4.4.4.40 - MANUAL - User - Gocator 2100 2300 2880 Series
4.4.4.40 - MANUAL - User - Gocator 2100 2300 2880 Series
USER MANUAL
Series
Firmware version: 4.4.x.xx
Document revision: B
Copyright
Copyright © 2016 by LMI Technologies, Inc. All rights reserved.
Proprietary
This document, submitted in confidence, contains proprietary information which shall not be
reproduced or transferred to other documents or disclosed to others or used for manufacturing or any
other purpose without prior written permission of LMI Technologies Inc.
This product is designated for use solely as a component and as such it does not comply with the
standards relating to laser products specified in U.S. FDA CFR Title 21 Part 1040.
Contact Information
For more information, please contact LMI Technologies.
www.lmi3D.com
This documentation describes how to connect, configure, and use a Gocator. It also contains reference
information on the device's protocols and job files.
B series Gocator sensors are only supported by firmware version 4.3 or later.
Notational Conventions
This guide uses the following notational conventions:
The following sections describe the safe use and maintenance of Gocator sensors.
Laser Safety
Gocator sensors contain
semiconductor lasers that emit visible
or invisible light and are designated as
Class 2M, Class 3R, or Class 3B,
depending on the chosen laser option.
See Laser Classes on the next page for
more information on the laser classes
used in Gocator sensors.
Gocator sensors are referred to as
components, indicating that they are
sold only to qualified customers for
incorporation into their own
equipment. These sensors do not
incorporate safety items that the
customer may be required to provide
in their own equipment (e.g., remote
interlocks, key control; refer to the
references below for detailed
information). As such, these sensors
do not fully comply with the standards
relating to laser products specified in
IEC 60825-1 and FDA CFR Title 21 Part
1040.
Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
References
1. International standard IEC 60825-1 (2001-08) consolidated edition, Safety of laser products – Part 1:
Equipment classification, requirements and user's guide.
2. Technical report 60825-10, Safety of laser products – Part 10. Application guidelines and explanatory
notes to IEC 60825-1.
3. Laser Notice No. 50, FDA and CDRH http://www.fda.gov/cdrh/rad-health.html
the beam).
l The user’s blink reflex can terminate
exposure (in under 0.25 seconds).
l Users do not need to look repeatedly at the
beam or reflected light.
l Exposure is only accidental.
Labels reprinted here are examples only. For accurate specifications, refer to the label on your
sensor.
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Laser Safety • 12
For more information, see Precautions and Responsibilities below.
*LMI Class 3B laser components do not incorporate these laser safety items. These items must be added and completed by customers
in their system design. For more information, see Class 3B Responsibilities below.
Class 3B Responsibilities
LMI Technologies has filed reports with the FDA to assist customers in achieving certification of laser
products. These reports can be referenced by an accession number, provided upon request. Detailed
descriptions of the safety items that must be added to the system design are listed below.
Remote Interlock
A remote interlock connection must be present in Class 3B laser systems. This permits remote switches
to be attached in serial with the keylock switch on the controls. The deactivation of any remote switches
must prevent power from being supplied to any lasers.
Key Control
A key operated master control to the lasers is required that prevents any power from being supplied to
the lasers while in the OFF position. The key can be removed in the OFF position but the switch must not
allow the key to be removed from the lock while in the ON position.
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Laser Safety • 13
Power-On Delays
A delay circuit is required that illuminates warning indicators for a short period of time before supplying
power to the lasers.
Beam Attenuators
A permanently attached method of preventing human access to laser radiation other than switches,
power connectors or key control must be employed. On some LMI laser sensors, the beam attenuator is
supplied with the sensor as an integrated mechanical shutter.
Emission Indicator
It is required that the controls that operate the sensors incorporate a visible or audible indicator when
power is applied and the lasers are operating. If the distance between the sensor and controls is more
than 2 meters, or mounting of sensors intervenes with observation of these indicators, then a second
power-on indicator should be mounted at some readily-observable position. When mounting the
warning indicators, it is important not to mount them in a location that would require human exposure
to the laser emissions. User must ensure that the emission indicator, if supplied by OEM, is visible when
viewed through protective eyewear.
Warning Signs
Laser warning signs must be located in the vicinity of the sensor such that they will be readily observed.
The laser beam is considered dangerous if the operator is closer to the source than the NOHD.
The following table shows example calculations of the NOHD values for each Gocator model and laser
class, assuming continuous operation of the laser. As a configurable device the Gocator, lets you set the
laser exposure (laser on-time) independently of the frame period (total cycle time for data acquisition).
Continuous operation of the laser means that the laser exposure is configured to be identical to the
frame period, which is also referred to as 100% duty cycle. However, in many applications the laser
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Laser Safety • 14
exposure can be smaller than the frame period (less than 100% duty cycle) thereby reducing the NOHD.
The table therefore shows the worst-case NOHD.
Class II NOHD
Model Laser Class Model Constant Class I MPE (mW) Class II MPE (mw) Class I NOHD (mm)
(mm)
To calculate the NOHD value for a specific laser class, use the following formula:
Model Constant includes a consideration of the fan angle for the individual models.
Customers are advised to obtain the information booklet Regulations for the Administration and
Enforcement of the Radiation Control for Health and Safety Act of 1968: HHS Publication FDA 88-8035.
This publication, containing the full details of laser safety requirements, can be obtained directly from
the FDA, or downloaded from their web site at http://www.fda.gov/cdrh.
Electrical Safety
Failure to follow the guidelines described in this section may result in electrical shock or
equipment damage.
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Electrical Safety • 15
Sensors should be connected to earth ground
All sensors should be connected to earth ground through their housing. All sensors should be mounted
on an earth grounded frame using electrically conductive hardware to ensure the housing of the sensor
is connected to earth ground. Use a multi-meter to check the continuity between the sensor connector
and earth ground to ensure a proper connection.
See Gocator 2100, 2300 , and 2880 I/O Connector on page 441 for a description of connector pins used
with Gocator 2300 series sensors.
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Handling, Cleaning, and Maintenance • 16
Avoid installing sensors in hazardous environments
To ensure reliable operation and to prevent damage to Gocator sensors, avoid installing the sensor in
locations
The sensor must be heat-sunk through the frame it is mounted to. When a sensor is properly
heat sunk, the difference between ambient temperature and the temperature reported in the
sensor's health channel is less
than 15° C.
Gocator sensors are high-accuracy devices, and the temperature of all of its components must
therefore be in equilibrium. When the sensor is powered up, a warm-up time of at least one
hour is required to reach a consistent spread of temperature in the sensor.
Gocator 2100, 2300 & 2880 Series Safety and Maintenance • Environment and Lighting • 17
Getting Started
The following sections provide system and hardware overviews, in addition to installation and setup
procedures.
System Overview
Gocator sensors can be installed and used in a variety of scenarios. Sensors can be connected as
standalone devices, dual-sensor systems, or multi-sensor systems.
Standalone System
Standalone systems are typically used when only a single Gocator sensor is required. The sensor can be
connected to a computer's Ethernet port for setup and can also be connected to devices such as
encoders, photocells, or PLCs.
Dual-Sensor System
In a dual-sensor system, two Gocator sensors work together to perform profiling and output the
combined results. The controlling sensor is referred to as the Main sensor, and the other sensor is
referred to as the Buddy sensor. Gocator's software recognizes three installation orientations: Opposite,
Wide, and Reverse.
Multi-Sensor System
Master 400/800/1200/2400 networking hardware can be used to connect two or more sensors into a
multi-sensor system. Gocator Master cordsets are used to connect the sensors to a Master. The Master
provides a single point of connection for power, safety, encoder, and digital inputs. A Master
400/800/1200/2400 can be used to ensure that the scan timing is precisely synchronized across
sensors. Sensors and client computers communicate via an Ethernet switch (1 Gigabit/s recommended).
Master 400/800/1200/2400 networking hardware does not support digital, serial, or analog output.
Gocator 2100, 2300 & 2880 Series Getting Started • System Overview • 19
Gocator 2100, 2300 & 2880 Series Getting Started • System Overview • 20
Hardware Overview
The following sections describe Gocator and its associated hardware.
Item Description
The Power & Ethernet cordset provides power, laser safety interlock to the sensor. It is also used for
sensor communication via 1000 Mbit/s Ethernet with a standard RJ45 connector. The Master version of
the Power & Ethernet cordset provides direct connection between the sensor and a Master
400/800/1200/2400.
The Gocator I/O cordset provides digital I/O connections, an encoder interface, RS-485 serial connection,
and an analog output.
Gocator 2100, 2300 & 2880 Series Getting Started • Hardware Overview • 21
The maximum cordset length is 60 m. See Gocator 2100, 2300 , and 2880 I/O Connector on page 441 for
pinout details.
See Accessories on page 453 for cordset lengths and part numbers. Contact LMI for information on
creating cordsets with customized lengths and connector orientations.
Master 100
The Master 100 is used by the Gocator 2100, 2300, and 2880 series for standalone system setup.
Item Description
Master Ethernet Port Connects to the RJ45 connector labeled Ethernet on the Power/LAN to Master cordset.
Master Power Port Connects to the RJ45 connector labeled Power/Sync on the Power/LAN to Master
cordset. Provides power and laser safety to the Gocator.
Sensor I/O Port Connects to the Gocator I/O cordset.
Master Host Port Connects to the host PC's Ethernet port.
Power Accepts power (+48 V).
Power Switch Toggles sensor power.
Laser Safety Switch Toggles laser safety signal provided to the sensors [O= laser off, I= laser on].
Trigger Signals a digital input trigger to the Gocator.
Encoder Accepts encoder A, B and Z signals.
Digital Output Provides digital output.
Gocator 2100, 2300 & 2880 Series Getting Started • Hardware Overview • 22
See Master 100 on page 445 for pinout details.
Master 400/800
The Master 400 and the Master 800 allow you to connect more than two sensors. The Master 400
accepts four sensors, and the Master 800 accepts eight sensors.
Item Description
Sensor Ports Master connection for Gocator sensors (no specific order required).
Ground Connection Earth ground connection point.
Laser Safety Laser safety connection.
Encoder Accepts encoder signal.
Input Accepts digital input.
Master 1200/2400
The Master 1200 and the Master 2400 allow you to connect more than two sensors. The Master 1200
accepts twelve sensors, and the Master 2400 accepts twenty-four sensors.
Gocator 2100, 2300 & 2880 Series Getting Started • Hardware Overview • 23
Item Description
Sensor Ports Master connection for Gocator sensors (no specific order required).
Ground Connection Earth ground connection point.
Laser Safety Laser safety connection.
Encoder Accepts encoder signal.
Input Accepts digital input.
Calibration Targets
Targets are used for alignment and calibrating encoder systems.
Disks are typically used with systems containing a single sensor and can be ordered from LMI
Technologies. When choosing a disk for your application, select the largest disk that fits entirely within
the required field of view. See Accessories on page 453 for disk part numbers.
For wide, multi-sensor systems, bars are required to match the length of the system by following the
guidelines illustrated below. (LMI Technologies does not manufacture or sell bars.)
Gocator 2100, 2300 & 2880 Series Getting Started • Hardware Overview • 24
See Aligning Sensors on page 92 for more information on alignment.
Gocator 2100, 2300 & 2880 Series Getting Started • Hardware Overview • 25
Installation
The following sections provide grounding, mounting, and orientation information.
Grounding - Gocator
Gocators should be grounded to the earth/chassis through their housings and through the grounding
shield of the Power I/O cordset. Gocator sensors have been designed to provide adequate grounding
through the use of M5 x 0.8 pitch mounting screws. Always check grounding with a multi-meter to
ensure electrical continuity between the mounting frame and the Gocator's connectors.
The frame or electrical cabinet that the Gocator is mounted to must be connected to earth
ground.
The frame or electrical cabinet that the Master is mounted to must be connected to earth
ground.
Mounting
Sensors should be mounted using four or six (depending on the model) M5 x 0.8 pitch screws of suitable
length. The recommended thread engagement into the housing is 8 - 10 mm. Proper care should be
taken in order to ensure that the internal threads are not damaged from cross-threading or improper
insertion of screws.
With the exception of Gocator 2880, sensors should not be installed near objects that might occlude a
camera's view of the laser. (Gocator 2880 is specifically designed to compensate for occlusions.)
Sensors should not be installed near surfaces that might create unanticipated laser reflections.
Gocator sensors are high-accuracy devices. The temperature of all of its components must be
in equilibrium. When the sensor is powered up, a warm-up time of at least one hour is required
to reach a consistent spread of temperature within the sensor.
Orientations
The examples below illustrate the possible mounting orientations for standalone and dual-sensor
systems.
Standalone Orientations
Side-by-side for wide-area measurement (Wide) Main must be on the left side (when
looking into the connector)
of the Buddy (Wide)
Layout
The Gocator 2375 sensor is designed to cover a scan width of up to 4.2 m by using 8 sensors mounted
in parallel.
System Setup
A typical Gocator 2375 system is set up as a multi-sensor system. The sensors are powered using a
Master 400/800/1200/2400.
2. Connect the RJ45 jack labeled Power to an unused port on the Master.
3. Connect the RJ45 jack labeled Ethernet to an unused port on the Master.
See Master 400/800 on page 447 and Master 1200/2400 on page 450 for more information on how to
install a Master.
Software Configuration
Each sensor is shipped with a default IP address of 192.168.1.10. Before you add a sensor to a multi-
sensor system, its firmware version must match that of the other sensors, and its IP address must be
unique.
b. Make sure that there is no other sensor in the network with the IP address 192.168.1.10.
System Operation
An isolated layout should be used. Under this layout, each sensor can be independently controlled by
the SDK. The following application notes explain how to operate a multi-sensor system using the SDK.
APPNOTE_Gocator_4.x_Multi_Sensor_Guide.zip
Explains how to use the SDK to create a multi-sensor system, and multiplex their timing.
Gocator-2000-2300_appnote_multi-sensor-alignment-calibration.zip
Explains how to use the SDK to perform alignment calibration of a multi-sensor system.
DHCP is not recommended for Gocator sensors. If you choose to use DHCP, the DHCP server
should try to preserve IP addresses. Ideally, you should use static IP address assignment (by
MAC address) to do this.
Client Setup
Sensors are shipped with the following default network configuration:
Setting Default
DHCP Disabled
IP Address 192.168.1.10
Subnet Mask 255.255.255.0
Gateway 0.0.0.0
All Gocator sensors are configured to 192.168.1.10 as the default IP address. For a dual-sensor
system, the Main and Buddy sensors must be assigned unique addresses before they can be
used on the same network. Before proceeding, connect the Main and Buddy sensors one at a
time (to avoid an address conflict) and use the steps in See Running a Dual-Sensor System on
page 36 to assign each sensor a unique address.
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 33
2. Change the client PC's network
settings.
Windows 7
a. Open the Control Panel, select
Network and Sharing
Center, and then click Change
Adapter Settings.
Mac OS X v10.6
a. Open the Network pane in
System Preferences and
select Ethernet.
See Troubleshooting on page 415 if you experience any problems while attempting to establish a
connection to the sensor.
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 34
Gocator Setup
The Gocator is shipped with a default configuration that will produce laser profiles on most targets.
The following sections walk you through the steps required to set up a standalone sensor system and a
dual-sensor system for operations. After you have completed the setup, you can perform laser profiling
to verify basic sensor operation.
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 35
The Snapshot button is used to trigger the capture of a
single profile.
Standalone
Master 400/800/1200/2400
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 36
3. Enter the sensor's IP address 192.168.1.10 in a web
browser.
This will log into the Buddy sensor.
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 37
9. Log in as Administrator with no password.
The interface display language can be changed using
the language option. After selecting the language, the
browser will refresh and the web interface will display in
the selected language.
12. Select the Buddy sensor and click the Assign button.
The Buddy sensor will be assigned to the Main sensor
and its status will be updated in the System panel.
The firmware on Main and Buddy sensors must be the
same for Buddy assignment to be successful. If the
firmware is different, connect the Main and Buddy
sensor one at a time and follow the steps in Firmware
Upgrade on page 68 to upgrade the sensors.
Master 400/800/1200/2400
Gocator 2100, 2300 & 2880 Series Getting Started • Network Setup • 38
14. Ensure that Replay mode is off (the slider is set to the
left).
18. Press the Stop button if you used the Start button to
start the sensors.
The laser should turn off.
Next Steps
After you complete the steps in this section, the Gocator measurement system is ready to be configured
for an application using the software interface. The interface is explained in the following sections:
Gocator 2100, 2300 & 2880 Series Getting Started • Next Steps • 39
Controls sensor operation, manages jobs, and replays recorded measurement data.
Gocator 2100, 2300 & 2880 Series Getting Started • Next Steps • 40
Theory of Operation
3D Acquisition
Principle of 3D Acquisition
The Gocator 2100, 2300, and 2880 series
sensors are line profiler sensors, meaning that
they capture a single 3D profile for each camera
exposure. The sensor projects a laser line onto
the target. The sensor's camera views the laser
from an angle, and captures the reflection of
the light off the target. Because of this
triangulation angle, the laser line appears in
different positions on the camera depending on
the 3D shape of the target. Gocator sensors are
always pre-calibrated to deliver 3D data in
engineering units throughout the specified
measurement range.
Target objects are typically moved under the sensor on a transportation mechanism, such as a conveyor
belt. The sensor captures a series of 3D slices, building up the full scan of the object. Sensor speed and
required exposure time to measure the target are typically critical factors in applications with line profiler
sensors.
Z Resolution
Z resolution is the variability of the height
measurement, in each individual 3D point, with
the target at a fixed position. This variability is
caused by camera imager and sensor
electronics.
Like X resolution, the Z resolution is better at
the close range and worse at the far range. This
is reflected in the Gocator data sheet as the two
numbers quoted for Z resolution.
Z Resolution gives an indication of the smallest
detectable height difference.
Coordinate Systems
Range data is reported in sensor or system coordinates depending on the alignment state. The
coordinate systems are described below.
Sensor Coordinates
Before alignment, individual sensors use the
coordinate system shown here.
The Z axis represents the sensor's measurement
range (MR), with the values increasing towards the
sensor.
The X axis represents the sensor's field of view
(FOV).
The origin is at the center of the MR and FOV.
In Surface data, the Y axis represents the relative
position of the part in the direction of travel.
Y position increases as the object moves forward
(increasing encoder position).
System Coordinates
Alignment is used with a single sensor to
compensate for mounting misalignment and to
set a zero reference, such as a conveyor belt
surface. Alignment is also used to set a
common coordinate system for dual-sensor
systems. In both cases, alignment determines
the adjustments to X, Z, and tilt (rotation in the
X–Z plane) needed to align sensor data. The
adjustments resulting from alignment are called
transformations. See Alignment on page 91 for
more information on alignment.
System coordinates are aligned so that the
system X axis is parallel to the alignment target
surface. The system Z origin is set to the base of
the alignment target object. The tilt angle is
positive when rotating from the X to the Z axis.
Similar to the sensor coordinates, Y positions
increase when the encoder increases.
Gocator 2100, 2300 & 2880 Series Theory of Operation • Profile Output • 44
For Wide and Opposite layouts, profiles and
measurements from the Main and Buddy
sensors are expressed in a unified coordinate
system. Isolated layouts express results using a
separate coordinate system for each sensor.
With uniform spacing enabled, the ranges that make up a profile are resampled so that the spacing is
uniform along the laser line (X axis). The resampling divides the X axis into fixed size "bins." Profile points
that fall into the same bin are combined into a single range value (Z). The size of the spacing interval can
be set under the Spacing tab in the Sensor panel on Scan page.
As a result, when uniform spacing is enabled, in the Ethernet data channel, only the range values (Z) are
reported and the X positions can be reconstructed through the array index at the receiving end (the
client).
Resampling to uniform spacing reduces the complexity for downstream algorithms to process the profile
data from the Gocator, but places a higher processing load on the sensor's CPU.
In contrast, the profile format without uniform spacing set requires no processing on the sensor. Ranges
are reported in (X, Z) coordinate pairs. This frees up processing resources in the Gocator, but usually
requires more complicated processing on the client side.
Most built-in measurement tools in the Gocator in Profile mode operate on profiles with uniform
spacing; some tools can operate on profiles without uniform spacing. For more information on the
profile tools, see Profile Measurement on page 149.
Gocator 2100, 2300 & 2880 Series Theory of Operation • Profile Output • 45
Gocator Web Interface
Element Description
1 Manage page Contains settings for sensor system layout, network, motion and
alignment, handling jobs, and sensor maintenance. See System
Management and Maintenance on page 56.
2 Scan page Contains settings for scan mode, trigger source, detailed sensor
configuration, and performing alignment. See Scan Setup and Alignment on
page 72.
3 Model page Lets you set up part matching. See Models on page 117
4 Measure page Contains built-in measurement tools and their settings. See Measurement
on page 138.
5 Output page Contains settings for configuring output protocols used to communicate
measurements to external devices. See Output on page 216.
6 Dashboard page Provides monitoring of measurement statistics and sensor health. See
Dashboard on page 228.
7 CPU Load and Speed Provides important sensor performance metrics. See Metrics Area on page
55.
8 Toolbar Controls sensor operation, manages jobs, and filters and replays
recorded measurement data. See Toolbar below.
9 Configuration area Provides controls to configure scan and measurement tool settings.
10 Data viewer Displays sensor data, tool setup controls, and measurements. See Data
Viewer on page 105 for its use when the Scan page is active and on page
139 for its use when the Measure page is active.
11 Log Displays messages from the sensor (errors, warnings, and other
information). See Log on page 54.
Toolbar
The toolbar is used for performing operations such as managing jobs, working with replay data, and
starting and stopping the sensor.
Most of the settings that can be changed in the Gocator's web interface, such as the ones in the
Manage, Measure, and Output pages, are temporary until saved in a job file. Each sensor can have
multiple job files. If there is a job file that is designated as the default, it will be loaded automatically
when the sensor is reset.
When you change sensor settings using the Gocator web interfacein the emulator, some changes are
saved automatically, while other changes are temporary until you save them manually. The following
table lists the types of information that can be saved in a sensor.
Job Most of the settings that can be changed in the Gocator's web interface, such as the ones
in the Manage, Measure, and Output pages, are temporary until saved in a job file.
Each sensor can have multiple job files. If there is a job file that is designated as the
default, it will be loaded automatically when the sensor is reset.
Alignment Alignment can either be fixed or dynamic, as controlled by the Alignment Reference
setting in Motion and Alignment in the Manage page.
Alignment is saved automatically at the end of the alignment procedure when
Alignment Reference is set to Fixed . When Alignment Reference is set to
Dynamic, however, you must manually save the job to save alignment.
Network Address Network address changes are saved when you click the Save button in Networking on
the Manage page. The sensor must be reset before changes take effect.
The job drop-down list in the toolbar shows the jobs stored in the sensor. The job that is currently active
is listed at the top. The job name will be marked with "[unsaved]" to indicate any unsaved changes.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 47
To create a job:
1. Choose [New] in the job drop-down list and type a name for the job.
To save a job:
l Click the Save button .
The job is saved to sensor storage. Saving a job automatically sets it as the default, that is, the job
loaded when then sensor is restarted.
The job is activated. If there are any unsaved changes in the current job, you will be asked whether you want
to discard those changes.
You can perform other job management tasks—such as downloading job files from a sensor to a
computer, uploading job files to a sensor from a computer, and so on—in the Jobs panel in the Manage
page. See Jobs on page 63 for more information.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 48
To record live data:
1. Toggle Replay mode off by setting the slider to the left in the Toolbar.
Newly recorded data is appended to existing replay data unless the sensor job has been
modified.
To replay data:
1. Toggle Replay mode on by setting the slider to the right in the Toolbar.
The slider's background turns blue and a Replay Mode Enabled message is displayed.
2. Use the Replay slider or the Step Forward, Step Back, or Play buttons to review data.
The Step Forward and Step Back buttons move and the current replay location backward and forward
by a single frame, respectively.
The Play button advances the replay location continuously, animating the playback until the end of the
replay data.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 49
The Stop button (replaces the Play button while playing) can be used to pause the replay at a particular
location.
The Replay slider (or Replay Position box) can be used to go to a specific replay frame.
3. Use the Replay Slider, Step Forward, Step Back, or Play button to simulate measurements.
Step or play through recorded data to execute the measurement tools on the recording.
Individual measurement values can be viewed directly in the data viewer. Statistics on the
measurements that have been simulated can be viewed in the Dashboard page; for more information
on the dashboard, see Dashboard on page 228.
Recording Filtering
Replay data is often used for troubleshooting. But replay data can contain thousands of frames, which
makes finding a specific frame to troubleshoot difficult. Recording filtering lets you choose which frames
Gocator records, based on one or more conditions, which makes it easier to find problems.
All Conditions Gocator only records a frame if all conditions are true.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 50
Conditions
Setting Description
Any Measurement Gocator records a frame when any measurement is in the state you select.
The following states are supported:
l pass
l fail
l valid
l invalid
l fail or invalid
Any Data At/Above Threshold : Gocator records a frame if the number of valid points in the
frame is above the value you specify in Range Count Threshold .
Below Threshold : Gocator records a frame if the number of valid points is below the
threshold you specify.
In Surface mode, the number of valid points in the surface is compared to the
threshold, not any sections that may be defined.
Single Measurement Gocator records a frame if the measurement with the ID you specify in ID is in the state
you select. The following states are supported:
l pass
l fail
l valid
l invalid
l fail or invalid
5. Click the "x" button or outside of the Recording Filtering dialog to close the dialog.
The recording filter icon turns green to show that recording filters have been set.
When you run the sensor, Gocator only records the frames that satisfy the conditions you have set.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 51
Data can also be exported from a Gocator to a client computer in order to process the data using third-
party tools.
You can only upload replay data to the same sensor model that was used to create the data.
Replay data is not loaded or saved when you load or save jobs.
l Upload and merge: Uploads the replay data and merges the data's associated job with the current
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • User Interface Overview • 52
job. Specifically, the settings on the Scan page are overwritten, but all other settings of the current
job are preserved, including any measurements or models.
3. Navigate to the replay data to upload from the client computer and click OK.
The replay data is loaded, and a new unsaved and untitled job is created.
Replay data can be exported using the CSV format. If you have enabled Acquire Intensity in the Scan
Mode panel on the Scan page, the exported CSV file includes intensity data.
Surface intensity data cannot be exported to the CSV format. It can only be exported separately
as a bitmap.
2. Optionally, convert exported data to another format using the CSV Converter Tool. For information on
this tool, see CSV Converter Tool on page 412.
The decision values in the exported data depend on the current state of the job, not the state
during recording. For example, if you record data when a measurment returns a pass decision,
change the measurement's settings so that a fail decision is returned, and then export to CSV,
you will see a fail decision in the exported data.
Recorded intensity data can be exported to a bitmap (.BMP format). Acquire Intensity must be
checked in the Scan Mode panel while data was being recorded in order to export intensity data.
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To export recorded intensity data to the BMP format:
l Click the Export button and select Intensity data as BMP.
Log
The log, located at the bottom of the web interface, is a centralized location for all messages that the
Gocator displays, including warnings and errors.
Metrics Area
The Metrics area displays two important sensor performance metrics: CPU load and speed (current
frame rate).
The CPU bar in the Metrics panel (at the top of the interface) displays how much of the CPU is being
utilized. A warning symbol ( ) will appear next to the CPU bar if the sensor drops profiles because the
CPU is over-loaded.
CPU at 100%
The Speed bar displays the frame rate of the sensor. A warning symbol ( ) will appear next to it if
triggers (external input or encoder) are dropped because the external rate exceeds the maximum frame
rate.
Open the log for details on the warning. See Log on the previous page for more information.
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Data Viewer
The data viewer is displayed in both the Scan and the Measure pages, but displays different
information depending on which page is active.
When the Scan page is active, the data viewer displays sensor data and can be used to adjust the active
area and other settings. Depending on the selected operation mode (page 73), the data viewer can
display video images, profiles, sections, or surfaces. For details, see Data Viewer on page 105.
When the Measure page is active, the data viewer displays sensor data onto which representations of
measurement tools and their measurements are superimposed. For details, see Data Viewer on page
139.
Because Gocator 2880 has two cameras, two profiles are displayed in the Gocator web
interface.
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System Management and Maintenance
The following sections describe how to set up the sensor connections and networking, how to calibrate
encoders and choose alignment reference, and how to perform maintenance tasks.
Element Description
1 Sensor System Contains settings for configuring sensor system and layout, and
boot-up. See Sensor System on the next page.
3 Motion and Alignment Contains settings to configure the encoder. See Motion and
Alignment on page 61.
4 Jobs Lets you manage jobs stored on the sensor. See Jobs on page 63.
7 Support Lets you open an HTML version or download a PDF version of the
manual, download the SDK, or save a support file. Also provides
device information. See Support on page 69
Sensor System
The following sections describe the Sensor System category on the Manage page. This category lets
you choose the layout standalone or dual-sensor systems, and provides other system settings.
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Dual-sensor layouts are only displayed when a Buddy sensor has been assigned.
