliability and performance of this product only after the following
requirements are met:
1 Assembly, readjustment, modification and repair are performed by personnel approved by Dirui;
Maintenance services
Free services:
Products within the scope specified by warranty service regulations of Dirui shall enjoy free services.
Paid services:
1 Products beyond the scope specified by warranty service regulations of Dirui shall enjoy paid services;
2 Paid services shall apply to product maintenance resulting from the following cases even in warranty period:
man-made damage; misuse; network voltage exceeding the specified range; Irresistible nature disasters; use of
accessories or consumables not approved by Dirui or maintenance performed by personnel not authorized by
Dirui.
1 Acquire the right of return and exchange: please contact an after-sales service employee of Dirui and inform
him/her of product series number and product model and state the reason for return or exchange.
2 Freight charge: freight charge (including customs fees) for product delivery to Dirui shall be borne by the user.
No. 95, Yunhe Street, New & High Tech. Development Zone, Changchun, Jilin, China
Reader
Icon Meaning
Type B equipment
Lot number
Valid date
Serial number
Measurement control
Production date
Manufacturer
Storage temperature
Table 2 Icon used in user manual
Icon Meaning
Operator should operate as instructed in the icon to avoid the hazard of biological
contamination.
Safety precaution
During maintenance, attention should be paid to cases as follows to ensure the safety of patients and
operators.
● Should any hospital or institution responsible for applying such equipment fail to provide an appropriate
maintenance plan thereof, the equipment might fail to run smoothly or even jeopardize personal health.
● Should any hospital or institution responsible for applying such equipment fail to provide aflammable liquid
● Power off the equipment throughout any troubleshooting process. Pay attention to the hazard of electric shock
● Connect any Analyzer into a socket with independent fuse and protection switch. When an Analyzer shares a
fuse and protection switch with other equipment (e.g., life support equipment), any fault, or overcurrent or surge
current upon startup might cause tripping.
● Keep a proper distance between the cloth, hair and hand of any maintainer to such moving components as
● Any part attached with caution moves mechanically and might clip or stab operators during maintenance.
● User should comply with local or national regulations when discharging and disposing with stale reagent, waste
● User should comply with local or natimucosa. Any operator should obey the lab safety operation rules when
handling any malarial related to agent and wear personal protective equipment (e.g. protective clothing, gloves,
etc.).
● Skin and eyes that in contact with reagent should be rinsed thoroughly with sufficient clean water. If necessary,
The Analyzer can only be used by professional medical laboratory personnel or the trained doctors, nurses or lab
assistants.
● Pay attention that samples, QC materials, calibrating materials, waste liquid might be hazardous in biological
contamination. Any maintainer should obey the lab safety operation rules when handling relevant materials and
wear personal protective equipment (e.g. protective clothing, gloves, etc.).
● It is potentially infectious all over (component or surface) an Analyzer. Safety protective measures should be
● Do not touch the sharp sampling probes as the blood samples, QC materials and calibrating materials are of
1
1.1.2 System back composition
2
Fig.1-1-3 Analyzer front view (without front housing)
S/N Item S/N Item
17 Drive board 20 Power supply board
18 Analog board 21 Probe unit
19 Control board
3
Chapter 2 Installation and Adjustment
2.1 Installation environment
2.1.1 Space requirements
To address the requirements for smooth operation, repair and maintenance, Analyzer heat dissipation and any
air/liquid channel at the back of any instrument should be free from extrusion. An Analyzer should be installed as
follows:
(1) Distance between the right/left door and the wall ≥ 100 cm;
(2) Distance between the rear board and the wall ≥ 50 cm;
(3) Sufficient spaces should be left on the operating bench or under the Analyzer for diluent, reagent, waste liquid
barrel, etc.
2.1.2 Requirements for electrical environment
Power: AC 220V, 50Hz, voltage fluctuation less than 10% and an excellent earthing.
BCC-3600 requires a well grounded socket to power operation with maximum power consumption of 70W. With
zero-earth wire voltage t the back of any instrument should be free ied power line.
2.1.3 Requirements for temperature and humidity
BCC-3600 is only applicable for indoor application free from dust, corrosion, combustible gas, mechanical vibration,
excessive noise source and power joint as possible. Never place an Analyzer near to any brush motor or electrical
device subject to frequent on/off switching, or heat source or wind source. Provide the Analyzer with favorable
ventilation free from direct sun exposure.
Ambient temperature: 18 0C-30 0C, relative humidity: 30%-75%, atmospheric pressure: 75 kPa-106 kPa.
● relative humidity: 30%-75%, atmospheric pressure: 75 kPa-106 kPa. ctrical device subject to frequent on/off
switching, or heat source or wind source. Provide the Analyzer with fa conditioning.
● relative humidity: 30%-75%, atmospheric pressure: 75 kPa-106 kPa. ctrical device subject to frequent on/off
switching, or heat source or wind source. Provide the Analyzer with fa conditioning. tion free from direct sun
exposure.:upon stary from direct air flow as the accuracy of the device may be affected.
2.2 Installation
● Do not dismantle and reinstall the Analyzer except for normal maintenance.
4
2.2.1 Hardware installation
(1) Tubes connection for cleanser, lyse, diluent and waste liquid
Arrange the bottles for cleanser and lyse at the back of an Analyzer and connect them according to the chart.
Place the diluent barrel and waste liquid barrel of Hematology Analyzer under operating bench and connect them
according to the chart.
(2) Connection of liquid level sensor
Connect the other end of bundled liquid level sensor and to each sensor joint on Analyzer rear board and insert the
liquid level sensor into corresponding reagent barrel and diluent barrel as indicated in the marks of wire.
● Ensure reliable earthing of socket connected with the power line. Power voltage ranges from 100V to 240V and
power is 70 VA.
(4) Connection of barcode reader
Connect the other end of barcode reader with “USB” port of the host.
● When the system is working, do not look directly at the light beam from the barcode scanner that may hurt eyes.
(5) Connection of external printer
a) Connection of external printer and computer
5
Correctly connect external printer and computer host USB, check if the printer driver is properly installed and
verify the specification of printing paper.
b) Connection of outer printer and Analyzer
Properly connect outer printer with Analyzer with USB.
c) The Hematology Analyzer supports the following two series of outer printers:
HP LaserJet P1007;
HP LaserJet P2055 Series;
(6) Installation of printing paper (inner printer)
a) Choose the thermal printing paper with a width of 57 mm and a diameter less than 50 mm.
b) Push and unlock the inner printer cover and open the printer cover.
c) Put the printing paper into the printing paper cassette and insert the end of the printing paper to the bottom of
the scroll bar. Roll the bar to pass through the paper and close the printer cover. (When the Analyzer works, the
printing paper will automatically pass through the scroll bar.)
(7) Connection of computer and Analyzer
Connect a computer and Analyzer with bundled serial port line to install online software.
6
Chapter 3 General Description of Structural Unit
3.1 Sampling unit
● Do not approach the moving range of probe of an running Analyzer, or personal injury or equipment damage
might occur.
3.1.1 Functions
Sampling unit collects samples and delivers the samples to test cups.
3.1.2 Principle for operation
The sampling probe aspirates sample, moves to inject sample and diluent into leukocyte transducer, aspirates
diluented sample, moves to inject the diluented sample into erythrocyte transducer and moves to reset position. The
sampling probe will move to its original position after such test.
3.1.3 Principle for cleaning
When the reagent sample is added, a swab will automatically clean the outer wall of sampling probe when the
sampling unit is ascending. When the sampling probe moves into leukocyte or erythrocyte transducer, a 10 ml
syringe will push the diluent into transducer to clean the internal wall of sampling probe.
3.1.4 Action check
Enter [service] - [mechanic detect] screen and detect the motor to be reset (X axis/ Y axis). If the operation proceeds
smoothly, the system displays ''success" for reset motor, otherwise, the system will display "failure".
3.1.5 Unit adjustment
(1) Relative position of sampling probe and swab
In case of any damage that requires replacement during application of sampling unit, position of sampling probe
should be detected after replacement.
A sampling probe is fixed on mounting base with two jack screws. Jack screws can be loosened to adjust the
sampling probe upwards or downwards. Level the bottoms of sampling probe and mounting base and tighten the
jack screws as shown in Fig. 3-1-2:
7
Fig. 3-1-2
S/N Item S/N Item
1 Z-axis bracket 2 Reset switch barrier
3 Y-axis sliding block
Insert vertically a replaced sampling probe into swab and observe the position of aspiration hole. The preferred
position of sampling probe when the Y-axis sliding block moves upwards is shown in Fig. 3-1-3, where the water
outlet of sampling probe arranged in the central or slightly higher to swab upper end. Keep adjusting the relative
position of reset switch barrier and Y-axis block till an appropriate position is achieved and fix the bolts on switch
barrier.
Fig. 3-1-3
8
Fig. 3-1-4 Adjustment of Y-axis synchronous belt
S/N Item S/N Item
1 Adjusting bolt 1 2 Y-axis synchronous belt
3 Frequency meter
9
Fig. 3-2-1
S/N Item S/N Item
1 Z-axis bracket 3 Optocoupler barrier
2 Z-axis motor
Enter [Advance]- [mechanic detection] screen and click "WBC" to make Z-axis bracket with sampling sample to
move rightwards. When the barrier blocks the optocoupler, Z-axis bracket stops. Observe the position of sampling
probe and first hole in counting unit. Place the optocoupler barrier to the position where moved Z-axis bracket stops
to make the sampling probe in the center of the hole of counting unit (as shown in Fig. 3-2-2). Adjust the position of
the second optocoupler barrier in the same manner: Click "RBC". When the Z-axis bracket stops, the sampling
probe reaches the center of the second hole in counting unit as shown in Fig. 3-2-3. Finally, fix the optocoupler
when it is properly adjusted.
