Ax60+ Full Install Guide
Ax60+ Full Install Guide
Analox Limited
15 Ellerbeck Court, Stokesley Business Park,
North Yorkshire, TS9 5PT, UK
UK/RoW T: +44 (0)1642 711400 F: +44 (0)1642 713900
US T: (714) 891-4478
W: www.analox.net E: [email protected]
Safety information
Warnings are used in this Quick Start Guide to indicate potentially hazardous situations which
could result in serious injury or death. Cautions are used to indicate potentially hazardous
situations that could result in equipment damage or loss of data. Notes are used to provide
information that is important but not hazard related.
WARNING: READ THE SAFETY INFORMATION IN THIS QUICK START GUIDE
BEFORE INSTALLING OR USING THE AX60+.
Contents
1 Introduction .......................................................... 3
2 Installation ............................................................ 5
3 Cabling .................................................................. 6
4 Connection............................................................. 7
5 Operation............................................................. 12
6 Configuration ....................................................... 17
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Ax60+ Multi-Gas, Hard Wired Option
Quick Start Guide Int. Approved
1 Introduction
This Quick Start Guide explains how to install and use the Ax60+ Hard Wired option. For more
information on operation and maintenance, refer to the Ax60+ User Manual P0159-800. For more
information on servicing and calibration, refer to the Ax60+ Service Manual P0159-803. These
are available to download from http://www.analox.net/
The standard Ax60+ is available as either a Hard Wired or a Quick Connect option. This choice
must be made when placing the order. Hard Wired systems are intended to be integrated with
the building fabric. Quick Connect systems are pre-wired with Cat5e cables fitted with colour-
coded RJ45 connectors for easy installation. Both require the installer to connect the power
supply unit and optional beacon to the Central Display.
The Ax60+ Kiosk option is a more compact solution that offers the convenience of Quick Connect
cabling and does not require a Central Display unit.
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2 Installation
CAUTION: SOME ENCLOSURES ARE SUPPLIED UNFASTENED WITH FIXING SCREWS
LOOSE. DO NOT OVER-TIGHTEN THE SCREWS WHEN FASTENING THE LIDS ON.
2.1.1 Central Display
Retain the clear protective film on the fascia until
the installation is complete. Using the supplied
paper template mark out the wall-fixing position
ensuring the Central Display is level. If you are
installing cable through the rear of the enclosure,
remove the knockout then fit a foam gasket over
its aperture to provide a seal against ingress.
CAUTION: TO PREVENT DAMAGE TO THE
FASCIA AND PRINTED CIRCUIT BOARD
(PCB), REMOVE THEM FROM THE ENCLO-
SURE BEFORE REMOVING KNOCKOUT.
Drill holes in the wall then fit wall plugs/dowels.
Fasten the lid of the enclosure to the base then
fix the Central Display in position. Install the
cables in position and cut them to length (HW).
Removing the knockout
To remove the knockout, place the enclosure
face down on a solid, non-slip surface. Tap the
knockout firmly using a hammer and punch. Use
pliers to remove sharp edges from the aperture.
2.1.2 Sensor
Retain the clear protective film on the fascia until
the installation is complete. Using the supplied
paper template mark out the wall-fixing position
ensuring the Sensor is level. (If installing a cable
through the rear, remove the knockout.)
WARNING: CARBON DIOXIDE GAS (CO2)
IS HEAVIER THAN AIR AND SHOULD BE
MONITORED FROM A LOW HEIGHT. YOU
SHOULD THEREFORE INSTALL THE CO2
SENSOR AT A HEIGHT OF 12–18" (305–
457MM) ABOVE THE FLOOR LEVEL.
WARNING: OXYGEN (O2) SENSORS
SHOULD BE INSTALLED AT AVERAGE
WORKING HEAD HEIGHT
Drill holes in wall, install wall plugs/dowels then
fit the Sensor. Install the cables in position and
cut them to length (HW).
2.1.3 Alarm
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3 Cabling
The diagram below illustrates a typical cabling arrangement for the Hard Wired option.
The recommended cable for the Ax60+ is Cat5e UTP 24AWG PVC (see example below).
