XRV 1.8-6.

0KW X-RAY
GENERATORS
S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N

NOW AVAILABLE
1800 Watt units specifically designed for the HP and
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HPX families of X-Ray tubes used in high speed digital

and industrial CT applications.

• 160kV, 225kV, 320kV, 350kV and 450kV Models

• Complete X-Ray Generator Package
• Power Factor Corrected AC Input Circuitry
• Integrated Dual Filament Supplies
• Digital Interface—USB, Ethernet and RS-232
• Excellent Stability and Regulation
• Available with Black Powder Coated Finish

Spellman’s XRV series of X-Ray high voltage power supplies Output Voltage:
sets the standard for compact 1.8kW to 6.0kW, high perfor- Accuracy: 0.25%
mance X-Ray inspection generators. Spanning an output Stability: ≤0.1% per 8 hours, after 1 hour warm up
voltage range of 160kV to 450kV in negative, positive or bipolar 1.8kW, 3.0kW, 4.0kW and 4.5kW models:
output configurations, there’s a model available for virtually Load:±0.05% of rated output voltage for a full load change
every application requirement. Line: ±0.05% of rated output voltage over
Active power factor correction circuitry reduces input specified input voltage range
current requirements while minimizing line related EMI. 6.0kW models:
Spellman’s proprietary inverter topology allows for unprece- Load:±0.1% of rated output voltage for a full load change
dented efficiencies and power densities. A solid encapsulated Line: ±0.1% of rated output voltage over specified input
high voltage section further reduces size and weight and voltage range
provides reliable, maintenance free operation. Output Polarity:
DSP based SMT control circuitry provides your choice of See “model selection” table
USB, Ethernet and RS-232 along with analog interfacing, Output Current:
simplifying OEM system integration. The two DC output, See “model selection” table
current regulated filament power supplies are controlled via
sophisticated emission current regulation circuitry to provide Ripple:
accurate and stable X-Ray tube currents. Comprehensive See “model selection” table
fault diagnostic circuitry, and Arc Sense, Arc Quench and Temperature Coefficient:
Arc Count functionality is also incorporated into this compact, 1.8kW, 3.0kW, 4.0kW and 4.5kW models:
space saving X-Ray generator. ±50ppm/°C
6.0kW models:
TYPICAL APPLICATIONS ±50ppm/°C
Non Destructive Testing Emission Current:
X-Ray Scanning Accuracy: 0.25%
Security Applications Stability: 100ppm/°C
Medical Applications 1.8kW, 3.0kW, 4.0kW and 4.5kW models:
Load: ±0.05% of rated output current for a change
OPTIONS from 30% to 100% of rated output voltage
400Vac ±10% (6kW only) Line: ±0.05% of rated output current over specified
GUI Control Software for XRV input voltage range
XRVC (XRV Controller) 6.0kW models:
Load: ±0.1% of rated output current for a change
SPECIFICATIONS from 30% to 100% of rated output voltage
Line: ±0.1% of rated output current over specified
Input Voltage: input voltage range
1.8kW, 3.0kW, 4.0kW and 4.5kW models: Filament:
180-264Vac, single phase, 47-63 Hertz, active Output:
power factor corrected input to ≥0.98
0-6 amps at a compliance of 10Vdc, maximum
6.0kW models:
208 or 400Vac, ±10%, three phase, 47-63 Hertz, Dual Focal Spot:
passive power factor corrected Small and large, selectable via interface signal
Input Current: Configuration:
1.8kW, 3.0kW, 4.0kW and 4.5kW models: <30 amps DC filament drive. Closed loop emission control
6.0kW models: <25 amps per phase for 208Vac regulates filament setting to provide desired X-Ray
<15 amps per phase for 400Vac tube emission current

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128060-001 REV. AE

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: [email protected] Copyright © 2007 Spellman High Voltage Electronics Corp.
XRV 1.8-6.0KW X-RAY
GENERATORS
S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N

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Control Interface: GUI Control Software for the XRV

