Caap 100-5-01 v1 Maintenance of Aircraft General Requirements
Caap 100-5-01 v1 Maintenance of Aircraft General Requirements
ADVISORY PUBLICATION
CAAP 100.5-01 v1.2
Maintenance of aircraft -
general requirements
This Civil Aviation Advisory Publication (CAAP) provides guidance, interpretation and explanation on complying with
the Civil Aviation Regulations 1988 (CAR) or a Civil Aviation Order (CAO).
This CAAP provides advisory information to the aviation industry in support of a particular CAR or CAO. Ordinarily, the
CAAP will provide additional ‘how to’ information not found in the source CAR, or elsewhere.
Civil Aviation Advisory Publications should always be read in conjunction with the relevant
regulations/orders.
Audience
This Civil Aviation Advisory Publication (CAAP) applies to any person who is responsible for the
management of continuing airworthiness or maintenance of aircraft where Part 42 of the Civil
Aviation Safety Regulations 1998 (CASR) does not apply and includes:
• certificate of approval (COA) holders carrying out maintenance of aircraft and aircraft
components
• Part 66 licence holders carrying out maintenance on aircraft
• registered operators and owners of aircraft.
Purpose
The purpose of this CAAP is to provide guidance for maintainers, owners and operators of aircraft
that are subject to the requirements set out in CAO 100.5.
This CAAP is intended to:
• assist readers to find the relevant maintenance information applicable to their intended
operations
• provide policy clarification where interpretational difficulties have been previously
identified by users.
Status
This version of the CAAP is approved by the Branch Manager, Airworthiness and Engineering.
Note: Changes made in the current version are not annotated. The document should be read in full.
Contents
1 Reference material 3
1.1 Acronyms 3
1.2 References 4
1.3 Forms 4
2 Introduction 5
2.1 Background 5
3 Maintenance schedules and systems of maintenance 7
3.1 Status 7
3.2 Application clarification 7
3.3 Retention of maintenance records 7
4 Instructions for use of a maintenance release 8
4.1 Class A aircraft 8
4.2 Class B aircraft 8
5 Maintenance authorisations 10
5.1 Composite aircraft structures 10
5.2 General aviation recovery devices 10
5.3 Airframe parachutes 11
6 Maintenance requirements, data and exclusions 12
6.1 Requirements 12
6.2 Data 12
6.3 Exclusions 13
1 Reference material
1.1 Acronyms
The acronyms and abbreviations used in this CAAP are listed in the table below.
Acronym Description
AD airworthiness directive
ADF automatic direction finder
1.2 References
Legislation
Legislation is available on the Federal Register of Legislation https://www.legislation.gov.au/
Document Title
Part 4A of CAR Maintenance
Part 66 of CASR Continuing airworthiness - aircraft engineer licences and ratings
Part 66 Manual of Standards
Civil Aviation Order General requirements in respect of maintenance of Australian aircraft
(CAO) 100.5
Advisory material
CASA's advisory materials are available at https://www.casa.gov.au/publications-and-resources/guidance-materials
Federal Aviation Administration (FAA) Advisory Circulars are available at https://drs.faa.gov/browse
Document Title
FAA1 AC 43.13-1B Acceptable Methods, Techniques and Practices - Aircraft Inspection and
Repair
1.3 Forms
CASA’s forms are available at http://www.casa.gov.au/forms
1
United States of America Federal Aviation Administration.
2 Introduction
2.1 Background
2.1.1 Civil Aviation Order (CAO) 100.5 contains the general maintenance requirements for
aircraft where Part 42 of the Civil Aviation Safety Regulations 1998 (CASR) does not
apply. It is intended to be read in conjunction with Part 4A of Civil Aviation Regulations
1988 (CAR), and applicable aircraft manufacturers' maintenance instructions.
2.1.2 In a previous amendment2 CASA incorporated additional maintenance requirements
that were previously set out in airworthiness directives (ADs) with the aim of removing
obsolete ADs and consolidating all relevant maintenance requirements that flow out of
Part 4A of the CAR into one document.