10
Chapter 4 Fluid Flow System
4.1 Function tubing components
4.1.1 Probe
Sampling probe: it is used to aspirate sample from test tube and add the sample into reaction cups for erythrocyte
and leukocyte and mix the diluted samples.
4.1.2 Pumps
A negative pressure pump drains waste liquid from rinsing pool. A positive pressure bubbles erythrocyte/ leukocyte
cups and mix the diluted samples.
4.1.3 Syringe
A 50 uL syringe is used to aspirate samples.
A 1 mL syringe is used to aspirate sample from erythrocyte/ leukocyte cups for test.
A 2.5 mL syringe is used to aspirate lyse and add it into leukocyte reaction cups.
A 10 mL syringe is used to aspirate diluent, dilute sample, rinse tubes and aspirate the diluted samples.
4.1.4 Valve
A solenoid valve is used to control directional flow.
4.2 Operating principle for tubing
An syringe is driven by motor and screw rod. Microswitches of both sides and barrier on syringe pulling plate detect
the original position and control aspiration and perfusion through motor steps. The pulling plate drives the syringe to
aspirate and inject reagent. An electromagnetic valve controls the moving course of reagent and sample to test
samples and rinse tubes. A 10 mL syringe is used to aspirate and perfuse diluent. A 2.5 mL syringe is used to
aspirate lyse and a 50 uL syringe connected with sampling probe is used to aspirate samples.
4.3 Hydraulic unit adjustment
Push the pulling plate and test pulling plate of diluent injection pump to the uppermost position and adjust the
switch bracket at both sides downwards to make the switch barrier cling to microswitch as possible. AS shown in
Fig. 4-3-1:
11
S/N Item S/N Item
1 Dilution injection pump 2 Microswitch
3 Switch bracket 4 Switch barrier
Pulling plate of dilution injection
5 6 Sampling injection pump
pump
7 Lyse injection pump 8 Test injection pump
9 Pulling plate
Fig. 4-3-2
(1) RBC check
After RBC gain adjustment, enter [Advance Setting] - [RBC Check] screen. Place WBC particles under a sampling
probe and click [Check] to recheck RBC with MCV controlled within 80±0.5.
(2) WBC check
After WBC gain adjustment, enter [Advance setting] - [WBC Check] screen. Place WBC particles under a sampling
probe and click [Check] to recheck WBC with MWV controlled within 90±0.5.
12
(3) HGB Check
After adjusting HGB gain, enter [Service]- [HGB Check] screen and click [Check] to re-check HGB with
background voltage controlled within 2.2 V-2.7 V.
4.5 Liquid schematic diagram
13
4.6 Tube connection
4.6.1 Tube connection diagram
14
4.6.2 Tube list
Item Material code Item Material code Item Material code
Pipe 1 14116392 Pipe 22 14116410 Pipe 43 14116425
Pipe 2 14116393 Pipe 23 14116411 Pipe 44 14116426
Pipe 3 14116394 Pipe 24 14116412 Pipe 45 14116427
Pipe 4 14116395 Pipe 25 14116446 Pipe 46 14116428
Pipe 5 14116396 Pipe 26 14116447 Pipe 47 14116429
Pipe 6 14116397 Pipe 27 14116448 Pipe 48 14116430
Pipe 7 14116398 Pipe 28 14116413 Pipe 49 14116431
Pipe 8 14116399 Pipe 29 14116449 Pipe 50 14116432
Pipe 9 14116400 Pipe 30 14116414 Pipe 51 14116433
Pipe 10 14116401 Pipe 31 14116450 Pipe 52 14116434
Pipe 11 14116402 Pipe 32 14116415 Pipe 53 14116435
Pipe 12 14116403 Pipe 33 14116451 Pipe 54 14116436
Pipe 13 14116404 Pipe 34 14116416 Pipe 55 14116437
Pipe 14 14116405 Pipe 35 14116417 Pipe 56 14116438
Pipe 15 14116406 Pipe 36 14116418 Pipe Joint A 14116439
Pipe 16 14116407 Pipe 37 14116419 Pipe Joint B 14116440
Pipe 17 14116408 Pipe 38 14116420 Pipe No. G1 14116441
Pipe 18 14116409 Pipe 39 14116421 Pipe No. G2 14116442
Pipe 19 14116443 Pipe 40 14116422 Pipe No. G3 14116551
Pipe 20 14116444 Pipe 41 14116423
Pipe 21 14116445 Pipe 42 14116424
15
Chapter 5 Electrical System
5.1. General drawing of electric system structure
Hardware falls into 7 parts by function modules, namely, M6035 middle computer board, M5032 control board,
M4536 driver board, M2234 analog board, M6534 joint board, M6042 printer board and M3333 power board.
16
5.2 Functions of circuit boards
5.2.1 Middle computer board
5.2.1.1 Function
Provide a human-computer interaction joint to control other system modules and achieve information interaction
with upper computers via serial communication. Four USB joints are provided for upgrade, bar code scanning and
printer external connection. A serial port is provided for transmission and upper computer communication.
5.2.1.2 Joint definition
External joints of middle computer board are shown as follows. The indicated ones are in use by system while the
others are retained system ports.
17
Table 5-4 Description of P6 (serial port reservation) Pin
PIN Item Instruction PIN Item Instruction
1 5V 5 V power 6 GND Ground
2 GND Ground 7 24 V 24 V power
3 GND Ground 8 24 V 24 V power
4 RX-TXD2 Serial data transmission 9 GND Ground
5 RX-RXD2 Serial data acceptance 10 GND Ground
18
PIN Item Instruction PIN Item Instruction
13 GND Ground 28 5V 5 V power
14 GND Ground 29 GND Ground
15 TCLK- LVDS clock 30 GND Ground
● Make sure the power is off and unplug the power line.
● Make sure the power is off and unplug the power line.driver anwrist strap.
Wiring numbers of middle computer and joint IDs are matched as follows:
Table 5-10 ID table of middle computer wiring number and circuit board joint
S/N joint ID of middle computer socket Wiring no.
1 P1 EP1
2 P2 EP2
3 P5 EP5
4 P10 EP10
5 P12 EP12
19
5.2.2.2 joint definition
Control board joint is as shown in Fig. 5-2-2. The indicated ones are in use by system while the others are retained
system ports.
20
PIN Item Instruction PIN Item Instruction
Data output of erythrocyte
10 GND Ground 23 RBC_DOUT
AD sampling
Power (provided by Data output of hemoglobin
11 5V 24 HGB_DOUT
analog board) AD sampling
Data input of leukocyte Data output of digital
12 WBC_DIN 25 A_SDO
AD sampling potentiometer
Leukocyte AD sampling
13 WBC_SCLK
clock
Table 5-14 Description of P10 (joint of driver board control signal) Pin
21
PIN Item Instruction PIN Item Instruction
Negative pressure control
24 VACUUM 49 ING3 -
signal
Positive pressure control
25 PRESS 50 GND Ground
signal
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
Wiring numbers of control board and circuit board joint IDs are matched as follows:
Table 5-15 ID table of control board wiring number and circuit board joint
22
Fig. 5-2-3 Layout plan of driver board joint
P1 (Control signal joint)
Definition of joint is the same with control board P10. Please see above.
Table 5-16 P2 (solenoid valve drive joint)
PIN Item Instruction PIN Item Instruction
1 OUT7 SV6 control signal 9 OUT3 SV4 control signal
Power supply terminal of Power supply terminal of
2 24 V 10 24 V
solenoid valve solenoid valve
3 OUT6 SV5 Control signal 11 OUT2 SV3 control signal
Power supply terminal of Power supply terminal of
4 24 V 12 24 V
solenoid valve solenoid valve
5 OUT5 SV8 control signal 13 OUT1 SV2 control signal
Power supply terminal of Power supply terminal of
6 24 V 14 24 V
solenoid valve solenoid valve
7 OUT4 SV7 control signal 15 OUT0 SV1 control signal
Power supply terminal of Power supply terminal of
8 24 V 16 24 V
solenoid valve solenoid valve
Table 5-17 Description of P3 (joint for valve, pump and floater) Pin
PIN Item Instruction PIN Item Instruction
Control signal of positive Power supply terminal of
1 OUT19 14 24 V
pressure pump solenoid valve
Power supply terminal of
2 24 V 15 OUT12 SV14 control signal
solenoid valve
Control signal of negative Power supply terminal of
3 OUT18 16 24 V
pressure pump solenoid valve
Power supply terminal of
4 24 V 17 OUT11 SV15 control signal
solenoid valve
Power supply terminal of
5 OUT17 SV12 control signal 18 24 V
solenoid valve
Power supply terminal of
6 24 V 19 OUT10 Fan cathode
solenoid valve
7 OUT16 SV11 control signal 20 24 V Fan anode
23
PIN Item Instruction PIN Item Instruction
Power supply terminal of
8 24 V 21 IN6 SLS floater signal
solenoid valve
9 OUT15 SV10 control signal 22 GND Ground
Power supply terminal of
10 24 V 23 IN7 PK floater signal
solenoid valve
11 OUT14 SV9 control signal 24 GND Ground
Power supply terminal of
12 24 V 25 IN8 Floater signal
solenoid valve
13 OUT13 SV13 control signal 26 GND Ground
24
Table 5-21 Description of P9 (driver joint of X-axis motor) Pin
PIN Item Instruction PIN Item Instruction
Item 1 Terminal A of X-axis
1 GND GND 4 MdA1
motor
Item 2 Terminal B of X-axis
2 IN5 X-axis zero signal 5 MdB2
motor
Item 1 Terminal B of Item 2 Terminal A of X-axis
3 MdB1 6 MdA2
X-axis motor motor
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
(4) Installation: Installation is performed by doing what is reversed to dismantle.