Remote Interface:
Analog, USB, Ethernet and RS-232 are standard • Automatic warm-up
Control Software: of the X-Ray tube
A Windows graphical user interface • Max watts operation
example is provided.
• Timed or Continuous
Environmental: Exposure modes
Temperature Range:
Operating: 0˚C to 50˚C • Configuration menu for user
Storage: -40˚C to 85˚C options setting of HVPS
Humidity: • Fault and status monitor
20% to 85% RH, non-condensing.
Mains Input Connector:
1.8kW, 3.0kW, 4.0kW and 4.5kW models:
Type 97-3102A-24-11P
6.0kW models: GUI is specifically designed
Type 97-3102A-24-22P
for controlling XRV series power
Interface Connectors: supplies. As an alternative to
Digital—Ethernet, RS-232 and USB
the analog control, the GUI
Analog—25 pin connector
will allow the user to control
Output Connector: all necessary functions of
See “model selection” table the HVPS from a user-friendly
Cooling: windows based menu.
Forced air Additionally the GUI can be
Regulatory Approvals: used as a diagnostic tool when
Compliant to EEC EMC Directive/Compliant to the HVPS is controlled via the
EEC Low Voltage Directive. UL/CUL recognized, analog interface.
File E227588. RoHS Compliant.

XRV160/320/350 SPECIFICATIONS
XRV160*1800 XRV160*3000 XRV160*4000 XRV160*6000 XRV320P&N1800 XRV320P&N4500 XRV350P&N4500
DC Output Voltage 5kV to 160kV 5kV to 160kV 5kV to 160kV 5kV to 160kV 5kV to ±160kV 5kV to ±160kV 5kV to ±175kV
Polarity* Pos or Neg Pos or Neg Pos or Neg Pos or Neg Bipolar Bipolar Bipolar
Output Rated Current 0-30mA 0-30mA 0-50mA 0-50mA 0-30mA 0-30mA 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 6.0kW 1.8kW 4.5kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05% <0.1% <0.25% <0.025% <0.1% <0.1%
Dimensions 10.09˝ H x 17.16˝ W x 24˝ D (256mm x 436mm x 609mm) 2X 10.09˝ H x 17.16˝ W x 24˝ D (256mm x 436mm x 609mm)
Weight 150 lbs. (68kg) 150 lbs. (68kg) 150 lbs. (68kg) 155 lbs. (70.3kg) 300 lbs. (136 kg) 300 lbs. (136 kg) 300 lbs. (136 kg)
Output Connector R24 R24 R24 R24 Two R24 Two R24 Two R24

XRV225/450 SPECIFICATIONS
XRV225*1800 XRV225*3000 XRV225*4000 XRV225*6000 XRV450P&N1800 XRV450P&N4500
DC Output Voltage 5kV to 225kV 5kV to 225kV 5kVto 225kV 5kV to 225kV 5kV to ±225kV 5kV to ±225kV
Polarity* Pos or Neg Pos or Neg Pos or Neg Pos or Neg Bipolar Bipolar
Output Rated Current 0-30mA 0-30mA 0-30mA 0-30mA 0-30mA 0-30mA
Output Power 1.8kW 3.0kW 4.0kW 6.0kW 1.8kW 4.5kW
Ripple/Noise (p-p) <0.025% <0.05% <0.1% <0.25% <0.025% <0.1%
Dimensions 15.90˝ H x 17˝ W x 30.72˝ D (404mm x 432mm x 780mm) 2X 15.90˝ H x 17˝ W x 30.72˝ D (404mm x 432mm x 780mm)
Weight 240 lbs. (109kg) 240 lbs. (109kg) 240 lbs. (109kg) 240 lbs. (109kg) 480 lbs. (218 kg) 480 lbs. (218 kg)
Output Connector R28** R28** R28** R28** Two R28** Two R28**
Units are available in positive output polarity without filament, see model selection table for ordering details.
*Specify “P” for positive or “N” for negative polarity.
**Order SHV HV cable flange p/n 407141-024 if using Comet HV cable with R28SL spring loaded plug.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128060-001 REV. AE

