UP1000 SM XUP2 RDA001BE
UP1000 SM XUP2 RDA001BE
ULTRASONIC PACHYMETER
UP-1000
SERVICE MANUAL
XUP2**RDA001B/E
Total Page 34
2003.12
Table of Contents
Page
§1 INTRODUCTION AND CAUTIONS.........................................................................1-1
1.1 Introduction...............................................................................................................1-1
1.2 Cautions ....................................................................................................................1-2
§2 TROUBLESHOOTING ...............................................................................................2-1
§3 SUB TROUBLESHOOTING ......................................................................................3-1
3.1 A Beep Sound Is Not Made, nor Does the Display Change at All. ..........................3-1
3.2 A Beep Sound Is Made, but No Letters Appear on the Display. ..............................3-2
3.3 The Display Is Not Bright Enough. ..........................................................................3-2
3.4 Measurement Does Not Start Even If the Start Switch Is Pressed. ..........................3-3
3.5 An Error Occurs, and Measurement Cannot Be Performed. ....................................3-3
3.6 The Test Piece Measured Value Is out of the Allowable Range. .............................3-4
3.7 The POS. Indication Cannot Be Changed.................................................................3-4
3.8 Some Keys Cannot Be Used for Input......................................................................3-5
3.9 The Printer Does Not Print Out. ...............................................................................3-6
3.10 The Clock Is Not Accurate. ....................................................................................3-7
§5 REPLACEMENT .........................................................................................................5-1
5.1 How to Remove the Cover........................................................................................5-1
5.2 How to Set the Voltage Selector...............................................................................5-1
5.3 Replacement of the Main Switch..............................................................................5-2
5.4 Replacement of the Transformer ..............................................................................5-2
5.5 Replacement of the Main Board ...............................................................................5-3
I
Page
5.6 Replacement of the Regulator...................................................................................5-4
5.7 Replacement of the Transistor ..................................................................................5-4
5.8 Replacement of the LCD ..........................................................................................5-5
5.9 Replacement of the Contrast VR ..............................................................................5-5
5.10 Replacement of the Printer......................................................................................5-6
5.11 Replacement of the Printer Board...........................................................................5-7
5.12 Replacement of the Keyboard.................................................................................5-8
5.13 Replacement of the Main Board Battery ................................................................5-9
§8 WIRING DIAGRAM....................................................................................................8-1
§9 LAYOUT DRAWING OF PARTS FOR MAIN BOARD.........................................9-1
II
§1 INTRODUCTION AND CAUTIONS
1.1 Introduction
This service manual contains procedures for after-sales service of NIDEK ULTRASONIC
PACHYMETER Model UP-1000.
For correct after-sales service, you must understand thoroughly this manual before servicing.
This manual corresponds to simple replacement of the units.
If following this service manual cannot repair the instrument, inform NIDEK of the serial
number of the instrument and the details of the symptom(s). NIDEK will inform you of the
repair procedure for each case. In addition, if measurement can be performed, inform
NIDEK also of the reference value printed on the test piece and the measured data of the test
piece.
1-2
1.2 Cautions
• Before checking the instrument and doing repair work, turn off the power switch and
disconnect the power cord from the outlet.
• Check the number and direction of other connectors, and then connect connectors.
• When disconnecting a connector, do not yank the cable but hold the connector to disconnect
it.
• For wires with heat-shrinkable tubes, take off the heat-shrinkable tubes with a cutter.
• Warm the soldered part with a soldering iron, and then disconnect the wiring.
• For wires with heat-shrinkable tubes, draw the cable through a heat-shrinkable tube
before soldering, and after soldering, shrink it by warming it with a drier.
• Insert a cable conductor into a terminal hole and twist it around the terminal, and then
solder the parts for the power source such as the main switch, fuse folder, and inlet.
• When soldering the circuit board, check that soldering residue does not remain around
the soldered area.
§2 TROUBLESHOOTING
N
Is a beep sound made, and does the • A beep sound is not made, nor does
initial screen appear? the screen change at all.
(Follow the instruction in section
Y 3.1.)
• A beep sound is made, but no letters
Press the MEAS key. appear on the screen.
(Follow the instruction in section
3.2.)
Insert the probe into the test piece. • The screen is not bright enough.
(Follow the instruction in section
3.3.)