Cable type Wire colour Abbreviation
Cat5e, UTP, Orange ORG
24AWG, PVC Orange / white ORG/WHT
Brown BRN
Brown / white BRN/WHT
Green / white GRN/WHT
Green GRN
Blue / white BLU/WHT
Blue BLU
If you install cables through walls, remove the knockout and fit a foam gasket to maintain ingress
protection (see below left). If you install cables along wall surfaces, fit cable glands (below right).
CAUTION: ENSURE THAT THE MAXIMUM CABLE LENGTH BETWEEN THE CENTRAL
DISPLAY AND THE FINAL SENSOR IS NOT MORE THAN 100 METRES.
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4 Connection
4.1 Sensors and Alarms
The recommended cable arrangement for connecting the Sensors and Alarms is shown below. For
the purposes of this example the enclosures have been removed and the cables have been
shortened for convenience. The Central Display is not shown. Note that the different Sensor types
are interchangeable and are connected in the same way.
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PSU cables are connected to the Central Display via the terminal block labelled ‘ ’. Surplus
cable can either be shortened or stored inside the Central Display enclosure.
Plug-in type PSU cable identification Hard wired type PSU cable identification
Black with stripe: Positive (24V) Black with stripe: Negative (0V)
Black with print: Negative (0V) Black with print: Positive (24V)
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4.5 Alarm
NOTE: ALL ALARMS ASSOCIATED
WITH A COMMON SENSOR SHOULD BE
CONNECTED VIA A DAISY-CHAIN
CABLE ARRANGEMENT. FOR EXAMPLE,
IF SENSOR 1 IS REQUIRED TO DRIVE
TWO ALARMS, ONE CABLE SHOULD BE
CONNECTED BETWEEN SENSOR 1 AND
ALARM 1; AND ONE CABLE SHOULD
BE CONNECTED BETWEEN ALARM 1
AND ALARM 2 (SEE THE EXAMPLE IN
SECTION 4.1).
4.5.1 Alarm to Sensor
Cable connections from top to bottom:
BLU/WHT (fault LED driver, single cable)
GRN (alarm sounder driver, single cable)
GRN/WHT (alarm strobe driver, single cable)
BRN & BRN/WHT (supply negative, two cables
twisted together)
ORG & ORG/WHT (supply positive, two cables
twisted together)
NOTE: THE BLUE CABLE SHOULD BE
REMOVED (CUT OFF).
Black cable: 0V supply to Central Display (left) The beacon terminal block. Ensure this
Red cable: 24V supply to Central Display is fitted on the 0V and 24V terminals (right)
4.6.1 Beacon locking mechanism
Note that the beacon has a locking mechanism to discourage tampering. To lock the beacon onto
its base, locate the spigots then twist the beacon clockwise. To unlock the beacon, prise open the
locking clip as shown below and twist the beacon anti-clockwise.
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5 Operation
5.1 Using the Central Display
The Ax60+ Central Display supplies power to the Sensors, Alarms and beacon, and is used to
configure all system functions. The three buttons on the front panel allow access to the operating
software. The three indicator lamps display the system status.
Power Green indicator lamp. Flashes once per second to indicate that power is on
and the unit is operating.
Fault Yellow indicator lamp. Flashes once per second if there is a fault,
accompanied by a fault message (FLT or COMMS FAULT) and buzzer once per
second.
Alarm Red indicator lamp. Flash rate will vary depending on alarm level and will
be accompanied by an alarm message (TWA, AL1, CO2 etc.) The buzzer will
follow the lamp indicator flash rate.
Buzzer (The Buzzer sounds briefly each time a button is pressed. Sounds continuously
small aperture for five seconds when using the TESTING ALARMS function. It sounds rapidly
on the left of the on and off when an alarm is triggered, or once per second for a fault.
indicators)
To use the button, press it firmly then release it quickly. The buzzer
will sound briefly. Press this button to cancel a menu option or return to
the previous screen.
To use the button, press it firmly then release it quickly. The buzzer
will sound briefly. Press this button to go to the next option on the screen.
To use the button, press it firmly then release it quickly; the
buzzer will sound. A short press is used to select an option or mute an
alarm or fault. A longer press is used to acknowledge the alarm (hold the
button until the buzzer sounds). The alarm clears when the CO2 reduces.