Sensor Autostart
With the Autostart setting enabled, laser ranging profiling and measurement functions will begin
automatically when the sensor is powered on. Autostart must be enabled if the sensor will be used
without being connected to a computer.
To enable/disable Autostart:
1. Go to the Manage page and click on the Sensor System category.
Supported Layouts
Orientation Example
Standalone
The sensor operates as an isolated device.
Reverse
The sensor operates as an isolated device,
but in a reverse orientation.
Wide
Sensors are mounted in Left (Main) and
Right (Buddy) positions for a larger
combined field of view. Sensors may be
angled to avoid occlusions.
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Orientation Example
Reverse
Sensors are mounted in a left-right layout as
with the Wide layout, but the Buddy sensor
is mounted such that it is rotated 180
degrees around the Z axis to prevent
occlusion along the Y axis.
Sensors should be shifted along the Y axis so
that the laser lines align.
Opposite
Sensors are mounted in Top (Main) and
Bottom (Buddy) positions for a larger
combined measurement range and the
ability to perform Top/Bottom differential
measurements.
Buddy Assignment
In a dual-sensor system, the Main sensor assumes control of the Buddy sensor after the Buddy sensor is
assigned to the Main sensor. Configuration for both sensors can be performed through the Main
sensor's interface.
Main and Buddy sensors must be assigned unique IP addresses before they can be used on the
same network. Before proceeding, connect the Main and Buddy sensors one at a time (to avoid
an address conflict) and use the steps outline in Running a Dual-Sensor System (page 30) to
assign each sensor a unique address.
When a sensor is acting as a Buddy, it is not discoverable and its web interface is not
accessible.
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To assign a Buddy sensor:
1. Go to the Manage page and click on the Sensor System category.
Exposure Multiplexing
If the Main and Buddy sensors are mounted such that the camera from one sensor can detect the laser
from the other sensor, the Exposure Multiplexing option can be used to eliminate laser interference.
This setting creates a time offset for laser exposures and ensures that interfering lasers are not strobed
at the same time. Using the Exposure Multiplexing option may reduce the maximum frame rate.
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To enable/disable exposure multiplexing:
1. Go to the Manage page and click on the Sensor System category.
Disabling the setting is not recommended. Disabling the overheat protection feature could lead
to premature laser failure if the sensor operates outside the specified temperature range.
Networking
The Networking category on the Manage page provides network settings. Settings must be configured
to match the network to which the Gocator sensors are connected.
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To configure the network settings:
1. Go to the Manage page.
2. In the Networking category, specify the Type, IP, Subnet Mask, and Gateway settings.
The Gocator sensor can be configured to use DHCP or assigned a static IP address.
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Alignment Reference
The Alignment Reference setting can have one of two values: Fixed or Dynamic.
Setting Description
Fixed A single, global alignment is used for all jobs. This is typically used when the sensor
mounting is constant over time and between scans, for example, when the sensor is
mounted in a permanent position over a conveyor belt.
Dynamic A separate alignment is used for each job. This is typically used when the sensor’s position
relative to the object scanned is always changing, for example, when the sensor is mounted
on a robot arm moving to different scanning locations.
2. In the Alignment section, choose Fixed or Dynamic in the Alignment Reference drop-down.
Encoder Resolution
You can manually enter the encoder resolution in the Resolution setting , or it can be automatically set
by performing an alignment with Type set to Moving. Establishing the correct encoder resolution is
required for correct scaling of the scan of the target object in the direction of travel.
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Encoder resolution is expressed in millimeters per tick, where one tick corresponds to one of the four
encoder quadrature signals (A+ / A- / B+ / B-).
Encoders are normally specified in pulses per revolution, where each pulse is made up of the
four quadrature signals (A+ / A- / B+ / B-). Because Gocator reads each of the four quadrature
signals, you should choose an encoder accordingly, given the resolution required for your
application.
Travel Speed
The Travel Speed setting is used to correctly scale scans in the direction of travel in systems that lack an
encoder but have a conveyor system that is controlled to move at constant speed. Establishing the
correct travel speed is required for correct scaling of the scan in the direction of travel.
Travel speed can also be set automatically by performing an alignment with Type set to Moving (see
Aligning Sensors on page 92).
Jobs
The Jobs category on the Manage page lets you manage the jobs stored on a sensor.
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Element Description
Load button Loads the job that is selected in the job list. Reloading the current job discards any unsaved changes.
Delete button Deletes the job that is selected in the job list.
Set as Default Sets the selected job as the default to be loaded when the sensor starts. When the default job is
button selected, this button is used to clear the default.
Jobs can be loaded (currently activated in sensor memory) and set as default independently. For
example, Job1 could be loaded, while Job2 is set as the default. Default jobs load automatically when a
sensor is power cycled or reset.
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To save a job:
1. Go to the Manage page and click on the Jobs category.
Security
Gocator sensors can be secured with passwords to prevent unauthorized access. Each sensor has two
accounts: Administrator and Technician.
Account Description
Administrator The Administrator account has privileges to use the toolbar (loading and saving jobs, recording and
viewing replay data), to view all pages and edit all settings, and to perform setup procedures such as
sensor alignment.
Technician The Technician account has privileges to use the toolbar (loading and saving jobs, recording and
viewing replay data), to view the Dashboard page, and to start or stop the sensor.
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The Administrator and Technician accounts can be assigned unique passwords. By default, passwords
are blank (empty).
2. In the Administrator section, enter the Administrator account password and password confirmation.
2. In the Technician section, enter the Technician account password and password confirmation.
If the administrator or technician password is misplaced, the sensor can be recovered using a special
software tool. See Sensor Recovery Tool on page 395 for more information.
Maintenance
The Maintenance category in the Manage page is used to do the following:
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Sensor Backups and Factory Reset
You can create sensor backups, restore from a backup, and restore to factory defaults in the
Maintenance category.
Backup files contain all of the information stored on a sensor, including jobs and alignment.
An Administrator should create a backup file in the unlikely event that a sensor fails and a
replacement sensor is needed. If this happens, the new sensor can be restored with the backup
file.
To create a backup:
1. Go to the Manage page and click on the Maintenance category.
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To restore from a backup:
1. Go to the Manage page and click on the Maintenance category.
Firmware Upgrade
LMI recommends routinely updating firmware to ensure that Gocator sensors always have the latest
features and fixes.
In order for the Main and Buddy sensors to work together, they must be use the same firmware
version. This can be achieved by upgrading through the Main sensor or by upgrading each
sensor individually.
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If a new version of the firmware is available, follow the instructions to download it to the client
computer.
If the client computer is not connected to the Internet, firmware can be downloaded and transferred to
the client computer by using another computer to download the firmware from LMI's website:
http://www.lmi3D.com/support/downloads.
Support
The Support category in the Manage page is used to:
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Support Files
You can download a support file from a sensor and save it on your computer. You can then use the
support file to create a scenario in the Gocator emulator (for more information on the emulator, see
Gocator Emulator on page 231). LMI's support staff may also request a support file to help in
troubleshooting.
2. In Filename, type the name you want to use for the support file.
When you create a scenario from a support file in the emulator, the filename you provide here is displayed
in the emulator's scenario list.
Support files end with the .gs extension, but you do not need to type the extension in Filename.
Manual Access
You can access the Gocator manuals from within the Web interface.
l Download PDF: Downloads the PDF version of the manual to the client computer.
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Software Development Kit
You can download the Gocator SDK from within the Web interface.
For more information on the SDK, see Software Development Kit on page 385.
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Scan Setup and Alignment
The following sections describe the steps to configure Gocator sensors for laser profiling using the Scan
page. Setup and alignment should be performed before adding and configuring measurements or
outputs.
Element Description
1 Scan Mode panel Contains settings for the current scan mode (Video, Profile, or Surface) and other options.
See Scan Modes on the next page.
2 Trigger panel Contains trigger source and trigger-related settings. See Triggers on page 74.
3 Sensor panel Contains settings for an individual sensor, such as active area or exposure. See Sensor on
page 79.
5 Filters panel Contains settings for post-processing of the profiles. See Filters on page 95.
6 Part Detection Used to set the part detection logic for sorting profiles into discrete objects. See Part
panel Detection on page 101.
7 Surface Generation Contains settings for surface generation. See Surface Generation on page 98.
panel
8 Data Viewer Displays sensor data and adjusts regions of interest. Depending on the current operation
mode, the data viewer can display video images , profile plots, or surface views . See Data
Viewer on page 105.
The following table provides quick references for specific goals that you can achieve from the panels in
the Scan page.
Goal Reference
Select a trigger source that is appropriate for the application. Triggers (page 74)
Ensure that camera exposure is appropriate for laser profiling . Exposure (page 83)
Find the right balance between profile quality, speed, and CPU utilization. Active Area (page 79)
Exposure (page 83)
Job Files (page 244)
Specify mounting orientations for dual-sensor systems. Dual-Sensor System Layout (page
57)
Calibrate the system so that laser profile data can be aligned to a common Aligning Sensors (page 92)
reference and values can be correctly scaled in the axis of motion.
Set up the part detection logic to create discrete objects from surfaces or profiles. Part Detection (page 101)
Specify smoothing, gap-filling, and resampling parameters to remove effects of Filters (page 95)
occlusions.
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Scan Modes
The Gocator web interface supports threescan modes: Video, Profile, and Surface. The scan mode can be
selected in the Scan Mode panel.
Video Outputs video images from the Gocator. This mode is useful for configuring exposure
time and troubleshooting stray light or ambient light problems.
Profile Outputs profiles and performs profile measurements.
Video images are processed internally to produce laser profiles and cross-sectional
measurements.
Surface Outputs 3D point clouds made up of many laser profiles combined together and
performs surface measurements. The sensor uses various methods to generate a
surface (see on page 98). Part detection can be enabled on a surface to identify discrete
parts (see on page 101).
Uniform Spacing When this option is enabled, ranges are resampled to a uniform spacing along the X
axis (see on page 45 for more information). The size of the spacing can be set in the
Spacing tab (see on page 88).
When the option is disabled, the Gocator outputs unprocessed range data. Ranges are
reported in (x,z) coordinate pairs. Post-profiling processing is disabled. Only a subset of
the measurement tools is available.
Disable this option to extract ranges from the Gocator at the highest possible rate.
When the sensor is in Surface mode, this option is not available.
Acquire Intensity When this option is enabled, an intensity value will be produced for each laser profile
point.
Triggers
A trigger is an event that causes a sensor to take a single picture. Triggers are configured in the Trigger
panel on the Scan page.
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When a trigger is processed, the laser is strobed and the camera exposes to produce an image. The
resulting image is processed inside the sensor to yield a profile (range/distance information), which can
then be used for measurement.
The laser and camera inside a sensor can be triggered by one of the following sources:
Time Sensors have an internal clock that can be used to generate fixed-frequency triggers. The
external input can be used to enable or disable the time triggers.
Encoder An encoder can be connected to provide triggers in response to motion. Three encoder triggering
behaviors are supported. These behaviors are set using the Behavior setting.
Track Backward
A scan is triggered when the target object moves forward. If the target object moves backward, it
must move forward by at least the distance that the target travelled backward (this distance
backward is "tracked"), plus one encoder spacing, to trigger the next scan.
Ignore Backward
A scan is triggered only when the target object moves forward. If the target object moves
backward, it must move forward by at least the distance of one encoder spacing to trigger the
next scan.
Bi-directional
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Trigger Source Description
When triggers are received at a frequency higher than the maximum frame rate, some triggers
may not be accepted. The Trigger Drops Indicator in the Dashboard can be used to check for
this condition.
The external input can be used to enable or disable the encoder triggers.
See Encoder Input on page 443 for more information on connecting the encoder to Gocator
sensors.
External Input A digital input can provide triggers in response to external events (e.g., photocell).
When triggers are received at a frequency higher than the maximum frame rate, some triggers
may not be accepted. The Trigger Drops Indicator in the Dashboard page can be used to check
for this condition.
See Digital Inputs on page 442 for more information on connecting external input to Gocator
sensors.
Software A network command can be used to send a software trigger. See Protocols on page 311 for more
information.
For examples of typical real-world scenarios, see below. For information on the settings used with each
trigger source, see on the next page
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Trigger Examples
Example: Encoder + Conveyor
Encoder triggering is used to perform profile
measurements at a uniform spacing.
The speed of the conveyor can vary while the
object is being measured; an encoder ensures
that the measurement spacing is consistent,
independent of conveyor speed.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • Scan Setup and Alignment • 76
Example: Software Trigger + Robot Arm
Software triggering can be used to produce a
snapshot for profile measurement.
A software trigger can be used in systems that
use external software to control the activities of
system components.
Trigger Settings
The trigger source is selected using the Trigger panel in the Scan page.
After specifying a trigger source, the Trigger panel shows the parameters that can be configured.
Source All Selects the trigger source (Time, Encoder, External Input, or
Software).
Frame Rate Time Controls the frame rate. Select Max Speed from the drop-
down to lock to the maximum frame rate. Fractional values are
supported. For example, 0.1 can be entered to run at 1 frame
every 10 seconds.
Gate on External Input Time, Encoder External input can be used to enable or disable profiling in a
sensor. When this option is enabled, the sensor will respond to
time or encoder triggers only when the external input is
asserted.
This setting is not displayed when Surface Generation is set
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Parameter Trigger Source Description
Behavior Encoder Specifies how the Gocator sensor is triggered when the target
moves. Can be Track Backward, Ignore Backward, or Bi-
Directional. See Triggers on page 74 for more information on
these behaviors.
Spacing Encoder Specifies the distance between triggers (mm). Internally the
Gocator sensor rounds the spacing to a multiple of the encoder
resolution.
Units External Input, Software Specifies whether the trigger delay, output delay, and output
scheduled command operate in the time or the encoder
domain. The unit is implicitly set to microseconds with Time
trigger source, and millimeters with Encoder trigger source.
Trigger Delay External Input Controls the amount of time or the distance the sensor waits
before producing a frame after the external input is activated.
This is used to compensate for the positional difference
between the source of the external input trigger (e.g.,
photocells) and the sensor.
Trigger delay is only supported in single exposure mode; for
details, see Exposure on page 83.
Depending on the surface generation settings, some trigger options may not be available.
Sensor
The following sections describe the settings that are configured in the Sensor panel on the Scan page.
Active Area
Active area refers to the region within the sensor's maximum field of view that is used for laser profiling.
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By default, the active area covers the sensor's entire field of view. By reducing the active area, the sensor
can operate at higher speeds.
2. Choose Profile or Surface mode in the Scan Mode panel, depending on the type of measurement
whose decision you need to configure.
If one of these modes is not selected, tools will not be available in the Measure panel.
3. Expand the Sensor panel by clicking on the panel header or the button.
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6. Click the Select button.
7. Click the Acquire button to see a scan while setting the active area.
10. Save the job in the Toolbar by clicking the Save button .
Laser profiling devices are usually more accurate at the near end of their measurement range.
If your application requires a measurement range that is small compared to the maximum
measurement range of the sensor, mount the sensor so that the active area can be defined at
the near end of the measurement range.
Tracking Window
Gocator 2100 series sensors do not support tracking window.
The Gocator can track a relatively flat object in real-time to achieve very high scan rates. This feature
tracks the object height using a small window that moves dynamically to cover a larger measurement
range. You can balance the gain in speed and the tracking ability by configuring the size of the tracking
area. This feature is typically used in road or web scanning applications where the target is a continuous
flat surface.
A laser line remains tracked as long as the percentage of detected laser points exceeds the user-defined
search threshold. When the sensor loses track of the laser line, the sensor will search for the laser line
using the full active area.
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To enable the tracking window:
1. Go to the Scan page.
10. Save the job in the Toolbar by clicking the Save button .
The sensor adjusts the position of the tracking window so that the area is centered around the average
height of the entire visible laser profile. You should adjust the lighting and the active area to remove all
background objects, such as the conveyor belt surface, ambient lights, etc.
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Transformations
The transformation settings are used to control how profiles are converted from sensor coordinates to
system coordinates.
Parameter Description
X Offset Specifies the shift along the X axis. With Normal orientation, a positive value shifts the profiles to
the right. With Reverse orientation, a positive value shifts the profiles to the left.
Z Offset Specifies the shift along the Z axis. A positive value shifts the profiles toward the sensor.
Angle Specifies the tilt (rotation in the X-Z plane). A positive value rotates the profile counter-clockwise.
When applying the transformations, Angle is applied before the X and Z offsets.
2. Choose Profile or Surface mode in the Scan Mode panel, depending on the type of measurement
whose decision you need to configure.
If one of these modes is not selected, tools will not be available in the Measure panel.
8. Check that the transformation settings are applied correctly after profiling is restarted.
Exposure
Exposure determines the duration of camera and laser on-time. Longer exposures can be helpful to
detect laser signals on dark or distant surfaces, but increasing exposure time decreases the maximum
speed. Different target surfaces may require different exposures for optimal results. Gocator sensors
provide three exposure modes for the flexibility needed to scan different types of target surfaces.
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Exposure Mode Description
Single Uses a single exposure for all objects. Used when the surface is uniform and is the same for
all targets.
Dynamic Automatically adjusts the exposure after each frame. Used when the target surface varies
between scans.
Multiple Uses multiple exposures to create a single profile. Used when the target surface has a varying
reflectance within a single profile (e.g., white and black).
Video mode lets you see how the laser line appears on the camera and identify any stray light or
ambient light problems. When exposure is tuned correctly, the laser should be clearly visible along the
entire length of the viewer. If it is too dim, increase the exposure value; if it is too bright decrease
exposure value.
Under-exposure: Over-exposure:
Laser line is not detected. Laser line is too bright.
Increase the exposure value. Decrease the exposure value.
When the Gocator is in Multiple exposure mode, select which exposure to view using the drop-down box
next to "View" in the data viewer. This drop-down is only visible in Video scan mode when the Multiple
option is selected in the Exposure section in the Sensor panel.
Single Exposure
The sensor uses a fixed exposure in every scan. Single exposure is used when the target surface is
uniform and is the same for all parts.
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To enable single exposure:
1. Place a representative target in view of the sensor.
The target surface should be similar to the material that will normally be measured.
Dynamic Exposure
The sensor automatically uses past profile information to adjust the exposure to yield the best profile.
This is used when the target surface changes from scan to scan.
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To enable dynamic exposure:
1. Go to the Scan page.
2. Expand the Sensor panel by clicking on the panel header or the button.
Multiple Exposure
The sensor combines data from multiple exposures to create a single laser profile . Multiple exposures
can be used to increase the ability to detect light and dark materials that are in the field of view
simultaneously.
Up to five exposures can be defined with each set to a different exposure level. For each exposure, the
sensor will perform a complete scan at the current frame rate making the effective frame rate slower.
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For example, if two exposures are selected, then the speed will be half of the single exposure frame rate.
The sensor will perform a complete multi-exposure scan for each external input or encoder trigger.
The resulting profile is a composite created by combing data collected with different exposures. The
sensor will choose profile data that is available from the lowest-numbered exposure step. It is
recommended to use a larger exposure for higher-numbered steps.
2. Expand the Sensor panel by clicking on the panel header or the button.
7. Set the exposure level for each exposure to make the Gocator's camera less or more sensitive, as
required.
If Acquire Intensity is enabled, select the exposure step that is used to capture the intensity output.
8. If Acquire Intensity is enabled, select the exposure step that is used to capture the intensity output.
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9. Run the sensor and check that laser profiling is satisfactory.
If laser profiling is not satisfactory, adjust the exposure values manually. Switch to Video mode to use
video to help tune the exposure; see Exposure on page 83 for details.
Spacing
The Spacing tab lets you configure settings related to spacing (sub-sampling and spacing interval).
Sub-Sampling
Sub-sampling reduces the number of camera columns or rows that are used for laser profiling, reducing
the resolution. Reducing the resolution increases speed or reduces CPU usage while maintaining the
sensor's field of view. Sub-sampling can be set independently for the X axis and Z axis.
The X sub-sampling setting is used to decrease the profile's X resolution to decrease sensor CPU usage.
The X setting works by reducing the number of image columns used for laser profiling.
The 1/4 sub-sampling setting is not available on Gocator 2100 series sensors.
The Z sub-sampling setting is used to decrease the profile's Z resolution to increase speed. The Z setting
works by reducing the number of image rows used for laser profiling.
Sub-sampling values are expressed as fractions in the Web interface. For example, an X sub-sampling
value of 1/2 indicates that every second camera column will be used for laser profiling.
The CPU Load bar at the top of the interface displays how much the CPU is being used.
Both the X and the Z sub-sampling settings must be decreased to increase speed.
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To configure X or Z sub-sampling:
1. Go to the Scan page.
2. Expand the Sensor panel by clicking on the panel header or the button.
Spacing Interval
Spacing interval is the spacing between data points in resampled data. (In Profile mode, resampled data
is only produced if the Uniform Spacing option in the Scan Mode panel is checked.) A larger interval
creates profiles with lower X resolution, reduces CPU usage, and potentially increases the maximum
frame rate. A larger interval also reduces the data output rate. For more information on resampled data,
see Uniform Spacing (Data Resampling) on page 45.
The Uniform Spacing option must be checked in the Scan Mode panel for the Spacing
Interval option to be displayed.
You can set the spacing interval either to one of three presets or set a custom value.
3. Expand the Sensor panel by clicking on the panel header or the button.
Speed: Uses the lowest X resolution within the active area as the spacing interval. This setting minimizes
CPU usage and data output rate, but the profile has the lowest X resolution (i.e., least detail).
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Balanced: Uses the X resolution at the middle of the active area as the spacing interval. This setting
balances CPU load, data output rate, and X resolution.
Resolution: Uses the highest X resolution within the active area as the spacing interval. This setting
maximizes resolution but has higher CPU load and has the highest data output rate (i.e., greatest detail).
Material
Profile data acquisition can be configured to suit different types of target materials. This helps maximize
the number of useful profile points produced. For many targets, changing the setting is not necessary,
but it can make a great difference with others.
Setting Description
Spot Threshold The minimum increase in intensity level between neighbouring pixels for a pixel to be
considered the start of a potential spot.
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Setting Description
This setting is important for filtering false profile spots generated by sunlight reflection.
Spot Width Max The maximum number of pixels a spot is allowed to span.
This setting can be used to filter out data caused by background light if the unwanted
light is wider than the laser and does not merge into the laser itself. A lower Spot
Width Max setting reduces the chance of false detection, but limits the ability to detect
features/surfaces that elongate the spot.
Digital Digital camera gain can be used when the application is severely exposure limited, yet
dynamic range is not a critical factor.
Sensitivity Controls the exposure that dynamic exposure converges to. The lower the value, the
lower the exposure Gocator will settle on.
The trade-off is between the number of exposure spots and the possibility of over-
exposing.
Threshold The minimum number of spots for dynamic exposure to consider the spot valid. If the
number of spots is below this threshold, the algorithm will walk over the allowed
exposure range slowly to find the correct exposure.
To configure material:
1. Go to the Scan page.
2. Expand the Sensor panel by clicking on the panel header or the button.
5. Choose a material in the Materials drop-down or choose Custom to manually configure settings.
See the table above for the customizable settings.
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Various settings can affect how the Material settings behave. You can use Video mode to examine how
the settings interact. See Spots and Dropouts on page 108 for more information.
Alignment
Gocator sensors are pre-calibrated and ready to deliver profiles in engineering units (mm) out of the box.
However, alignment procedures are required to compensate for sensor mounting inaccuracies, to align
multiple sensors into a common coordinate system, and to determine the resolution (with encoder) and
speed of the transport system. Alignment is performed using the Alignment panel on the Scan page.
Once alignment has been completed, the derived transformation values will be displayed under
Transformations in the Sensor panel; see Transformations on page 82 for details.
Alignment States
A Gocator can be in one of three alignment states: None, Manual, or Auto.
Alignment State
State Explanation
None Sensor is not aligned. Profiles are reported in default sensor coordinates.
Manual Transformations (see on page 82) or encoder resolution (see on page 77) have been
manually edited.
Auto Sensor is aligned using the alignment procedure (see on the next page).
An indicator on the Alignment panel will display ALIGNED or UNALIGNED, depending on the Gocator's
state.
Alignment Types
Gocator sensors support two types of alignment, which are related to whether the target is stationary or
moving.
Type Description
Stationary Stationary is used when the sensor mounting is constant over time and between
scans, e.g., when the sensor is mounted in a permanent position over a conveyor
belt.
Moving Moving is used when the sensor's position relative to the object scanned is
always changing, e.g., when the sensor is mounted on a robot arm moving to
different scanning locations.
Target Type Calibration disk or calibration bar Flat surface or calibration bar
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With encoder calibration Without encoder calibration
See Coordinate Systems on page 44 for definitions of coordinate axes. See Calibration Targets on page
24 for descriptions of calibration disks and bars.
See Aligning Sensors below for the procedure to perform alignment. After alignment, the coordinate
system for laser profiles will change from sensor coordinates to system coordinates.
Aligning Sensors
Alignment can be used to compensate for mounting inaccuracies by aligning sensor data to a common
reference surface (often a conveyor belt).
3. Choose Profile or Surface mode in the Scan Mode panel, depending on the type of measurement
whose decision you need to configure.
If one of these modes is not selected, tools will not be available in the Measure panel.
4. Expand the Alignment panel by clicking on the panel header or the button.
5. Ensure that all sensors have a clear view of the target surface.
Remove any irregular objects from the sensor's field of view that might interfere with alignment. If
using a bar for a dual-sensor system, ensure that the lasers illuminate a reference hole on the bar.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • Scan Setup and Alignment • 92
2. Clear the previous alignment if present.
Press the Clear Alignment button to remove an existing alignment.s
l Select Bar to use a custom calibration bar. If using a calibration bar, specify the bar dimensions
and reference hole layout. See Calibration Targets on page 24 for details.
l If the system does not use an encoder, configure travel speed. See Travel Speed on page 63 for
more information.
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4. Select an alignment Target.
l Select one of the disk Disk options to use a disk as the alignment reference.
l Select Bar to use a custom calibration bar. If using a calibration bar, specify the bar dimensions
and reference hole layout. See Calibration Targets on page 24 for details.
6. If the system uses an encoder and you want to calibrate it, check the Encoder Calibration checkbox.
When using an alignment bar, there can be at most one hole in each sensor's field of view.
Clearing Alignment
Alignment can be cleared to revert the sensor to sensor coordinates.
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To clear alignment:
1. Go to the Scan page.
2. Choose Profile or Surface mode in the Scan Mode panel, depending on the type of measurement
whose decision you need to configure.
If one of these modes is not selected, tools will not be available in the Measure panel.
3. Expand the Alignment panel by clicking on the panel header or the button.
Filters
Filters are used to post-process data along the X or Y axis to remove noise or clean it up before it is
output or is used by measurement tools. The following types of filters are supported:
Filter Description
Gap Filling Fills in missing data caused by occlusions using information from the nearest neighbors.
Gap filling also fills gaps where no data is detected, which can be due to the surface
reflectivity, for example dark or specular surface areas, or to actual gaps in the surface.
Median Substitutes the value of a data point with the median within a specified window around
the data point.
Filters are applied in the order displayed in the table above. The filters are configured in the Filters panel
on the Scan page.
Gap Filling
Gap filling works by filling in missing data points using either the lowest values from the nearest
neighbors or linear interpolation between neighboring values (depending on the Z difference between
neighboring values), in a specified window. The sensor can fill gaps along both the X axis and the Y axis. X
gap filling works by filling in the gaps within the same profile. Y gap filling works by filling in gaps in the
direction of travel at each X location.
If both X and Y gap filling are enabled, missing data is filled along the X and Y axes at the same time, using
the available neighboring data.
In Profile mode, Gap Filling is limited to the X axis. (The Y setting is not available.)
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To configure X or Y gap filling:
1. Go to the Scan page.
3. Expand the Filters panel by clicking on the panel header or the button.
Median
The Median filter substitutes the value of a data point with the median calculated within a specified
window around the data point.
Missing data points will not be filled with the median value calculated from data points in the
neighbourhood.
To configure X or Y median:
1. Go to the Scan page.
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If one of these modes is not selected, you will not be able to configure the median filter.
3. Expand the Filters panel by clicking on the panel header or the button.
Smoothing
Smoothing works by substituting a data point value with the average value of that data point and its
nearest neighbors within a specified window. Smoothing can be applied along the X axis or the Y axis. X
smoothing works by calculating a moving average across samples within the same profile. Y smoothing
works by calculating a moving average in the direction of travel at each X location.
If both X and Y smoothing are enabled, the data is smoothed along X axis first, then along the Y axis.
Missing data points will not be filled with the mean value calculated from data points in the
neighbourhood.
To configure X or Y smoothing:
1. Go to the Scan page.
3. Expand the Filters panel by clicking on the panel header or the button.
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Decimation
Decimation reduces the number of data points along the X or Y axis by choosing data points at the end
of a specified window around the data point. For example, by setting X to .2, points will be used every .2
millimeters.
To configure X or Y decimation:
1. Go to the Scan page.
3. Expand the Filters panel by clicking on the panel header or the button.
Surface Generation
The sensor can generate a surface by combining a series of profiles gathered along the direction of
travel.
The sensor uses different methods to generate a surface, depending on the needs of the application.