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: [email protected] Copyright © 2007 Spellman High Voltage Electronics Corp.
XRV 1.8-6.0KW X-RAY
GENERATORS
S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N
PAGE 3 OF 4

J1 HV CONNECTOR—R24/R28 RS-232 DIGITAL INTERFACE—

J3 9 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS
PIN SIGNAL PARAMETERS
C HV Output XRV160 and XRV320—R24 Connector 1 N/C No Connection
XRV225 and XRV450—R28 Connector 2 TX out Receive Data
S Small Filament Output 0 to 6 amps @ 10Vdc 3 RX in Transmit Data
L Large Filament Output 0 to 6 amps @ 10Vdc 4 N/C No Connection
5 SGND Ground
6 N/C No Connection
J2 ANALOG INTERFACE—25 PIN D CONNECTOR 7 N/C No Connection
PIN SIGNAL PARAMETERS 8 N/C No Connection
9 N/C No Connection
1 Power Supply Fault Low, sum of faults, HVPS detected a fault,
open collector, 50V @ 10mA max
2 mA Program 0 to 10V FS Z in = 10M ohms
ETHERNET DIGITAL INTERFACE—
3 kV Program 0 to 10V FS Z in = 10M ohms
J4 8 PIN RJ45 CONNECTOR
4 Filament Limit L/S Ref.* 0 to 10V FS Z in = 10M ohms PIN SIGNAL PARAMETERS
5 Filament Preheat L/S Ref.* 0 to 10V FS Z in = 10M ohms 1 TX+ Transmit Data +
6 kV Monitor 0 to 10V FS Z out = 4.99k ohms 2 TX- Transmit Data -
7 mA Monitor 0 to 10V FS Z out = 4.99k ohms 3 RX+ Receive Data +
8 Filament Current Monitor* 0 to 10V FS Z out = 4.99k ohms 4 N/C No Connection
9 Signal Ground Ground 5 N/C No Connection
10 X-Ray Enable +24Vdc = X-Ray ON, connect to pin 14 with dry contact relay 6 RX- Receive Data -
7 N/C No Connection
11 Filament ON* Filament ON status, low, filament is ON
open collector 50V, @ 10mA max 8 N/C No Connection
12 Interlock 1 Active low, interlock is closed, safe to enable HV
13Interlock 2 Active low, interlock is closed, safe to enable HV USB DIGITAL INTERFACE—
14 +24Vdc +24Vdc @ 100mA, maximum J5 4 PIN USB “B” CONNECTOR
15 Filament Enable* Active low, turn filament ON
16 Filament Control* Active low, filament is regulated by ECR (HV must be ON). PIN SIGNAL PARAMETERS
Not active, the filament is regulated by the preheat reference 1 VBUS +5 Vdc
17 Filament L/S Select Filament selection large or small, low = small spot is selected 2 D- Data -
18 Filament L/S Confirm Open collector, 50V @ 10mA max 3 D+ Data +
Filament selection confirm, low = small spot is selected 4 GND Ground
19 HVPS RDY Low = HVPS ready, open collector, 50V @ 10mA max
20 X-Ray ON X-Ray ON status, low = X-Rays are ON JB1 MAIN AND AUXILIARY INPUT POWER—
open collector, 50V @ 10mA max TYPE 97-3102A-24-11P (Single Phase Units)
21 Interlock Status Low, interlocks are closed, can enable HV
open collector, 50V @ 10mA max PIN SIGNAL PARAMETERS
22 GND Digital ground
A Auxiliary AC Line Power 180-264Vac
23 X-Ray ON Pre-Warn Pre-warning, low, before X-Ray ON open collector, B Auxiliary Ground Ground
50V @ 10mA max
C Auxiliary AC Neutral Neutral
24 Reset Active low, minimum 10mS transition
25 Arc fault Low, arc fault, the HVPS has detected an arc D Main AC Line Power 180-264Vac
open collector, 50V @ 10mA max E Main Ground Ground
F Main AC Neutral Neutral
*Not active on positive models