Wiring numbers of driver board and circuit board joint IDs are matched as follows:
Table 5-23 ID table of driver board wiring number and circuit board joint
S/N joint ID of driver board socket Wiring no.
1 P1 DP1
2 P2 DP2
3 P3 DP3
4 P5 DP5
5 P6 DP6
6 P8 DP8
7 P9 DP9
8 P12 DP12
25
5.2.4 Analog board
5.2.4.1 Function
An analog board is used to amplify RBC and PLT signals, test and collect HGB signal, control analog channels, set
amplification factor, monitor voltage, aperture zapping and discharge pollution.
5.2.4.2 joint definition
Analog board joint is as shown in the figure as follow. The indicated ones are in use by system while the others are
retained system ports.
Table 5-26 Description of J1 (joint for communication with control board joint) Pin
PIN Item Instruction PIN Item Instruction
Serial data transmission
1 TXD 3 GND Ground
(TTL)
Power supplied by control
2 5 VDC 4 RXD Serial data acceptance (TTL)
board
Table 5-27 Description of J2 (SPI communication joint with middle computer) Pin
PIN Item Instruction PIN Item Instruction
1 CLK SPI joint clock signal 4 MOSO SPI joint MISO signal
2 MOSI SPI joint MOSI signal 5 GND Ground
3 SS_N SPI joint chip selection signal 6 5 VDC Power
26
Table 5-28 Description of P3 (HGB signal input port) Pin
PIN Item Instruction PIN Item Instruction
1 GND Ground 4 2.5 VDC Power
Control terminal of HGB
2 HGB HGB signal input 5 HGB_C
luminescent tube
3 GND Ground
P5 (analog board control signal joint) joint definition is the same with that of control board P9, see the above.
5.2.4.3 Analog installation
(1) Purpose: as a key part of the system, analog board should be replaced or repaired promptly in case of board card
damage somehow caused to ensure a smooth system operation.
(2) Tool: medium cross screwdriver
(3) Disassembly:
a) Stop operation and make sure the Analyzer is in standby status;
b) Power off the Analyzer and unplug the power line;
c) Open front cover of the Analyzer;
d) Open the shield;
e) Unplug the connecting lead on the analog board;
f) Unscrew the circuit board with a cross screwdriver and do not drop the screw into Analyzer.
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
Table 5-30 ID table of analog board wiring number and circuit board joint
S/N Socket joint ID Wiring no.
1 P4 AP4
2 P5 AP5
27
Fig. 5-2-5 Layout plan of joint board joint
Table 5-31 Description of J4 (power and signal input port) Pin
PIN Item Instruction PIN Item Instruction
Receiving end of serial joint
1 RS-RXD0 7 DIN1_N USB1.1 reverse signal end
data
2 RS-TXD0 Sending end of serial joint data 8 DIN1_ P USB1.1 forward signal end
3 D20_P Non-electrical connection 9 5V 5V power input end
4 D20_N Non-electrical connection 10 GND Ground
5 NC Non-electrical connection 11 5V 5V power input end
6 D20_EN Non-electrical connection 12 GND Ground
28
data
4 NC Non-electrical connection 9 NC Non-electrical connection
5 GND USB power supply
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
Table 5-35 ID table of joint board wiring number and circuit board joint
Socket joint ID of circuit
S/N Wiring no.
board
1 J4 J4
Table 5-36 Description of P1 (thermal printer motor control and sensor signal receiving port) Pin
29
PIN Item Instruction PIN Item Instruction
Input end for motor driving
1 HS Paper pressing bar 6 A-
signal
Power end for detection Input end for motor driving
2 VHS 7 B
sensor of paper pressing bar signal
Input end for motor driving
3 GND Ground 8 A
signal
Output end for paper Input end for motor driving
4 PS 9 B-
detection sensor signal
Powering end for paper
5 VPS
detection sensor
Table 5-37 Description of P2 (power supply and data send/receive port) Pin
PIN Item Instruction PIN Item Instruction
1 GND Ground 5 +24 V 24 V power
2 GND Ground 6 TX1 RS232 input end
3 GND Ground 7 +24 V 24 V power
4 TX1 RS232 output end 8 +24 V 24 V power
Table 5-38 Description of P4 (control port for print head of thermal printer) Pin
30
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
Table 5-39 ID table of printer board wiring number and circuit board joint
Socket joint ID of circuit
S/N Wiring no.
board
1 P2 P2
31
Table 5-42 Description of P4 (powering port of middle computer) Pin
PIN Item Instruction PIN Item Instruction
1 D+24 V 24 V output end 3 GND Ground
2 D+7 V 5 V output end
● Do make sure the power is off and unplug the power line.
● Do make sure the power is off and unplug the power line.do notwrist strap.
Table 5-45 ID table of power board wiring number and circuit board joint
Socket joint ID of circuit
S/N Wiring no.
board
1 P1 BP1
2 P2 BP2
3 P4 BP4
4 P5 BP5
32
Chapter 6 Software
6.1 Installation of online management software
Place the installation CD of online management software of the hematology analyzer in the CD-ROM, and run
setup.exe. The installation program will start to run and an installation wizard window pops up, as shown in Fig.
6-1-1:
Fig. 6-1-1
After selecting language for the installation program, click "OK" button and enter installation form, as shown in
Fig.1-2-2 and 6-1-3:
Fig. 6-1-2
33
Fig. 6-1-3
Click "Next" and "Customer Information" joint shows as Fig.6-1-4:
Fig. 6-1-4
Click "Next" and the software setup type options show. The software default is "Complete", as shown in Fig.6-1-5:
34
Fig. 6-1-5
Click "Next" button and the joint shows as Fig. 6-1-6:
Fig. 6-1-6
Click "Install" button and the joint shows as Fig. 6-1-6 and Fig. 6-1-8
35
Fig. 6-1-7
Fig. 6-1-8
Click "Finish" to complete the installation of the software. After installation, a shortcut of the online management
software program of the hematology Analyzer automatically will display in the desktop.
●ematology Analyzer automatically will display in the deHematology Analyzer for detailed upper
computer software application
6.2 Uninstall of online management software
Click "Start, find "online management software of hematology Analyzer" in 'Program" and click "Uninstall", then
"OK" to uninstall the online management software of hematology Analyzer.
36
6.3 Analyzer setup wizard
(1) Setup wizard will appear for the first startup for an Analyzer to provide setup instruction. As shown in Fig.
6-1-8:
Fig. 6-3-1
(2) Click "Start" to open the right door of the Analyzer, click "Next" successively, cut two red belts on sampling unit
and remove the sealing film.
(3) Click "Next" successively as instructed by setup wizard and link the tubes of cleanser, diluent, lyse and waste
liquid to corresponding joints. From top to bottom, the tube joints are arranged for cleanser, hemolytic agent,
diluent and waste liquid.
Fig. 6-3-2
37
(4) Connect the bar code scanner to any USB port at the back of Analyzer, click bar code input box to invoke soft
keyboard as shown in Fig. 6-3-3 and input the diluent bar code number into Analyzer with bar code scanner or soft
keyboard.
Fig. 6-3-3
Click "Finish" after entering bar code, click "Next" to register diluent as shown in Fig. 6-3-4 and click "Next" to
register lyse and cleanser.
Fig. 6-3-4
38
(5) Click "Next" to enter diluent replace screen and click "Replace" button as shown in Fig. 6-3-5:
Fig. 6-3-5
After replace, click “Next” to replace lyse and cleanser in the same manner for diluent.
.
Fig. 6-3-6
After reagent replacement, install comes to the end. Click "Finish" to exit setup wizard and Analyzer start
self-inspection.
39
6.4 Screen calibration
If a screen needs calibration, the Analyzer will present main joint after powering for 2 minutes as shown in Fig.
6-4-1. Keep touching the screen for 3-5 seconds to activate dialog box as shown in Fig. 6-4-2. After 10 seconds, the
system displays calibration joint from which users can enter touch screen calibration joint and calibrate the touch
screen as indicated in the joint. Click "Cancel" button to cancel calibration of touch screen.
Fig. 6-4-1
Fig. 6-4-2
40
● Do not scrape the touch screen with solid or sharp object during operation to avoid damage the touch
screen.
6.5 Upgrade
(1) Copy the upgrade file into USB flash disk and insert it into any USB port. When USB icon appears on the upper
main joint, click [Advance] - [Upgrade] to enter upgrade joint as shown in Fig. 6-5-1:
Fig. 6-5-1
(2) Select the circuit board to be upgraded: middle computer, control board and printer board. When a prompt dialog
appears, click "OK" to upgrade and click "Cancel" to cancel the upgrade.
(3) If the user clicks "OK", a dialog appears for selecting version. The system will automatically detest the upgrade
file in USB flash disk as shown in Fig. 6-5-2. A user can select the version of upgrading file from drop-down list
and click "OK" to start upgrade.
41
Fig. 6-5-2
● Never leave any upgrading Analyzer alone and pay attention to the proceeding of upgrade.
Fig. 6-5-3
42
6.6 Structure of human-computer joint menu
Turn on the Analyzer, and the screen displays “System Loading…” The Analyzer will go through initialization for
configuration file, hardware and tubing. The initialization last about 3-5 minutes. The time required for tubing
initialization depends on the occasion of previous shutdown. After initiation, the system will center "Count" screen
as shown in Fig. 6-6-1:
Fig. 6-6-1
During tubing initialization, the Analyzer will automatically go through background detection, the result of which
will be displayed on the “Blank Detection” screen.
● Background detection means to replace the sample with the dilution for counting.
● The analytic results in case of background detection abnormity may be unreliable.he result of which
will be displayed on the “Blank Detection” screen. Fig. 6-5Troubleshooting for fault settlement
method.