Surface generation is configured in the Surface Generation panel on the Scan page.
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The following types correspond to the Type setting in the panel.
When Type is set to Continuous, part detection is automatically enabled. When Type is set to
anything else, part detection can be enabled and disabled in the Part Detection panel. See Part
Detection on page 101 for descriptions of the settings that control detection logic.
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Variable Length: The sensor
generates surfaces of variable
length. Profiles collected while the
external digital input is held high are
combined to form a surface. If the
value of the Max Length setting is
reached while external input is still
high, the next surface starts
immediately with the next profile.
For correct length measurement,
you should ensure that motion is
calibrated (i.e., encoder resolution
for encoder triggers or travel speed
for time triggers).
For more information on
connecting external input to a
Gocator sensor, see on page 442.
You can optionally enable part
detection to process the
profilesurface after it has been
generated, but the generation itself
does not depend on the detection
logic. To do this, check Enabled in
the Part Detection panel.
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(page 62) to 1, the
encoder trigger
spacing (page 74) to
(number of encoder
ticks per revolution) /
(number of desired
profiles per
revolution), and
Encoder Resolution
in the Surface
Generation panel to
the number of
encoder ticks per
revolution.
2. Expand the Surface Generation panel by clicking on the panel header or the button.
3. Choose an option from the Type drop-down and any additional settings.
See the types and their settings described above.
Part Detection
In Surface mode, the Gocator sensor can analyze the 3D point cloud created from profiles to identify
discrete objects. Surface measurements can then be performed on each discrete object. Part detection is
configured using the Part Detection panel on the Scan page.
Part detection must be manually enabled when Type is set to Fixed Length, Variable Length, or
Rotational in the Surface Generation panel. When Type is set to Continuous, part detection is
automatically enabled.
Part detection can be performed when Source in the Trigger panel is set to Time or Encoder. To use
the Time trigger source, the travel speed must be calibrated. To use the Encoder trigger source, the
encoder resolution must be calibrated. See Aligning Sensors on page 92 for more information.
Multiple parts can pass through the laser at the same time and will be individually tracked. Parts can be
separated along the laser line (X axis), in the direction of travel (Y axis), or by gated external input.
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The following settings can be tuned to improve the accuracy and reliability of part detection.
Setting Description
Height Threshold Determines the profile height threshold for part detection. The setting for Threshold
Direction determines if parts should be detected above or below the threshold. Above is
typically used to prevent the belt surface from being detected as a part when scanning
objects on a conveyor.
In an Opposite layout, the threshold is applied to the difference between the top and the
bottom profile. A target thinner than the threshold value is ignored, including places
where only one of either top or bottom is detected.
To separate parts by gated external input, set the Height Threshold to the active area Z
offset (i.e., minimum Z position of the current active area), set Source to Time or
Encoder and check the Gate Using External Input checkbox in the Trigger panel
(page 74).
Threshold Direction Determines if parts should be detected above or below the height threshold.
Gap Width Determines the minimum separation between objects on the X axis. If parts are closer
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Setting Description
than the gap interval, they will be merged into a single part.
Gap Length Determines the minimum separation between objects on the Y axis. If parts are closer
than the gap interval, they will be merged into a single part.
Padding Width Determines the amount of extra data on the X axis from the surface surrounding the
detected part that will be included. This is mostly useful when processing part data with
third-party software such as HexSight, Halcon, etc.
Padding Length Determines the amount of extra data on the Y axis from the surface surrounding the
detected part that will be included. This is mostly useful when processing part data with
third-party software such as HexSight, Halcon, etc.
Min Area Determines the minimum area for a detected part. Set this value to a reasonable
minimum in order to filter out small objects or noise.
Max Part Length Determines the maximum length of the part object. When the object exceeds the
maximum length, it is automatically separated into two parts. This is useful to break a
long object into multiple sections and perform measurements on each section.
Sensor
When Frame of Reference is set to Sensor, the sensor's frame of reference is used.
The way the sensor's frame of reference is defined changes depending on the surface
generation Type setting ( see on page 98 for more information):
l When parts are segmented from a continuous surface (the surface generation Type
setting is set to Continuous), measurement values are relative to a Y origin at the
center of the part (the same as for Part frame of reference; see below).
l When parts are segmented from other types of surfaces (the surface generation Type
setting is set to Fixed Length, Variable Length, or Rotational ), measurement
values are relative to a Y origin at the center of the surface from which the part is
segmented.
The Surface Bounding Box GlobalX and GlobalY measurements (see Bounding Box on
page 178) are exceptions: regardless of the Frame of Reference setting, these
measurements produce the Sensor frame of reference values of the Part frame of
reference origin (which is the bounding box center), except for GlobalY when parts are
segmented from continuous surfaces. In this case the GlobalY value is the Y value relative
to the encoder zero position. These values can be used to locate Part frame of reference
measurements in a world space.
Part
When Frame of Reference is set to Part, all measurements except Bounding Box X and
Y are relative to the center of the bounding box of the part. For Bounding Box X and Y,
the measurement values are always relative to the sensor frame of reference (see
Bounding Box on page 178).
Edge Filtering See Edge Filtering on the next page.
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To set up part detection:
1. Go to the Scan page and choose Surface in the Scan Mode panel.
If this mode is not selected, you will not be able to configure part detection.
2. Expand the Part Detection panel by clicking on the panel header or the button.
3. If necessary, check the Enabled option.
When Surface Generation is set to Continuous, part detection is always enabled.
Edge Filtering
Part scans sometimes contain noise around the edges of the target. This noise is usually caused by the
sensor’s light being reflected off almost vertical sides, rounded corners, etc. Edge filtering helps reduce
edge noise in order to produce more accurate and repeatable volume and area measurements, as well as
to improve positioning of relative measurement regions. Optionally, the Preserve Interior Feature
setting can be used to limit filtering to the outside edges of the target.
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Edge Filtering enabled, Preserve Interior Feature enabled
2. Expand the Part Detection panel by clicking on the panel header or the button and enable part
detection if necessary.
Part detection can be enabled and disabled when Type in the Surface Generation panel is set to Fixed
Length, Variable Length, or Rotational. Part detection is automatically enabled when Type is set to
Continuous.
Data Viewer
The data viewer can display video images, , profiles, sections, surfaces, height maps, and intensity
images. It is also used to configure the active area (see on page 79) and measurement tools (see on page
138). The data viewer changes depending on the current operation mode and the panel that has been
selected.
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Data Viewer Controls
The data viewer is controlled by mouse clicks and by the buttons on the display toolbar. The mouse
wheel can also be used for zooming in and out.
Press 'F' when the cursor is in the data viewer to switch to full screen.
Video Mode
In Video mode, the data viewer displays a camera image. In a dual-sensor system, camera images from
the Main or the Buddy sensor can be displayed. In this mode, you can configure the data viewer to
display additional information that can be useful in properly setting up the Gocator for scanning.
Exposure Information
In Video mode, you can display exposure-related information.
Exposures
If you have set Exposure Mode to Multiple, and have set more than one exposure, a drop-down is
displayed at the top of the data viewer. This drop-down lists the available exposures. Choosing an
exposure changes the view of the data viewer to that exposure. For details on setting exposure in the
Exposure tab in the Sensor panel, see on page 83.
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To select the exposure view of the display:
1. Go to the Scan page and choose Video mode in the Scan Mode panel.
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The Exposure setting uses the following colors:
Correct tuning of exposure depends on the reflective properties of the target material and on the
requirements of the application. Settings should be carefully evaluated for each application, but often a
good starting point is to set the exposure so that there are 2 to 3 red pixels in the center of the laser line.
To display an overlay:
1. Go to the Scan page and choose Video mode in the Scan Mode panel.
In the image below, the white and gray squares represent the laser line as it appears on the camera
sensor. Spots (which represent the center of the laser line on the camera sensor for each column) are
displayed as red "x" symbols.Dropouts (where no spot is detected on the camera sensor in a given
column) are depicted at the upper edge of the data viewer as yellow dots.
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To show data dropouts:
1. Go to the Scan page and choose Video mode in the Scan Mode panel.
2. check the Show Dropouts option at the top of the data viewer.
For more information on the material settings, see Material on page 89.
Profile Mode
When the Gocator is in Profile scan mode, the data viewer displays profile plots.
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In a dual-sensor system, profiles from individual sensors or from a combined view can be displayed.
When in the Scan page, selecting a panel (e.g., Sensor or Alignment panel) automatically sets the
display to the most appropriate display view.
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • Scan Setup and Alignment • 110
Left: View from the left sensor in a dual-sensor system.
Right: View from the right sensor in a dual-sensor system.
Left & Right: Views from both sensors, displayed at the same time in the data viewer, using the
coordinate systems of each sensor.
In the Measure page, the view of the display is set to the profile source of the selected measurement
tool.
Section Mode
When the Gocator is in Surface scan mode, the data viewer can display sections (profiles extracted from
surfaces).
In a dual-sensor system, profiles from individual sensors or from a combined view can be displayed.
When in the Scan page, selecting a panel (e.g., Sensor or Alignment panel) automatically sets the
display to the most appropriate display view.
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2. Choose Surface mode in the Scan Mode panel.
3. Just above the data viewer, choose Section in the View drop-down.
The view from an individual sensor or the combined view of two sensors can be selected from the drop-
down list at the top of the data viewer.
Top: View from a single sensor, from the top sensor in an opposite-layout dual-sensor system, or the
combined view of sensors that have been aligned to use a common coordinate system.
Bottom: View from the bottom sensor in an opposite-layout dual-sensor system.
Left: View from the left sensor in a dual-sensor system.
Right: View from the right sensor in a dual-sensor system.
Left & Right: Views from both sensors, displayed at the same time in the data viewer, using the
coordinate systems of each sensor.
In the Measure page, the view of the display is set to the profile source of the selected measurement
tool.
Surface Mode
When the Gocator is in Surface scan mode, the data viewer can display height maps and intensity
images. You can select the data to display from the View drop-down.
Clicking on the 3D button displays Surface data in the 3D viewer. The 3D model is overlaid with the
information that corresponds to the selected View option.
Surface - Uniform Overlays a uniform shaded surface on the 3D model. (Only available in 3D view.)
Choosing the Profile view option will switch the data viewer out of the 3D viewer and display the profile
plot.
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2D viewer with height map overlay 2D viewer with grayscale overlay
Gocator 2100, 2300 & 2880 Series Gocator Web Interface • Scan Setup and Alignment • 113
3D viewer with height map overlay 3D viewer with grayscale overlay
Clicking on the 3D button toggles between the 2D and 3D viewer. See Data Viewer Controls on page 106
for explanations on the available controls.
In a dual-sensor system, data from individual sensors or from a combined view can be selected. While in
the Scan page, selecting a panel (e.g., Sensor or Part Detection panel) will automatically set the display
to the most appropriate display type and display view.
To manually select the display type and the display view in the Scan page:
1. Go to the Scan page.
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To change the scaling of the height map:
1. Select Heightmap from the drop-down in the data viewer.
l To automatically set the scale based on a user-selected sub-region of the heightmap, choose Auto
- Region in the Range drop-down and adjust the yellow region box in the data viewer to the desired
location and size.
l To manually set the scale, choose the Manual in the Range drop-down and enter the minimum
and maximum height to which the colors will be mapped.
Region Definition
Regions, such as an active area or a measurement region, can be graphically set up using the data viewer.
When the Scan page is active, the data viewer can be used to graphically configure the active area. The
Active Area setting can also be configured manually by entering values into its fields and is found in the
Sensor panel see on page 79.
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To set up a region of interest:
1. Move the mouse cursor to the rectangle.
The rectangle is automatically displayed when a setup or measurement requires an area to be
specified.
2. Drag the rectangle to move it, and use the handles on the rectangle's border to resize it.
Intensity Output
Gocator sensors can produce intensity images that measure the amount of light reflected by an object.
An 8-bit intensity value is output for each range value along the laser line . Gocator applies the same
coordinate system and resampling logic as the ranges to the intensity values.
Intensity output is enabled by checking the Acquire Intensity checkbox in the Scan Mode panel.
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Models
The following sections describe how to set up part matching using a model, a bounding box, or an ellipse.
It also describes how to configure sections.
Element Description
1 Part Matching Contains settings for configuring models and for part matching.
panel
2 Sections panel Contains settings for configuring sections, which let you extract profiles from surfaces.
3 Data Viewer Displays sensor data and lets you add and remove model edge points.
Part Matching
You can use Gocator to match parts to a previously saved model (see Using Edge Detection on page 119)
or to the dimensions of a fitted bounding box or ellipse (see Using Bounding Box and Ellipse on page
128), regardless of the orientation of the part you are trying to match. When parts match, Gocator can
rotate scans so that they are all oriented in the same way.
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When the match quality between a model and a part reaches a minimum value (a percentage), or the
bounding box or ellipse that encapsulates the part is between minimum and maximum dimension
values, the part is "accepted" and any measurements that are added in the Measure page will return
valid values, as long as the target is in range, etc. If the part is "rejected," any measurements added in the
Measure page will return an Invalid value. For more information on measurements and decision values,
see on page 138.
In the data viewer, a model is represented as a yellow outline. The target is represented as a blue outline.
If the part match quality above a minimum user-defined level, any measurements configured on the
Measure page are applied.
When you create a model, the Gocator runs an edge detection algorithm on either the heightmap or
intensity image of a scanned part. The resulting model is made up of the detected edge points. The scan
used to create the model should be of a reference (or "golden") part to which all other parts will be
compared.
After the model has been created, you optionally modify the model by adjusting the sensitivity (how
many edge points are detected), or selectively remove edge points from the model, to improve
matching.
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Once you have finished modifying the model, you can also modify target sensitivity, which controls how
many edge points are detected on the subsequently scanned targets that will be compared to the
model; the same edge detection algorithm used for creating models is used to compare a model to a
part.
Typically, setting up edge detection to perform part matching involves the following steps:
1. Scan a reference part (you can also use replay data that you have previously saved).
2. Create a model based on the scan (using either heightmap or intensity data).
3. Adjust the model (edge detection algorithm sensitivity and selective removal of edge points).
4. Scan another part typical of the parts that would need to match the model.
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Model Editing tab on Part Matching panel
The following settings are used to configure part matching using edge detection.
Setting Description
Match Algorithm Determines which algorithm the sensor will use to attempt a match. Set this to
Edge for edge detection.
Image Type Determines what kind of data the Gocator will use to detect edges and therefore
for part matching. Choose this setting based on the kinds of features that will be
used for part matching:
Heightmap : Surface elevation information of the scanned part will be used to
determine edges. This setting is most commonly used.
Intensity: Intensity data (how light or dark areas of a scanned part are) will be
used to determine edges. Use this setting if the main distinguishing marks are
printed text or patterns on the parts. The Acquire Intensity option must be
checked in the Scan Mode panel on the Scan page for this option to be
available.
Z Angle Corrects the orientation of the model to accurately match typical orientation and
simplify measurements.
Target Sensitivity (Target Controls the threshold at which an edge point is detected on the target's
Matching tab) heightmap or intensity image. (The "target" is any part that is matched to the
model and which will subsequently be measured if the match is accepted.)
Setting Target Sensitivity higher results in more edge points. Setting it lower
results in fewer edge points and results in higher performance. Use this setting to
exclude noise from the detected edges and to make sure distinguishing features
are properly detected.
The level of this setting should generally be similar to the level of Model
Sensitivity.
Model Sensitivity Controls the threshold at which an edge point is detected on the heightmap or
(Model Editing tab) intensity image used to create the model. Setting Model Sensitivity higher
results in more edge points. Setting it lower results in fewer edge points and
results in higher performance. Use this setting to exclude noise from the detected
edges and to make sure distinguishing features are properly detected.
The level of this setting should generally be similar to the level of Target
Sensitivity.
Changing this setting causes the edge detection algorithm to run again at the new
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Setting Description
threshold. If you have edited edge points manually (removing them selectively),
those changes will be lost. See Using Edge Detection on page 119 for more
information.
Edge Points The Edit button lets you selectively remove edge point that are detected by the
(Model Editing tab) edge detection algorithm at the current Model Sensitivity setting. See Using
Edge Detection on page 119 for more information.
Acceptance Criteria Determines the minimum quality level of the match as a percentage value.
To run part matching, simply make sure that the Enabled option is checked on the Part Matching
panel when the Gocator is running. Any measurements that are added and configured on the Measure
page will be applied to parts if a part match is accepted, regardless of the part's orientation (a
successfully matched part is rotated to match orientation of the model), returning a value and decision
(as long as the part is in range, etc.). If a part match is rejected, measurements will return an Invalid
value.
Creating a Model
Gocator creates a model by running an edge detection algorithm on the heightmap or intensity image of
a scan. The algorithm is run when a model is first created and whenever the Model Sensitivity setting is
changed.
To create a model:
1. Go to the Scan page.
a. In the Scan Mode panel, choose Surface.
You must choose Surface in order to scan a part. Furthermore, the Model page is only displayed in
Surface mode.
b. If you want to use intensity data to create the model, make sure Acquire Intensity is checked.
c. In the Part Detection panel, choose Part for the Frame of Reference.
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Part matching is only available when Part has been selected.
l Locate some previously recorded replay data and load it. See Recording, Playback, and Measurement Sim-
ulation on page 49 and Downloading, Uploading, and Exporting Replay Data on page 52 for more inform-
ation on replay data.
After adding the model, the Gocator will show that the match quality is 100%, because it is
in effect comparing the model to the scan that was used to create the model. This value can
be ignored.
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7. If you need to correct the orientation of the model, provide a value in the Z Angle field.
Correcting the Z angle is useful if the orientation of the model is not close to the typical angle of target parts
on the production line.
After you have created a model, you may wish to modify it to remove noise to improve its matching
capabilities. You may also wish to modify a model to exclude certain areas. See Creating a Model on the
previous page for more information.
To rename a model:
1. In the Models list, double-click on a model name.
First, you can control the overall number of edge points that are detected by the edge detection
algorithm by raising and lowering the edge detection threshold (the Model Sensitivity setting).
Modifying Model Sensitivity causes the edge detection algorithm to run again.
Second, you can fine-tune the model's edge points by selectively removing edge points that are detected
by the edge detection algorithm. This could be useful, for example, if an edge on the target parts
frequently presents minor variations such as flashing (excess material caused by leakage during
molding): the edge points that make up the model can be edited to exclude that region. Editing the
model can allow parts to match it more easily.
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Edge points along top of model not removed.
Part is rejected. (Min set to 85%.)
Removing edge points does not cause the edge detection algorithm to run again.
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2. Click the Model Editing tab.
3. Adjust the Model Sensitivity slider to exclude noise and to properly detect the distinguishing features that
will match parts.
You can also set the sensitivity value manually in the provided text box.
3. On the toolbar above the data viewer, make sure the Select tool is active.
4. Click in the data viewer and hold the mouse button while moving the pointer over the edge points you want
to remove.
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Points within the circular Select tool are removed from the model. Removed edge points turn red in the data
viewer.
You can zoom in to see individual edge points by using the mouse wheel or by using the Zoom mode ( ).
5. If you have removed too many edge points, use Ctrl + Click in the data viewer to add the edge points back.
6. When you have finished editing the model, click Save in the Model Editing tab.
Much in the same way that you can adjust a model's sensitivity, you can adjust the target sensitivity, that
is, the threshold at which edge points are detected on the heightmaps or intensity images of parts that
you want to match to the model. Adjusting the target sensitivity is useful to exclude noise, improving
part matching.
2. Adjust the Target Sensitivity setting to exclude noise in order to properly detect the distinguishing features
that will allow parts to match.
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You can also set the sensitivity value manually in the provided text box.
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In the data viewer, a bounding box or ellipse is displayed with a blue outline. If a part fits in the bounding
box or ellipse, any measurements configured on the Measure page are applied.
Typically, setting up a bounding box or an ellipse to perform part matching involves the following steps:
1. Scan a reference part (you can also use replay data that you have previously saved).
2. Set the characteristics of the bounding box (width and length) or ellipse (major and minor axes).
The following settings are used to configure part matching using a bounding box or ellipse.
Setting Description
Match Algorithm Determines which algorithm the sensor will use to attempt a match. Set this to
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Setting Description
Bounding Box or Ellipse.
Z Angle Corrects the orientation of the bounding box or ellipse to accurately match
typical orientation and simplify measurements.
Asymmetry Detection Rotates scans based on the asymmetry of the scanned part.
Gocator calculates the number of points on each side of the part's centroid in the
bounding box or ellipse.
Along Major Axis – The scan is flipped so that the greater number of points is
to the left.
Along Minor Axis – The scan is flipped so that the greater number of points is
on the bottom.
None – The scan is not flipped.
Acceptance Criteria Determines the minimum and maximum acceptable values of the selected
dimension (Width and Length for bounding box, Major and Minor for ellipse) in
Match Result.
You must choose Surface in order to scan a part. Furthermore, the Model page is only displayed in
Surface mode.
Intensity data is not used when part matching using a bounding box or an ellipse, but you can enable the
Acquire Intensity option if you need intensity data for other reasons.
b. In the Part Detection panel, choose Part for the Frame of Reference.
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Part matching is only available when Part has been selected.
l Locate some previously recorded replay data and load it. See Recording, Playback, and Measurement Sim-
ulation on page 49 and Downloading, Uploading, and Exporting Replay Data on page 52 for more inform-
ation on replay data.
4. Set Min and Max of both of the dimensions of the selected match algorithm shape, taking into account
expected acceptable variations.
l If you chose Bounding Box for the match algorithm, select Width and then Length in Match Result, set-
ting the minimum and maximum values acceptable for each dimension.
l If you chose Ellipse for the match algorithm, select Minor and then Major in Match Result, setting the
minimum and maximum values acceptable for each dimension.
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Using Part Matching to Accept or Reject a Part
Part matching results only determine whether a measurement is applied to a part. Whether the
measurement returns a pass or fail value—its decision—depends on whether the measurement's value
is between the Min and Max values set for the measurement. This decision, in addition to the actual
value, can in turn be used to control a PLC for example. The part matching "decision" itself is not passed
to the Gocator output, but you can simulate this by setting up a measurement that will always pass if it is
applied.
For example, you could set up a Position Z measurement, choosing Max Z as the feature type, and
setting the Min and Max values to the measurement range of the sensor. This way, as long as a part
matches and the target is in range, etc., the measurement will pass. This measurement decision, which is
passed to the Gocator's output, could in turn be used to control a PLC.
Sections
In Surface mode, Gocator can extract a profile from a surface using a line you define on that surface. The
resulting profile is called a “section.” A section can have any orientation on the surface, but its profile is
parallel to the Z axis.
You can use any profile measurement tool on a section, except for the Bridge Value tool. You can
therefore use measurements that are not otherwise possible in Surface mode, for example:
Gocator supports multiple sections, letting you take multiple measurements on the same object.
On the Output page, in Surface mode, you can output both surface measurements and section-based
profile measurements at the same time. Gocator can also output the surfaces and section profiles
themselves at the same time.
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Part in data viewer (3D view)
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Circle Radius measurement running on profile extracted
from surface using defined section
You can configure the sampling distance between points along the section. Reducing the sampling
distance reduces the resolution of the profile, but increases the sensor’s performance and results in less
data being sent over the output.
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Maximum spacing interval: lowest profile resolution,
lower sensor CPU usage and data output
Using a higher spacing interval can produce different measurement results compared to using
a smaller spacing interval. You should therefore compare results before using sections in
production.
The sections you add to a surface are directional, and their start and end points are defined using X and Y
coordinates. The start point always corresponds to the leftmost point on the extracted profile, whereas
the end point always corresponds to the rightmost point on the extracted profile, no matter the
orientation of the section on the surface.
For more information on profile tools, see Profile Measurement on page 149.
Creating a Section
In order to create a section, you should first scan a target in Surface mode to create a surface on which
you can create the section. You can use either live data or recorded data. Although you can create a
section without a surface scan, creating a section on a surface scan lets you position the section properly.
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After creating a section, the following settings are available:
Setting Description
Spacing Interval Determines the space between the points of the extracted profile.
Auto - The highest resolution, calculated using the X and Y resolution of the scan.
Custom - Lets you set the spacing interval by using a slider or setting the value
manually.
Section Lets you manually set the X and Y coordinates of the start and end points of the
section.
Setting the coordinates manually is especially useful if you need to create a section that
is perfectly horizontal or vertical. For example, to create a perfectly horizontal section,
copy the Y value of either the start or end point to the other point's Y field.
You can reverse the start and end points by clicking the button.
To reset the start and end points to their initial values, click the button.
To create a section:
1. On the Scan page, in the Scan Mode panel, click Surface.
3. Move the section and adjust the start and end points of the section to extract the desired profile.
You can move or adjust the section graphically in the data viewer, or you can manually adjust the X and
Y coordinates of the section.
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After you create a section, Gocator lists the profile measurement tools in the Tools panel on the
Measure page. If you have created more than one section, you must select it in the tool. For more
information on profile measurement tools, see Profile Measurement on page 149.
Gocator also adds a Section option to the View drop-down above the data viewer, which lets you view
an extracted profile.
If parts are not consistently oriented in the same way, you can use part matching to correct their
rotation. Parts will then be consistently oriented, and sections will fall on the same area on each part.
You can also use anchoring to ensure that measurements are consistently placed on a part.
Deleting a Section
When you delete a section, Gocator removes any associated measurements. After you remove the last
section, Gocator no longer displays profile measurement tools in the Measure page.
To delete a section:
1. On the Scan page, in the Scan Mode panel, click Surface.
2. On the Model page, in the Section panel, click the button of the section you want to delete.
You may need to click the button to expand the panel.
If you have associated a measurement tool to the section by setting the tool's Stream setting to the section,
Gocator asks if you want to delete all of the associated measurement tools.
Gocator deletes the section on the surface.
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Measurement
The following sections describe the Gocator's tools and measurements.
The content of the Tools panel in the Measure page depends on the current scan mode. In Profile
mode, the Measure page displays tools for profile measurement.In Surface mode, the Measure page
displays tools for surface measurement. In Video mode, tools are not accessible.
Element Description
1 Tools panel Used to add, manage, and configure tools and measurements (see on the next page)
and to choose anchors (see on page 144).
2 Data Viewer Displays profile or surface data, sets up tools, and displays result calipers related to
the selected measurement.
Parts are displayed using a height map, which is a top-down view of the XY plane,
where color represents height.
3 Feature Area Configurable region of interest from which feature points are detected. These
feature points are used to calculate the measurements. The number of feature
areas displayed depends on which measurement tool is currently selected.
Data Viewer
Regions, such as active area or measurement regions, can be graphically set up using the data viewer.
When the Measure page is active, the data viewer can be used to graphically configure measurement
regions. Measurement regions can also be configured manually in measurements by entering values into
the provided fields (see on page 141).
For instructions on how to set up measurement regions graphically, see on page 115.
Tools Panel
The Tools panel lets you add, configure, and manage tools. Tools contain related measurements. For
example, the Dimension tool provides Height, Width, and other measurements.
Some settings apply to tools, and therefore to all measurements, whereas some settings apply to specific
measurements. See Profile Measurement on page 149 and Surface Measurement on page 177 for
information on the measurement tools and their settings.
Tool names in the user interface include the scan mode, but not in the manual. So for example,
you will see "Profile Area" or "Surface Bounding Box" in the user interface, but simply "Area" or
"Bounding Box" in the manual.
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Adding and Configuring a Tool
Adding a tool adds all of the tool's measurements to the Tools panel. You can then enable and configure
the measurments selectively.
4. In the Tools panel, select the tool you want to add from the drop-down list of tools.
6. (Optional) If you are running a dual-sensor system, choose the sensor that will provide data to the
measurement tool in Source.
For more information on sources, see Source below.
7. (Optional) If the measurement is a profile measurement running on a section, and you have created
more than one section, choose the section that will provide data to the measurement in Stream.
For more information on streams, see Streams (Sections) on the next page.
If the drop-down list contains only the Distance measurement, the sensor is not equipped with
profile tools. The Distance measurement is provided in all sensors to demonstrate the
measurement capability.
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Source
For dual-sensor systems, you must specify a profile source for measurement tools. The source
determines which sensor provides data for the measurement. The same source is used for all of a tool's
measurements.
Depending on the layout you have selected, the Source drop-down will display one of the following (or a
combination). For more information on layouts, see Dual-Sensor System Layout on page 57.
Setting Description
Top Refers to the Main sensor in a standalone or dual-sensor system, the Main sensor in
Opposite layout, or the combined data from both Main and Buddy sensors.
Top Left Refers to a Main sensor in Wide layout or to a Buddy sensor in Reverse layout in a dual-
sensor system position.
Top Right Refers to a Buddy sensor in Wide layout or to a Main sensor in Reverse layout in a dual-
sensor system position.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
Streams (Sections)
If you create more than one section on a surface and then add a profile measurement, you must choose
which section profile that measurement uses using the Stream setting in the measurement.
To choose a stream:
1. Go to the Measure page by clicking on the Measure icon.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
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for instructions on how to enable a measurement.
