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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)_

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22 views11 pages

DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)_

Uploaded by

Elver Tintaya Mamani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

59.2 SPN 625/FMI 9 - EuroV


SPN 625/FMI 9
Description This Fault Code Sets when the Motor Control Module (MCM)
Stops Receiving Messages from the Aftertreatment Control
Module (ACM)
Monitored Parameter ACM Controller Area Network (CAN) Communication
Typical Enabling Conditions Always Enabled
Monitor Sequence None
Execution Frequency Always Enabled
Typical Duration Two Seconds
Dash Lamps MIL is Solid, CEL and AWL Flash
Engine Reaction 30 Seconds Shutdown
Verification Turn the Ignition OFF, disconnect the USB link from the 9-pin
connector. Wait Five Minutes, reconnect the USB link and
DiagnosticLink . Turn the Ignition ON and recheck for the
fault code.

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

Possible causes:
• Over/under voltage supply to the ACM module
• Fault set during a reprogram event
• Loss of power to the ACM
• Loss of ground to the ACM
• Loss of ignition switch power to the ACM
• Open in the CAN-H/CAN-L communication circuit to the ACM
Tools Needed:

Part Number Description Wire /Shrink tube color


DKI470E16022-37 0.64mm x 0.64mm Probe Red/Red
DKI470E16022-42 2.8mm x 0.8mm Probe Light brown/Red

Check as follows:
1. Connect DiagnosticLink .
2. Have the Aftertreatment Control Module (ACM), Motor Control Module (MCM), Common Powertrain
Controller (CPC), Transmission Control Module (TCM) or Integrated Powertrain Predictive Controller
(IPPC)/Integrated Powertrain Module (IPM) been recently programmed?
2.a Yes; Go to step 3.

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

2.b No; Go to step 4.


3. Turn the Ignition OFF, close DiagnosticLink, and disconnect the USB link from the 9-pin connector. Wait
five minutes, reconnect the USB link and DiagnosticLink. Turn the Ignition ON and recheck for the fault
code. Does the fault code SPN 625/FMI 9 become active in the CPC?
3.a Yes; Go to step 4.
3.b No; the fault code was set during the reprogramming event. No further diagnostics or repairs are
needed for this fault.
4. Check for battery voltage fault codes. Are fault codes SPN 168/FMI any present in the modules?
4.a Yes; diagnose the battery voltage fault codes.
4.b No; Go to step 5.
5. Check for other communication fault codes. Is fault code SPN 625/FMI 9 also present in the CPC?
5.a Yes; Go to step 17.
5.b No; Go to step 6.
6. Turn the ignition OFF.
7. Disconnect and inspect the ACM 21-pin electrical connector harness side. Refer to section "Electrical Connector
Inspection" . Is there corrosion, damage, bent or spread pins?

7.a Yes; Refer to section "Electrical Connector Repair" .


7.b No; Go to step 8.
8. Measure the resistance between pins 3, 5, 6, 8, and 9 of the ACM 21-pin connector, harness side and
battery ground. Are the resistances less than five ohms for each pin?

8.a Yes; Go to step 9.


8.b No; repair the circuit between pins 3, 5, 6, 8, 9 and the circuit splice.
9. Measure the battery voltage directly at the batteries. Record the results.

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

10. Turn the ignition ON (key ON, engine OFF).


11. Measure the voltage on pins 11, 12, 14, 15, and 18 of the ACM 21-pin connector, harness side and battery
ground. Is the voltage measurement on pins 11, 12, 14, 15, and 18 within 0.5 volt of the battery voltage?

11.a Yes; Go to step 12.


11.b No; repair the circuits in question.
12. Measure the voltage between pin 16 of the ACM 21-pin electrical connector, harness side and battery
ground. Is the voltage within 0.5 volt of the battery voltage?

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

12.a Yes; Go to step 13.


12.b No; repair the ignition power circuit between pin 18 of the ACM 21-pin electrical connector, harness
side, and fuse A in the Powernet Distribution Box (PNDB).

CAUTION
ELECTRICAL SHOCK
To avoid injury from electrical shock, use care when connecting battery cables. The magnetic switch
studs are at battery voltage.
13. Turn the ignition OFF and disconnect the batteries.
14. Measure and record the resistance between pin 10 and pin 20 of the ACM 21-pin electrical connector
component side. Is the resistance between 115 and 125 ohms?

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

14.a Yes; reconnect the ACM 21-pin electrical connector and Go to step 15.
14.b No; replace the ACM. Refer to section "Removal of the Aftertreatment Control Module" . Verify repair.
15. Disconnect and inspect the Powertrain Starpoint 18-pin electrical connector harness side. Refer to section
"Electrical Connector Inspection" . Is there corrosion, damage, bent or spread pins?

15.a Yes; Refer to section "Electrical Connector Repair" .


15.b No; Go to step 16.
16. Measure and record the resistance between pins 7 and 9 of the Starpoint 18-pin electrical connector
harness side. Is the resistance within 1.5 ohms of the measurement taken in step 14?
16.a Yes; replace ACM. Refer to section "Removal of the Aftertreatment Control Module" . Verify repair.
16.b No; repair the CAN circuits between the Powertrain Starpoint and the ACM.
17. Disconnect and inspect the CPC electrical connector #3. Refer to section "Electrical Connector Inspection" . Is there
corrosion, damage, bent or spread pins?

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

17.a Yes; Refer to section "Electrical Connector Repair" .


17.b No; Go to step 18.
18. Measure and record the resistance between pin 19 and pin 21 component side. Is the resistance between
115 and 125 ohms?

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

18.a Yes; reconnect the CPC electrical connector and Go to step 19.
18.b No; replace the CPC.
19. Disconnect and inspect the ACM 21-pin electrical connector harness side. Refer to section "Electrical Connector
Inspection" . Is there corrosion, damage, bent or spread pins?

19.a Yes; Refer to section "Electrical Connector Repair" .


19.b No; Go to step 20.
20. Measure and record the resistance between pin 10 and pin 20 of the ACM electrical connector component
side. Is the resistance between 115 and 125 ohms?

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

20.a Yes; reconnect the ACM 21-pin electrical connector and Go to step 21.
20.b No; replace the ACM. Refer to section "Removal of the Aftertreatment Control Module" .Verify repair.
21. Multiply the resistance measurements from steps 18 and 20 together and record the results. Then add the
measurement from steps 18 and 20 together. Finally, divide the multiple results by the added results.
Record your results. Then Go to step 22.
EX: 118 ohms x 120 ohms = 14160
118 ohms + 120 ohms = 238
14160 / 238 = 59 ohms
22. Disconnect and inspect the MCM 21-pin electrical connector harness side. Refer to section "Electrical Connector
Inspection" . Is there corrosion, damage, bent or spread pins?

22.a Yes; Refer to section "Electrical Connector Repair" .


22.b No; Go to step 23.

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DD Platform EuroV Electronics and Troubleshooting Manual (DDC-SVC-MAN-0203)

23. Measure and record the resistance between pins 13 and 19 of the Starpoint electrical connector harness
side. Is the resistance within 1.5 ohms of the measurement taken in step 21?
23.a Yes; replace the MCM. Refer to section "Removal of the Motor Control Module (MCM)" . Verify repair.
23.b No; repair the CAN circuits between the MCM and the Powertrain Starpoint. Verify repair.

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