Table 6-1 Main menu
S/N Main Menu S/N Main menu + page up
1 Count 7 Correction
2 Mode switch 8 Settings
3 Worksheet 9 Service
4 Quality control 10 Rinse device
5 Diluent adding 11 Fault information
6 Power off 12 Option setting
43
2 List browse 5 Histogram adjustment
3 Patient information 6 Data backup
44
Table 6-3 Calibration menu
S/N Main menu + page up+ calibration
1 Manual calibration
2 Calibrator calibration
3 Fresh blood calibration
4 Calibration Log
45
Fig. 6-7-1
The user may select the auto communication or not according to actual needs. If “Yes” is selected, the auto
communication will be on. And the Analyzer will send the analytic results to the outer computer; if “No” is selected,
the auto communication will be off. And the analytic results will be transferred manually.
6.7.2 Print Set
Click “Print” button on the “Setting” screen for relevant printing setting, as shown in Fig. 6-7-2:
Fig. 6-7-2
(1) Setting of auto print
The auto print can be set as “On” or “Off” status:
a) On: the printer will automatically print the analytic print. Inner printer or outer printer will be decided by the
setting of printer type.
b) Off: the analytic results will be printed manually.
46
The printer type is divided into “Inner Printer” and “Outer Printer”:
a) Inner printer: the report will be printed by the inner printer;
b) Outer printer: the report will be printed by the outer printer.
(3) Setting of inner printer
a) If "Inner Printer" is selected, the printing direction may be selected as Horizontal or Vertical.
Horizontal: the report will be printed horizontally.
Vertical: the report will be printed vertically.
b) If the "Inner Printer" is selected, when clicking the “Printer Test” button, the "print test ok!" If the reports are
printed in a complete format without shortage, the Analyzer is deemed normal.
(4) Setting of outer printer
If the "Outer Printer" is selected, the user may set the printer model, template, paper and title, as the figure shows
below:
6.7.3 Sleep set
Click [Page Up] button on [Set] screen, and the system displays the next page. Click [Sleep] button to set sleep, as
shown in Fig. 6-7-3:
Fig. 6-7-3
(1) Instrument sleep
Click the time input box and input the figure via the soft keyboard (input range is from 60 to 120 and the unit is
minute). Click [Enter] button, and the setting will be successful. If 60 is input, the instrument will enter into "sleep"
status when no action is made within 60 minutes. The screen bottom prompts [System Sleep]. Press count button for
waking up for second use.
(2) Screen sleep
Click the time input box and input the figure via the soft keyboard (input range is from 10 to 30 and the unit is
minute). Click [Enter] button, and the setting will be successful. If 20 is input, the instrument will enter into "sleep"
status when no action is made within 20 minutes (the screen becomes blank screen). Click on the screen to wake up
the system.
If "Sleep" is made to both the instrument and the screen, when waking up the instrument by "Count" button, the
screen will also be woken up.
6.7.4 Reagent validity set
Click [Page Up or Page Down] button on [Set] screen, and it will enter into next page. Click [Reagent Validity]
button, and relevant Setting of reagent validity can be selected, as shown in the figure 6-7-4:
47
Fig. 6-7-4
Click date input box behind the corresponding item, input based on the period of validity noted in corresponding
reagent instruction via soft keyboard, and press [Enter] button and reagent validity will be set successfully.
Users can click [□] button before the period of validity, it will change into [ ], if the reagent is beyond the period
of validity, the dialog box will pop up, and the warning of expiration of reagent will be indicated.
●, if the reagent is beyond the period of validity, the dialog box will pop up, and the warning of
expiration ocleanser of different batch are removed.
●of different batch are remocleanser are not allowed to use, otherwise, the accuracy of test results will
be affected.
6.7.5 Date format set
Click [Page Up or Page Down] button on [Set] screen, and it will enter into next page. Click [Date Format] button,
and relevant Setting of date format can be selected, as shown in the figure 6-7-5:
48
Fig. 6-7-5
There are 3 types of data format to be selected:
(1) YYYY-MM-DD;
(2) DD-MM-YYYY;
(3) MM-DD-YYYY;
Users can select date format based on actual needs.
● Altered date format will be displayed in the position of indicating time (e.g. inspection time, sampling
time, etc.).
6.8 CV
Users are allowed to select 3 or more records for the calculation of mean, standard deviation (SD) and coefficient of
variation (CV). If the number of selected records is less than 3, the software has no reaction and fails to calculate
after clicking [CV] button.
Click [re allowed to select 3 or more records for the calculajoint, marking [□] with [×] which indicates [selected],
as shown in the following figure:
49
Fig. 6-8-1
After number selection, click [CV] button and the joint is as the following figure:
Fig. 6-8-2
If a certain parameter of the selected sample is invalid (shown as *.**), then the repeatability index of the parameter
is invalid.
Click [Exit] button to quit the CV calculation joint.
50
6.9 Data Backup
Operator can save test data after data export. Click [Count] button in the main menu and then click [Data backup]
button, and the joint is shown as figure below:
Fig. 6-9-1
After inserting USB flash disk in the USB joint on rear side of the instrument, click the [Data backup] in the joint to
export data and save them in USB flash disk. If it is necessary to recover the exported data, click [Data recovery]
button in the joint to import data in the USB flash disk to instrument.
● It is necessary to effectively backup data so as to prevent loss of data in case of fault in hardware or
software.
51
Chapter 7 Maintenance
In order to guarantee a correct and effective operation of the Analyzer and to prolong its service life, users are
required to maintain the Analyzer as instructed. In spite that the Analyzer will automatically prompt users to conduct
corresponding maintenance after testing a certain amount of samples or continuous operation, and is armed with a
software system with specific service menu to inform users of measures for daily maintenance and troubleshooting,
users should also prepare a suitable maintenance plan according to specific lab conditions such as daily sample
volume, operation conditions and operation duration of the Analyzer, to reduce the factors that influence accuracy of
analysis, so as to ensure the safe, stable and effective operations of the system.
● Improper maintenance might damage the Analyzer and users should maintain the Analyzer as
instructed herein.
7.1. Daily maintenance
7.1.1 Routine maintenance
(1) Check the sample syringe (50 ul) for leakage and internal bubble;
(2) Check the test syringe (1 ml) for leakage;
(3) Check the tube (open the left door) internal to Analyzer for leakage;
(4) Check the reagent (lyse, cleanser and diluent) for sufficiency;
(5) Check and clear waste liquid barrel.
7.1.2 Regular Maintenance
(1) Daily maintenance:
If the system is not shut down all day round, it is necessary to conduct [Rinse device] operation per day; click [Rinse
device] button in the main menu and the instrument performs rinsing.
If the system is not shut down all day round, it is necessary to conduct rinsing in [WBC pool] and [RBC pool] per
day: click [Service] button in the main menu, then click [Rinse] button to enter Rinse joint and then click [WBC
pool] and [RBC pool] for rinsing; other operations are not allowed in the rinsing process and the rinsing cannot be
stopped until finished.
(2) Weekly maintenance:
If the system is shut down normally, it is necessary to conduct soaking in [WBC pool] and [RBC pool] weekly: click
[Service] button in the main menu, then click [Maintenance] button to enter Maintenance joint and then click [WBC
pool] and [RBC pool] in the area of Soaking for soaking; other operations are not allowed in the soaking process and
the soaking cannot be stopped until finished.
(3) Monthly maintenance:
If the system is shut down normally, it is necessary to conduct [Swab] rinsing monthly:
a)Wipe the crystallization at the top pf swab with cotton swab dipped with distilled water, as shown in the figure:
52
Fig. 7-1-1
b) Click [Service] button in the main menu, then click [Rinse] button to enter Rinse joint and then click [Swab]
for rinsing; other operations are not allowed in the rinsing process and the rinsing cannot be stopped until
finished.
7.1.3 Timely maintenance
User can set the automatic rinse interval (with setting range: 10~200 times) in [Setting], with which the instrument
will automatically conduct rinsing device operation when tests reach the set times.
If the Analyzer does not work for more than 2 weeks, replace the reagents (lyse and diluent) with distilled water,
perform the [Package rinse pipe] operation in [Service] → [Maintenance] menu; then disconnect distilled water,
and conduct "Package empty pipe" operation; After the completion of the above two operations, put the Analyzer in
clean area.
In case of clog fault in the Analyzer, a prompt "data abnormal, to retest or not" pops up and meanwhile "?" is shown
after it. At the moment, it is necessary to conduct [Clog remove] or [Backflush] in the [Service] → [Maintenance]
menu.
If the Analyzer has not been used for a long time, after start-up, conduct the replacement of [Lyse], [Diluent] and
[Detergent] in the [Service] → [Replace].
7.2 Basic State
Click [Service] button in the main menu and then select [Basic State], as shown in the figure:
53
Fig. 7-2-1
(1) Environment temp.: indicates the temperature of the current work environment and the normal temperature
range.
(2) Voltage: indicates current voltage value of WBC aperture volt., RBC aperture volt., +12V, -12V and 5V and
their normal ranges.
7.3 Maintenance
Click [Maintenance] in the [Service] menu, as shown in the figure:
Fig. 7-3-1
7.3.1 Aperture
After a long term use of the instrument, aperture may be attached with foreign matters; therefore, it is necessary to
perform clog removal, zap and backflushing functions to remove foreign matters.
54
Click [Zap] button in Fig. 7-6-1 and a prompt shows [Zapping...] High-voltage DC is applied to the two ends of the
aperture. The zap operation is completed after the schedule bar is completed. The removal of foreign matters
clogged in the aperture can prevent and eliminate WBC and RBC clog faults.
Click [Backflush] button and a prompt shows "Backflushing..." System performs backflush for aperture. This
operation is completed when progress bar comes to end. The aperture is zapped to stop and avoid WBC/RBC
fault.