Regions
Region parameters are used by many tools to limit the region in which a measurement will occur or to
help in the identification of a feature (see on page 149), a fit line (see on page 151), or left or right side of
the Panel measurements (Gap and Flush; see Panel on page 168).
See the individual tools for details on using this parameter with each tool.
In 2D mode, the tool region defaults to the center of the current data view, not the global field
of view. In 3D mode, the region defaults to the global field of view.
To configure regions:
1. Go to the Measure page by clicking on the Measure icon.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
4. Configure the region using the fields or graphically using the mouse in the data viewer.
Decisions
Results from a measurement can be compared against minimum and maximum thresholds to generate
pass / fail decisions. The decision state is pass if a measurement value is between the minimum and
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maximum threshold. In the data viewer and next to the measurement, these values are displayed in
green. Otherwise, the decision state is fail. In the user interface, these values are displayed in red.
Value (14.786) within decision thresholds (Min: 14, Max: 15). Decision: Pass
Value (1604.250) outside decision thresholds (Min: 1500, Max: 1600). Decision: Fail
Along with measurement values, decisions can be sent to external programs and devices. In particular,
decisions are often used with digital outputs to trigger an external event in response to a measurement.
See Output on page 216 for more information on transmitting values and decisions.
To configure decisions:
1. Go to the Measure page by clicking on the Measure icon.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
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2. In the Tools panel, click on a tool in the tool list.
Filters
Filters can be applied to measurement values before they are output from the Gocator sensors.
Filter Description
Scale and Offset The Scale and Offset settings are applied to the measurement value according to the
following formula:
Scale and Offset can be used to transform the output without the need to write a script. For
example, to convert the measurement value from millimeters to thousands of an inch, set
Scale to 39.37. To convert from radius to diameter, set Scale to 2.
Hold Last Valid Holds the last valid value when the measurement is invalid. Measurement is invalid if there
is no valid value.
Smoothing Applies moving window averaging to reduce random noise in a measurement output. The
averaging window is configured in number of frames.
If Hold Last Valid is enabled, smoothing uses the output of the Hold Last Valid filter.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
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2. In the Tools panel, click on a tool in the tool list.
5. Expand the Filters panel by clicking on the panel header or the button.
Measurement Anchoring
Measurement anchoring is used to track the movement of parts within the field of view of the sensor,
compensating for variations in the height and position of parts. The movement is calculated as an offset
from the position of a measured feature, where the offset is then used to correct the positions of
measurement regions of other measurement tools. This ensures that the regions used to measure
features are correctly positioned for every part.
Anchoring is not required in order to use measurement tools. This is an optional feature that helps make
measurements more robust when the position and the height of the target varies from target to target.
Several anchors can be created to run in parallel. For example, you could anchor some measurements
relative to the left edge of a target at the same time as some other measurements are anchored relative
to the right edge of a target.
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To anchor a profile or surface tool to a measurement:
1. Put a representative target object in the field of view.
The target should be similar to the objects that will be measured later.
In Profile mode
a. Use the Start or Snapshot button to view live profile data to help position the target.
In Surface mode
a. Select a Surface Generation type (see on page 98) and adjust Part Detection settings (see on page
101) if applicable.
b. Start the sensor, scan the target and then stop the sensor.
The scan mode must be set to the type of measurement you need to configure.
Otherwise, the wrong tools, or no tools, will be listed on the Measure page.
3. Adjust the anchor tool's settings and measurement region, and choose a feature type (if applicable).
You can adjust the measurement region graphically in the data viewer or manually by expanding the
Regions area.
The position and size of the anchor tool’s measurement regions define the zone within which
movement will be tracked.
See Feature Points on page 149 for more information on feature types.
5. Adjust the tool and measurement settings, as well as the measurement regions.
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Enabling and Disabling Measurements
All of the measurements available in a tool are listed in the measurement list in the Tools panel after a
tool has been added. To configure a measurement, you must enable it.
To enable a measurement:
1. Go to the Scan page by clicking on the Scan icon.
4. In the measurements list, check the box of the measurement you want to enable.
The measurement will be enabled and selected. The Output tab, which contains output settings will be
displayed below the measurements list. For some measurements, a Parameters tab, which contains
measurement-specific parameters, will also be displayed.
To disable a measurement:
1. Go to the Scan page by clicking on the Scan icon.
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3. Go to the Measure page by clicking on the Measure icon.
4. In the measurement list, uncheck the box of the measurement you want to disable.
The measurement will be disabled and the Output tab (and the Parameters tab if it was available) will
be hidden.
l Measurement: In a tool's measurement list, double-click the measurement name you want to
change.
Changing a Measurement ID
The measurement ID is used to uniquely identify a measurement in the Gocator protocol or in the SDK.
The value must be unique among all measurements.
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6. Type a new ID number.
The value must be unique among all measurements.
Removing a Tool
Removing a tool removes all of its associated measurements.
To remove a tool:
1. Go to the Scan page by clicking on the Scan icon.
4. In the tool list, click on the button of the tool you want to delete.
The tool will be removed from the tool list.
Profile Measurement
This section describes the profile measurement tools available in Gocator sensors.
l Bridge Value
l Dimension
l Position
l Script
For more information on the Uniform Spacing setting and resampled data, see Uniform Spacing (Data
Resampling) on page 45.
Profile measurement tools can be used on sections. For more information on sections, see Sections on
page 132.
Feature Points
Most measurement detect and compare feature points or lines found within laser profile data.
Measurement values are compared against minimum and maximum thresholds to yield decisions.
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Point Type Examples
Max Z
Min Z
Min X
Max X
Average
Corner
Top Corner
Bottom Corner
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Point Type Examples
Left Corner
Right Corner
Rising Edge
Falling Edge
Any Edge
Median
Fit Lines
Some measurements involve estimating lines in order to measure angles or intersection points. A fit line
can be calculated using data from either one or two fit areas.
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A line can be defined using one or two areas. Two areas can be used to bypass discontinuity in a line
segment.
Measurement Tools
Area
The Area tool determines the cross-sectional area within a region. The measurement value can be
compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
Areas are positive in regions where the profile is above the X axis. In contrast, areas are negative in
regions where the profile is below the X axis.
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Measurements
Measurement Illustration
Area
Centroid X
Centroid Z
Parameters
Parameter Description
Type Object area type is for convex shapes above the baseline.
Regions below the baseline are ignored.
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Parameter Description
Baseline Baseline is the fit line that represents the line above which
(Object clearance type) or below which (Clearance area type)
the cross-sectional area is measured.
Line When Baseline is set to Line, you must set this parameter.
See Fit Lines on page 151 for more information on fit lines.
Bounding Box
The Bounding Box tool provides measurements related to the smallest box that contains the profile (for
example, X position, Z position, width, etc.).
The measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
The bounding box provides the absolute position from which the Position centroids tools are
referenced.
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Measurement Panel
Measurements
Measurement Illustration
Width
Height
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Measurement Illustration
Global X*
Determines the X position of the center of the bounding
box that contains the profile relative to the surface from
which the profile is extracted.
Global Y*
Determines the Y position of the center of the bounding
box that contains the profile relative to the surface from
which the profile is extracted.
Global Angle*
Determines the angle around Z of the section used to create
the profile, relative to the surface from which it is extracted,
where a line parallel to the X axis is 0 degrees.
*The Global X, Global Y, and Global Angle measurements are intended to be used with profiles
extracted from a surface using a section.
When used with profiles not generated from a section, the Global X measurement returns the
same value as the X measurement, and the Global Y and Global Angle measurements return
0.000.
Parameters
Parameter Description
Bridge Value
The Bridge Value tool lets you calculate the "bridge value" and angle of a scanned surface. A bridge
value is a single, processed range that is basically a filtered average of a laser line profile, representing a
"roughness calculation." A bridge value is typically used to measure road roughness.
The Bridge value tool is only available when Uniform Spacing (in the Scan Mode panel on the
Scan page) is unchecked, as the tool only works with unresampled data. For more information,
see Uniform Spacing (Data Resampling) on page 45.
The Bridge Value tool measurements use a histogram of the ranges that make up the profile, in which
the ranges are ordered from lowest to highest. The Window and Skip parameters together determine
what segment of the heights in the histogram is used to calculate the bridge value. The following
diagram illustrates what points of the histogram would be included for calculating the bridge value
where Window is roughly 50% and Skip is roughly 15% of the histogram.
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Profile point heights in the white area are included in the calculation of the average. Profile point heights
in the grey area are excluded. By adjusting the Window and Skip parameters, you can choose profile
point heights to remove unwanted features. In road roughness applications, you could exclude road
features, such as rocks, cracks, tining valleys, and so on, to get an accurate representation of the tire-to-
road interface. For more information on parameters, see the Parameters table below.
The measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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Measurement Panel
Measurements
Measurement Illustration
Bridge Value
Angle
Parameters
Parameter Description
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Parameter Description
The Skip setting basically sets the upper limit of the portion
of profile points in the histogram to be used in the average.
Circle
The Circle tool provides measurements that find the best-fitted circle to the live profile and measure
various characteristics of the circle. The measurement value can be compared with minimum and
maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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Measurements
Measurement Illustration
Radius
Parameters
Parameter Description
Dimension
The Dimension tool provides Width, Height, Distance, Center X, and Center Z measurements.
The Dimension tool can be used whether Uniform Spacing is enabled or not, that is, with either
resampled or unresampled data. For more information on the Uniform Spacing setting and
resampled data, see Uniform Spacing (Data Resampling) on page 45.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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The tool's measurements require two feature points. See Feature Points on page 149 for information on
point types and how to configure them.
Measurements
Measurement Illustration
Width
Height
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Measurement Illustration
Center X
Center Z
Parameters
Parameter Description
Groove
The Groove tool provides measurements of V-shape, U-shape, or open-shape grooves. The
measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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The Groove tool uses a complex feature-locating algorithm to find a groove and then return
measurements. See "Groove Algorithm" in the Gocator Measurement Tool Technical Manual for a
detailed explanation of the algorithm. The behavior of the algorithm can be adjusted by changing the
parameters in the measurement panel.
The Groove tool lets you add multiple measurements of the same type to receive measurements and set
decisions for multiple grooves. Multiple measurements are added by using the drop-down above the list
of measurements and clicking on the Add button.
For example, if a target has three grooves, by adding two measurements, choosing Index From The
Left in the Select Type setting of those measurements, and providing values of 0 and 2 in the Index
setting of the measurements, respectively, the Groove tool will return measurements and decisions for
the first and third grooves.
Measurements
Measurement Illustration
Width
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Measurement Illustration
Depth
Parameters
Parameter Description
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Parameter Description
(Groove X and Groove Bottom - Groove bottom. For a U-shape and open-shape groove, the X position is at the centroid of
Z measurements only) the groove. For a V-shape groove, the X position is at the intersection of lines fitted to the left and
right sides of the groove. See algorithm section below for more details.
Select Type Specifies how a groove is selected when there are multiple grooves within the measurement area.
Index from The Left - 0-based groove index, counting from left to right
Index from the Right - 0-based groove index, counting from right to left.
Minimum Width Minimum width for a groove to be considered valid. The width is the distance between the groove
corners.
Maximum Width Maximum width of a groove to be considered valid. If set to 0, the maximum is set to the width of
the measurement area.
Region The measurement region defines the region in which to search for the groove. For a stable
measurement, the measurement region should be made large enough to cover some laser data on
the left and right sides of the groove. See Regions on page 141.
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Parameter Description
Intersect
The Intersect tool determines intersect points and angles. The measurement value can be compared
with minimum and maximum constraints to yield a decision.
The Intersect tool's measurements require two fit lines, one of which is a reference line set to the X axis (z
= 0), the Z axis (x = 0), or a user-defined line.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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Measurements
Measurement Illustration
Angle
Parameters
Parameter Description
Ref Line Used to define the reference line when Line is selected in
the Reference Type parameter.
Line One or two fit areas can be used for each fit line.
0 – 180
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Line
The Line tool fits a line to the live profile and measures the deviations from the best-fitted line. The
measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
Measurements
Measurement Illustration
Std Dev
Min Error
Max Error
Percentile
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Parameters
Parameter Description
Panel
This section describes the Panel tool's Gap and Flush measurements.
Gap
The Gap measurement provides the distance between the edges of two surfaces. The measurement
value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
The Gap tool uses a complex feature-locating algorithm to find the gap and then return measurements.
The behavior of the algorithm can be adjusted by changing the parameters in the measurement panel.
See "Gap and Flush Algorithm" in the Gocator Measurement Tool Technical Manual for a detailed
explanation of the algorithm and the parameters.
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Measurements
Measurement Illustration
Gap
The Data Viewer displays the gap measurement in real time. It also displays the results from the
intermediate steps in the algorihtm.
Flush
The Flush measurement provides the flushness between the edges of two surfaces. The measurement
value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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The Flush tool uses a complex feature-locating algorithm to find the flushness of the object it is being
used on and then return measurements. The behavior of the algorithm can be adjusted by changing the
parameters in the measurement panel. See "Gap and Flush Algorithm" in the Gocator Measurement Tool
Technical Manual for a detailed explanation of the algorithm.
Measurements
Measurement Illustration
Flush
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The Data Viewer displays the flush measurement in real time. It also displays the results from the
intermediate steps in the algorithm.
Position
The Position tool finds the X or Z axis position of a feature point. The feature type must be specified and
is one of the following: Max Z, Min Z, Max X, Min X, Corner, Average (the mean X and Z of the data
points), Rising Edge, Falling Edge, Any Edge, Top Corner, Bottom Corner, Left Corner, Right Corner, or
Median (median X and Z of the data points). The measurement value can be compared with minimum
and maximum constraints to yield a decision.
The Position tool can be used whether Uniform Spacing is enabled or not, that is, with either
resampled or unresampled data. For more information on the Uniform Spacing setting and
resampled data, see Uniform Spacing (Data Resampling) on page 45.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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Measurements
Measurement Illustration
Parameters
Parameter Description
Feature Type Choose Max Z, Min Z, Max X, Min X, Corner, Average, Rising
Edge, Falling Edge, Any Edge, Top Corner, Bottom Corner,
Left Corner, Right Corner, or Median.
Strip
The Strip tool measures the width of a strip. The measurement value can be compared with minimum
and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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The Strip tool uses a complex feature-locating algorithm to find a strip and then return measurements.
See "Strip Algorithm" in the Gocator Measurement Tool Technical Manual for a detailed explanation of
the algorithm. The behavior of the algorithm can be adjusted by changing the parameters in the
measurement panel.
The Strip tool lets you add multiple measurements of the same type to receive measurements and set
decisions for multiple strips. Multiple measurements are added by using the drop-down above the list of
measurements and clicking on the Add button.
For example, if a target has three strips, by adding two measurements, choosing Index From The Left
in the Select Type setting, and providing values of 1 and 3 in the Index of field of the measurements,
respectively, the Strip tool will return measurements and decisions for the first and third strip.
Measurements
Measurement Illustration
Width
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Measurement Illustration
Height
Parameters
Parameter Description
When Base Type is set to Flat, both strip (raised area) and base support regions are needed.
When set to None, only a point that deviates from a smooth strip support region is needed to
find a rising or falling edge.
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Parameter Description
Location Specifies the strip position from which the measurements are performed.
Left Edge Specifies the features that will be considered as the strip's left and right edges. You can select
Data end - First valid profile data point in the measurement region.
Void - Gap in the data that is larger than the maximum void threshold. Gaps connected to the
measurement region's boundary are not considered as a void.
See "Strip Start and Terminate Conditions" in the Gocator Measurement Tool Technical Manual for
the definitions of these conditions.
Select Type Specifies how a strip is selected when there are multiple strips within the measurement area.
Min Height Specifies the minimum deviation from the strip base. See "Strip Step Edge Definitions" in the
Gocator Measurement Tool Technical Manual on how this parameter is used for different base
types.
Support Width Specifies the width of the region around the edges from which the data is used to calculate the
step change. See "Strip Step Edge Definitions" in the Gocator Measurement Tool Technical Manual
on how this parameter is used by different base types.
Transition Width Specifies the nominal width needed to make the transition from the base to the strip. See
"Strip Step Edge Definitions" in the Gocator Measurement Tool Technical Manual on how this
parameter is used by different base types.
Max Void Width The maximum width of missing data allowed for the data to be considered as part of a strip
when Void is selected in the Left or Right parameter. This value must be smaller than the edge
Support Width.
When occlusion and exposure causes data drops, users should use the gap filling function to
fill the gaps. See Gap Filling on page 95 for information.
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Parameter Description
Min Width Specifies the minimum width for a strip to be considered valid.
Region The measurement region defines the region in which to search for the strip. If possible, the
region should be made large enough to cover the base on the left and right sides of the strip.
Tilt
The strip may be tilted with respect to the sensor's coordinate X axis. This could be caused by conveyor
vibration. If the Tilt option is enabled, the tool will report the width and height measurements following
the tilt angle of the strip.
Script
A Script measurement can be used to program a custom measurement using a simplified C-based
syntax. A script measurement can produce multiple measurement values and decisions for the output.
The Script tool can be used whether Uniform Spacing is enabled or not, that is, with either
resampled or unresampled data. For more information on the Uniform Spacing setting and
resampled data, see Uniform Spacing (Data Resampling) on page 45.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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See Script Measurement on page 211 for more information on the script syntax.
Surface Measurement
Surface measurement involves capturing a sequence of laser profiles, optionally identifying discrete
objects, and measuring properties of the surface or the objects, such as the volume of the object or the
height at a certain position of the object. All volumetric tools have the ability to operate either on the
entire surface or the full object, or within a region of interest at a certain position in relation to the
surface or an object.
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Multiple measurements can be performed on the entire surface or each discrete object, limited only by
the available CPU resources.
The frame of reference for the coordinate system of the detected object can be set to Sensor or Part in
the Part Detection panel (see on page 101). This setting determines what coordinate system the region
of interest for a measurement is positioned in, as well as the coordinate reference used to output
measurement values.
For example, if you need to measure the average height in a certain location relative to the sensor's field
of view regardless of the objects passing under the sensor, the frame of reference should be set to
Sensor. This is typical in applications where a wide web of material is continuously scanned, such as
paper, rubber, fabrics, etc. If on the other hand you need to measure the average height in a certain
location of a scanned object, the frame of reference should be set to Part. This is typical in applications
where discrete objects pass under the sensor and specific locations on the objects need to be inspected.
Measurement Tools
Bounding Box
The Bounding Box tool provides measurements related to the smallest box that contains the part (for
example, X position, Y position, width, length, etc.).
The measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
A bounding box can be vertical or rotated. A vertical bounding box provides the absolute position from
which the Position centroids tools are referenced.
The vertical bounding box X and Y correspond to the part frame of reference origin. For this
reason all X and Y measurements (except Bounding Box Global X and Global Y) are referenced
to this point when Frame of Reference on the Part Detection panel is set to Part. See Part
Detection on page 101 for more information.
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2D View 3D View
Measurement Panel
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Measurements
Measurement Illustration
Width
Length
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Measurement Illustration
Height
Z Angle
Determines the rotation around the Z axis and the angle of
the longer side of the bounding box relative to the X axis.
Global X*
Determines the X position of the center of the bounding
box that contains the part on the surface from which the part
was extracted.
Global Y*
Determines the Y position of the center of the bounding
box that contains the part on the surface from which the part
was extracted.
Global Z Angle*
Determines the rotation of the longer side of the bounding
box around the Z axis on the surface from which the part was
extracted.
*These measurements are mostly useful with parts extracted from a surface. For more
information on parts, see Part Detection on page 101.
Parameters
Parameter Description
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Parameter Description
Asymmetry Detection Resolves the orientation of an object over 360 degrees. The
possible values are:
0 – None
Countersunk Hole
The Countersunk Hole tool locates a countersunk circular opening within a region of interest on the
surface and provides measurements to evaluate characteristics of countersunk holes, including the
position (X, Y, and Z) of the center of the hole, outside radius of the hole, hole bevel angle, and the depth
of the hole. The countersunk hole can be on a surface at an angle to the sensor.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
2D View 3D View
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Measurement Panel
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Measurements
Measurement Illustration
Outer Radius
Depth
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Measurement Illustration
Bevel Radius
Bevel Angle
Cone
Counterbore
X Angle
Cone
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Measurement Illustration
Y Angle
Counterbore
Counterbore Depth
Determines the depth of a counterbore.
Parameters
Parameter Description
0 – Cone
1 – Counterbore
Nominal Bevel Angle The expected bevel angle of the countersunk hole.
Nominal Outer Radius The expected outer radius of the countersunk hole.
Nominal Inner Radius The expected inner radius of the countersunk hole.
Bevel Radius Offset The offset, relative to the surface that the countersunk hole is
on, at which the bevel radius will be measured.
Curve Surface Whether the surface that the countersunk hole is on is curved.
When enabled, specify the radius of the curvature in the Curve
Orientation setting.
Reference Regions The algorithm uses the Reference Regions option to calculate the Z
position of the hole. It is typically used in cases where the surface
around the hole is not flat.
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Parameter Description
When the Reference Regions option is disabled, the tool measures the
hole's Z position using all the data in the measurement region, except
for a bounding rectangular region around the hole.
Tilt Correction Tilt of the target with respect to the alignment plane.
When this option is set to Autoset, the tool automatically detects the
tilt. Otherwise, the user must enter the angles manually. Autoset
requires the measurement region to cover more areas on the surface
plane than other planes.
The results from the Plane X and Y tool can be used for angles X and Y
parameters.
Partial Detection Enable if only part of the hole is within the measurement region. If
disabled, the hole must be completely in the region of interest for
results to be valid.
Ellipse
The Ellipse tool provides measurements for the major and minor axis lengths of an ellipse fitted to the
part's shape in the XY plane, and also for the ratio of the major and minor axis lengths and for the
orientation angle of the ellipse. The measurement value can be compared with minimum and maximum
constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
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3D View
2D View
Measurement Panel
Measurements
Measurement Illustration
Major
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Measurement Illustration
Minor
Ratio
Z Angle
Parameters
Parameter Description
Asymmetry Detection Resolves the orientation of an object over 360 degrees. The
possible values are:
0 – None
Hole
The Hole tool measures a circular opening within a region
of interest on the surface and returns its position and
radius.
The Hole tool does not search for or detect a
hole. The tool expects that a hole conforming
reasonably well to the defined parameters is
present and that it is on a sufficiently uniform
background.
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The tool uses a complex feature-locating algorithm to find
a hold and then return measurements. See "Hole
Algorithm" in the Gocator Measurement Tool Technical
Manual for a detailed explanation of the algorithm. The
behavior of the algorithm can be adjusted by changing the
parameters in the measurement panel.
The measurement value can be compared with minimum
and maximum constraints to yield a decision.
3D View
2D View
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Measurement Panel
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Measurements
Measurement Illustration
Radius
Parameters
Parameter Description
Radius Tolerance The maximum variation from the nominal radius (+/- from the
nominal radius).
Partial Detection Enable if only part of the hole is within the measurement region. If
disabled, the hole must be completely in the region of interest for
results to be valid.
Depth Limit Data below this limit (relative to the surface) is excluded from the hole
calculations.
Reference Regions The algorithm uses the Reference Regions option to calculate the Z
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Parameter Description
When the Reference Regions option is disabled, the tool measures the
hole's Z position using all the data in the measurement region, except
for a bounding rectangular region around the hole.
Tilt Correction Tilt of the target with respect to the alignment plane.
When this option is set to Autoset, the tool automatically detects the
tilt. Otherwise, the user must enter the angles manually. Autoset
requires the measurement region to cover more areas on the surface
plane than other planes.
The results from the Plane X and Y tool can be used for angles X and Y
parameters.
Measurement Region
The center of the hole must be inside the measurement region, even if the Partial Detection option is
enabled.
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Opening
The Opening tool locates rounded, rectangular,
and rounded corner openings. The opening can
be on a surface at an angle to the sensor.
The Opening tool does not search
for or detect an opening. The tool
expects that an opening
conforming reasonably well to the
defined parameters is present
and that it is on a sufficiently
uniform background.
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The algorithm can separate out background
information that appears inside the opening. It
can also detect a slot that only partially appears
in the data.
3D View
2D View
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Measurement Panel
Measurements
Measurement Illustration
Width
Length
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Measurement Illustration
Angle
Parameters
Parameter Description
Nominal Angle Nominal angle of the opening. The default orientation is the length of the opening along the
X axis.
The diagram above illustrates the case where the surface is not tilted. When the surface is
tilted, the orientation is defined with respect to the normal of the surface, not with respect to
the X-Y plane
Nominal Radius Nominal radius of the opening ends. If the opening type is set to rectangular, the radius
setting is disabled. The opening has an oval shape if the radius is equal to ½ of the width.
The opening is a rounded rectangle when the radius is less than ½ of the width.
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Parameter Description
Width Tolerance The maximum variation from the nominal width (+/- from the nominal value).
Length Tolerance The maximum variation from the nominal length (+/- from the nominal value).
Angle Tolerance The maximum variation from the nominal orientation (+/- from the nominal value).
Partial Detection Enable if only part of the opening is within the measurement region. If disabled, the opening
must be completely in the region of interest for results to be valid.
Depth Limit Data below this limit (relative to the surface) is excluded from the opening calculations.
Reference Regions The algorithm uses reference regions to calculate the Z position of the opening. Reference
regions are relative to the center location of the feature. This option is typically used in cases
where the surface around the opening is not flat.
When the Reference Regions setting is disabled, the tool measures the opening's Z position
using the all data in the measurement region, except for a bounding rectangular region
around the opening.
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Parameter Description
With one or more reference region, the algorithm calculates the Z positions as the average
values of the data within the regions.
When the user places the reference region manually, all of the data is used, whether the
data is inside or outside the opening. The user should place the reference region carefully.
Tilt Correction Tilt of the target with respect to the alignment plane. Set to Auto-Set to have the tool
automatically detect the target's tilt, or enter the angles manually. Auto-Set requires the
measurement region to cover more areas on the surface plane than other planes.
The results from the Plane X and Y tool can be used for angles X and Y parameters.
Measurement Region
The center and the two sides and ends of the opening must be within the measurement region, even if
Partial Detection is enabled.
Plane
The Plane tool provides measurements that report angle X, angle Y, and offset Z of the surface with
respect to the alignment target. The measurement value can be compared with minimum and maximum
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constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
The Z offset reported is the Z position at zero position on the X axis and the Y axis.
The results of the Plane Angle X and Plane Angle Y measurements can be used to customize the tilt angle
in the Hole, Opening, and Stud tools.
3D View
2D View
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Measurement Panel
Measurements
Measurement Illustration
Angle X
Angle Y
Offset Z
Standard Deviation
Min Error
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Measurement Illustration
Max Error
Parameters
Parameter Description
Position
The Position tool reports the X, Y, or Z position of a part. The feature type must be specified and is one
of the following: Average (the mean X, Y, and Z of the data points), Median (median X, Y, and Z of the
data points), Centroid (the centroid of the data considered as a volume with respect to the z = 0 plane),
Min X, Max X, Min Y, Max Y, Min Z, or Max Z.
The measurement value can be compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
2D View 3D View
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Measurement Panel
Measurements
Measurement Illustration
Parameters
Parameter Description
Feature Type One of the following: Average, Centroid, Min X, Max X, Min
Y, Max Y, Min Z, Max Z, Median.
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Stud
The Stud tool measures the location and radius of a
stud.
The Stud tool does not search for or
detect a stud. The tool expects that a stud
conforming reasonably well to the defined
parameters is present and that it is on a
sufficiently uniform background.
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3D View
2D View
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Measurement Panel
Measurements
Measurement Illustration
Tip X
Tip Y
Tip Z
Base X
Base Y
Base Z
Radius
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Parameters
Parameter Description
Base Height The height above the base surface that will be ignored when the (truncated) cone is fit to the
stud data.
Tip Height The height from the top of the surface that will be ignored when the (truncated) cone is fit to
the stud data.
Radius Offset The distance from the tip of the stud from which the radius is measured.
Reference Regions The algorithm uses reference regions to calculate the base plane of the stud. Reference
regions are relative to the base of the stud.
Tilt Correction Tilt of the target with respect to the alignment plane. Set to Auto-Set to have the tool
automatically detect the tilt, or enter the angles manually. Auto-Set requires the
measurement region to cover more areas on the surface plane than other planes.
The results from the Plane X and Y tool can be used for angles X and Y parameters.
Measurement Region
The tip and the side of the stud must be within the measurement region.
Volume
The Volume tool determines the volume, area, and thickness of a part. The measurement value can be
compared with minimum and maximum constraints to yield a decision.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
2D View 3D View
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Measurement Panel
Measurements
Measurement Illustration
Volume
Area
Measures area in the XY plane.
Thickness
Measures thickness (height) of a part.
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Parameters
Parameter Description
Script
A Script measurement can be used to program a custom measurement using a simplified C-based
syntax. A script measurement can produce multiple measurement values and decisions for the output.
See Adding and Configuring a Tool on page 139 for instructions on how to add measurement tools.
See Script Measurement on the next page for more information on scripts.
See Script Measurement on the next page for more information on the script syntax.
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To remove a script output, click on the button next to it.