N
When the MEASURE pedal on the • Measurement does not start even if
foot pedal is depressed or the the start switch is pressed.
“START/STOP” key is pressed, can (Follow the instruction in section
measurement be performed? 3.4.)
• An error occurs, and measurement
cannot be performed.
Y (Follow the instruction in section
3.5.)
N
Is the measured value within the • The test piece measured value is out
allowable range of the reference value of the allowable range.
printed on the test piece? (Follow the instruction in section
3.6.)
Y
N
When the NEXT pedal (red) on the • The POS. indication cannot be
foot pedal or the arrow keys are changed.
pressed, can the screen position No. (Follow the instruction in section
be changed? 3.7.)
Y
N
Is keyboard input possible? • Some keys cannot be used for input.
(Follow the instruction in section
Y 3.8.)
N
Can the display be printed out? • The printer does not print out.
(Follow the instruction in section
Y 3.9.)
N
Is the clock accurate? • The clock is not accurate.
(Follow the instruction in section
Y 3.10.)
Turn off the main switch.
End
§3 SUB TROUBLESHOOTING
Are the transformer secondary side voltages the following values? Disconnect connector
P1, turn on the power, and check the voltage between each pin of connector P1. Multimeter
range: AC Voltage
Connector P1
1 and 2: AC 16 V ±10% N
3 and 4: AC 16 V ±10% Replace the transformer. (See 5.4.)
5 and 6: AC 9 V ±10%
7 and 8: AC 28 V ±10%
Y
N
Do the power supply circuits of 5 V, 12 Replace the following parts.
V, and 24 V produce output? (See • Main board (See 5.5.)
4.5.) • Regulator (See 5.6.)
Y • Transistor (See 5.7.)
End
3-2
Y
Are any letters displayed on the End
N
N
When P6 is disconnected, is the voltage Replace the main board. (See 5.5.)
between J6d (tester + lead) and TP1
(tester – lead) DC –11.4 V?
Y
N
When the contrast control is turned, is Replace the contrast VR. (See 5.9.)
the resistance between J6c and d
within 0 to 500 kΩ?
Y
Replace the LCD. (See 5.8.)
Y
Are any letters displayed on the End
N
Replace the main board. (See 5.5.)
N
Is the cable of the foot pedal connected Connect the cable of the foot pedal to
to the foot pedal connector on the rear the connector.
side of the main body?
Y
Reconnect the foot pedal connector, and
depress the foot pedal again.
Y
Does measurement start? End
N
Replace the foot pedal.
Perform the pachymetry probe test. (See 4.7.1 of the operator’s manual.)
N
Is “PASSED XXX %” displayed on the Replace the pachymetry probe.
display?
Y
Adjust the main board. (See 5.6.)
N
Can measurement be performed? Replace the main board. (See 5.5.)
Y
End
3-4
N
Is the measured value within the Replace the main board. (See 5.5.)
allowable range?
Y
End
N
Is the cable of the foot pedal connected Connect the cable of the foot pedal to
to the foot pedal connector on the rear the connector.
side of the main body?
Y
Reconnect connector P103 on the foot
pedal and connector P10-J10 on the
main board.
Y
When the NEXT pedal (red) is End
depressed, is the position number
advanced?
N
Replace the foot pedal.
Follow the introduction in “3.8 Some Keys Cannot Be Used for Input.”
3-5
Y
When a key is pressed, is inputting End
possible?
N
Replace the main board. (See 5.5.)
N
When a key is pressed, is inputting Replace the keyboard. (See 5.12.)
possible?
Y
End
3-6
Y
Is print out possible? End
N
N
Is the voltage between TP12 (+) and Replace the main board. (See 5.5.)
TP1 (–) on the main board DC +24 V
±10%? (See 4.5 3.)
Y
Replace the printer cable. (See 5.11.)
Y
Is print out possible? End
N
Replace the printer board. (See 5.11.)
Y
Is print out possible? End
N
Replace the printer. (See 5.10.)
3-7
* When all is cleared (when turning on the main switch while holding the FUNC key), the
date begins with 0.
In this case, set the date again. (See 4.7.3 in the operator’s manual.)
§4 CHECK AND ADJUSTMENT
Insert the multimeter measuring leads to the wall outlet, and then check the voltage.
This instrument cannot be used unless the power supply voltage is one of these.