To test the alarms, press and hold down until the buzzer
sounds. Alarms, indicators and sounders operate for five seconds.
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5.2 Sensor
Each Ax60+ Sensor has a green indicator on the bottom left-hand part of the fascia. This is
used to indicate the following conditions:
indicator
Under normal conditions the indicator
flashes once per second to indicate that the
power is on and the unit is operating.
NOTE: THE SENSOR RECEIVES ITS
POWER FROM THE CENTRAL DISPLAY,
VIA THE CONNECTING CAT5E CABLE.
If the indicator is off, this means the
Sensor is either not receiving power from the
Central Display, or the Sensor has a fault.
NOTE: CHECK THE CENTRAL DISPLAY;
IT MAY BE SHOWING A FAULT CODE.
If the indicator lamp is on continuously,
this means that there is potentially a more
serious Sensor fault.
NOTE: CHECK THE CENTRAL DISPLAY;
IT MAY BE SHOWING A FAULT CODE.
If a Sensor is in fault, any Alarms connected
to it will also display a fault status (their
yellow indicator LEDs will flash).
NOTE: FAULT CODES ARE DESCRIBED
IN DETAIL IN THE SERVICE MANUAL.
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5.3 Alarm
The Ax60+ Alarm has a green indicator and a yellow indicator on the bottom part of the
fascia. These are used to indicate the following conditions:
indicator
Under normal conditions the indicator is
continuously on (not flashing) to indicate that
the power is on and the unit is operating.
NOTE: THE ALARM RECEIVES ITS
POWER FROM ITS CONNECTED
SENSOR, VIA THE CONNECTING
CAT5E CABLE.
If the indicator lamp is off this means
that the Alarm is not receiving power.
indicator
Under normal conditions the yellow
indicator is off.
NOTE: THE FAULT INDICATOR IS NOT
USED TO SHOW FAULTS ON THE
ALARM, IT IS USED TO SHOW FAULTS
ON THE SENSOR CONNECTED TO IT.
If the Fault indicator is flashing it means the
Sensor connected to the Alarm is in fault.
NOTE: FAULT CODES ARE SHOWN ON
THE CENTRAL DISPLAY. FOR FURTHER
DETAILS SEE THE SERVICE MANUAL.
5.4 Powering up
5.4.1 Power-on-self-test (POST)
When you switch on the power supply the Ax60+ performs a power-on-self-test (POST) which
takes about 30 seconds. The results of the POST are displayed on the screen:
Operator input Software response Central Display text Optional display text
No further operator input is required. The power-on-self-test is an automatic process...
Performs a checksum
configuration check
Performs a software
validation check
Checks the CO2 Sensor(s)
have been calibrated
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Operator input Software response Central Display text Optional display text
Confirms top line of LCD
OK, no pixels are missing
Confirms bottom line of
LCD OK, no pixels missing
Confirms buzzer is off and
green LED switches on
Confirms green LED is off
and yellow switches on
Confirms yellow LED is off
and red switches on
Confirms red LED is off
and buzzer switches on
Displays current version
of the software and the
buzzer switches off
Displays unique serial
number of the unit
Wait for Sensors
to warm up...
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Operator input Software response Central Display text Optional display text
(Sensor 1 is highlighted
by default)
NOTE: THE SYSTEM STATUS SCREEN DISPLAYS UP TO 4 SENSORS. A
SPARE SENSOR LOCATION DISPLAYS AS ‘---’
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6 Configuration
6.1 Sensor software settings
The Central Display software is factory configured for a system that has two Sensors. If instead
the system has one, three, or four Sensors, the software must be reconfigured. This is done by
using the Top-level Menu, Central Config, Attached snsrs option. To enter the Top-level menu, press
and hold down + for at least six seconds. Then press the button five times to
display the Top-level menu, Central Config option.
NOTE: THE DEFAULT SETTING IS FOR 2 SENSORS. THIS NUMBER CAN BE CHANGED.
Press to go
to Central Menu
Attached snsrs
Press to go The screen displays the
to Num of sensors? number of Sensors (default
number is ‘>2’)
Press to choose The screen displays a tick to
another number. Or confirm the number of
press A sensors is now configured
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