Script Measurement
A Script measurement can be used to program a custom measurement using a simplified C-based
syntax. Similar to other measurement tools, a script measurement can produce multiple measurement
values and decisions for the output.
Supported Elements
Elements Supported
Data Types char, int, unsigned int, float, double, long long (64-bit integer).
Arithmetic and Logical Standard C arithmetic operators, except ternary operator (i.e., "condition? trueValue:
Operator falseValue"). Explicit casting (e.g., int a = (int) a_float) is not supported.
Function Declarations Standard C function declarations with argument passed by values. Pointers are not
supported.
Built-in Functions
Measurement Functions
Function Description
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Function Description
Returns
0 - Measurement is invalid
1 - Measurement is valid
double Measurement_Value (int id) Gets the value of a measurement by its ID.
Parameters:
id - Measurement ID
Returns:
Value of the measurement
0 – if measurement does not exist
1 – if measurement exists
int Measurement_Decision (int id) Gets the decision of a measurement by its ID.
Parameters:
ID - Measurement ID
Returns:
Decision of the measurement
0 – if measurement decision is false
1 – If measurement decision is true
int Measurement_Id (char* toolName, char* Gets the measurement ID by the measurement name.
measurementName) Parameters:
toolName – Tool name
measurementName – Measurement name
Returns:
-1 – measurement does not exist
Other value – Measurement ID
Output Functions
Function Description
void Output_Set (double value, int Sets the output value and decision on Output index 0. Only the last
decision) output value / decision in a script run is kept and passed to the Gocator
output. To output an invalid value, the constant INVALID_VALUE can be
used (e.g., Output_SetAt(0, INVALID_VALUE, 0))
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Function Description
Parameters:
value - value output by the script
decision - decision value output by the script. Can only be 0 or 1
void Output_SetAt(unsigned int index, Sets the output value and decision at the specified output index. To
double value, int decision) output an invalid value, the constant INVALID_VALUE can be used (e.g.,
Output_SetAt(0, INVALID_VALUE, 0))
Parameters:
index – Script output index
value – value output by the script
decision – decision value output by the script. Can only be 0 or 1
void Output_SetId(int id, double value, int Sets the output value and decision at the specified script output ID. To
decision) output an invalid value, the constant INVALID_VALUE can be used (e.g.,
Output_SetId(0, INVALID_VALUE, 0))
Parameters:
id – Script output ID
Memory Functions
Function Description
void Memory_Set64s (int id, long long Stores a 64-bit signed integer in persistent memory.
value) Parameters:
id - ID of the value
value - Value to store
long long Memory_Get64s (int id) Loads a 64-bit signed integer from persistent memory.
Parameters:
id - ID of the value
Returns:
value - Value stored in persistent memory
void Memory_Set64u (int id, unsigned long Stores a 64-bit unsigned integer in the persistent memory
long value) Parameters:
id - ID of the value
value - Value to store
unsigned long long Memory_Get64u (int id) Loads a 64-bit unsigned integer from persistent memory.
Parameters:
id - ID of the value
Returns:
value - Value stored in persistent memory
void Memory_Set64f (int id, double value) Stores a 64-bit double into persistent memory.
Parameters:
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Function Description
id - ID of the value
value - Value to store
double Memory_Get64f (int id) Loads a 64-bit double from persistent memory. All persistent memory
values are set to 0 when the sensor starts.
Parameters:
id - ID of the value
Returns:
value - Value stored in persistent memory
int Memory_Exists (int id) Tests for the existence of a value by ID.
Parameters:
id – Value ID
Returns:
0 – value does not exist
1 – value exists
Stamp Functions
Function Description
long long Stamp_Frame() Gets the frame index of the current frame.
long long Stamp_Time() Gets the time stamp of the current frame.
long long Stamp_Encoder() Gets the encoder position of the current frame.
long long Stamp_EncoderZ() Gets the encoder index position of the current frame.
unsigned int Stamp_Inputs() Gets the digital input state of the current frame.
Math Functions
Function Description
float pow (float x, float y) Calculates the exponential value. x is the base, y is the exponent
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Example: Accumulated Volume
The following example shows how to create a custom measurement that is based on the values from
other measurements and persistent values. The example calculates the volume of the target using a
series of box area measurement values.
Memory_Set64s(0, Volume);
if (Volume > 1000000)
{
Output_Set(Volume, 1);
}
else
{
Output_Set(Volume, 0);
}
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Output
The following sections describe the Output page.
Up to two outputs can have scheduling enabled with ASCII as the Serial output protocol. When
Selcom is the current Serial output protocol, only one other output can have scheduling
enabled.
Category Description
1 Ethernet Used to select the data sources that will transmit data via Ethernet. See Ethernet
Output on the next page.
2 Digital Output 1 Used to select the data sources that will be combined to produce a digital
output pulse on Output 1. See Digital Output on page 220.
3 Digital Output 2 Used to select the data sources that will be combined to produce a digital
output pulse on Output 2. See Digital Output on page 220.
4 Analog Panel Used to convert a measurement value or decision into an analog output signal.
See Analog Output on page 223.
5 Serial Panel Used to select the measurements that will be transmitted via RS-485 serial
output. See Serial Output on page 225.
Ethernet Output
A sensor uses TCP messages (Gocator protocol) to receive commands from client computers, and to
send video, laser profile, intensity, and measurement results to client computers. The sensor can also
receive commands from and send measurement results to a PLC using ASCII, Modbus TCP, or
EtherNet/IP protocol. See Protocols on page 311 for the specification of these protocols.
The specific protocols used with Ethernet output are selected and configured within the panel.
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To receive commands and send results using Gocator Protocol messages:
1. Go to the Output page.
Measurements shown here correspond to measurements that have been added using the
Measure page (see on page 138).
All of the tasks that can be accomplished with the Gocator's web interface (creating jobs, performing
alignment, sending data and health information, and software triggering, etc.) can be accomplished
programmatically by sending Gocator protocol control commands.
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To receive commands and send results using Modbus TCP messages:
1. Go to the Output page.
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To receive commands and send results using EtherNet/IP messages:
1. Go to the Output page.
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To receive commands and send results using ASCII messages:
1. Go to the Output page.
Digital Output
Gocator sensors can convert measurement decisions or software commands to digital output pulses,
which can then be used to output to a PLC or to control external devices, such as indicator lights or air
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ejectors.
A digital output can act as a measurement valid signal to allow external devices to synchronize to the
timing at which measurement results are output. In this mode, the sensor outputs a digital pulse when a
measurement result is ready.
A digital output can also act as a strobe signal to allow external devices to synchronize to the timing at
which the sensor exposes. In this mode, the sensor outputs a digital pulse when the sensor exposes.
Each sensor supports two digital output channels. See Gocator Power/LAN Connector on page 439 for
information on wiring digital outputs to external devices.
Trigger conditions and pulse width are then configured within the panel.
4. In Configuration, set Assert On and select the measurements that should be combined to determine
the output.
If multiple measurement decisions are selected and Assert On is set to Pass, the output is activated
when all selected measurements pass.
If Assert On is set to Fail, the output is activated when any one of the selected measurements fails.
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6. Specify a pulse width using the slider.
The pulse width is the duration of the digital output pulse, in microseconds.
8. Specify a delay.
The delay specifies the time or spatial location between the start of sensor exposure and when the
output becomes active. The delay should be larger than the time needed to process the data inside the
sensor. It should be set to a value that is larger than the processing latency reported in the dashboard
or in the health messages.
The unit of the delay is configured with the Delay Domain setting.
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5. Specify a Pulse Width.
The pulse width determines the duration of the digital output pulse, in microseconds.
Analog Output
Gocator sensors can convert a measurement result or software request to an analog output. Each
sensor supports one analog output channel.
See Analog Output on page 444 for information on wiring analog output to an external device.
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To output measurement value or decision:
1. Go to the Output page.
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Gocator exposure and output activates depends on the processing latency. The latency is reported in
the dashboard and in the health messages.
8. Specify a delay.
The delay specifies the time or spatial location between the start of Gocator exposure and the output
becomes active. The delay should be larger than the time needed to process the data inside the
Gocator. It should be set to a value that is larger than the processing latency reported in the dashboard
and in the health messages.
The unit of the delay is configured in the trigger panel. See Triggers on page 74 for details.
The analog output takes about 75 us to reach 90% of the target value for a maximum change,
then another ~40 us to settle completely.
Serial Output
The Gocator's web interface can be used to select measurements to be transmitted via RS-485 serial
output. Each sensor has one serial output channel.
Two protocols are supported: ASCII Protocol and Selcom Serial Protocol.
The ASCII protocol outputs data asynchronously using a single serial port. For information on the ASCII
Protocol parameters and data formats, see ASCII Protocol on page 373.
The Selcom Serial Protocol outputs synchronized serial data using two serial ports. For information on
the Selcom serial protocol and data formats, see Selcom Protocol on page 383.
For information on wiring serial output to an external device, see Serial Output on page 444.
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To configure ASCII output:
1. Go to the Output page.
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To configure Selcom output:
1. Go to the Output page.
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Dashboard
The following sections describe the Dashboard page.
Element Description
1 System Displays sensor state and health information. See System Panel below.
System Panel
The following state and health information is available in the System panel on the Dashboard page:
Storage Usage Sensor flash storage utilization (MB used / MB total available).
Processing Latency Last delay from camera exposure to when results can be scheduled to.
Processing Latency Peak Peak latency delay from camera exposure to when results can be scheduled to Rich
I/O. Reset on start.
Scan Count Number of scans performed since sensor state last changed to Running.
Trigger Drop Count of camera frames dropped due to excessive trigger speed.
Analog Output Drop Count of analog output drops because last output has not been completed.
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Name Description
Digital Output Drop Count of digital output drops because last output has not been completed.
Serial Output Drop Count of serial output drops because last output has not been completed.
Valid Spot Count Count of valid spots detected in the last frame.
Max Spot Count Maximum number of spots detected since sensor was started.
Camera Search Count Count of camera frame where laser has lost tracked. Only applicable when tracking
window is enabled.
Measurements
Measurement statistics are displayed for each measurement that has been configured on the Measure
page. Use the Reset button to reset the statistics.
Min/Max The minimum and maximum measurement values that have been observed.
Avg The average of all measurement results collected since the sensor was
started.
Std The standard deviation of all measurement results collected since the sensor
was started.
Pass/Fail The counts of pass or fail decisions that have been generated.
Invalid The count of frames from which no feature points could be extracted.
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Gocator Emulator
The Gocator emulator is a stand-alone application that lets you run a "virtual" sensor. In a virtual sensor,
you can test jobs, evaluate data, and even learn more about new features, rather than take a physical
device off the production line to do this. You can also use a virtual sensor to familiarize yourself with the
overall interface if you are new to Gocator.
Limitations
In most ways, the emulator behaves like a real sensor, especially when visualizing data, setting up models
and part matching, and adding and configuring measurement tools. The following are some of the
limitations of the emulator:
l Changes to job files in the emulator are not persistent (they are lost when you close or restart the
emulator). However, you can keep modified jobs by first saving them and then downloading them
from the Jobs list on the Manage page to a client computer. The job files can then be loaded into the
emulator at a later time or even onto a physical sensor for final testing.
l Performing alignment in the emulator has no effect and will never complete.
For information on uploading and downloading jobs between the emulator and a computer, and
performing other job file management tasks, see Downloading and Uploading Jobs on page 240.
You can also create virtual sensors yourself by downloading a support file from a physical Gocator and
then adding it to the emulator.
Support files can contain jobs, letting you configure systems and add measurements in an emulated
sensor. Support files can also contain replay data, letting you test measurements and some
configurations on real data. Dual-sensor systems are supported.
2. In Filename, type the name you want to use for the support file.
When you create a scenario from a support file in the emulator, the filename you provide here is displayed
in the emulator's scenario list.
Support files end with the .gs extension, but you do not need to type the extension in Filename.
Gocator 2100, 2300 & 2880 Series Gocator Emulator • Downloading a Support File • 232
and clicking on the Product User Area link.
You can change the language of the emulator's interface from the launch screen. To change the
language, choose a language option from the top drop-down:
You can add support files downloaded from any series of Gocator sensors to the emulator.
To add a scenario:
1. Launch the emulator if it isn't running already.
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2. Click the Add button and choose a previously saved support file (.gs extension) in the Choose File to
Upload dialog.
Running a Scenario
After you have added a virtual sensor by uploading a support file to the emulator, you can run it from
the Available Scenarios list on the emulator launch screen. You can also run any of the scenarios
included in the installation.
To run a scenario:
1. If you want to filter the scenarios listed in Available Scenarios, do one or both of the following:
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l Choose a model family in the Model drop-down.
l Choose Standalone or Buddy to limit the scenarios to single-sensor or dual-sensor scenarios, respect-
ively.
To remove a scenario:
When Replay Protection is on, you cannot switch from Replay mode. Settings that do not affect replay
data can be changed.
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Replay Protection is on by default.
The job drop-down list in the toolbar shows the jobs available in the emulator. The job that is currently
active is listed at the top. The job name will be marked with "[unsaved]" to indicate any unsaved changes.
To create a job:
1. Choose [New] in the job drop-down list and type a name for the job.
To save a job:
l Click the Save button .
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To load (switch) jobs:
l Select an existing file name in the job drop-down list.
The job is activated. If there are any unsaved changes in the current job, you will be asked whether you want
to discard those changes.
To replay data:
1. Toggle Replay mode on by setting the slider to the right in the Toolbar.
The slider's background turns blue.
To change the mode, you must uncheck Replay Protection.
2. Use the Replay slider or the Step Forward, Step Back, or Play buttons to review data.
The Step Forward and Step Back buttons move and the current replay location backward and forward
by a single frame, respectively.
The Play button advances the replay location continuously, animating the playback until the end of the
replay data.
The Stop button (replaces the Play button while playing) can be used to pause the replay at a particular
location.
The Replay slider (or Replay Position box) can be used to go to a specific replay frame.
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To simulate measurements on replay data:
1. Toggle Replay mode on by setting the slider to the right in the Toolbar.
The slider's background turns blue.
To change the mode, Replay Protection must be unchecked.
3. Use the Replay Slider, Step Forward, Step Back, or Play button to simulate measurements.
Step or play through recorded data to execute the measurement tools on the recording.
Individual measurement values can be viewed directly in the data viewer. Statistics on the
measurements that have been simulated can be viewed in the Dashboard page; for more information
on the dashboard, see Dashboard on page 228.
Data can also be exported from the emulator to a client computer in order to process the data using
third-party tools.
You can only upload replay data to the same sensor model that was used to create the data.
Replay data is not loaded or saved when you load or save jobs.
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Do one of the following:
l Click Discard to discard any unsaved changes.
The Upload menu appears.
l Upload and merge: Uploads the replay data and merges the data's associated job with the current
job. Specifically, the settings on the Scan page are overwritten, but all other settings of the current
job are preserved, including any measurements or models.
3. Navigate to the replay data to upload from the client computer and click OK.
The replay data is loaded, and a new unsaved and untitled job is created.
Replay data can be exported using the CSV format. If you have enabled Acquire Intensity in the Scan
Mode panel on the Scan page, the exported CSV file includes intensity data.
Surface intensity data cannot be exported to the CSV format. It can only be exported separately
as a bitmap.
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In Profile mode, all data in the record buffer is exported. In Surface mode, only data at the current
replay location is exported.
Use the playback control buttons to move to a different replay location; for information on playback,
see To replay data in Playback and Measurement Simulation on page 237.
2. Optionally, convert exported data to another format using the CSV Converter Tool. For information on
this tool, see CSV Converter Tool on page 412.
The decision values in the exported data depend on the current state of the job, not the state
during recording. For example, if you record data when a measurment returns a pass decision,
change the measurement's settings so that a fail decision is returned, and then export to CSV,
you will see a fail decision in the exported data.
Recorded intensity data can be exported to a bitmap (.BMP format). Acquire Intensity must be
checked in the Scan Mode panel while data was being recorded in order to export intensity data.
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Element Description
Load button Loads the job that is selected in the job list. Reloading the current job discards any unsaved changes.
Delete Deletes the job that is selected in the job list.
button
Set as Setting a different job as the default is not persistent in the emulator. The job set as default when the
Default support file (used to create a virtual sensor) was downloaded is used as the default whenever the
button emulator is started.
Changes to job files in the emulator are not persistent (they are lost when you close or restart
the emulator). However, you can keep modified jobs by first saving them and then downloading
them to a client computer.
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To save a job:
1. Go to the Manage page and click on the Jobs category.
Other settings on the Scan page related to the post-processing of data can be modified to test their
influence on scan data, without modifying or clearing the data, for example edge filtering (page 104), and
filters on the X axis (page 95). Note that modifying the Y filters causes the buffer to be cleared.
For information on creating models and setting up part matching, see Models on page 117. For
information on adding and configuring measurement tools, see Measurement on page 138.
For example, when you reduce the active area, in the Active Area tab on the Sensor panel, the
maximum frame rate displayed on the Trigger panel is updated to reflect the increased speed that
would be available in a physical Gocator sensor. (See Active Area on page 79 for more information on
active area.)
Similarly, you can adjust exposure on the Exposure tab on the Sensor panel to see how this affects the
maximum frame rate. (See Exposure on page 83 for more information on exposure.)
To adjust active area in the emulator, Replay Protection must be turned off. See Using Replay
Protection on page 235 for more information.
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Protocol Output
The emulator simulates output for all of Gocator's Ethernet-based protocols:
l Gocator
l ASCII
l Modbus
l EtherNet/IP
To access the simulated output, connect to localhost (127.0.0.1) and use the protocols as you would
with a physical sensor.
Live Files
Various "live" files stored on a Gocator sensor represent the sensor's active settings and transformations
(represented together as "job" files), the active replay data (if any), and the sensor log.
By changing the live job file, you can change how the sensor behaves. For example, to make settings and
transformations active, write to or copy to the _live.job file. You can also save active settings or
transformations to a client computer, or to a file on the sensor, by reading from or copying these files,
respectively.
The live files are stored in volatile storage. Only user-created job files are stored in non-volatile
storage.
Live Files
Name Read/Write Description
_live.job Read/Write The active job. This file contains a Configuration component containing the
current settings. If Alignment Reference in the active job is set to Dynamic, it
also contains a Transform component containing transformations.
For more information on job files (live and user-created), accessing their
components, and their structure, see Job Files on the next page.
_live.cfg Read/Write A standalone representation of the Configuration component contained in _
live.job. Used primarily for backwards compatibility.
_live.tfm Read/Write If Alignment Reference of the active job is set to Dynamic:
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Name Read/Write Description
_live.log Read A sensor log containing various messages. For more information on the log
file, see Log File below.
_live.rec Read/Write The active replay simulation data.
ExtendedId.xml Read Sensor identification.
Log File
The log file contains log messages generated by the sensor. The root element is Log.
To access the log file, use the Read File command, passing "_live.log" to the command. The log file is read-
only.
The arguments are all sent as strings and should be applied in order to the format specifiers found in the
content.
Job Files
The following sections describe the structure of job files.
Job files, which are stored in a Gocator's internal storage, control system behavior when a sensor is
running. Job files contain the settings and potentially the transformations and models associated with
the job (if Alignment Reference is set to Dynamic).
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l A special job file called "_live.job." This job file contains the active settings and potentially the trans-
formations and models associated with the job. It is stored in volatile storage.
l Other job files that are stored in non-volatile storage.
Part model <name>.mdl One or more part model files. Part models are created using models
and part matching .
Elements in the components contain three types of values: settings, constraints, and properties. Settings
are input values that can be edited. Constraints are read-only limits that define the valid values for
settings. Properties are read-only values that provide supplemental information related to sensor setup.
When a job file is received from a sensor, it will contain settings, constraints, and properties. When a job
file is sent to a sensor, any constraints or properties in the file will be ignored.
Changing the value of a setting can affect multiple constraints and properties. After you upload a job file,
you can download the job file again to access the updated values of the constraints and properties.
If Alignment Reference is set to Fixed, the active job file (_live.job) will not contain
transformations. To access transformations in this case, you must access them via _live.tfm.
The following sections correspond to the XML structure used in job file components.
Configuration
The Configuration component of a job file contains settings that control how a Gocator sensor behaves.
You can access the Configuration component of the active job as an XML file, either using path notation,
via "_live.job/_config.xml", or directly via "_live.cfg".
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You can access the Configuration component in user-created job files in non-volatile storage, for
example, "productionRun01.job/config.xml". You can only access configurations in user-created job files
using path notation.
See the following sections for the elements contained in this component.
Setup Section For a description of the Setup elements, see Setup below.
Replay Section Contains settings related to recording filtering (see Replay on page 262).
Streams Section Read-only collection of available data streams (see Streams/Stream
(Read-only) on page 263).
ToolOptions Section List of available tool types and their information. See ToolOptions on
page 264 for details.
Tools Collection Collection of sections. Each section is an instance of a tool and is named
by the type of the tool it describes. For more information, see the
sections for each tool under Tools on page 265.
Output Section For a description of the Output elements, see Output on page 301.
Setup
The Setup element contains settings related to system and sensor setup.
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Element Type Description
Devices Collection A collection of two Device sections (with roles main and buddy). See
Devices / Device on page 252.
SurfaceGeneration Section See SurfaceGeneration on page 256.
SurfaceSections Section See SurfaceSections on page 257.
ProfileGeneration Section See ProfileGeneration on page 258. Used by Gocator 1300 series sensors.
Filters
The Filters element contains settings related to post-processing profiles before they are output or used
by measurement tools.
XSmoothing
YSmoothing
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XGapFilling
YGapFilling
XMedian
YMedian
XDecimation
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YDecimation
Trigger
The Trigger element contains settings related to trigger source, speed, and encoder resolution.
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Element Type Description
Layout
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Element Type Description
Alignment
The Alignment element contains settings related to alignment and encoder calibration.
Disk
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Bar
Plate
Devices / Device
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Element Type Description
0 – Default
100 – Nine Lines
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Element Type Description
Tracking
Tracking is not available on Gocator 1300, 2100, and 3100 series sensors.
Material
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Element Type Description
Type.value 32s Value in use by the sensor, useful for determining value when
used is false.
SpotThreshold 32s Spot detection threshold.
SpotThreshold.used Bool Determines if the setting’s value is currently used.
SpotThreshold.value 32s Value in use by the sensor, useful for determining value when
used is false.
SpotWidthMax 32s Spot detection maximum width.
SpotWidthMax.used Bool Determines if the setting’s value is currently used.
SpotWidthMax.value 32s Value in use by the sensor, useful for determining value when
used is false.
SpotWidthMax.min 32s Minimum allowed spot detection maximum value.
SpotWidthMax.max 32s Maximum allowed spot detection maximum value.
SpotSelectionType 32s Spot selection type
0 – Best. Picks the strongest spot in a given column.
1 – Top. Picks the spot which is most Top/Left on the imager
2 – Bottom. Picks the spot which is most Bottom/Right on the
imager
3 – None. All spots are available. This option may not be available
in some configurations.
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Element Type Description
SurfaceGeneration
The SurfaceGeneration element contains settings related to surface generation.
FixedLength
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Element Type Description
0 – Sequential
1 – Digital input
VariableLength
Rotational
SurfaceSections
@xMin 64f The minimum valid X value to be used for section definition.
@xMax 64f The maximum valid X value to be used for section definition.
@yMin 64f The minimum valid Y value to be used for section definition.
@yMax 64f The maximum valid Y value to be used for section definition.
Section Collection A series of Section elements.
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Element Type Description
ProfileGeneration
The ProfileGeneration element contains settings related to profile generation.
FixedLength
VariableLength
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Rotational
PartDetection
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Element Type Description
EdgeFiltering
PartMatching
The PartMatching element contains settings related to part matching.
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Element Type Description
0 – Edge points
1 – Bounding Box
2 – Ellipse
Edge
ModelName String Name of the part model to use. Does not include the .mdl extension.
Acceptance/Quality/Min 64f Minimum quality value for a match.
BoundingBox
Ellipse
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Element Type Description
Replay
Contains settings related to recording filtering.
RecordingFiltering
ConditionCombineType 32s 0 – Any: If any enabled condition is satisfied, the current frame is
recorded.
1 – All: All enabled conditions must be satisfied for the current frame to
be recorded.
Conditions/AnyMeasurement
Conditions/AnyMeasurement Elements
Element Type Description
Conditions/AnyData
Conditions/AnyData Elements
Element Type Description
RangeCountThreshold 32u The threshold for the number of range points that are valid.
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Conditions/Measurement
Conditions/Measurement Elements
Element Type Description
Streams/Stream (Read-only)
Streams/Stream Child Elements
Element Type Description
Step 32s The data step of the stream being described. Possible values are:
1 – Video
2 – Range
3 – Surface
4 – Section
Capability 32s The capability of the data stream source. Possible values are:
0 – Full
1 – Diagnostic only
2 - Virtual
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ToolOptions
The ToolOptions element contains a list of available tool types, their measurements, and settings for
related information.
<Tool Names> Collection A collection of tool name elements. An element for each
tool type is present.
MeasurementOptions
StreamOption
@step 32s The data step of the stream being described. Possible values
are:
1 – Video
2 – Range
3 – Surface
4 – Section
@ids CSV A list representing the available IDs associated with the given
step.
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Tools
The Tools element contains measurement tools. The following sections describe each tool and its
available measurements.
@options String (CSV) A list of the tools available in the currently selected scan
mode.
Profile Types
The following types are used by various measurement tools.
ProfileFeature
An element of type ProfileFeature defines the settings for detecting a feature within an area of interest.
Type 32s Determine how the feature is detected within the area:
0 – Max Z
1 – Min Z
2 – Max X
3 – Min X
4 – Corner
5 – Average
6 – Rising Edge
7 – Falling Edge
8 – Any Edge
9 – Top Corner
10 – Bottom Corner
11 – Left Corner
12 – Right Corner
13 – Median
ProfileLine
An element of type ProfileLine defines measurement areas used to calculate a line.
Regions (Collection) The regions used to calculate a line. Contains one or two Region elements
of type ProfileRegion2D, with RegionEnabled fields for each.
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ProfileRegion2d
An element of type ProfileRegion2d defines a rectangular area of interest.
Surface Types
The following types are used by the various measurement tools.
Region3D
An element of type Region3D defines a rectangular area of interest in 3D.
SurfaceFeature
An element of type SurfaceFeature defines the settings for detecting a feature within an area of interest.
Type 32s Setting to determine how the feature is detected within the area:
0 – Average (formerly Centroid 2d)
1 – Centroid (formerly Centroid 3d)
2 – X Min
3 – X Max
4 – Y Min
5 – Y Max
6 – Z Min
7 – Z Max
8 – Median
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SurfaceRegion2d
An element of type SurfaceRegion2d defines a rectangular area of interest on the X-Y plane.
ProfileArea
A ProfileArea element defines settings for a profile area tool and one or more of its measurements.
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Element Type Description
ProfileBoundingBox
A ProfileBoundingBox element defines settings for a profile bounding box tool and one or more of its
measurements.
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Element Type Description
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Element Type Description
ProfileBridgeValue
A ProfileBridgeValue element defines settings for a profile bridge value tool and one or more of its
measurements.
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Element Type Description
ProfileCircle
A ProfileCircle element defines settings for a profile circle tool and one or more of its measurements.
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ProfileCircle Child Elements
Element Type Description
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Element Type Description
ProfileDimension
A ProfileDimension element defines settings for a profile dimension tool and one or more of its
measurements.
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Dimension Tool Measurement
Element Type Description
ProfileGroove
A ProfileGroove element defines settings for a profile groove tool and one or more of its measurements.
The profile groove tool is dynamic, meaning that it can contain multiple measurements of the same type
in the Measurements element.
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Element Type Description
2 – Range
3 – Surface
4 – Section
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Element Type Description
ProfileIntersect
A ProfileIntersect element defines settings for a profile intersect tool and one or more of its
measurements.
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Element Type Description
ProfileLine
A ProfileLine element defines settings for a profile line tool and one or more of its measurements.
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Element Type Description
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Element Type Description
ProfilePanel
A ProfilePanel element defines settings for a profile panel tool and one or more of its measurements.
ProfilePanelEdge
Element Type Description
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Element Type Description
Gap Measurement
Element Type Description
Flush Measurement
Element Type Description
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Element Type Description
1 – Enable
ProfilePosition
A ProfilePosition element defines settings for a profile position tool and one or more of its
measurements.
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Position Tool Measurement
Element Type Description
ProfileStrip
A ProfileStrip element defines settings for a profile strip tool and one or more of its measurements.
The profile strip tool is dynamic, meaning that it can contain multiple measurements of the same type in
the Measurements element.
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Element Type Description
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Element Type Description
0 – Disable
1 – Enable
Script
A Script element defines settings for a script measurement.
Output
Element Type Description
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SurfaceBoundingBox
A SurfaceBoundingBox element defines settings for a surface bounding box tool and one or more of its
measurements.
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Element Type Description
SurfaceCsHole
A SurfaceCsHole element defines settings for a surface countersunk hole tool and one or more of its
measurements.
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Element Type Description
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Element Type Description
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Element Type Description
SurfaceEllipse
A SurfaceEllipse element defines settings for a surface ellipse tool and one or more of its measurements.