MODEL SELECTION TABLE JB1 MAIN AC INPUT POWER—

TYPE 97-3102A-24-22P (Three Phase Units)
MODEL VOLTAGE POWER POLARITY
PIN SIGNAL PARAMETERS
XRV160*1800 160kV 1.8kW Pos or Neg
XRV160*3000 160kV 3.0kW Pos or Neg A Line 1 208Vac, ±10%, 50/60Hz @ 25 amps
B Line 2 208Vac, ±10%, 50/60Hz @ 25 amps
XRV160*4000 160kV 4.0kW Pos or Neg
C Line 3 208Vac, ±10%, 50/60Hz @ 25 amps
XRV160*6000/208V 160kV 6.0kW Pos or Neg D GND Ground
XRV160*6000/400V 160kV 6.0kW Pos or Neg
XRV225*1800 225kV 1.8kW Note: Use 4 conductor cable or single isolated wires rated no
Pos or Neg less that 600Vac, 30 amps (10AWG, minimum)
XRV225*3000 225kV 3.0kW Pos or Neg
XRV225*4000 225kV 4.0kW Pos or Neg
XRV225*6000/208V 225kV 6.0kW
JB2 AUXILIARY AC INPUT POWER—
Pos or Neg
XRV225*6000/400V 225kV 6.0kW
TYPE 97-3102A-20-3P (Three Phase Units)
Pos or Neg
XRV320P&N1800 ±160kV 1.8kW Bipolar PIN SIGNAL PARAMETERS
XRV320P&N4500 ±160kV 4.5kW Bipolar
A Line 1 208Vac, ±10%, 50/60Hz (source 3 phase L1, L2)
XRV350P&N4500 ±175kV 4.5kW Bipolar B Line 2 208Vac, ±10%, 50/60Hz (source 3 phase L1, L2)
XRV450P&N1800 ±225kV 1.8kW Bipolar C GND Ground
XRV450P&N4500 ±225kV 4.5kW Bipolar
System Ground: System ground wires (10AWG minimum) to
*Specify P for positive polarity and N for negative polarity. Positive polarity models do not have the ground terminal E1 GND to the power supply using ground
integrated filament power supplies. Contact Spellman for custom output voltage/power models. stud M6 X 20MM, with M6 nut.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128060-001 REV. AE

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: [email protected] Copyright © 2007 Spellman High Voltage Electronics Corp.
XRV 1.8-6.0KW X-RAY
GENERATORS
S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N
PAGE 4 OF 4

XRV160 DIMENSIONS: in.[mm] XRV225

TOP VIEW TOP VIEW

24.00 [609]

30.72 [780]

FRONT VIEW FRONT VIEW

POWER ON L/C FAULT

POWER SUPPLY READY OVER POWER FAULT
FILAMENT ON FILAMENT FAULT
X-RAY ON MVMW FAULT
PRE-WARNING OVER TEMP FAULT
POWER SUPPLY FAULT MA DIFF FAULT
INTERLOCK OPEN/FAULT KV DFF FAULT
ON FAULT ARC CATHODE
POWER ON L/C FAULT
UV FAULT ARC ANODE
POWER SUPPLY READY OVER POWER FAULT DC FAULT TEMP APPCH WARNING
FILAMENT ON FILAMENT FAULT
X-RAY ON MVMW FAULT
PRE-WARNING OVER TEMP FAULT

10.09 [256] POWER SUPPLY FAULT

INTERLOCK OPEN/FAULT
MA DIFF FAULT
KV DFF FAULT
ON FAULT ARC CATHODE
UV FAULT ARC ANODE
DC FAULT TEMP APPCH WARNING

REAR VIEW

JB1 JB2 J6 J7
REAR VIEW
J5 J4 J3 J2 17.00 [432 ]

J6 J5 J4 J3 J2

J7

JB1 JB2

15.90 [404]
17.16 [436]
18.90 [480]

XRV320 is comprised of two XRV160

units configured in a bipolar arrangement

® XRV450 is comprised of two XRV225

units configured in a bipolar arrangement

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128060-001 REV. AE

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: [email protected] Copyright © 2007 Spellman High Voltage Electronics Corp.