2.1.3 The following changes have been made to CAO 100.5 in the latest (2018) amendment:
− amended the definition of 'covered by a maintenance schedule'
− amended retention requirements for maintenance records
− introduced a provision for using computerised maintenance tracking print-outs for
the purpose of listing required maintenance on a maintenance release (MR)
− provide for some flexibility in for the specified duration between required
maintenance actions
− directions for use of a CASA MR in the form of a direction given under regulation 43
of CAR have been added to Appendix 3
− added a provision for CASA to issue maintenance authorisations for maintenance
of composite aircraft structures under subregulation 42ZC(6) of CAR
− deleted redundant Table 1, which contained a list of specified composite structure
aircraft
− clarified requirements for maintainers of airframe parachute systems used in
general aviation recovery devices
− specified that life limitations issued by manufacturers of turbine engines (stated as
either maintenance manual amendments or service bulletins) are to be treated as
mandatory instructions
− clarified that an aircraft engaged in flying training must be maintained as if it were
an aerial work aircraft
− clarified that certain database updating activities, such as updating a map database
in a global navigation satellite system (GNSS) system, are not regarded as
maintenance of aircraft
− clarified that CAO 100.5 does not over-ride approved systems of maintenance
− specified that guidance material issued by CASA in the form of a CAAP or
airworthiness bulletin (AWB) may be treated as approved data (subject to
conditions)
− removed the requirement to perform regular calibration checks on fuel quantity
indication systems that are not float actuated or that have a self-test function which
verifies that the system is functioning within manufacturers stated tolerances
− removed the requirement to perform routine testing of emergency exits
2
(Civil Aviation Order 100.5 Amendment instrument 2015 (No 1))
3.1 Status
3.1.1 Other than those specified in clauses 16 and 17, additional maintenance requirements
set out in Appendix 1 of CAO 100.5 do not apply to an aircraft if the aircraft is covered
by a maintenance schedule (schedule) or system of maintenance (SOM) and they make
provision for the requirements contained in the Appendix.
3
In accordance with Section 5 of CAO 100.5.
4
In accordance with paragraph 6.6 of CAO 100.5.
4.2.5.2 The supplementary pages may be in the form of a photocopy of a blank table or a page
that has been ruled up to match the columns of the appropriate section and includes the
relevant headings.
4.2.5.3 If supplementary pages are to be used:
− a notation is required to be made at the bottom of each extended Part and each
supplementary page of that Part stating that a supplementary page is attached
− each supplementary page is required to be identified with the unique serial number
for the MR mentioned in Part 1 of the MR
− each supplementary page is required to be securely attached to the MR.
Note: Sample supplementary pages at Annexes A, B and C to this CAAP may be copied for use with a MR.
5 Maintenance authorisations
5
May be incorporated by sub-sub-subparagraphs 66.A.20 (a) 4. (ii) (F), (G) and (H) of the Part 66 Manual
of Standards Amendment Instrument 2016 (No. 5).
6
In accordance with paragraph 8A.1 of CAO 100.5.
7
In accordance with subparagraph 8A.3 (b) (iii) of CAO 100.5.
6.1 Requirements
6.2 Data
6.3 Exclusions
A.1.7 In order to be eligible for a composite aircraft maintenance authorisation, a LAME must
satisfactorily complete each of practical tasks in Table 2 at least once.
Task Competent
Y/N Date/Signature
General
Trainee:
• applies relevant WHS procedures, including the use of MSDS and PPE
uses approved maintenance documentation and aircraft publications
relating to aircraft structure
• identifies composite component applications in aircraft structures
• identifies various aircraft composite materials/resins and their basic
properties by interpretation of markings and visual means
• handles and stores composite materials to industry standards
• assesses composite component damage using visual and tap test
methods
• correctly interprets and/or produces repair scheme/modification
drawings/sketches
• uses appropriate hand tools and machines to disassemble and assemble
aircraft composite components, parts, sections and skin, including
extraction/installation equipment, drilling/cutting equipment and material
fasteners.
While performing practical tasks listed in Table 2, the trainee will be assessed
against the following elements:
• Extent of damage is correctly assessed to assist in determining repair
procedure
• Structure is supported and prepared in accordance with the applicable
maintenance manual to ensure personnel safety and freedom from
damage
• Appropriate modification or repair scheme is identified in accordance with
structural repair manual and/or approved data
• Specialist advice is obtained in establishing an approved repair scheme
where a standard repair scheme cannot be identified or damage criteria is
out of limits
• All materials and equipment required are organised.
A.2.2 At the successful completion of the training and assessment in all tasks, the employee
will be issued with a document stating they have satisfactorily completed the course of
training to the required standard. Under subregulation 42ZC (6) the employee may
submit the document to CASA in support of an application for a maintenance
authorisation.
A.3.1 Level 1
A.3.1.1 A familiarity with the principal elements of the topic such that the following trainee
objectives are met:
− familiar with the basic elements of the topic
− able to give a simple description of the topic, using common words and examples
− able to use typical terms.
A.3.2 Level 2
A.3.2.1 A general knowledge of the theoretical and practical aspects of the topic and an ability
to apply that knowledge, such that the following trainee objectives are met:
− understand the theoretical fundamentals of the topic
− give a general description of the topic using typical examples, as appropriate
− demonstrate awareness of practical applications of the topic.
A.3.3 Level 3
A.3.3.1 A detailed knowledge of the theoretical and practical aspects of the topic, and a
capacity to combine and apply the separate elements of knowledge in a logical and
comprehensive manner, such that the following trainee objectives are met:
− Describe the underlying intent and implications of the topic
− Give a detailed description of the topic using theoretical fundamentals and specific
examples
− Explain in detail the theoretical and practical application of the topic
− The employee is required to demonstrate a comprehensive understanding of the
maintenance manuals and other data related to the training which is being given.