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Element Type Description
measurement
Measurements\ZAngle Ellipse tool ZAngle measurement.
measurement
SurfaceHole
A SurfaceHole element defines settings for a surface hole tool and one or more of its measurements.
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Element Type Description
DepthLimit 64f The depth limit relative to the surface. Data below this limit
is ignored.
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Element Type Description
SurfaceOpening
A SurfaceOpening element defines settings for a surface opening tool and one or more of its
measurements.
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Element Type Description
DepthLimit 64f The depth limit relative to the surface. Data below this limit
is ignored.
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Element Type Description
0 – Disable
1 – Enable
SurfacePlane
A SurfacePlane element defines settings for a surface plane tool and one or more of its measurements.
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SurfacePlane Child Elements
Element Type Description
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Element Type Description
SurfacePosition
A SurfacePosition element defines settings for a surface position tool and one or more of its
measurements.
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Element Type Description
SurfaceStud
A SurfaceStud element defines settings for a surface stud tool and one or more of its measurements.
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Element Type Description
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Element Type Description
SurfaceVolume
A SurfaceVolume element defines settings for a surface volume tool and one or more of its
measurements.
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Element Type Description
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Element Type Description
2 – 2D Centroid
3 – 3D Centroid
4 – Average
5 – Median
Output
The Output element contains the following sub-elements: Ethernet, Serial, Analog, Digital0, and Digital1.
Each of these sub-elements defines the output settings for a different type of Gocator output.
For all sub-elements, the source identifiers used for measurement outputs correspond to the
measurement identifiers defined in each tool's Measurements element. For example, in the following
XML, in the options attribute of the Measurements element, 2 and 3 are the identifiers of measurements
that are enabled and available for output. The value of the Measurements element (that is, 2) means
that only the measurement with id 2 (Profile Dimension Width) will be sent to output.
<ProfileDimension> ...
<Measurements>
<Width id="2"> ...
<Height id="3"> ...
<Output>
<Ethernet> ...
<Measurements options="2,3">2</Measurements>
Ethernet
The Ethernet element defines settings for Ethernet output.
In the Ethernet element, the source identifiers used for video, range, profile, and surface output, as well
as range, profile, and surface intensity outputs, correspond to the sensor that provides the data. For
example, in the XML below, the options attribute of the Profiles element shows that only two sources are
available (see the table below for the meanings of these values). The value in this element—0—indicates
that only data from that source will be sent to output.
<Output>
<Ethernet>
...
<Ranges options=""/>
<Profiles options="0,1">0</Profiles>
<Surfaces options=""/>
...
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Ethernet Child Elements
Element Type Description
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Element Type Description
RangeIntensities.options 32s (CSV) List of available range intensity sources (see above).
ProfileIntensities 32s (CSV) Selected profile intensity sources.
0 – Top
1 – Bottom
2 – Top left
3 – Top right
ProfileIntensities.options 32s (CSV) List of available profile intensity sources (see above).
SurfaceIntensities 32s (CSV) Selected surface intensity sources:
0 – Top
1 – Bottom
2 – Top left
3 – Top right
SurfaceIntensities.options 32s (CSV) List of available surface intensity sources (see above).
Measurements 32u (CSV) Selected measurement sources.
Measurements.options 32u (CSV) List of available measurement sources.
Ascii
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EIP
Modbus
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Element Type Description
Delay 64f Output delay (µs or mm, depending on delay domain defined below).
DelayDomain 32s Output delay domain:
0 – Time (µs)
1 – Encoder (mm)
Analog
The Analog element defines settings for analog output.
The range of valid measurement values [DataScaleMin, DataScaleMax] is scaled linearly to the specified
current range [CurrentMin, CurrentMax].
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Element Type Description
0 – Time (µs)
1 – Encoder (mm)
The delay specifies the time or position at which the analog output activates. Upon activation,
there is an additional delay before the analog output settles at the correct value.
Serial
The Serial element defines settings for Serial output.
Selcom
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Ascii
Transform
The transformation component contains information about the physical system setup that is used to:
l Transform data from sensor coordinate system to another coordinate system (e.g., world)
l Define the travel offset (Y offset) between sensors for staggered operation
You can access the Transform component of the active job as an XML file, either using path notation, via
"_live.job/transform.xml", or directly via "_live.tfm".
You can access the Transform component in user-created job files in non-volatile storage, for example,
"productionRun01.job/transform.xml". You can only access transformations in user-created job files
using path notation.
See the following sections for the elements contained in this component.
Transformation Example:
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<XAngle>5.7478302588</XAngle>
<YAngle>3.7078302555</XAngle>
<ZAngle>2.7078302556</XAngle>
</Device>
</Devices>
</Transform>
The Transform element contains the alignment record for both the Main and the Buddy sensor.
Device
A Device element defines the transformation for a sensor. There is one entry element per sensor,
identified by a unique role attribute (0 for main and 1 for buddy):
The rotation (counter-clockwise in the X-Z plane) is performed before the translation.
Part Models
Part models represent models created using the part matching feature.
You can access a model in the active job using path notation. For example, to access a model called
scan.mdl, use "_live.job/scan.mdl".
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You can access part models in user-created job files in non-volatile storage, for example,
"productionRun01.job/model1.mdl". You can only access part models in user-created job files using path
notation.
Part models contain the following subcomponents. You can access the subcomponents using path
notation, for example, "productionRun01.job/myModel.mdl/config.xml".
Configuration config.xml Model configuration XML. It is always present. (See Configuration on the
next page.)
Edge Points edge-height- Edge points for the top heightmap. (See Edge Points below.)
top
Edge Points edge-height- Edge points for the bottom heightmap.
bottom
Edge Points edge- Edge points for the top intensity map.
intensity-top
Edge Points edge- Edge points for the bottom intensity map.
intensity-
bottom
The edge points file exists only when the model contains the source data for the edge points.
Edge Points
Edge Points Data
Field Type Offset Description
id 16s 0 Sender ID
-1 – Part matching
source 8s 2 Source
0 – Model
1 – Target
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Field Type Offset Description
Configuration
Delete this text and replace it with your own content.
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Protocols
Gocator supports protocols for communicating with sensors over Ethernet (TCP/IP) and serial output.
For a protocol to output data, it must be enabled and configured in the active job.
l Modbus
l EtherNet/IP
l ASCII
Gocator Protocol
This section describes the TCP and UDP commands and data formats used by a client computer to
communicate with Gocator sensors using the Gocator protocol. It also describes the connection types
(Discovery, Control, Upgrade, Data, and Health), and data types. The protocol enables the client to:
l Discover Main and Buddy sensors on an IP network and re-configure their network addresses.
l Send commands to run sensors, provide software triggers, read/write files, etc.
l Upgrade firmware.
The Gocator 4.x firmware uses mm, mm2, mm3, and degrees as standard units. In all protocols,
values are scaled by 1000, as values in the protocols are represented as integers. This results in
effective units of mm/1000, mm2/1000, mm3/1000, and deg/1000 in the protocols.
To use the Gocator protocol, it must be enabled and configured in the active job.
Gocator sensors send UDP broadcasts over the network over the Internal Discovery channel
(port 2016) at regular intervals during operation to perform peer discovery.
The Gocator SDK provides open source C language libraries that implement the network
commands and data formats defined in this section. For more information, see Software
Development Kit on page 385.
For information on job file structures (for example, if you wish to create job files programmatically), see
Job Files on page 244.
Data Types
The table below defines the data types and associated type identifiers used in this section.
All values except for IP addresses are transmitted in little endian format (least significant byte first)
unless stated otherwise. The bytes in an IP address "a.b.c.d" will always be transmitted in the order a, b,
c, d (big endian).
Data Types
Type Description Null Value
Commands
The following sections describe the commands available on the Discovery (page 313), Control (page
316), and Upgrade (page 344) channels.
When a client sends a command over the Control or Upgrade channel, the sensor sends a reply whose
identifier is the same as the command's identifier. The identifiers are listed in the tables of each of the
commands.
Status Codes
Each reply on the Discovery, Control, and Upgrade channels contains a status field containing a status
code indicating the result of the command. The following status codes are defined:
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Status Codes
Label Value Description
OK 1 Command succeeded.
Item Not Found -999 A required item (e.g., file) was not found.
Discovery Commands
Sensors ship with the following default network configuration:
Setting Default
DHCP 0 (disabled)
IP Address 192.168.1.10
Use the Get Address and Set Address commands to modify a sensor's network configuration. These
commands are UDP broadcast messages:
255.255.255.255 3220
When a sensor accepts a discovery command, it will send a UDP broadcast response:
The use of UDP broadcasts for discovery enables a client computer to locate a sensor when the senor
and client are configured for different subnets. All you need to know is the serial number of the sensor in
order to locate it on an IP network.
Get Address
The Get Address command is used to discover Gocator sensors across subnets.
Command
Field Type Offset Description
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Field Type Offset Description
Reply
Field Type Offset Description
Set Address
The Set Address command modifies the network configuration of a Gocator sensor. On receiving the
command, the Gocator will perform a reset. You should wait 30 seconds before re-connecting to the
Gocator.
Command
Field Type Offset Description
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Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Operation status. For a list of status codes, see Commands on
page 312.
Get Info
The Get Info command is used to retrieve sensor information.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Operation status. For a list of status codes, see Commands on
page 312.
attrCount 16u 32 Byte count of the attributes (begins after this field and ends
before propertyCount).
id 32u 34 Serial number.
version 32u 38 Version as a 4-byte integer (encoded in little-endian).
uptime 64u 42 Sensor uptime (microseconds).
ipNegotiation byte 50 IP negotiation type:
0 – Static
1 – DHCP
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Field Type Offset Description
Property
Field Type Description
Control Commands
A client sends control commands for most operations over the Control TCP channel (port 3190).
The Control channel and the Upgrade channel (port 3192) can be connected simultaneously. For more
information on Upgrade commands, see Upgrade Commands on page 344.
States
A Gocator system can be in one of three states: Conflict, Ready, or Running. The client sends the Start
and Stop control commands to change the system's current state to Running and Ready, respectively.
The sensor can also be configured to boot in either the Ready or Running state, by enabling or disabling
autostart, respectively, using the Set Auto Start Enabled command.
In the Ready state, a sensor can be configured. In the Running state, a sensor responds to input signals,
performs measurements, drives its outputs, and sends data messages to the client.
The state of the sensor can be retrieved using the Get States or Get System Info command.
The Conflict state indicates that a sensor has been configured with a Buddy sensor but the Buddy sensor
is not present on the network. The sensor will not accept some commands until the Set Buddy
command is used to remove the configured Buddy.
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Progressive Reply
Some commands send replies progressively, as multiple messages. This allows the sensor to stream data
without buffering it first, and allows the client to obtain progress information on the stream.
A progressive reply begins with an initial, standard reply message. If the status field of the reply indicates
success, the reply is followed by a series of “continue” reply messages.
A continue reply message contains a block of data of variable size, as well as status and progress
information. The series of continue messages is ended by either an error, or a continue message
containing 0 bytes of data.
Protocol Version
The Protocol Version command returns the protocol version of the connected sensor.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Get Address
The Get Address command is used to get a sensor address.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
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Field Type Offset Description
Set Address
The Set Address command modifies the network configuration of a Gocator sensor. On receiving the
command, the Gocator will perform a reset. You should wait 30 seconds before re-connecting to the
Gocator.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Firmware version refers to the version of the Gocator's firmware installed on each individual sensor. The
client can upgrade the Gocator's firmware by sending the Start Upgrade command (see on page 345).
Firmware upgrade files are available from the downloads section under the support tab on the LMI web
site. For more information on getting the latest firmware, see Firmware Upgrade on page 68.
Every Gocator sensor contains factory backup firmware. If a firmware upgrade command fails (e.g.,
power is interrupted), the factory backup firmware will be loaded when the sensor is reset or power
cycled. In this case, the sensors will fall back to the factory default IP address. To avoid IP address
conflicts in a multi-sensor system, connect to one sensor at a time and re-attempt the firmware upgrade.
Command
Field Type Offset Description
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Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Sensor Info
Field Type Offset Description
Get States
The Get States command returns various system states.
Command
Field Type Offset Description
Reply
Field Type Offset Description
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Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Log In/Out
The Log In/Out command is used to log in or out of a sensor.
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Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Change Password
The Change Password command is used to change log-in credentials for a user.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Set Buddy
The Set Buddy command is used to assign or unassign a Buddy sensor.
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Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
List Files
The List Files command returns a list of the files in the sensor's file system.
Command
Field Type Offset Description
extension[64] char 6 Specifies the extension used to filter the list of files (does not
include the "."). If an empty string is used, then no filtering is
performed.
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Copy File
The Copy File command copies a file from a source to a destination within the connected sensor (a .job
file, a component of a job file, or another type of file; for more information, see Job Files on page 244).
To make a job active (to load it), copy a saved job to "_live.job".
Command
Field Type Offset Description
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Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Read File
Downloads a file from the connected sensor (a .job file, a component of a job file, or another type of file;
for more information, see Job Files on page 244).
To read the configuration of the live configuration only, pass "_live.job/config.xml" in the name field.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Write File
The Write File command uploads a file to the connected sensor (a .job file, a component of a job file, or
another type of file; for more information, see Job Files on page 244).
To make a job file live, write to "_live.job". Except for writing to the live file, the file is permanently stored
on the sensor.
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Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Delete File
The Delete File command removes a file from the connected sensor (a .job file, a component of a job file,
or another type of file; for more information, see Job Files on page 244).
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
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Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
name[64] char 10 The file name (null-terminated) of the job the sensor loads when
it powers up.
Command
Field Type Offset Description
fileName[64] char 6 File name (null-terminated) of the job the sensor loads when it
powers up.
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
changed 8u 74 Whether or not the currently loaded job has been changed (1: yes;
0: no).
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Get Alignment Reference
The Get Alignment Reference command is used to get the sensor's alignment reference.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Clear Alignment
The Clear Alignment command clears sensor alignment.
Command
Field Type Offset Description
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Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Get Timestamp
The Get Timestamp command retrieves the sensor's timestamp, in clock ticks. All devices in a system are
synchronized with the system clock; this value can be used for diagnostic purposes, or used to
synchronize the start time of the system.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Get Encoder
This command retrieves the current system encoder value.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Reset Encoder
The Reset Encoder command is used to reset the current encoder value.
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The encoder value can be reset only when the encoder is connected directly to a sensor. When
the encoder is connected to the master, the value cannot be reset via this command.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Start
The Start command starts the sensor system (system enters the Running state). For more information
on states, see Control Commands on page 316.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Scheduled Start
The scheduled start command starts the sensor system (system enters the Running state) at target time
or encoder value (depending on the trigger mode). For more information on states, see Control
Commands on page 316.
Command
Field Type Offset Description
target 64s 6 Target scheduled start value (in ticks or µs, depending on the
trigger type).
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Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Stop
The Stop command stops the sensor system (system enters the Ready state). For more information on
states, see Control Commands on page 316.
Command
Field Type Type Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
enable 8u 10 0: disabled
1: enabled
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Command
Field Type Offset Description
enable 8u 6 0: disabled
1: enabled
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Start Alignment
The Start Alignment command is used to start the alignment procedure on a sensor.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
opId 32u 10 Operation ID. Use this ID to correlate the command/reply on the
Command channel with the correct Alignment Result message
on the Data channel. A unique ID is returned each time the client
uses this command.
Command
Field Type Offset Description
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Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
opId 32u 10 Operation ID. Use this ID to correlate the command/reply on the
Command channel with the correct Exposure Calibration Result
message on the Data channel. A unique ID is returned each time
the client uses this command.
Software Trigger
The Software Trigger command causes the sensor to take a snapshot while in software mode and in the
Running state.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
target 64s 8 Specifies the time (clock ticks) when or position (µm) at which the
digital output event should happen.
The target value is ignored if ScheduleEnabled is set to false.
(Scheduled is unchecked in Digital in the Output panel.) The
output will be triggered immediately.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 331
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
target 64s 8 Specifies the time (clock ticks) or position (encoder ticks) of when
the event should happen.
The target value is ignored if ScheduleEnabled is set to false.
(Scheduled is unchecked in Analog in the Output panel.) The
output will be triggered immediately.
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
The analog output takes about 75 us to reach 90% of the target value for a maximum change,
then roughly another 40 us to settle completely..
Ping
The Ping command can be used to test the control connection. This command has no effect on sensors.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 332
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
If a non-zero value is specified for timeout, the client must send another ping command before
the timeout elapses; otherwise the server would close the connection. The timer is reset and
updated with every command.
Reset
The Reset command reboots the Main sensor and any Buddy sensors. All sensors will automatically reset
3 seconds after the reply to this command is transmitted.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Backup
The Backup command creates a backup of all files stored on the connected sensor and downloads the
backup to the client.
Command
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 333
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Restore
The Restore command uploads a backup file to the connected sensor and then restores all sensor files
from the backup.
The sensor must be reset or power-cycled before the restore operation can be completed.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Restore Factory
The Restore Factory command restores the connected sensor to factory default settings.
Note that the sensor must be reset or power-cycled before the factory restore operation can be
completed.
Command
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 334
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 335
Clear Replay Data
The Clear Replay Data command clears the sensors replay data..
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 336
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Simulate
The Simulate command simulates the last frame if playback source is live, or the current frame if
playback source is the replay buffer.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
A reply status of -996 means that the current configuration (mode, sensor type, etc.) does not
support simulation.
A reply status of -992 means that the simulation buffer is empty. Note that the buffer can be
valid even if the simulation buffer is actually empty due to optimization choices. This scenario
means that the simulation buffer would be valid if data were recorded.
Seek Playback
The Seek Playback command seeks to any position in the current playback dataset. The frame is then
sent.
Command
Field Type Offset Description
Reply
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 337
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Step Playback
The Step Playback command advances playback by one frame.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
When the system is running in the Replay mode, this command advances replay data (playback)
by one frame. This command returns an error if no live playback data set is loaded. You can
use the Copy File command to load a replay data set to _live.rec.
Playback Position
The Playback Position command retrieves the current playback position.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 338
Clear Measurement Stats
The Clear Measurement Stats command clears the sensor's measurement statistics.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Clear Log
The Clear Log command clears the sensor's log.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Simulate Unaligned
The Simulate Unaligned command simulates data before alignment transformation.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 339
Acquire
The Acquire command acquires a new scan.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
The command returns after the scan has been captured and transmitted.
Acquire Unaligned
The Acquire Unaligned command acquires a new scan without performing alignment transformation.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
The command returns after the scan has been captured and transmitted.
Create Model
The Create Model command creates a new part model from the active simulation scan.
Command
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 340
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Detect Edges
The Detect Edges command detects and updates the edge points of a part model.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Add Tool
The Add Tool command adds a tool to the live job.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Add Measurement
The Add Measurement command adds a measurement to a tool instance.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 341
Command
Field Type Offset Description
toolIndex 32u 6 Index of the tool instance the new measurement is added to.
typeName[64] char 10 Type name of the measurement (for example, X).
name[64] char 74 User-specified name of the measurement instance.
Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
This command can only be used with dynamic tools (tools with a dynamic list of measurements).
The maximum number of instances for a given measurement type can be found in the
ToolOptions node. For dynamic tools, the maximum count is greater than one, while for static
tools it is one.
This command returns an initial reply, followed by a series of "continue" replies if the initial reply's status
field indicates success. The continue replies contain the actual data, and have 0x5000 as their identifier.
Command
Field Type Offset Description
Initial Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 342
Continue Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
This command returns an initial reply, followed by a series of "continue" replies if the initial reply's status
field indicates success. The continue replies contain the actual data, and have 0x5000 as their identifier.
Command
Field Type Offset Description
Initial Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Continue Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 343
All recorded range or profile data is exported to the CSV stream. Only the current surface scan,
as determined by the playback position, is exported to the CSV stream.
This command returns an initial reply, followed by a series of "continue" replies if the initial reply's status
field indicates success. The continue replies contain the actual data, and have 0x5000 as their identifier.
Command
Field Type Offset Description
Initial Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Continue Reply
Field Type Offset Description
status 32s 6 Reply status. For a list of status codes, see Commands on page
312.
Upgrade Commands
A client sends firmware upgrade commands over the Upgrade TCP channel (port 3192).
The Control channel (port 3190) and the Upgrade channel can be connected simultaneously. For more
information on Control commands, see Control Commands on page 316.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 344
After connecting to a Gocator sensor, you can use the Protocol Version command to retrieve the
protocol version. Protocol version refers to the version of the Gocator Protocol supported by the
connected sensor (the sensor to which a command connection is established), and consists of major and
minor parts. The minor part is updated when backward-compatible additions are made to the Gocator
Protocol. The major part is updated when breaking changes are made to the Gocator Protocol.
Start Upgrade
The Start Upgrade command begins a firmware upgrade for the sensors in a system. All sensors
automatically reset 3 seconds after the upgrade process is complete.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Reply status. For a list of status codes, see Commands on page
312.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 345
Get Upgrade Status
The Get Upgrade Status command determines the progress of a firmware upgrade.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Reply status. For a list of status codes, see Commands on page
312.
Command
Field Type Offset Description
Reply
Field Type Offset Description
status 64s 16 Reply status. For a list of status codes, see Commands on page
312.
Results
The following sections describe the results (data and health) that Gocator sends.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 346
Data Results
A client can receive data messages from a Gocator sensor by connecting to the Data TCP channel (port
3196).
The Data channel and the Health channel (port 3194) can be connected at the same time. The sensor
accepts multiple connections on each port. For more information on the Health channel, see Health
Results on page 356.
Messages that are received on the Data and Health channels use a common structure, called Gocator
Data Protocol (GDP). Each GDP message consists of a 6-byte header, containing size and control fields,
followed by a variable-length, message-specific content section. The structure of the GDP message is
defined below.
GDP messages are always sent in groups. The Last Message flag in the control field is used to indicate the
final message in a group. If there is only one message per group, this bit will be set in each message.
Stamp
reserved 8u 13 Reserved.
stamps[C] Stamp 14 Array of stamps (see below).
Stamp
Field Type Offset Description
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Field Type Offset Description
Video
source 8u 19 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 348
Field Type Offset Description
Profile
source 8u 32 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
reserved[2] 8u 38 Reserved.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 349
Resampled Profile
source 8u 32 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
reserved[3] 8u 37 Reserved.
Profile Intensity
source 8u 24 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 350
Field Type Offset Description
reserved[3] 8u 29 Reserved.
Surface
source 8u 40 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
reserved[3] 8u 49 Reserved.
Surface Intensity
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 351
Field Type Offset Description
source 8u 32 Source
0 – Top
1 – Bottom
2 – Top Left
3 – Top Right
reserved[3] 8u 37
Surface Section
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 352
The pose field can be used to transform the section data into the surface frame of reference,
via a rotation and then a translation.
Measurement
reserved[2] 8u 10 Reserved.
Measurement
Field Type Offset Description
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 353
Field Type Offset Description
reserved[3] 8u 5 Reserved.
Operation Result
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 354
Exposure Calibration Result
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 355
Ellipse Match Result
Health Results
A client can receive health messages from a Gocator sensor by connecting to the Health TCP channel
(port 3194).
The Data channel (port 3196) and the Health channel can be connected at the same time. The sensor
accepts multiple connections on each port. For more information on the Data channel, see Data Results
on page 347.
Messages that are received on the Data and Health channels use a common structure, called Gocator
Data Protocol (GDP). Each GDP message consists of a 6-byte header, containing size and control fields,
followed by a variable-length, message-specific content section. The structure of the GDP message is
defined below.
GDP messages are always sent in groups. The Last Message flag in the control field is used to indicate the
final message in a group. If there is only one message per group, this bit will be set in each message.
A Health Result contains a single data block for health indicators. Each indicator reports the current
status of some aspect of the sensor system, such as CPU usage or network throughput.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 356
Field Type Offset Description
The health indicators block contains a 2 dimensional array of indicator data. Each row in the array has
the following format:
Indicator Format
Field Type Offset Description
The following health indicators are defined for Gocator sensor systems:
Health Indicators
Indicator Id Instance Value
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 357
Indicator Id Instance Value
(bytes/s).
Digital Inputs 2024 - Current digital input status (one bit per input).
Event Count 2102 - Total number of events triggered.
Camera Search Count 2217 - Number of search states. (Only important when
tracking is enabled.)
Max Spot Count 20004 - Maximum number of spots that can be found.
Cast Start State 20007 The state of the second digital input. (NOTE: Only
available on XLine capable licensed devices)
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 358
Indicator Id Instance Value
1 – Has overheated
Only available on certain 3B laser devices.
Laser Overheat Duration 20021 - The length of time in which the laser overheating
state occurred.
Only available on certain 3B laser devices.
FireSync Version 20600 - The FireSync version used by the Gocator build.
Last IO Latency 21001 - Last delay from camera exposure to when rich IO
scheduling occurs. Valid only if rich IO is enabled.
Ethernet Rate 21004 - The average number of bytes per second being
transmitted.
Digital Output Pass 21006 Output Index Number of pass digital output pulse.
Digital Output Fail 21007 Output Index Number of fail digital output pulse.
Output Drops 21011 Number of dropped output data. The sum of all
output drops (analog, digital, serial, host server,
and ASCII server).
Host Server Drops 21012 The number of bytes dropped by the host data
server. Not currently emitted.
ASCII Server Drops 21013 The number of bytes dropped by the ASCII
Ethernet data server. Not currently emitted.
Z-Index Drop Count 22000 - The number of dropped surfaces due to a lack of z-
encoder pulse during rotational part detection.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 359
Indicator Id Instance Value
Additional undocumented indicator values may be included in addition to the indicators defined above.
Gocator 2100, 2300 & 2880 Series Protocols • Gocator Protocol • 360
Modbus Protocol
Modbus is designed to allow industrial equipment such as Programmable Logic Controllers (PLCs),
sensors, and physical input/output devices to communicate over an Ethernet network.
Modbus embeds a Modbus frame into a TCP frame in a simple manner. This is a connection-oriented
transaction, and every query expects a response.
This section describes the Modbus TCP commands and data formats. Modbus TCP communication lets
the client:
l Switch jobs.
To use the Modbus protocol, it must be enabled and configured in the active job.
The Gocator 4.x firmware uses mm, mm2, mm3, and degrees as standard units. In all protocols,
values are scaled by 1000, as values in the protocols are represented as integers. This results in
effective units of mm/1000, mm2/1000, mm3/1000, and deg/1000 in the protocols.
If buffering is enabled with the Modbus protocol, the PLC must read the Buffer Advance output register
(see on page 364) to advance the queue before reading the measurement results.
For information on configuring the protocol using the Web interface, see Ethernet Output on page 217.
Concepts
A PLC sends a command to start each Gocator. The PLC then periodically queries each Gocator for its
latest measurement results. In Modbus terminology, the PLC is a Modbus Client. Each Gocator is a
Modbus Server which serves the results to the PLC.
The Modbus protocol uses TCP for connection and messaging. The PLC makes a TCP connection to the
Gocator on port 502. Control and data messages are communicated on this TCP connection. Up to eight
clients can be connected to the Gocator simultaneously. A connection closes after 10 minutes of
inactivity.
Messages
All Modbus TCP messages consist of an MBAP header (Modbus Application Protocol), a function code,
and a data payload.
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 361
Modbus Application Protocol Header
Field Length (Bytes) Description
Transaction ID 2 Used for transaction pairing. The Modbus Client sets the value and
the Server (Gocator) copies the value into its responses.
Length 1 Byte count of the rest of the message, including the Unit identifier
and data fields.
Unit ID 1 Used for intra-system routing purpose. The Modbus Client sets the
value and the Server (Gocator) copies the value into its responses.
Modbus Application Protocol Specification describes the standard function codes in detail. Gocator
supports the following function codes:
4 Read Input Registers 16 Read multiple data values from the sensor.
The data payload contains the registers that can be accessed by Modbus TCP messages. If a message
accesses registers that are invalid, a reply with an exception is returned. Modbus Application Protocol
Specification defines the exceptions and describes the data payload format for each function code.
The Gocator data includes 16-bit, 32-bit, and 64-bit data. All data are sent in big endian format, with the
32-bit and 64-bit data spread out into two and four consecutive registers.
0 32-bit Word 1 31 .. 16
1 32-bit Word 0 15 .. 0
0 64-bit Word 3 63 .. 48
1 64-bit Word 2 47 .. 32
2 64-bit Word 1 31 .. 16
3 64-bit Word 0 15 .. 0
Registers
Modbus registers are 16 bits wide and are either control registers or output registers.
Control registers are used to control the sensor states (e.g., start, stop, or calibrate a sensor).
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 362
The output registers report the sensor states, stamps, and measurement values and decisions. You can
read multiple output registers using a single Read Holding Registers or a single Read Input Registers
command. Likewise, you can control the state of the sensor using a single Write Multiple Register
command.
Control Registers
Control registers are used to operate the sensor. Register 0 stores the command to be executed.
Registers 1 to 21 contain parameters for the commands. The Gocator executes a command when the
value in Register 0 is changed. To set the parameters before a command is executed, you should set up
the parameters and the command using a single Multiple Write register command.