Click [Clog remove] button and a prompt shows [Removing clog...] The instrument will perform zap and
backflushing functions. The clog removal operation is completed after the schedule bar is completed.
7.3.2 Soaking
For the accuracy of the Analyzer, cleanser should be used to soak WBC pool and RBC pool components under
the following circumstances: when the Analyzer is subject to block-up or fault classification.
(1) Soak WBC pool:
Click [WBC pool] button in [Soaking] area in Fig.8-7-1 and a prompt shows [Soaking WBC pool...] After the
soaking, a prompt pops up - [WBC pool soaking is completed. Click Next to continue]. Then click [Next] and thus a
prompt shows [Rinsing WBC pool...]; the WBC pool soaking is completed after the schedule bar is completed.
(2) Soak RBC pool:
Click [RBC pool] button in "Soaking" area in Fig.8-7-1 and a prompt shows [Soaking RBC pool...]. After the
soaking, a prompt pops up - [RBC pool soaking is completed. Click Next to continue]. Then click [Next] and thus a
prompt shows [Rinsing RBC pool...]; the RBC pool soaking is completed after the schedule bar is completed.
7.4 Device Detection
Click [Page] button and select [Device Detect] in the [Service] menu; thus, as the following figure shows:
Fig. 7-4-1
7.4.1 Motor detection
In case of faults in movement parts, it is allowed to determine faults through the detection on motor. Motor detection
includes: detection of X axis motor, Y axis motor, diluent motor and whole blood motor. Click the [test] button after
the corresponding motor and the test results will be displayed in the screen ([Succeed] or [Fail]).
Faults include motor fault, optocoupler fault, line fault, etc.
7.4.2 Valve detection
Faults in valves will lead to the abnormal work of the Analyzer and valve detection is an importance mean to
eliminate faults in liquid tubes. Operation processes are as below:
Click the corresponding number of a certain valve (SV1~SV15) and the Analyzer will automatically detect the valve.
After clicking, if sound of valve opening is audible, the valve runs normally.
55
7.4.3 Pump detection
Open the left side door, and click [Positive pressure] or [Negative pressure] to observe whether the operation of
positive or negative pressure pump is normal.
7.5 HGB check
Click [HGB Check] in the [Service] menu, as shown in the figure:
Fig. 7-5-1
Click [Check] in the figure and the box after the [Check] will show the HGB check value.
7.6 Counter
Select [Counter] under [Advance] menu to check running times of syringes for sampling, test, diluent, lyse as well
as the operation duration of negative pressure pump and HGB luminotron (unit: min).
When the after-sales personnel replace accessories, reset the corresponding counter.
7.7 Version Information
Click [Version Info.] in the [Service] menu, as shown in the figure:
56
Fig. 7-7-1
Users can browse the version information of middle computer software, middle computer algorithms library, control
board software and printer board software. As the program updates, the version information will change
accordingly.
7.8 Wearing part replacement
7.8.1 Injection pump replacement
During Analyzer operation, pump piston will be worn from its reciprocating movement and should be replaced
regularly. Replacement is scheduled as follows:
When an Analyzer handles 100 samples a day, the sampling pump, test pump and lyse pump should be replaced
every 21 months and diluent pump should be replaced every 14 months.
Layout of various injection pumps is shown in Fig. 7-8-1:
Fig. 7-8-1
S/N Item S/N Item
1 Diluent injection pump 2 Sampling pump
3 Lyse pump 4 Test pump
57
7.8.2 Replacement of waste liquid pump
During Analyzer operation, test sample and diluent would wear the waste liquid pump more or less. A liquid pump
subject to long term use is prone to damage and requires regular replacement in steps as follows:
Unscrew a bolt on Pump Bracket 1 as shown in Fig.7-8-2:
Fig. 7-8-2
S/N Item S/N Item
1 Pump bracket 1 2 Tightened screw nail
Fig. 7-8-3
Dismantle Pump Bracket 1 &2 and unplug the waste liquid pipe from waste liquid pump (record the pipe number
and order). Cut off the belt fastening pumps and unplug the terminal at the back of pump to replace waste liquid
pump or gas pump. As shown in Fig. 7-8-4:
58
1
3
2 4
Fig. 7-8-4
Fig. 7-9-1
The operator can also select [Equipment Fault] from the drop-down list to browse the information.
59
Table 7-1 Maintenance schedule
Rinse Negative Is there
Power Soak Soak Syringe Cleaning of
swab pressure blockage in
off WBC RBC inspection aperture
(manual) pump SV11 or SV12
Day √
Week √ √
Month √
Quarter √ √
Half of
√ √
a year
60
Chapter 8 Troubleshooting
The chapter introduces various possible faults of the Analyzer, analyzes causes that may lead to faults and provides
corresponding processing methods.
● Sample analysis under circumstances with faults may produce incorrect analysis results. During the
sample analysis, in case of fault alarms, it is a must to eliminate the faults first.
In case of faults, the Analyzer will display alarm information in the fault information area. Click [Fault Info.] button
in the main menu, as shown in the figure:
Fig. 8-1-1
The fault info. will be displayed by fault order. The latest fault will be displayed at the topside.
After selecting a specific fault information, click [Clear] button to eliminate the fault information.
After selecting a specific fault information, click [Details] button to check its error time and error type, as shown in
the figure:
61
Fig. 8-1-2
The fault info. will be displayed by fault order. The latest fault will be displayed at the topside.
After selecting a specific fault information, click [Details] button to check its error information.
● Error information includes: device fault and software fault. Device fault can be cleared and software
fault can only be examined and cannot be cleared.
Monitoring
position of float
switch signal in
external waste
liquid barrel
IN8 Indicator
62
8.1.3 Troubleshooting
(1) Observe whether the external waste liquid barrel is full. If yes, drain the barrel or replace the barrel.
(2) If no, wear gloves and manually control the up/down movements of a float switch in external waste liquid barrel.
Pay attention to the float switch signal of external waste liquid barrel of driver board (M4536) to see whether
Indicator IN8 of monitoring position is on. When the analog floater buoys, Indicator IN8 is on, otherwise, Indicator
IN8 is off. If none of the said status is right, the float switch is damaged or the sensor wiring monitoring waste liquid
barrel is fault.
(3) For Solution 2, if the fault in float switch or sensor wiring is spotted, try the following measures:
a) Check whether the sensor wiring or socket bottom of driver board (M4536) is soldered sufficiently.
b) Please replace float switch.
(4) If the said items are normal, the driver board (M4536) is likely in fault.
a) Check whether the U6 chip is soldered sufficiently and try to replace U6 chip.
b) Check whether the flat cables between driver board and control board are reliably connected
c) Check whether Chip U17 and U18 on control board (M5032) and FPGA are soldered sufficiently and try to
replace Chip U17 and U18.
8.2 [E00002] Diluent barrel is empty
8.2.1 Error description
External diluent reagent barrel is empty or the control board misjudges the status of external diluent barrel.
Monitoring position: a) External diluent reagent barrel.
b) Monitoring position of float switch.
Monitoring
position of float
switch signal in
external diluent
reagent barrel
Indicator IN7
Fig.8-2-1 Monitoring position of float switch signal in external diluent reagent barrel
8.2.2 Cause analysis
(1) External diluent reagent barrel is empty.
(2) Float switch to monitor diluent reagent barrel is damaged.
(3) Sensor wiring to monitor diluent reagent barrel fails.
(4) Driver board (M4536) is in fault.
8.2.3 Troubleshooting
(1) Observe whether the external diluent barrel is empty, if yes, please replace diluent reagent.
(2) If no, wear gloves and manually control the up/down movements of a float switch of external diluent barrel. Pay
attention to the float switch signal of external diluent reagent barrel of driver board to see whether Indicator IN7 of
monitoring position is on. When the analog floater buoys, Indicator IN7 is on, otherwise, Indicator IN7 is off. If
none of the said status is right, the float switch is damaged or the sensor wiring monitoring diluent reagent barrel is
fault.
(3) For Solution 2, if the fault in float switch or sensor wiring is spotted, try the following measures:
a) Check whether the sensor wiring or socket bottom of driver board (M4536) is soldered sufficiently.
b) Please replace float switch.
(4) If the said items are normal, the driver board (M4536) is likely in fault.
63
a) Check whether the U6 chip is soldered sufficiently and try to replace U6 chip.
b) Check whether the flat cables between driver board and control board are reliably connected.
c) Check whether Chip U17 and U18 on control board (M5032) and FPGA are soldered sufficiently and try to
replace Chip U17 and U18.
8.3 [E00003]SLS empty
8.3.1 Error description
External SLS reagent barrel is empty or the control board misjudges the status of external SLS barrel.
Monitoring position: a) External SLS reagent barrel.
b) Monitoring position of float switch.
Monitoring
position of float
switch signal in
external SLS
reagent barrel
Indicator IN6
Fig.8-3-1 Monitoring position of float switch signal in external SLS reagent barrel
8.3.2 Cause analysis
(1) External SLS reagent barrel is empty.
(2) Float switch to monitor SLS reagent barrel is damaged.
(3) Sensor wiring to monitor SLS reagent barrel fails.
(4) Driver board (M4536) is in fault.
8.3.3 Troubleshooting
(1) Observe whether the external SLS reagent barrel is empty, if yes, please replace SLS reagent.
(2) If no, wear gloves and manually control the up/down movement of float switch of external SLS barrel. Pay
attention to the float switch signal of external SLS reagent barrel of driver board to see whether Indicator IN6 of
monitoring position is on. When the analog floater buoys, Indicator IN6 is on, otherwise, Indicator IN6 is off. If
none of the said status is right, the float switch is damaged or the sensor wiring monitoring SLS reagent barrel is
fault.