If the power supply voltage is other than the above, change it to the optimum voltage with
such as a transformer.
If they are out of the allowable range, change the voltage selector setting. (See 5.2.)
3) Pull out the main switch from inside to outside of the base plate.
TP6
TP5
Jumper sockets
SW
ON
OFF
5 4 3 2 1
A B C D E F G H
SW1 { { { { { { { {
SW2 z z z z z z z z z: SW ON
SW3 z z z z { { { { {: SW OFF
SW4 z z { { z z { {
SW5 z { z { z { z {
§5 REPLACEMENT
4
3PW3 Cr
TC3 × 84Cr
1) Turn off the main switch, and disconnect the power cord from
the main body.
Inlet
2) Push the fixing lips on both sides of the fuse holder indicated Fuse holder
with arrows, and pull out the fuse holder from the inlet.
* If it is hard to push the fixing lips, insert 2 precision flat-blade screwdrivers into both
sides of the fuse holder, and while pushing them, pull out the fuse holder.
4) Rotate the cartridge so that voltage that fits the power supply voltage is displayed on the
voltage indication window, and reinsert it into the holder.
Shield plate
PC3 × 64
J9 Spacer (n = 4)
3
PC3 × 4 Znc
J10 J2
J12
J5
Main board
14800-BA01
PC3 × 37
5-4
4 PC3 × 5
3PW5
3) Remove the transformer. (See
PC3 × 8
5.4.)
Transistor Regulator
4) Disconnect connector P12. 14800-EA07 14800-EA13
6) Unscrew PT3 × 6 (n = 6), and remove the LCD support plate with the LCD.
PC3 × 33 Printer
14800-E003
Printer cable
14800-EA06
Cable
2
PC3 × 6 14800-E007
PC3 × 32
Printer board
14800-E004
PC3 × 82
PC3 × 34
5-7
3) Disconnect connector CN2, CN3, CN4, and P106 on the printer board.
5) Unscrew PC3 × 3 (n = 2) and PC3 × 6 (n = 2), and remove the printer support plate.
3
PC3 × 3 Printer
14800-E003
Printer cable
14800-EA06
Cable
2
PC3 × 6 14800-E007
PC3 × 32
Printer board
14800-E004
PC3 × 82
PC3 × 34
5-8
4) Push the keyboard sheet from inside of the long slot in the cover that the keyboard cables
are inserted into with the tip of a precision flat-blade screwdriver to remove the keyboard
sheet from the cover.
Keyboard
14800-E006
Push the keyboard sheet from inside of the long slot in the
cover with the tip of a precision flat-blade screwdriver.
5) Warm the main board BT1 and soldered part to remove BT1.
6) Remove solder remaining at the through holes on the circuit board with a solder remover.
* As for a part whose reference is written “Operator’s manual X.X”, refer to the corresponding
section in the operator’s manual.
As for a part whose reference is written with only figures, refer to the corresponding section
in this manual.
§7 LIST OF MEASURING INSTRUMENTS AND TOOLS
7.2 Tools
• Phillips screwdriver
• Precision flat-blade screwdriver
• Soldering iron
• Solder
• Solder remover
• Wrench
• Thread-locking adhesive
• Silicone bond
§8 WIRING DIAGRAM
(POWER SUPPLY)
8-2
NIDEK CO., LTD. : 34-14, Maehama, Hiroishi-cho, Gamagori, Aichi 443-0038, Japan
(Manufacturer) Telephone: (0533) 67-6611
Facsimile: (0533) 67-6610
th
TOKYO OFFICE : 6 Floor, Takahashi sBldg., No.2, 3-chome, Kanda-jinboucho
(Tokyo Office) Chiyoda-ku, Tokyo 101-0051, Japan
Telephone: (03) 3288-0571
Facsimile: (03) 3288-0570
Telex: 2226647 NIDEK J
NIDEK INCORPORATED : 47651 Westinghouse Drive Fremont, California 94539, U.S.A.
(United States Agent) Telephone: (510) 226-5700
Facsimile: (510) 226-5700
NIDEK SOCIETE ANONYME : Europarc 13, rue Auguste Perret, 94042 CRETEIL, France
(Authorized Representative) Telephone: (01) 49 80 97 97
Facsimile: (01) 49 80 32 08