The values used for the Command Register are described below.
2 Align (stationary target) Start the alignment process. State register 301 will be set to 1 (busy)
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 363
Value Name Description
3 Align (moving target) Start alignment process and also calibrate encoder resolution. State
register 301 will be set to 1 (busy) until the motion calibration process is
complete.
Output Registers
Output registers are used to output states, stamps, and measurement results. Each register address
holds a 16-bit data value.
State
State registers report the current sensor state.
311 Job File Name Length 16u Number of characters in the current job file name.
Stamp
Stamps contain trigger timing information used for synchronizing a PLC's actions. A PLC can also use this
information to match up data from multiple Gocator sensors.
In Profile mode, the stamps are updated after each profile is processed. In Surface mode, the stamps
are updated after each surface has been processed.
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 364
Stamp Register Map
Register
Name Type Description
Address
980 zPosition High 64s Encoder value when the index is last triggered.
981 zPosition
982 zPosition
983 zPosition Low
989 Position
990 Position
991 Position Low
993 Time
994 Time
995 Time Low
996 Frame Index High 64u Frame counter. Each new sample is assigned a frame
number.
Measurement Registers
Measurement results are reported in pairs of values and decisions. Measurement values are 32 bits wide
and decisions are 8 bits wide.
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 365
The measurement ID defines the register address of each pair. The register address of the first word can
be calculated as (1000 + 3 * ID). For example, a measurement with ID set to 4 can be read from registers
1012 (high word) and, 1013 (low word), and the decision at 1015.
In Profile mode, the measurement results are updated after each profile is processed. In Surface mode,
the measurement results are updated after each discrete part has been processed.
1005 Decision 1
1008 Decision 2
1059 Decision 19
Gocator 2100, 2300 & 2880 Series Protocols • Modbus Protocol • 366
EtherNet/IP Protocol
EtherNet/IP is an industrial protocol that allows bidirectional data transfer with PLCs. It encapsulates the
object-oriented Common Industrial Protocol (CIP).
This section describes the EtherNet/IP messages and data formats. EtherNet/IP communication enables
the client to:
l Switch jobs.
To use the EtherNet/IP protocol, it must be enabled and configured in the active job.
The Gocator 4.x firmware uses mm, mm2, mm3, and degrees as standard units. In all protocols,
values are scaled by 1000, as values in the protocols are represented as integers. This results in
effective units of mm/1000, mm2/1000, mm3/1000, and deg/1000 in the protocols.
For information on configuring the protocol using the Web interface, see Ethernet Output on page 217.
Concepts
To EtherNet/IP-enabled devices on the network, the sensor information is seen as a collection of objects,
which have attributes that can be queried.
Gocator supports all required objects, such as the Identity object, TCP/IP object, and Ethernet Link
object. In addition, assembly objects are used for sending sensor and sample data and receiving
commands. There are three assembly objects: the command assembly (32 bytes), the sensor state
assembly (100 bytes), and the sample state assembly object (380 bytes). The data attribute (0x03) of the
assembly objects is a byte array containing information about the sensor. The data attribute can be
accessed with the GetAttribute and SetAttribute commands.
The PLC sends a command to start a Gocator. The PLC then periodically queries the attributes of the
assembly objects for its latest measurement results. In EtherNet/IP terminology, the PLC is a scanner
and the Gocator is an adapter.
The Gocator supports unconnected or connected explicit messaging (with TCP). Implicit I/O messaging is
supported as an advanced setting. For more information, see
http://lmi3d.com/sites/default/files/APPNOTE_Implicit_Messaging_with_Allen-Bradley_PLCs.pdf.
The default EtherNet/IP ports are used. Port 44818 is used for TCP connections and UDP queries (e.g.,
list Identity requests). Port 2222 for UDP I/O Messaging is not supported.
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 367
Basic Object
Identity Object (Class 0x01)
4 Physical Link Structure (See See 5.3.3.2.4 of CIP Specification Volume 2: Get
Object description) Path size (UINT)
Path (Padded EPATH)
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 368
Attribute Name Type Value Description Access
All assembly object instances are static. Data in a data byte array in an assembly object are stored in the
big endian format.
Command Assembly
The command assembly object is used to start, stop, and align the sensor, and also to switch jobs on the
sensor.
Command Assembly
Information Value
Class 0x4
Instance 0x310
Attribute Number 3
Length 32 bytes
Attributes 1 and 2 are not implemented, as they are not required for the static assembly object.
Attribute 3
Attribute Name Type Value Description Access
Command Definitions
Value Name Description
0 Stop running Stop the sensor. No action if the sensor is already stopped
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 369
Value Name Description
1 Start Running Start the sensor. No action if the sensor is already started.
2 Stationary Alignment Start the stationary alignment process. Byte 1 of the sensor state assembly
will be set to 1 (busy) until the alignment process is complete, then back to
zero.
3 Moving Alignment Start the moving alignment process. Byte 1 of the sensor state assembly
will be set to 1 (busy) until the alignment process is complete, then back to
zero.
5 Load Job Load the job. Set bytes 1-31 to the file name (one character per byte,
including the extension).
Class 0x4
Instance 0x320
Attribute Number 3
Attributes 1 and 2 are not implemented, as they are not required for the static assembly object.
Attribute 3
Attribute Name Type Value Description Access
3 Command Byte See below Sensor state information. See below for more Get
Array details.
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 370
Byte Name Type Description
0 - Not aligned
1 - Aligned
The value is only valid when byte1 is set to 0.
19 Current Job 16u Number of characters in the current job filename. (e.g., 11 for
Filename "current.job"). The length includes the .job extension. Valid
Length when byte 1 = 0.
20-43 Current Job Name of currently loaded job file, including the ".job"
Filename extension. Each byte contains a single character. Valid when
byte 1 = 0.
Class 0x04
Instance 0x321
Attribute Number 3
Attribute 3
Attribute Name Type Value Description Access
3 Command Byte Sample state information. See below for more Get
Array details
2-9 Z Index Position 64s Encoder position at time of last index pulse.
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 371
Byte Name Type Description
... ...
Measurement results are reported in pairs of values and decisions. Measurement values are 32 bits wide
and decisions are 8 bits wide.
The measurement ID defines the byte position of each pair within the state information. The position of
the first word can be calculated as (80 + 5 * ID). For example, a measurement with ID set to 4 can be
read from byte 100 (high word) to 103 (low word) and the decision at 104.
In Profile mode, the measurement results are updated after each profile is processed. In Surface mode,
the measurement results are updated after each discrete part has been processed. If buffering is
enabled in the Ethernet Output panel, reading the Extended Sample State Assembly Object automatically
advances the buffer. See See Ethernet Output on page 217 for information on the Output panel.
Gocator 2100, 2300 & 2880 Series Protocols • EtherNet/IP Protocol • 372
ASCII Protocol
This section describes the ASCII protocol. The ASCII protocol is available over either serial output or
Ethernet output. Over serial output, communication is asynchronous (measurement results are
automatically sent on the Data channel when the sensor is in the running state and results become
available). Over Ethernet, communication can be asynchronous or use polling. For more information on
polling commands, see
The protocol communicates using ASCII strings. The output result format from the sensor is user-
configurable.
To use the ASCII protocol, it must be enabled and configured in the active job.
The Gocator 4.x firmware uses mm, mm2, mm3, and degrees as standard units. In all protocols,
values are scaled by 1000, as values in the protocols are represented as integers. This results in
effective units of mm/1000, mm2/1000, mm3/1000, and deg/1000 in the protocols.
For information on configuring the protocol with the Web interface (when using the protocol over
Ethernet), see Ethernet Output on page 217.
For information on configuring the protocol with the Web interface (when using the protocol over Serial),
see Serial Output on page 225.
Connection Settings
Ethernet Communication
With Ethernet ASCII output, you can set the connection port numbers of the three channels used for
communication (Control, Data, and Health):
Channels can share the same port or operate on individual ports. The following port numbers are
reserved for Gocator internal use: 2016, 2017, 2018, and 2019. Each port can accept multiple
connections, up to a total of 16 connections for all ports.
Serial Communication
Over serial, Gocator ASCII communication uses the following connection settings:
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 373
Serial Connection Settings for
ASCII
Parameter Value
Start Bits 1
Stop Bits 1
Parity None
Data Bits 8
Format ASCII
Delimiter CR
Up to 16 users can connect to the sensor for ASCII interfacing at a time. Any additional connections will
remove the oldest connected user.
Under asynchronous operation, measurement results are automatically sent on the Data channel when
the sensor is in the running state and results become available. The result is sent on all connected data
channels.
Gocator sends Control, Data, and Health messages over separate channels. The Control channel is used
for commands such as starting and stopping the sensor, loading jobs, and performing alignment (see
Control Commands on the next page).
The Data channel is used to receive and poll for measurement results. When the sensor receives a Result
command, it will send the latest measurement results on the same data channel that the request is
received on. See Data Commands on page 378 for more information.
The Health channel is used to receive health indicators (see Health Commands on page 381).
<COMMAND><DELIMITER><PARAMETER><TERMINATION>
If a command has more than one parameter, each parameter is separated by the delimiter. Similarly, the
reply has the following format:
<STATUS><DELIMITER><OPTIONAL RESULTS><DELIMITER>
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The status can either be "OK" or "ERROR". The optional results can be relevant data for the command if
successful, or a text based error message if the operation failed. If there is more than one data item,
each item is separated by the delimiter.
The delimiter and termination characters are configured in the Special Character settings.
Special Characters
The ASCII Protocol has three special characters.
Special Characters
Special Character Explanation
Delimiter Separates input arguments in commands and replies, or data items in results. Default value is
",".
Terminator Terminates both commands and result output. Default value is "%r%n".
The values of the special characters are defined in the Special Character settings. In addition to normal
ASCII characters, the special characters can also contain the following format values.
%t Tab
%n New line
%r Carriage return
Control Commands
Optional parameters are shown in italic. The placeholder for data is surrounded by brackets (<>). In the
examples, the delimiter is set to ','.
Start
The Start command starts the sensor system (causes it to enter the Running state). This command is
only valid when the system is in the Ready state. If a start target is specified, the sensor starts at the
target time or encoder (depending on the trigger mode).
Formats
Message Format
The start target (optional) is the time or encoder position at which the sensor will be
started. The time and encoder target value should be set by adding a delay to the time
or encoder position returned by the Stamp command. The delay should be set such
that it covers the command response time of the Start command.
Examples:
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 375
Command: Start
Reply: OK
Command: Start,1000000
Reply: OK
Command: Start
Reply: ERROR, Could not start the sensor
Stop
The stop command stops the sensor system (causes it to enter the Ready state). This command is valid
when the system is in the Ready or Running state.
Formats
Message Format
Command Stop
Examples:
Command: Stop
Reply: OK
Trigger
The Trigger command triggers a single frame capture. This command is only valid if the sensor is
configured in the Software trigger mode and the sensor is in the Running state. If a start target is
specified, the sensor starts at the target time or encoder (depending on the unit setting in the Trigger
panel; see on page 74).
Formats
Message Format
Examples:
Command: Trigger
Reply: OK
Command: Trigger,1000000
Reply: OK
LoadJob
The Load Job command switches the active sensor configuration.
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 376
Formats
Message Format
Examples:
Command: LoadJob,test.job
Reply: OK,test.job loaded successfully
Command: LoadJob
Reply: OK,test.job
Command: LoadJob,wrongname.job
Reply: ERROR, failed to load wrongname.job
Stamp
The Stamp command retrieves the current time, encoder, and/or the last frame count.
Formats
Message Format
Command Stamp,time,encoder,frame
If no parameters are given, time, encoder, and frame will be returned. There could be
more than one selection.
Examples:
Command: Stamp
Reply: OK,Time,9226989840,Encoder,0,Frame,6
Command: Stamp,frame
Reply: OK,6
Stationary Alignment
The Stationary Alignment command performs an alignment based on the settings in the sensor's live job
file. A reply to the command is sent when the alignment has completed or failed. The command is timed
out if there has been no progress after one minute.
Formats
Message Format
Command StationaryAlignment
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 377
Message Format
Examples:
Command: StationaryAlignment
Reply: OK
Command: StationaryAlignment
Reply: ERROR,ALIGNMENT FAILED
Moving Alignment
The Moving Alignment command performs an alignment based on the settings in the sensor's live job
file. A reply to the command is sent when the alignment has completed or failed. The command is timed
out if there has been no progress after one minute.
Formats
Message Format
Command MovingAlignment
Examples:
Command: MovingAlignment
Reply: OK
Command: MovingAlignment
Reply: ERROR, ALIGNMENT FAILED
Clear Alignment
The Clear Alignment command clears the alignment record generated by the alignment process.
Formats
Message Format
Command ClearAlignment
Examples:
Command: ClearAlignment
Reply: OK
Data Commands
Optional parameters are shown in italic. The placeholder for data is surrounded by brackets (<>). In the
examples, the delimiter is set to ','.
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 378
Result
The Result command retrieves measurement values and decisions.
Formats
Message Format
Reply If no arguments are specified, the custom format data string is used.
OK, <custom data string> ERROR, <Error Message>
If arguments are specified,
OK, <data string in standard format>
ERROR, <Error Message>
Examples:
Result,0,1
OK,M00,00,V151290,D0,M01,01,V18520,D0
Result,2
Result
OK,1420266101,151290,0
Value
The Value command retrieves measurement values.
Formats
Message Format
Reply If no arguments are specified, the custom format data string is used.
OK, <custom data string> ERROR, <Error Message>
If arguments are specified,
OK, <data string in standard format, except that the decisions are not sent> ERROR,
<Error Message>
Examples:
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 379
Standard data string for measurements ID 0 and 1:
Value,0,1
OK,M00,00,V151290,M01,01,V18520
Value,2
Value
Decision
The Decision command retrieves measurement decisions.
Formats
Message Format
Reply If no arguments are specified, the custom format data string is used.
OK, <custom data string> ERROR, <Error Message>
If arguments are specified,
OK, <data string in standard format, except that the values are not sent> ERROR, <Error
Message>
Examples:
Decision,0,1
OK,M00,00,D0,M01,01,D0
Decision,2
Decision
OK,1420266101, 0
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Health Commands
Optional parameters are shown in italic. The placeholder for data is surrounded by brackets (<>). In the
examples, the delimiter is set to ','.
Health
The Health command retrieves health indicators. See Health Results on page 356 for details on health
indicators.
Formats
Message Format
Reply OK, <health indicator of first ID>, <health indicator of second ID>
ERROR, <Error Message>
Examples:
health,2002,2017
OK,46,1674
Health
ERROR,Insufficient parameters.
M t , i , V v , D d CR
n n n 1
Gocator 2100, 2300 & 2880 Series Protocols • ASCII Protocol • 381
Field Shorthand Length Description
Result Placeholders
Format Value Explanation
%time Timestamp
%value[Measurement ID] Measurement value of the specified measurement ID. The ID must correspond to an
existing measurement.
%decision[Measurement ID] Measurement decision, where the selected measurement ID must correspond to an
existing measurement.
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Selcom Protocol
This section describes the Selcom serial protocol settings and message formats supported by Gocator
sensors.
To use the Selcom protocol, it must be enabled and configured in the active job.
For information on configuring the protocol using the Web interface, see Serial Output on page 225.
Units for data scales use the standard units (mm, mm2, mm3, and degrees).
Serial Communication
Data communication is synchronous using two unidirectional (output only) RS-485 serial channels: data
(Serial_Out0) and clock (Serial_Out1). See Serial Output on page 444 for cable pinout information.
Measurement results are sent on the serial output (data) in asynchronous mode. Measurement values
and decisions can be transmitted to an RS-485 receiver, but job handling and control operations must be
performed through the Gocator's web interface or through communications on the Ethernet output.
Connection Settings
The Selcom protocol uses the following connection settings:
Data Bits 16
Format Binary
Message Format
The data channel is valid on the rising edge of the clock and data is output with the most significant bit
first, followed by control bits for a total of 16 bits of information per frame. The time between the start
of the camera exposure and the delivery of the corresponding range data is fixed to a deterministic
value.
The sensor can output data using one of four formats, illustrated below, where:
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12-bit data format (SLS mode; "SLS" in Gocator web interface)
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Software Development Kit
The Gocator Software Development Kit (SDK) includes open-source software libraries and
documentation that can be used to programmatically access and control Gocator sensors. The latest
version of the SDK can be downloaded by going to http://lmi3d.com/support/downloads/, selecting a
Gocator series, and clicking on the Product User Area link.
You can download the Gocator SDK from within the Web interface.
Applications compiled with previous versions of the SDK are compatible with Gocator firmware if the
major version numbers of the protocols match. For example, an application compiled with version 4.0 of
the SDK (which uses protocol version 4.0) will be compatible with a Gocator running firmware version
4.1 (which uses protocol version 4.1). However, any new features in firmware version 4.1 would not be
available.
If the major version number of the protocol is different, for example, an application compiled using
SDK version 3.x being used with a Gocator running firmware 4.x, you must rewrite the application with
the SDK version corresponding to the sensor firmware in use.
The Gocator API, included in the SDK, is a C language library that provides support for the commands
and data formats used with Gocator sensors. The API is written in standard C to allow the code to be
compiled for any operating system. A pre-built DLL is provided to support 32-bit and 64-bit Windows
operating systems. Projects and makefiles are included to support other editions of Windows and Linux.
For Windows users, code examples explaining how to wrap the calls in C# and VB.NET are provided in
the tools package, which can be downloaded at http://lmi3d.com/support/downloads/.
For more information about programming with the Gocator SDK, refer to the class reference and sample
programs included in the Gocator SDK.
To run the SDK samples, make sure GoSdk.dll and kApi.dll (or GoSdkd.dll and kApid.dll in debug
configuration) are copied to the executable directory. All sample code, including C examples, is now
located in the Tools package, which can be downloaded by going to
http://lmi3d.com/support/downloads/.
Header Files
Header files are referenced with GoSdk as the source directory, for example: #include
<GoSdk/GoSdk.h>. The SDK header files also reference files from the kApi directory. The include path
must be set up for both the GoSdk and the kApi directories. For example, the sample projects set the
include path to $(GO_SDK_4)\Gocator\GoSdk and $(GO_SDK_4)\Platform\kApi.
Class Hierarchy
This section describes the class hierarchy of the Gocator 4.x SDK.
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GoSystem
The GoSystem class is the top-level class in Gocator 4.x. Multiple sensors can be enabled and connected
in one GoSystem. Only one GoSystem object is required for multi-sensor control.
Refer to the How To Use The Open Source SDK To Fully Control A Gocator Multi-sensor System how-to guide
in http://lmi3d.com/sites/default/files/APPNOTE_Gocator_4.x_Multi_Sensor_Guide.zip for details on
how to control and operate a multi-sensor system using the SDK.
All objects that are explicitly created by the user or passed via callbacks should be destroyed
by using the GoDestroy function.
GoSensor
GoSensor represents a physical sensor. If the physical sensor is the Main sensor in a dual-sensor setup, it
can be used to configure settings that are common to both sensors.
GoSetup
The GoSetup class represents a device's configuration. The class provides functions to get or set all of the
settings available in the Gocator web interface.
GoSetup is included inside GoSensor. It encapsulates scanning parameters, such as exposure, resolution,
spacing interval, etc. For parameters that are independently controlled for Main and Buddy sensors,
functions accept a role parameter.
GoLayout
The GoLayout class represents layout-related sensor configuration.
GoTools
The GoTools class is the base class of the measurement tools. The class provides functions for getting
and setting names, retrieving measurement counts, etc.
GoTransform
The GoTransform class represents a sensor transformation and provides functions to get and set
transformation information, as well as encoder-related information.
GoOutput
The GoOutput class represents output configuration and provides functions to get the specific types of
output (Analog, Digital, Ethernet, and Serial). Classes corresponding to the specific types of output
(GoAnalog, GoDigital, GoEthernet, and GoSerial) are available to configure these outputs.
Data Types
The following sections describe the types used by the SDK and the kApi library.
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Value Types
GoSDK is built on a set of basic data structures, utilities, and functions, which are contained in the kApi
library.
The following basic value types are used by the kApi library.
Output Types
The following output types are available in the SDK.
GoBoundingBoxMatchMsg Represents a message containing bounding box based part matching results.
GoDataMsg Represents a base message sourced from the data channel. See GoDataSet Type on the
next page for more information.
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Data Type Description
Refer to the GoSdkSamples sample code for examples of acquiring data using these data types.
See Setup and Locations on page 385 for more information on the code samples.
GoDataSet Type
Data are passed to the data handler in a GoDataSet object. The GoDataSet object is a container that can
contain any type of data, including scan data (profiles, sections, or surfaces), measurements, and results
from various operations. Data inside the GoDataSet object are represented as messages.
The following illustrates the content of a GoDataSet object of a profile mode setup with two
measurements. The content when using a surface mode setup is identical, except that a GoSurfaceMsg is
sent instead of a GoProfileMsg.
After receiving the GoDataSet object, you should call GoDestroy to dispose the GoDataSet object. You do
not need to dispose objects within the GoDataSet object individually.
All objects that are explicitly created by the user or passed via callbacks should be destroyed
by using the GoDestroy function.
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Measurement Decisions
Decision Description
1 The measurement value is between the maximum and minimum decision values. This
is a pass decision.
0 The measurement value is outside the maximum and minimum. This is a fail decision.
-1 The measurement is invalid (for example, the target is not within range). Provides the
reason for the failure.
-2 The tool containing the measurement is anchored and has received invalid
measurement data from one of its anchors. Provides the reason for the failure.
Refer to the SetupMeasurement example for details on how to add and configure tools and
measurements. Refer to the ReceiveMeasurement example for details on how to receive measurement
decisions and values.
You should check a decision against <=0 for failure or invalid measurement.
Operation Workflow
Applications created using the SDK typically use the following programming sequence:
See Setup and Locations on page 385 for more information on the code samples referenced
below.
Sensors must be connected before the system can enable the data channel.
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All data functions are named Go<Object>_<Function>, for example, GoSensor_Connect. For
property access functions, the convention is Go<Object>_<Property Name> for reading the
property and Go<Object>_Set<Property Name> for writing it, for example, GoMeasurement_
DecisionMax and GoMeasurement_SetDecisionMax, respectively.
Discover Sensors
Sensors are discovered when GoSystem is created, using GoSystem_Construct. You can use GoSystem_
SensorCount and GoSystem_SensorAt to iterate all the sensors that are on the network.
Refer to the Discover example for details on iterating through all sensors. Refer to other examples for
details on how to get a sensor handle directly from IP address.
Connect Sensors
Sensors are connected by calling GoSensor_Connect. You must first get the sensor object by using
GoSystem_SensorAt, GoSystem_FindSensorById, or GoSystem_FindSensorByIpAddress.
Configure Sensors
Some configuration is performed using the GoSensor object, such as managing jobs, uploading and
downloading files, scheduling outputs, setting alignment reference, etc. Most configuration is however
performed through the GoSetup object, for example, setting scan mode, exposure, exposure mode,
active area, speed, alignment, filtering, subsampling, etc. Surface generation is configured through the
GoSurfaceGeneration object and part detection settings are configured through the GoPartDetection
object.
See Class Hierarchy on page 386 for information on the different objects used for configuring a sensor.
Sensors must be connected before they can be configured.
Refer to the Configure example for details on how to change settings and to switch, save, or load jobs.
Refer to the BackupRestore example for details on how to back up and restore settings.
Gocator 2100, 2300 & 2880 Series Software Development Kit • 391
Enable Data Channels
Use GoSystem_EnableData to enable the data channels of all connected sensors. Similarly, use GoSystem_
EnableHealth to enable the health channels of all connected sensors.
Perform Operations
Operations are started by calling GoSystem_Start, GoSystem_StartAlignment, and GoSystem_
StartExposureAutoSet.
Refer to the StationaryAlignment and MovingAlignment examples for details on how to perform
alignment operations. Refer to the ReceiveRange, ReceiveProfile, and ReceiveWholePart examples for
details on how to acquire data.
#include <GoSdk/GoSdk.h>
void main()
{
kIpAddress ipAddress;
GoSystem system = kNULL;
GoSensor sensor = kNULL;
GoSetup setup = kNULL;
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//Data can be received and processed asynchronously if a callback function has been
//set (recommended)
//Data can also be received and processed synchronously with the blocking call
//GoSystem_ReceiveData(system, &dataset, RECEIVE_TIMEOUT)
//Send the system a "Stop" command.
GoSystem_Stop(system);
Power loss during flash memory write operation will also cause Gocators to enter rescue
mode.
GoSensor_ChangePassword Changes the password associated with the specified user account.
Gocator 2100, 2300 & 2880 Series Software Development Kit • 393
System created using the SDK should be designed in a way that parameters are set up to be appropriate
for various application scenarios. Parameter changes not listed above will not invoke flash memory write
operations when the changes are not saved to a file using the GoSensor_CopyFile function. Fixed
alignment should be used as a means to attach previously conducted alignment results to a job file,
eliminating the need to perform a new alignment.
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Tools and Native Drivers
The following sections describe the tools and native drivers you can use with a Gocator.
After downloading the tool package [14405-x.x.x.x_SOFTWARE_GO_Tools.zip], unzip the file and run the
Sensor Discovery Tool [bin>win32>kDiscovery.exe].
Any sensors that are discovered on the network will be displayed in the Devices list.
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GenTL Driver
GenTL is an industry standard method of controlling and acquiring data from an imaging device.
Gocator provides a GenTL driver that allows GenTL-compliant third-party software (e.g., Halcon and
Common Vision Blox) to acquire and process 3D point clouds and intensity generated from the
Gocator's Video, Profile (with Uniform Spacing disabled) and Surface modes in real-time.
You can download the toolset package containing the driver from the LMI Technologies website at
http://lmi3d.com/support/downloads/. Click on the link for your sensor, click on Product User Area, and
log in.
After downloading the tool package (14405-x.x.x.x_SOFTWARE_GO_Tools.zip), unzip the file. The driver
is found under the GenTL\x86 directory.
4. For 32-bit systems, click New to create a system environment variable GENICAM_GENTL32_PATH and
point it to the GenTL\x86 directory.
If the system environment variable already exists, click Edit.
5. For 64-bit systems, click New to create a system environment variable GENICAM_GENTL64_PATH and
point it to the GenTL\x64 directory.
If the system environment variable already exists, click Edit.
To work with the Gocator GenTL driver, the Gocator must operate in Surface or Video mode with its the
appropriate output enabled in the Ethernet panel in the Output page. Check Acquire Intensity in the
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 397
Scan Mode panel on the Scan page and enable intensity output in the Ethernet panel if intensity data
is required.
Refer to the documentations in the GenTL\ directory for instructions on how to interface to various third
party software.
Gocator GenTL driver packs the part output, intensity and stamps (e.g., time stamp, encoder index, etc.)
into either a 16-bit RGB image or a 16-bit grey scale image. You can select the format in the Go2GenTL.
xml setting file.
The width and height of the 16-bit RGB or grey scale image is calculated from the maximum number of
columns and rows required to support the sensor's FOV and the maximum part length.
Channel Details
Red Height map information. The width and height of the image represent the dimensions
in the X and Y axis. Together with the pixel value, each red pixel presents a 3D point in
the real-world coordinates.
The following formula can be used to calculate the real-world coordinates (X, Y, Z) from
pixel coordinates (Px, Py, Pz):
X = X offset + Px * X resolution
Y = Y offset + Py * Y resolution
Z = Z offset + Pz * Z resolution
Refer to the blue channel on how to retrieve the offset and resolution values. If Pz is 0 if
the data is invalid. The Z offset is fixed to -32768 * Z resolution. Z is zero if Pz is 32768.
Green Intensity information. Same as the red channel, the width and height of the image
represent the dimension in the X and the Y axis. Together with the pixel value, each
blue pixel represents an intensity value in the real-world coordinates.
The following formula can be used to calculate the real-world coordinates (X, Y, Z) from
pixel coordinates (Px, Py, Pz):
X = X offset + Px * X resolution
Y = Y offset + Py * Y resolution
Z = 16-bit intensity value
The intensity value is 0 if the intensity image is not available. Gocator outputs 8-bit
intensity values. The values stored in the 16-bit RGB image is multiplied by 256. To
obtain the original values, divide the intensity values by 256.
Refer to the blue channel on how to retrieve the offset and resolution values.
Blue Stamp information. Stamps are 64-bit auxiliary information related to the height map
and intensity content. The next table explains how the stamps are packed into the blue
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 398
Channel Details
pixel channel
See Data Results on page 347 for an explanation of the stamp information.
The following table shows how the stamp information is packed into the blue channel. A stamp is a 64-
bit value packed into four consecutive 16-bit blue pixels, with the first byte position storing the most
significant byte.
0 0..3 Version
7 28..31 X resolution(nm)
Rows Details
0 .. (max part height - 1) Height map information. The width and height of the image represent the dimensions
in the X and Y axis. Together with the pixel value, each pixel presents a 3D point in the
real-world coordinates.