(3) For Solution 2, if the fault in float switch or sensor wiring is spotted, try the following measures:
a) Check whether the sensor wiring or socket bottom of driver board (M4536) is soldered sufficiently.
b) Please replace float switch.
(4) If the said items are normal, the driver board (M4536) is likely in fault.
a) Check whether the U6 chip is soldered sufficiently and try to replace U6 chip.
b) Check whether the flat cables between driver board and control board are reliably connected.
c) Check whether Chip U17 and U18 on control board (M5032) and FPGA are soldered sufficiently and try to
replace Chip U17 and U18.
8.4 [E00004] Y-axis motor error
8.4.1 Error description
(1) Y-axis motor is subject to severe pulse loss during descending and fails to descend to the specified position.
Y-axis can reach the position of optocoupler.
(2) Y-axis motor does not operate.
(3) Control board misjudges the operation status of Y-axis.
64
Monitoring position: a) Y-axis motor.
Motor on
Y-axis
Synchroni
zing wheel
Microswit
ch SW-Y
line
The part
controlled
by Y-axis
motor
65
b) Check whether the flat cables of DP1 are reliable.
c) Driver board (M4536) fails and try to replace Chip U13.
d) Driver board (M4536) fails and try to replace it.
8.5 [E00005] X-axis motor error
8.5.1 Error description
X-axis motor is subject to severe pulse loss during operation or control board (M5032) misjudges the operation
status of X-axis.
Monitoring location: a) X-axis motor mainly controls the lateral movement of sampling unit and is arranged at the
back of each sampling unit.
Motor position
on X-axis
66
8.5.2 Cause analysis
(1) X-axis motor is subject to severe pulse loss during operation or jamming.
(2) Whether the synchronizing wheel linked to X-axis motor is fixed to motor shaft.
(3) Motor wiring is soldered insufficiently or damaged.
(4) Driver board (M4536) is in fault.
8.5.3 Troubleshooting
(1) Perform [Clearing of Fault] and observe whether X-axis ascend/descend smoothly and if the fault is removed.
(2) Tighten the bolts fixing synchronizing wheel and one of the bolts should be screwed into the flat side of motor
shaft.
(3) Frequent alarms given by the system is likely caused by insufficient soldering in part of the line or circuit.
Repeat running through [Service] - [Mechanical Detection] - [Y-axis Test] and observe the operation of X-axis. In
case of occasional "failure" in detection, check motor wiring, corresponding socket, U14 chip, Resistance R47/R48
and the part under X-axis motor control for insufficient soldering and perform re-soldering.
(4) Check the mechanical structure for jamming.
(5) Where the control motor totally fails to work, try the following measures:
a) Check whether the motor wiring or socket bottom of control board is cracked. and replace the wire.
b) Check whether the flat cables of DP1 are reliable.
c) Driver board (M4536) fails and try to replace Chip U14.
d) Driver board (M4536) fails and try to replace it.
8.6 [E00006] diluent motor error
8.6.1 Error description
(1) Diluent motor is subject to severe pulse loss during descending and fails to descend to the specified position.
diluent motor can reach the position of switch.
(2) Control board (M5032) misjudges the operation status of the motor.
Monitoring position: a) diluent motor.
Diluent
motor and
syringe
Microswitch
SW3
Microswitch
SW4
67
b) Position of diluent motor driver chip.
Diluent
motor
Controlli
ng part
68
Sample
aspirating
motor
The part
controlled
by sample
aspirating
motor
69
8.8 [E00008] Y-axis motor sensor error
8.8.1 Error description
(1) Y-axis motor is subject to severe pulse loss during ascending and fails to ascend to switch position.
(2)Switch fails.
(3) Control board misjudges the operation status of Y-axis.
Monitoring position: a) Y-axis motor and Y-axis monitoring switch.
Y-axis
motor
sampling
unit and
switch
position
IN4 Indicator in
monitoring
position of
Y-axis switch
signal
Fig. 8-8-2 Position of Y-axis motor driver chip and Y-axis motor switch position
8.8.2 Cause analysis
(1) Detector switch SW-Y fails.
(2) Motor can work but synchronizing wheel cannot and Line SW-Y switch fails to trigger.
(3) Switch wiring is soldered insufficiently or damaged.
(4) Driver board (4536) fails.
8.8.3 Troubleshooting
(1) Perform [Clearing of Fault] and observe whether Y-axis moves up/down smoothly and if the fault is removed.
(2) Tighten the synchronizing wheel linked to motor shaft and the bolts fixing the decelerating synchronizing wheel
and shaft. One of the bolts should be screwed into the flat side of motor shaft or connecting shaft.
(3) How to detect Y-axis shaft switch: move Y-axis unit up and down manually to make the switch barrier placed on
or off the switch to see if the switch monitoring signal indicator turns on or off correspondingly (or turn on Y-axis
switch manually). If there is no change in monitoring signal, the switch or indicator is damaged. Unplug DP8 plug
wire, short-circuit Pin 1 and 5 with tweezers of Socket P8. If the indicator is on, then it is proved to be in good
70
condition. Check Y-axis switch wiring or replace Y-axis switch. Any fault indicator should be repaired in the first
place.
(4) The frequent alarms given by the system with a normal optocoupler are likely caused by insufficient soldering in
part of the line or circuit. Repeat running through [Service] - [Detection] - [Mechanical Detection] - [Y-axis Motor
Test] and observe the operation of Y-axis motor. In case of occasional "failure" in detection, check motor wiring,
corresponding socket, U13 chip, Resistance R45/R46 and the part under Y-axis motor control for insufficient
soldering and perform re-soldering.
(5) Where the control motor totally fails to work, try the following measures:
a) Check whether the motor wiring or socket bottom of control board is cracked. and replace the wire.
b) Check whether the flat cables of DP1 are reliable.
c) Driver board (M4536) fails and try to replace Chip U13.
d) Driver board (M4536) fails and try to replace it.
8.9 [E00009] X-axis motor second sensor error
8.9.1 Error description
(1) X-axis motor is subject to severe pulse loss during operation and fails to reach optocoupler position.
(2) Control board misjudges the operation status of X-axis.
Monitoring position: a) X-axis monitoring optocoupler.
X-axis secondary
sensor
71
b) X-axis motor driver chip and X-axis motor optocoupler position.
Indicator IN3
in monitoring
position of
X-axis
secondary
sensor
Fig. 8-9-2 Layout of X-axis motor driver chip and X-axis motor optocoupler
8.9.2 Cause analysis
(1) Detector optocoupler is damaged.
(2) The motor works but the synchronizing wheel connecting with motor cannot.
(3) Optocoupler wiring is soldered insufficiently or damaged.
(4) Control board (M5032) is in fault.
8.9.3 Troubleshooting
(1) Perform [Clearing of Fault] and observe whether X-axis runs smoothly and if the fault is removed.
(2) Tighten the bolts on synchronizing wheel connecting to motor shaft and one of the bolts should be screwed into
the flat side of motor shaft.
(3) How to detect X-axis motor optocoupler: move X-axis unit up and down manually to make optocoupler barrier
cover or reveal the optocoupler to see if the optocoupler monitoring signal indicator in X-axis turns on or off
correspondingly (or cover X-axis optocoupler with a card). If there is no change in optocoupler monitoring signal,
the optocoupler or indicator is damaged. Unplug DP8 plug wire, short-circuit Pin 1 and 3 with tweezers. If the
indicator is on, then it is proved to be in good condition. Check X-axis optocoupler wiring or replace X-axis
optocoupler. Any fault indicator should be repaired in the first place.
(4) The frequent alarms given by the system with a normal optocoupler are likely caused by insufficient soldering in
part of the line or circuit. Repeat running through [Service] - [Detection] - [Mechanical Detection] - [X-axis Motor]
- [Test] and observe the operation of X-axis motor. In case of occasional "failure" in detection, check motor wiring,
corresponding socket, U14 chip, Resistance R47/R48 and the part under X-axis motor control for insufficient
soldering and perform re-soldering.
(5) Where the control motor totally fails to work, try the following measures:
a) Check whether the motor wiring or socket bottom of control board is cracked. and replace the wire.
b) Check whether the flat cables of DP1 are reliable.
c) Driver board (M4536) fails and try to replace Chip U13.
d) Driver board (M4536) fails and try to replace it.
8.10 [E00010] X-axis motor first sensor error
8.10.1 Error description
(1) X-axis motor is subject to severe pulse loss during operation and fails to reach optocoupler position.
(2) Control board misjudges the operation status of X-axis.
Monitoring position: a) X-axis monitoring switch.
72
Position of
primary
sensor
Indicator
IN5 of
primary
sensor
Fig. 8-10-2 Layout of X-axis motor driver chip and X-axis motor switch
8.10.2 Cause analysis
(1) Detector switch is damaged.
(2) When the sampling probe approaches to mechanical limit, switch of Line SW-X fail to trigger.
(3) Switch wiring is soldered insufficiently or damaged.
(4) Driver board (4536) fails.
8.10.3 Troubleshooting
(1) Perform [Clearing of Fault] and observe whether X-axis runs smoothly and if the fault is removed.
(2) When bracket of Switch SW-X is adjusted to trigger the switch, Z-axis bracket fails reach mechanical limit.
(3) How to detect X-axis motor switch: turn on/off the microswitch repeatedly to see whether monitoring signal
Indicator IN5 turns on/off correspondingly. If there is no change in monitoring signal, the switch or indicator is
damaged. Unplug DP9 plug wire, short-circuit Pin 1 and 2 with tweezers of Socket P9. If the indicator is on, then it
is proved to be in good condition. Check X-axis switch wiring or replace X-axis switch. Any fault indicator should
be repaired in the first place.
(4) The frequent alarms given by the system with a normal switch are likely caused by insufficient soldering in part
of the line or circuit. Repeat running through [Service] - [Detection] - [Mechanical Detection] - [X-axis Motor] -
[Test] and observe the operation of X-axis motor. In case of occasional "failure" in detection, check motor wiring,
corresponding socket, U14 chip, Resistance R47/R48 and the part under X-axis motor control for insufficient
soldering and perform re-soldering.
(5) Where the control motor totally fails to work, try the following measures:
a) Check whether the motor wiring or socket bottom of control board is cracked. and replace the wire.
b) Check whether the flat cables of DP1 are reliable.
c) Driver board (M4536) fails and try to replace Chip U13.
d) Driver board (M4536) fails and try to replace it.
8.11 [E0000611] diluent motor sensor error
8.11.1 Error description
(1) Diluent motor is subject to severe pulse loss during ascending and fails to ascend to microswitch position.
(2) Control board misjudges the operation status of diluent motor.
73
Monitoring position: a) diluent motor and monitoring microswitch.
Microswitch
Diluent
motor
Indicator
IN2 for
diluent
motor
switch
74
d) Driver board (M4536) fails and try to replace it.
8.12 [E00012] Sample aspirating motor sensor error
8.12.1 Error description
(1) Sample aspirating motor is subject to severe pulse loss during ascending and fails to ascend to microswitch
position.
(2) Control board (M5032) misjudges the operation status of the sample aspirating motor.
Monitoring position: a) sample aspirating motor and monitoring microswitch.
Sample
Microswitch
aspirating
motor
Indicator In1 in
monitoring
position of
sample
aspirating
motor
microswitch
P2
Room socket
temperature
sensor
P2 socket
Room
temperature
sensor
76
8.14.3 Troubleshooting
Turn on the power of the Analyzer, click [Service]-[Basic State] and check room temperature. Decrease or increase
the surrounding temperature of the temperature sensor. If the displayed temperature changes, then the alarm is
normal. Normal test can be conducted only after the room temperature is adjusted to 150C-300C. Otherwise, please
replace the temperature sensor.
8.15 [E10016] Room temperature is too high
8.15.1 Error description
The alarm sounds when the room temperature exceeds the lower alarm limit.
Monitoring position: position of room temperature sensor and corresponding joint of control board (M5032).
P2 socket
Room
temperature
sensor
The ING1
position indicator of
of signal
microswit monitoring of
ch of the side door
side door microswitch
Fig 8-16-1 Position of side door microswitch Fig 8-16-2 Signal indicator of side door microswitch
8.16.2 Cause analysis
(1) Microswitch is damaged.
(2) The microswitch wiring is soldered insufficiently or damaged.
(3) Driver board (M4536) is in fault.
77
8.16.3 Troubleshooting
(1) Close both left and right doors or hold the microswitch with hand. Perform [Fault Clearance] and observe
whether the fault is eliminated.
(2) If the fault can’t be cleared away, try with hands to toggle the microswitch of the side door. Observe the
monitoring signal of side door microswitch to see whether indicator ING1 turns on/off correspondingly. If the
indicator signal remains unchanged, pull out P5 plug wire, short-circuit Pin 1 and Pin 4 with tweezers. If the
indicator is on, then it is proved to be in good condition, and the microswitch should be replaced or inspected
whether its wire is damaged. Any fault indicator should be repaired in the first place.
(3) The frequent alarms given by the system with a normal switch are likely caused by insufficient soldering in part
of the line or circuit. Please check whether microswitch wiring of left and right doors is soldered insufficiently and
try to re-solder it again. Check whether the side door is reliably pressed on the microswitch when it is closed.
(4) Where the monitor of the front door switch totally fails, try the following measures:
a) Check whether mocroswitch wiring and the flat cables between driver board and control board are reliably
connected, and replace microswitch and wiring.
b) If control board (M5032) is in trouble, try to replace U18 chip or control board (M5032).
8.17 [E00018] Voltage of WBC aperture is out of range
8.17.1 Error description
Voltage of WBC aperture is beyond the range of [8-18].
8.17.2 Cause analysis
(1) WBC aperture is blocked.
(2) The signal line is not reliably connected.
(3) The flat cables between analog board (M2234) and control board (M5032) are not reliably connected.
(4) Analog board is in fault.
8.17.3 Troubleshooting
(1)Enter [Service]-[Basic State] to observe the voltage value of aperture:
a) If the aperture voltage of WBC and RBC both exceed 50V, then it indicates that the flat cables are not reliably
connected
b) If the aperture voltage of WBC exceeds 50V, it means the signal line malfunctions. Check whether there is any
breakage in electrode wires inside AJ1 line connector and transducer.
c) Where the aperture voltage goes higher or lower (than the normal value), pleaser conduct WBC soaking or the
aperture cleaning.
(2) If all positions are reliably connected, please replace the analog board (M2234).
8.18 [E00019] Voltage of RBC aperture is out of range
8.18.1 Error description
Voltage of RBC aperture is beyond the range of [8-18].
8.18.2 Cause analysis
(1)RBC aperture is blocked.
(2) The signal line is not reliably connected.
(3) The flat cables between analog board (M2234) and control board (M5032) are not reliably connected.
(4) Analog board is in fault.
8.18.3 Troubleshooting
(1)Enter [Service]-[Basic State] to observe the voltage value of aperture:
a) If the aperture voltage of WBC and RBC both exceed 50V, then it indicates that the flat cables are not reliably
connected.
b) If the aperture voltage of RBC exceeds 50V, it means the signal line malfunctions. Check whether there is any
breakage in electrode wires inside AJ1 line connector and transducer.
c) Where the aperture voltage goes higher or lower (than the normal value), pleaser conduct RBC soaking or the
aperture cleaning.
(2) If all positions are reliably connected, please replace the analog board (M2234).
78
8.19 [E00020] Voltage of 12V is out of range
8.19.1 Error description
12V voltage of analog board (M2234) is abnormal.
8.19.2 Cause analysis
(1) The flat cables between analog board (M2234) and control board (M5032) are not reliably connected.
(2) Analog board is in fault.
(3) Power board is in fault.
8.19.3 Troubleshooting
(1) Re-connect the flat cable or replace it.
(2) Check whether the output voltage of power board (M3333) is normal. If not, replace the power board (M3333).
(3) Where the output voltage of power board is normal, replace the analog board (M2234).
● The power line of analog board should not be plugged in and pulled out with power on.
8.20 [E00021] -Voltage of 12 V is out of range
8.20.1 Error description
-12 V voltage of analog board (M2234) is abnormal.
8.20.2 Cause analysis
(1) The flat cables between analog board (M2234) and control board (M5032) are not reliably connected.
(2) Analog board is in fault.
(3)Power board is in fault.
8.20.3 Troubleshooting
(1) Re-connect the flat cable or replace it.
(2) Check whether the output voltage of power board (M3333) is normal. If not, replace the power board (M3333).
(3) Where the output voltage of power board is normal, replace the analog board (M2234).
● The power line of analog board should not be plugged in and pulled out with power on.
8.21 [E00022] Voltage of 5V is out of range
8.21.1 Error description
5 V voltage of analog board (M2234) is abnormal.
8.21.2 Cause analysis
(1)The flat cables between analog board (M2234) and control board (M5032) are not reliably connected.
(2) Analog board is in fault.
(3) Power board is in fault.
8.21.3 Troubleshooting
(1) Re-connect the flat cable or replace it.
(2) Check whether the output voltage of power board (M3333) is normal. If not, replace the power board (M3333).
(3) Where the output voltage of power board is normal, replace the analog board (M2234).
● The power line of analog board should not be plugged in and pulled out with power on.
8.22 [E00023] Voltage of HGB background is out of range
8.22.1 Error description
Voltage of HGB background is out of the range of [1.1-3.9].
79
8.22.2 Cause analysis
(1) No diluent in the WBC transducer.
(2) Attenuation of luminescent tube.
(3) Wrong setting of gain.
(4)The signal line is not reliably connected.
(5) Analog board is in fault.
8.22.3 Troubleshooting
Open the counter cover, enter [Service]-[HGB background] to observe the liquid state in the WBC transducer and
the state of luminescent tube.
(1) If there is no liquid in the transducer, then check the liquid tube and related solenoid valves (SV1, SV3, SV4,
and SV7).
(2) If the luminescent tube cannot be turned on, check whether AJ13 signal line of analog board is reliably
connected and whether the analog board is in fault.
(3) Enter [Advanced setting]-[Gain] screen to readjust the gain.
8.23 [E00024]Negative pressure error
8.23.1 Error description
The alarm sounds when the liquid inside WBC transducer or RBC transducer cannot be emptied. (The alarm only
sounds in self-inspection and auto cleaning).
8.23.2 Cause analysis
(1) Negative pressure pump fails to run smoothly.
(2) Tubes of negative pressure pump fall off.
(3) Waste liquid valve SV11 and SV12 are blocked or in fault.
(4) Driver board (M4536) is in fault.
(5) The flat cables between driver board and control board are in fault.
8.23.3 Troubleshooting
(1) Turn on the power of the Analyzer, click [Service]-[Mechanical Detection] and open the negative pressure pump
to observe whether it works smoothly. If not, check whether wires of the negative pressure pump are broken or fall
off from the root. If the wires are broken, then replace positive pressure pump.
(2) Check whether tubes among SV11, SV12 and the negative pressure pump are bent and whether connectors
among tubes, pumps and valves are tightly plugged.
(3) Check whether SV11 and SV12 valves are blocked or in fault.
(4) Turn on the power of the Analyzer, click [Service]-[Mechanical Detection] and open the negative pressure pump
or SV11 and SV12 to see whether there is voltage in the output joint of the solenoid valve. Then turn on and off the
solenoid valve to see whether any change happens to the indicator of the circuit board. If no change occurs, replace
driver board (M4536) or flat cables.
8.24 [E00025] Pressure is too low
8.24.1 Error description
The alarm sounds for the detected positive pressure value during the test frails to reach 74Kpa.
Monitoring position: positions of positive pressure sources and corresponding detection joints of the driver board
(M4536).
Pressure
Positive buffer bottle
pressure
pump
80
Fig 8-24-1 Positive pressure pump Fig 8-24-2 Pressure buffer bottle
8.24.2 Cause analysis
(1)Positive pressure pump fails to run smoothly.
(2) Air leakage of SV5 and SV6 valves.
(3) The pressure alarm sounds when air pipe of pressure sensor U4 of the control board (M5032) is not reliably
connected or falls off.
(4) Air leakage of the upper end of pressure buffer bottle.
(5) The flat cables between driver board and control board are in fault.
(6) Driver board (M4536) is in fault.
8.24.3 Troubleshooting
(1)Turn on the power of the Analyzer, click [Service]-[Mechanical Detection] and open the positive pressure pump
to observe whether it works smoothly. If not, check whether wires of the positive pressure pump break or fall off
from the root. If the wires break, then replace positive pressure pump.
(2)Check whether tubes among SV5, SV6, gas pump and buffer bottle are bent and whether connectors among tubes,
pumps and valves are tightly plugged.
(3) Refix the air pipe in U4
(4)If the air pipe on the top of the pressure buffer bottle is not tightly plugged or cracks, then the air pipe needs to be
replaced and refixed.
(5)Turn on the power of the Analyzer, click [Service]-[Mechanical Detection] and open the positive pressure pump
to see whether there is voltage in its output joint. Then turn on and off the positive pressure pump to see whether any
change happens to the indicator of the circuit board. If no change occurs, replace driver board (M4536) or flat
cables.
8.25 [E00025] Pressure is too high
8.25.1 Error description
The alarm sounds for the positive pressure value detected during the test goes beyond 85Kpa.
Monitoring position: positions of positive pressure sources and corresponding detection joints of the driver board
(M4536).
8.25.2 Cause analysis
(1)Positive pressure pump works continuously for over 15 seconds, and the pressure inside the buffer bottle is too
high.
(2) Driver board (M4536) is in fault.
(3) The flat cables between driver board and control board are in fault.
8.25.3 Troubleshooting
(1)Click [Fault Clearance] to empty pressure inside the buffer bottle.
(2)Replace flat cables.
(3) Replace driver board (M4536).
8.26 Analysis of abnormality histogram
(1)
Fig. 8-26-1
Cause analysis: a) The sample is such.
81
b)Gain of the system is not successfully set.
Solution: a) enter Advanced Setting and click [Send] to reset the gain.
b) Check whether the flat cables between the control board and the analog board are reliably connected.
c) Replace the analog board (M2234).
d) Replace the control board (M5032).
(2)
Fig. 8-26-4
Cause analysis: a)The sample is not well blended.
b)Lyse is not injected into WBC transducer.
Solution: a) observe WBC transducer to see whether the bubble is normal during the testing. In case of no bubble or
small bubble, check whether SV6 valve is in fault.
b) Observe whether lyse is injected into the lyse injection bend (the bend on the right side) in a normal
way. If not, inspect whether SV2 is in fault.
c) Whether related liquid channel of lyse syringe is folded and pressed.
d) Whether the reagent is correct.
82
Chapter 9 Parts List
With BCC-3600 Parts repairing list of hematology analyzer, service engineers can timely get and replace parts
mentioned in the list.
9.1 Cabinet
83
Fig. 9-1-2 Cabinet view
84
Fig. 9-1-3 Left door view
S/N Item Material code S/N Item Material code
1 Hinge component 1130102018 6 Nut M3 1130503002
2 PMK220-1 1140202073 7 PMSN-XO Nut 1140202058
Cross assembly screw
3 PMKN-XO Nut 1140202072 8 1130501039
M4X8
4 PMS230-1 1140202059 9 Hydraulic component 14411012
5 Cross assembly screw M3x8 1130501036
85
Fig. 9-1-4 Front door view
S/N Item Material code S/N Item Material code
Cross recessed pan head
1 LCD control board 14115083 8 1130501036
assembly screw M3X8
Computer nail (joint nut)
2 Screen cover 1130204749 9 1130501460
M3X30
Cross recessed pan head
3 1130501035 10 Printer board 14115084
assembly screw M3X6
4 LCD installation board 1130103031 11 Computer nail M3X22 1130501400
Cross recessed pan head
5 1130501039 12 Cover of type plate 1130204748
assembly screw M4X8
Cross recessed pan head Cross recessed pan head
6 1130501036 13 1130501035
assembly screw M3X8 assembly screw M3X6
7 Front hinge 1130499005
86
Fig. 9-1-5 Side board view
S/N Item Material code S/N Item Material code
1 Upper cover combination 1130302324 4 Cross screw M3X6 1130501035
2 Backboard combination 1130103043 5 Sampling unit 14411014
3 Cross-head screw M4X6 1130501038
87
9.2 Valve, pump and liquid channel components
9.2.1 Valve group
88
S/N Item Material code S/N Item Material code
Five-way electromagnetic
11 14103084 24 Left support plate 1130103036
valve
Cross recessed pan head Two-way electromagnetic
12 1130501035 25 14103387
assembly screw valve
13 Gas valve bracket 1130103044
89
9.2.3 Lyse component(14204143)
90
9.2.4 Diluent component (14204146)
91
9.2.5 Cleanser component (14205016)
92
9.3 Sampling unit (14411014)
93
S/N Item Material code S/N Item Material code
Synchronizing wheel axle Cross recessed pan head
10 1130201838 35 1130501036
3 assembly screw M3X8
11 Z-axis bracket 1130103003 36 Swab joint 1 1130299225
Cross assembly screw
12 1130501036 37 Swab body 1130299224
M3x8
13 Step motor (M-Y line) 14102989 38 Swab joint 2 1130299226
Cross assembly screw
14 1130501036 39 Synchronous belt 104 gear 1130508052
M3x8
15 Active belt wheel 1 1130204583 40 anchor 1130103005
Hexagon socket cap head
16 1130501059 41 Flat washer 5 1130502014
screws M3X8
17 Microswitch (SW-Y) 14102991 42 Spring washer 5 1130502018
Cross recessed pan head
18 1130501003 43 Hexagonal nut M5 1130503004
screw M2X8
19 Guiding shaft 1130507112 44 Circlip for shaft 15 1130502028
20 Plastic bearing 1130507111 45 Linear bearing 1130507067
Cross recessed pan head
21 1130501036 46 Linear bearing block 1130204744
assembly screw M3X8
Hexagon socket cap head
22 1130501065 47 Plywood 1130103028
screws M4X8
23 Y-axis sliding block 1130204740 48 Clamping Plate 2 1130103007
Cross recessed pan head
24 Clamping Plate 1 1130103006 49 1130501036
assembly screw M3X8
25 Sampling probe base 1130204742
94
Fig. 9-3-2 Sampling unit
S/N Item Material code S/N Item Material code
Cross recessed pan head
1 Probe component 12 1130501039
assembly screw M4X8
2 Guiding shaft 1130507157 13 Synchronous belt 1130508047
3 Cross assembly screw M3x8 1130501036 14 Flat washer 5 1130502014
Cross recessed pan head
4 1130501003 15 Spring washer 5 1130502018
screw M2X8
5 Microswitch (SW-X line) 14102992 16 Hexagonal nut M5 1130503004
6 Circlip for shaft 5 1130502078 17 Reset bracket 1130103026
7 Protective casing 1130499021 18 Protective casing 1130499022
8 self-lubricating bearing 1130507001 19 Step motor (M-X line) 14102990
9 Driven wheel 1 1130204741 20 Z-axis barrier 1130103027
Cross recessed pan head
10 Driven wheel 1130202093 21 1130501035
assembly screw M3X6
11 Right bracket 1130103008
95
9.4 Hydraulic unit (14411012)
96
S/N Item Material code S/N Item Material code
50uL syringe 1140304014 12 Zero barrier 1130103047
Cross assembly screw
3 10mLsyringe 1140304012 13 1130501035
M3X6
4 Syringe clamping plate 1130204770 14 Zero bracket 1130103048
Cross recessed assembly
5 1130501036 15 Microswitch 14103077
screw 3*10
Cross recessed assembly
6 1130501036 16 Cross assembly screw M3x8 1130501036
screw 3*10
Cross recessed pan head
7 Barrier 1 1130204006 17 1130501003
screw M2X8
Hydraulic joint 1140201003
8
T-connection 1130299638
97
Fig. 9-4-2Hydraulic unit view
S/N Item Material code S/N Item Material code
Diluting linear motor (M1
1 14103075 10 Pulling plate 2 1130204756
line)
Testing linear motor (M2
2 14103076 11 Stopper screw M4*10 1130501423
line)
3 Support plate of motor 1130204754 12 Linear axes connecting plate 1130204253
4 Cross assembly screw M3*8 1130501059 13 Stopper screw M4*10 1130501423
5 Circlip for shaft 12 1130502082 14 Stopper screw M4*6 1130501138
6 Stopper screw M4*6 1130501138 15 Cross assembly screw M3*8 1130501036
7 Pulling plate 1 1130204755 16 Vertical plate 1130103046
8 Linear bearing 1130507060 17 Cross assembly screw M3*8 1130501036
9 Guiding shaft 1130507061
98
9.5 Counting component(14411013)
9.5.1Counting component
99
9.5.2 WBC transducer component (14102987)
100
9.5.3 RBC transducer component (14102988)
101
102