The following formula can be used to calculate the real-world coordinates (X, Y, Z) from
pixel coordinates (Px, Py, Pz):
X = X offset + Px * X resolution
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Rows Details
Y = Y offset + Py * Y resolution
Z = Z offset + Pz * Z resolution
Refer to the blue channel on how to retrieve the offset and resolution values. If Pz is 0 if
the data is invalid. The Z offset is fixed to -32768 * Z Resolution. Z is zero if Pz is 32768.
(max part height) .. 2* (max Intensity information. The width and height of the image represent the dimension in
part height) the X and the Y axis. Together with the pixel value, each blue pixel represents an
If intensity is enabled intensity value in the real-world coordinates.
The following formula can be used to calculate the real-world coordinates (X, Y, Z) from
pixel coordinates (Px, Py, Pz): The following formula assumes Py is relative to the first
row of the intensity information, not the first row of the whole 16-bit grey scale image.
X = X offset + Px * X resolution
Y = Y offset + Py * Y resolution
Z = 16-bit intensity value
This intensity value is 0 if the intensity image is not available. Gocator outputs 8-bit
intensity values. The values stored in the 16-bit Grey scale image is multiplied by 256. To
obtain the original values, divide the intensity values by 256.
Refer to the stamps on how to retrieve the offset and resolution values.
The last row of the 16-bit Stamp information. Stamps are 64-bit auxiliary information related to the height map
grey scale image and intensity content. The next table explains how the stamps are packed into the blue
pixel channel
See Data Results on page 347 for an explanation of the stamp information.
The following table shows how the stamp information is packed into the last row. A stamp is a 64-bit
value packed into four consecutive 16-bit pixels, with the first byte position storing the most significant
byte.
0 0..3 Version
7 28..31 X resolution(nm)
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Stamp Index Column Position Details
Registers
GenTL registers are multiple of 32 bits. The registers are used to control the operation of the GenTL
driver, send commands to the sensors, or to report the current sensor information.
260 WidthReg RO 4 Specify the width of the returned images. The part
height map is truncated if it is wider than the
specified width.
264 HeightReg RO 4 Specify the height of the returned images (i.e., length
of the part). The part height map is truncated if it is
longer than the specified length.
296 EncoderValue0 RO 4 Report the current encoder value (least significant 32-
bit).
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Register
Name Read/Write Length (bytes) Description
Address
When resampling mode is enabled, the GenTL driver will resample the
height map so that the pixel spacing is the same in the X and Y axis. The
default value is 1.
DataFormat 32u Settings to choose 16-bit RGB or 16-bit grey scale image output:
0 – 16-bit RGB Image
1 – 16-bit grey scale Image
The default value is 0
Gocator The MikroCAD software includes a GenTL driver that you can use to stream 3D point clouds and
intensity data into Halcon in real-time.
The Gocator 4.x GenTL driver does not currently support scanning in profile mode.
Before continuing, make sure Halcon is installed. For information on installing and setting up the GenTL
driver, see GenTL Driver on page 397. This section describes how to set up the GenTL paths and
configure Halcon to acquire data from the Gocator 4.x firmware MikroCAD software. You should be
familiar with Gocator's Surface mode. the MikroCAD software.
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Requirements
Sensor Gocator 2100, 2300, or 2880
Firmware Firmware 4.0.9.136 or later
Halcon Version 10.0 or later
Requirements
Scanner MikroCAD lite, premium or plus scanner
MikroCAD software Version 1.1.0.50 or later
Halcon Version 10.0 or later
Setting Up Halcon
You must set up Halcon before using it with Gocator.
To set up Halcon:
1. Connect a Gocator sensor to the PC running Halcon.
You will need a Master hub to connect the sensor to the PC. For more information, see Installation on page
26 and Network Setup on page 33.
3. On the Scan page, click the Surface icon to switch to Surface mode.
4. (Optional) If you need intensity data, check the Acquire Intensity option.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 403
7. On the Output page, enable the required surface under Data and choose Gocator in Protocol.
For more information on configuring Ethernet output, see Ethernet Output on page 217.
10. In Halcon, in the Assistants menu, click Open New Image Acquisition.
11. In the dialog that opens, in the Source tab, check the Image Acquisition Interface option and choose
GenICamTL in the drop-down.
The driver uses the Gocator protocol discovery messages to search for available Gocator
sensors. Discovery messages can be blocked by a PC’s firewall. You should therefore turn
off the firewall and try again if the Gocator sensor can't be detected.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 404
12. Switch to the Connection tab.
If Halcon detects a Gocator sensor, the sensor's IP will be listed next to Device.
13. In the Connection tab, set Color Space to RGB and Bit Depth to 16.
14. In the Gocator web interface, click the Snapshot button to trigger the output of a surface.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 405
Halcon is now configured for use with Gocator.
Halcon Procedures
The Halcon example code contains internal procedures that you can use to decompose the RGB image
and to control registers that the GenTL driver opens.
You can import the procedures into your own code by selecting File > Insert Program > Insert Procedures
and then choosing the example code Continuous_Acq.hdev under the Examples/Halcon directory.
The Go2GenTL.xml file for Gocator 4.x has more fields than the Gocator 3.x version. Make sure
you are using the correct version.
Halcon Procedures
Procedures Description
Go2GenTL_ The Gocator GenTL driver packs the height map, intensity and stamp information into a 16-bit RGB
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 406
Procedures Description
ParseData image. The function is used to unpack data out from the RGB image.
MCGenTL_ For details on how the information is packed in the data, see the sections under GenTL Driver on
ParseData page 397.
The function accepts the image acquired from grab_image_async, and returns the height map,
intensity and stamps.
Parameters (Input)
Image: RGB Image acquired by using grab_image_async.
Parameters (Output)
HeightMap : The height map image.
Intensity: The intensity image.
FrameCount: The number of frames.
Timestamp : The timestamp.
Encoder: The encoder position. (Not used.)
EncoderIndex: The last encoder position at which the encoder index occurs. (Not used.)
Inputs: The digital input states. (Not used.)
xOffset: The X offset in millimeters.
xResolution: The X resolution in millimeters.
yOffset: The Y offset in millimeters.
yResolution: The Y resolition in millimeters.
zOffset: The Z offset in millimeters.
zResolution: The Z resolution in millimeters.
Width: The width (number of columns) of the image that contains the part. The part width
can be less than the image width requested by the user.
Height: The height or length (number of rows) of the image that contains the part (length).
The part length can be less than the image height requested by the user.
HasIntensity: Specifies if the intensity image is available. The intensity image is available if
Acquire Intensity is enabled in the Gocator web interface.
Each output is returned as decimal value.
Example
Go2GenTL_ParseDataMCGenTL_ParseData(Image, HeightMap, Intensity,
frameCount, timestamp, encoderPosition, encoderIndex, inputs,
xOffset, xResolution, yOffset, yResolution, zOffset, zResolution,
width, height, hasIntensity)
Go2GenTL_ Returns the resample mode.
ResampleMode
Parameters (Input)
AcqHandle: Acquisition handle created by open_framegrabber.
Parameters (Output)
ResampleMode:
No - Resample is disabled.
Yes - Resample is enabled.
When resampling is enabled, the GenTL driver resamples the height map so that the pixel
spacing is the same on the X and Y axis.
Example
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 407
Procedures Description
Go2GenTL_ResampleMode (AcqHandle, ResampleMode)
To set the resample mode, you must directly modify Go2GenTL.xml, which is
in the same directory as the Gocator GenTL driver (Go2GenTL.cti).
Parameters (Output)
ConfigFile: The name of the configuration file. The file name \ includes the extension .set.
Example
Go2GenTL_ConfigFileName (AcqHandle, ConfigFile)
Go2GenTL_ Sets the sensor live configuration.
SetConfigFileNa
Parameters (Input)
me
AcqHandle: Acquisition handle created by open_framegrabber.
ConfigFile: The name of the configuration file. The file name \ includes the extension .set.
Example
Go2GenTL_SetConfigFileName (AcqHandle, 'test2.cfg')
Go2GenTL_ Returns the current encoder value. When this function is called, the GenTL driver retrieves the
Encoder latest encoder value from the sensor. The value is returned as a two-element tuple. The first
element is the least significant 32-bit value, and the second element is the most significant 32-bit
value.
Parameters (Input)
AcqHandle: Acquisition handle created by open_framegrabber.
Parameters (Output)
EncoderValue: The current encoder value.
Example
Go2GenTL_Encoder(AcqHandle, EncoderValue)
Go2GenTL_ Returns the size of the image returned by the Gocator GenTL driver.
ImageSize
Parameters (Input)
AcqHandle: Acquisition handle created by open_framegrabber.
Parameters (Output)
Width: The width of the image.
Height: The height of the image.
Example
Go2GenTL_ImageSize(AcqHandle, Width, Height)
To set the image size, you must directly modify Go2GenTL.xml, which is in
the same directory as the Gocator GenTL driver (Go2GenTL.cti).
Go2GenTL_ Returns the real-world coordinates (X, Y, Z) of the part given row and column position in the
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 408
Procedures Description
Parameters (Input)
HeightMap : The height map image.
Row: The row in the height map.
Column: The column in the height map.
xOffset: The X offset in millimeters.
xResolution: The X resolution in millimeters.
yOffset: The Y offset in millimeters.
yResoluion: The Y resolution in millimeters.
zOffset: The Z offset in millimeters.
zResolution: The Z resolution in millimeters.
Parameters (Output)
coordinateXYZ: The real-world coordinates.
Parameters (Output)
Exposure: The current exposure value (in µs). The value is returned as an integer.
Decimals are truncated.
Example
Go2GenTL_Exposure(AcqHandle, exposure)
Go2GenTL_ Sets the current exposure.
SetExposure
Parameters (Input)
AcqHandle: Acquisition handle created by open_framegrabber.
Exposure: The current exposure value (in µs).
Example
Go2GenTL_SetExposure(AcqHandle, exposure)
set_ Generic Halcon function to set parameters on the scanner. Can be used to set scanner specific
framegrabber_ settings. See MikroCAD SDK interface files for complete list of settings that can be changed. In the
param generic form:
set_framegrabber_param( AcqHandle, ‘Name’, ‘Value’)
For a complete list of settings that can be changed, see the MikroCAD SDK interface files.
Parameters (Input)
AcqHandle: Acquisition handle created by open_framegrabber.
Name: The name of the parameter to set on the scanner.
AcqHandle: The parameter value to set on the scanner.
Examples
To set the format of the image buffer to 16-bit packed:
set_framegrabber_param( AcqHandle, ‘PixelFormat’, ‘RGB16Packed’)
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 409
Procedures Description
To set the Scan mode to HDR (1 = no HDR, 2 = HDR, 3 = Super HDR):
set_framegrabber_param( AcqHandle, ‘Dynamic’, ‘2’)
To set the projector brightness to ‘3’:
set_framegrabber_param( AcqHandle, ‘Exposure’, ‘3’)
2. In the dialog that opens, in the Code Generation tab, set Acquisition Mode to Asynchronous Acquisition.
3. Under Acquisition, click Insert Code to generate the code that will open the acquisition device.
To handle cases when the grab_image function times out while waiting for data, add a
try-catch statement around the grab_image function code.
After the example code is generated, you should add a catch instruction to bypass the acquisition
timeout event, and use the Go2GenTL_ParseData MCGenTL_ParseData function to extract information
from the returned image.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 410
* 1. Acquire data from the Gocator (16-bit RGB or gray image)
* 2. Decompose the returned image into three separate image for height map, intensity and
stamps.
* 3. Extract some stamp values from the stamp image.
* Connect to the Gocator device. This code is auto generated by the Image Acquisition
dialog box. User can manually override the directory path by editing the line below.
* Set image type to 'rgb' if the format is 16-bit RGB. 'gray' if the format is 16-bit
mono
open_framegrabber ('GenICamTL', 0, 0, 0, 0, 0, 0, 'progressive', 16, 'rgb', -1, 'false',
'default', '192.168.1.10', 0, -1, AcqHandle)
grab_image_start (AcqHandle, -1)
while (true)
try
grab_image_async (Image, AcqHandle, -1)
catch(Exception)
continue
endtry
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • GenTL Driver • 411
break
endwhile
* Set PixelFormat to 'RGB16Packed' to capture the HeightMap and a gray scale image.
* Set PixelFormat to 'Mono16' to capture a gray scale image.
set_framegrabber_param(AcqHandle, 'PixelFormat', 'RGB16Packed')
while (true)
try
grab_image_async (Image, AcqHandle, -1)
catch(Exception)
continue
endtry
break
endwhile
stop()
dev_display(HeightMap)
stop()
l ASCII (XYZI)
l 16-bit BMP
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • CSV Converter Tool • 412
l 16-bit PNG
l GenTL
l OBJ
l STL
l HexSight HIG
l ODSCAD's OMC format
You can get the tool package (14405-x.x.x.x_SOFTWARE_GO_Tools.zip) from the LMI Technologies
website at http://lmi3d.com/support/downloads/. Click on the link for your sensor, click on Product User
Area, and log in.
For more information on exporting recorded data, see see Downloading, Uploading, and Exporting
Replay Data on page 52.
After downloading the tool package, unzip the file and run the Gocator CSV Converter tool
[bin>win32>kCsvConverter.exe].
The software tool supports data exported from Profile or Surface mode.
The GenTL format is a 48-bit RGB or grey scale PNG. Height map, intensity and stamp
information are stored as defined in the GenTL Driver section (see on page 397). You can load
the exported data into image processing software to provide simulation data for developing
applications using the GenTL driver.
2. If intensity information is required, check the Intensity box and select the intensity bitmap.
Intensity information is only used when converting to ASCII or GenTL format. If intensity is not selected,
the ASCII format will only contain the point coordinates (XYZ).
3. If a dual-sensor system was used, use the Image spin box to select the source sensor.
Use 0 for the Main sensor, 1 for the Buddy sensor.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • CSV Converter Tool • 413
with a different file extension. The converted file name is displayed in the Output File field.
Gocator 2100, 2300 & 2880 Series Tools and Native Drivers • CSV Converter Tool • 414
Troubleshooting
Review the guidance in this chapter if you are experiencing difficulty with a Gocator sensor system. See
Return Policy on page 455 for further assistance if the problem that you are experiencing is not
described in this section.
Mechanical/Environmental
The sensor is warm.
l It is normal for a sensor to be warm when powered on. A Gocator sensor is typically 15° C warmer than the
ambient temperature.
Connection
When attempting to connect to the sensor with a web browser, the sensor is not found (page does not
load).
l Verify that the sensor is powered on and connected to the client computer network. The Power Indicator LED
should illuminate when the sensor is powered.
l Check that the client computer's network settings are properly configured.
l Ensure that the latest version of Flash is loaded on the client computer.
l Use the LMI Discovery tool to verify that the sensor has the correct network settings. See Sensor Recovery
Tool on page 395 for more information.
Laser Profiling
When the Start button or the Snapshot button is pressed, the sensor does not emit laser light.
l Ensure that the sticker covering the laser emitter window (normally affixed to new sensors) has been
removed.
l The laser safety input signal may not be correctly applied. See Specifications on page 417 for more inform-
ation.
l The exposure setting may be too low. See Exposure on page 83 for more information on configuring expos-
ure time.
l Use the Snapshot button instead of the Start button to capture a laser profile. If the laser flashes when you
use the Snapshot button, but not when you use the Start button, then the problem could be related to trig-
gering. See Triggers on page 74 for information on configuring the trigger source.
The sensor emits laser light, but the Range Indicator LED does not illuminate and/or points are not
displayed in the Data Viewer.
Performance
The sensor CPU level is near 100%.
l Consider reducing the speed. If you are using a time or encoder trigger source, see Triggers on page 74 for
information on reducing the speed. If you are using an external input or software trigger, consider reducing
the rate at which you apply triggers.
l Consider reducing the laser profile resolution.
See Spacing on page 87 for more information on configuring resolution.
l Review the measurements that you have programmed and eliminate any unnecessary measurements.
The following sections describe the specifications of the Gocator and its associated hardware.
Data Points / 1280 640 / 1280 640 / 1280 1280 640 / 1280 640 /1280 1280 640 / 1280
Profile
Resolution Z 0.0018 - 0.006 - 0.013 - 0.015 - 0.019 - 0.055 - 0.154 - 0.56 0.092- 0.488
(mm) 0.0030 0.014 0.037 0.040 0.060 0.200
Resolution X
(mm)
(Profile Data
Interval)
2100 series n/a 0.088 - 0.19 - 0.34 n/a 0.3 - 0.6 0.55 - 1.10 n/a 0.75 - 2.20
0.150
2300 series 0.014 - 0.021 0.044 - 0.095 - 0.095 - 0.150 - 0.275 - 0.27 - 0.80 0.375 - 1.100
0.075 0.170 0.170 0.300 0.550
Field of View 18 - 26 47 - 85 96 - 194 64 - 140 158 - 365 308 - 687 345 - 1028 390 - 1260
(FOV) (mm)
Recommended 2M 2M 3R 3R 3R 3B 3B-N 3B
Laser Class
Other Laser 3R 3R, 3B 2M, 3B 3B 3B
Classes (2300
series only)
Input Voltage +24 to +48 VDC (13 W); Ripple +/- 10% +48 VDC +24 to +48
(Power) (20 W); VDC (13 W);
Ripple +/-
Ripple +/-
10%
10%
Dimensions (mm) 35x120x149.5 49x75x142 49x75x197 49x75x197 49x75x272 49x75x272 49x75x272 49x75x272
Weight (kg) 0.8 0.74 0.94 0.94 1.3 1.3 1.3 1.3
Optical models, laser classes, and packages can be customized. Contact LMI for more details.
Gocator 2300 series sensors provide 1280 data points per profile. Gocator 2100 series sensors provide
640 data points per profile.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 418
Specifications stated are based on standard laser classes. Linearity Z, Resolution Z, and Repeatability Z
may vary for other laser classes.
All specification measurements are performed on LMI’s standard calibration target (a diffuse, painted
white surface).
Linearity Z is the worst case difference in average height measured, compared to the actual position over
the measurement range.
Resolution Z is the maximum variability of height measurements across multiple frames, with 95%
confidence.
Resolution X is the distance between data points along the laser line.
Repeatability Z is measured with a flat target at the middle of the measurement range. It is the 95%
confidence variation of the average height over 4096 frames. Height values are averaged over the full
FOV.
Mechanical dimensions for each sensor model are illustrated on the following pages.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 419
Gocator 2320
Field of View / Measurement Range
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 420
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 421
Dimensions
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 422
Gocator 2140 and 2340
Field of View / Measurement Range
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 423
Envelope
Gocator 2342
Field of View / Measurement Range
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 424
Dimensions
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 425
Gocator 2150 and 2350
Field of View / Measurement Range
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 426
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 427
Gocator 2170 and 2370
Field of View / Measurement Range
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 428
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 429
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 430
Gocator 2375
Field of View / Measurement Range
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 431
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 432
Gocator 2180 and 2380
Field of View / Measurement Range
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 433
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 434
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100 & 2300 Series • 435
Gocator 2880 Sensor
The Gocator 2880 is defined below.
MODEL 2880
Linearity Z 0.04
(+/- % of MR)
Clearance 350
Distance (CD) (mm)
Measurement 800
Range (MR) (mm)
Optical models, laser classes, and packages can be customized. Contact LMI for more details.
Specifications stated are based on standard laser classes. Resolution Z and Linearity Z may vary for other
laser classes.
Mechanical dimensions for the sensor model are illustrated on the following pages.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2880 Sensor • 436
Gocator 2880
Field of View / Measurement Range
Dimensions
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2880 Sensor • 437
Envelope
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2880 Sensor • 438
Gocator Power/LAN Connector
The Gocator Power/LAN connector is a 14 pin, M16 style connector that provides power input, laser
safety input and Ethernet.
This connector is rated IP67 only when a cable is connected or when a protective cap is used.
This section defines the electrical specifications for Gocator Power/LAN Connector pins, organized by
function.
GND_24-48V L White/
Orange & Black
DC_24-48V A White/
Green & Black
Sync+ E White/
Brown & Black
Grounding Shield
The grounding shield should be mounted to the earth ground.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator Power/LAN Connector • 439
Power
Apply positive voltage to DC_24-48V. See Gocator 2100 & 2300 Series on page 418 for the sensor's power
requirement. Apply ground to GND_24-48VDC.
Power requirements
Function Pins Min Max
DC_24-48V A 24 V 48 V
GND_24-48VDC L 0V 0V
Safety_in+ J 24 V 48 V
Safety_in- G 0V 0V
Confirm the wiring of Safety_in- before starting the sensor. Wiring DC_24-48V into Safety_in-
may damage the sensor.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator Power/LAN Connector • 440
Gocator 2100, 2300 , and 2880 I/O Connector
The Gocator 2100, 2300 & 2880 I/O connector is a 19 pin, M16 style connector that provides encoder,
digital input, digital outputs, serial output, and analog output signals.
This connector is rated IP67 only when a cable is connected or when a protective cap is used.
This section defines the electrical specifications for Gocator I/O connector pins, organized by function.
Trigger_in+ D Grey
Trigger_in- H Pink
Encoder_B+ I Black
View: Looking into the
Encoder_B- K Violet
connector on the sensor
Encoder_Z+ A White / Green & Black
Serial_out+ B White
Serial_out- C Brown
Analog_out+ P Green
Reserved R Maroon
Grounding Shield
The grounding shield should be mounted to the earth ground.
Digital Outputs
Each Gocator sensor has two optically isolated outputs. Both outputs are open collector and open
emitter, this allows a variety of power sources to be connected and a variety of signal configurations.
Out_1 (Collector – Pin N and Emitter – Pin O) and Out_2 (Collector – Pin S and Emitter Pin T) are
independent and therefore V+ and GND are not required to be the same.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100, 2300 , and 2880 I/O Connector • 441
Max Collector Max Collector–Emitter
Function Pins Min Pulse Width
Current Voltage
Out_1 N, O 40 mA 70 V 20 us
Out_2 S, T 40 mA 70 V 20 us
Inverting Outputs
To invert an output, connect a resistor between ground and Out_1- or Out_2- and connect Out_1+ or
Out_2+ to the supply voltage. Take the output at Out_1- or Out_2-. The resistor selection is the same as
what is shown above.
Digital Inputs
Every Gocator sensor has a single optically isolated input. To use this input without an external resistor,
supply 3.3 - 24 V to Pin D and GND to Pin H.
Active High
If the supplied voltage is greater than 24 V, connect an external resistor in series to Pin D. The resistor
value should be R = [(Vin-1.2V)/10mA]-680.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100, 2300 , and 2880 I/O Connector • 442
Active Low
To assert the signal, the digital input voltage should be set to draw a current of 3 mA to 40 mA from
Trigger_In+. The current that passes through Trigger_In+ is I = (Vin – 1.2 – Vdata) / 680. To reduce noise
sensitivity, we recommend leaving a 20% margin for current variation (i.e., uses a digital input voltage
that draws 4mA to 25mA).
Function Pins Min Voltage Max Voltage Min Current Max Current Min Pulse Width
Trigger_in D, H 3.3 V 24 V 3 mA 40 mA 20 us
Encoder Input
Encoder input is provided by an external encoder and consists of three RS-485 signals. These signals are
connected to Encoder_A, Encoder_B, and Encoder_Z.
Gocator only supports differential RS485 signalling. Both + and - signals must be connected.
Encoders are normally specified in pulses per revolution, where each pulse is made up of the
four quadrature signals (A+ / A- / B+ / B-). Because Gocator reads each of the four quadrature
signals, you should choose an encoder accordingly, given the resolution required for your
application.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100, 2300 , and 2880 I/O Connector • 443
Serial Output
Serial RS-485 output is connected to Serial_out as shown below.
Function Pins
Serial_out B, C
Analog Output
The Sensor I/O Connector defines one analog output interface: Analog_out.
Analog_out P, F 4 – 20 mA
To configure for voltage output, connect a 500 Ohm ¼ Watt resistor between Analog_out+ and Analog_
out- and measure the voltage across the resistor. To reduce the noise in the output, we recommend
using an RC filter as shown below.
Gocator 2100, 2300 & 2880 Series Specifications • Gocator 2100, 2300 , and 2880 I/O Connector • 444
Master 100
The Master 100 accepts connections for power, safety, and encoder, and provides digital output.
Connect the Master Power port to the Gocator's Power/LAN connector using the Gocator Power/LAN to
Master cordset. Connect power RJ45 end of the cordset to the Master Power port. The Ethernet RJ45
end of the cordset can be connected directly to the Ethernet switch, or connect to the Master Ethernet
port. If the Master Ethernet port is used, connect the Master Host port to the Ethernet switch with a
CAT5e Ethernet cable.
To use encoder and digital output, wire the Master's Gocator Sensor I/O port to the Gocator IO
connector using the Gocator I/O cordset.
Encoder_A- 2 Brown/Black
Encoder_Z- 4 Green/Black
Trigger_in+ 5 Grey
Trigger_in- 6 Pink
Out_1- 7 Blue
Out_1+ 8 Red
Encoder_B+ 11 Black
Encoder_B- 12 Violet
The rest of the wires in the Gocator I/O cordset are not used.
Gocator 2100, 2300 & 2880 Series Specifications • Master 100 • 445
Encoder/Output Port Pins
Function Pin
Encoder_Z+ 3
Encoder_Z- 4
Encoder_A+ 5
Encoder_A- 6
Encoder_B+ 7
Encoder_B- 8
Encoder_GND 9
Encoder_5V 10
Gocator 2100, 2300 & 2880 Series Specifications • Master 100 • 446
Master 400/800
The Master 400/800 provides sensor power and safety interlock, and broadcasts system-wide
synchronization information (i.e., time, encoder count, encoder index, and digital I/O states) to all
devices on a sensor network.
+48VDC 1
+48VDC 2
GND(48VDC) 3
GND(48VDC) 4
Safety Control+ 5
Safety Control– 6
The +48VDC power supply must be isolated from AC ground. This means that AC ground and
DC ground are not connected.
The Safety Control requires a voltage differential 12VDC to 48VDC across the pin to enable the
laser.
Input 1 1
Input 1 GND 2
Reserved 3
Reserved 4
Reserved 5
Gocator 2100, 2300 & 2880 Series Specifications • Master 400/800 • 447
Function Pin
Reserved 6
Reserved 7
Reserved 8
Reserved 9
Reserved 10
Reserved 11
Reserved 12
Reserved 13
Reserved 14
Reserved 15
Reserved 16
Encoder_A+ 1
Encoder_A- 2
Encoder_B+ 3
Encoder_B- 4
Encoder_Z+ 5
Encoder_Z- 6
GND 7
+5VDC 8
Gocator 2100, 2300 & 2880 Series Specifications • Master 400/800 • 448
The +48VDC power supply must be isolated from AC ground. This means that AC ground and
DC ground are not connected.
The Power Draw specification is based on a Master with no sensors attached. Every sensor has
its own power requirements which need to be considered when calculating total system power
requirements.
Gocator 2100, 2300 & 2880 Series Specifications • Master 400/800 • 449
Master 1200/2400
The Master 1200/2400 provides sensor power and safety interlock, and broadcasts system-wide
synchronization information (i.e., time, encoder count, encoder index, and digital I/O states) to all
devices on a sensor network.
+48VDC 1
+48VDC 2
GND(48VDC) 3
GND(48VDC) 4
Safety Control+ 5
Safety Control– 6
The +48VDC power supply must be isolated from AC ground. This means that AC ground and
DC ground are not connected.
The Safety Control requires a voltage differential 12VDC to 48VDC across the pin to enable the
laser.
Input 1 1
Input 1 GND 2
Reserved 3
Reserved 4
Gocator 2100, 2300 & 2880 Series Specifications • Master 1200/2400 • 450
Function Pin
Reserved 5
Reserved 6
Reserved 7
Reserved 8
Reserved 9
Reserved 10
Reserved 11
Reserved 12
Encoder_A+ 1
Encoder_A- 2
Encoder_B+ 3
Encoder_B- 4
Encoder_Z+ 5
Encoder_Z- 6
GND 7
+5VDC 8
The +48VDC power supply must be isolated from AC ground. This means that AC ground and
DC ground are not connected.
Gocator 2100, 2300 & 2880 Series Specifications • Master 1200/2400 • 451
The Power Draw specification is based on a Master with no sensors attached. Every sensor has
its own power requirements which need to be considered when calculating total system power
requirements.
Gocator 2100, 2300 & 2880 Series Specifications • Master 1200/2400 • 452
Accessories
Masters
Description Part Number
Cordsets
Description Part Number
Accessories
Return Policy
Before returning the product for repair (warranty or non-warranty) a Return Material Authorization
(RMA) number must be obtained from LMI. Please call LMI to obtain this RMA number.
Carefully package the sensor in its original shipping materials (or equivalent) and ship the sensor prepaid
to your designated LMI location. Please ensure that the RMA number is clearly written on the outside of
the package. Inside the return shipment, include the address you wish the shipment returned to, the
name, email and telephone number of a technical contact (should we need to discuss this repair), and
details of the nature of the malfunction. For non-warranty repairs, a purchase order for the repair
charges must accompany the returning sensor.
LMI Technologies Inc. is not responsible for damages to a sensor that are the result of improper
packaging or damage during transit by the courier.
Pico-C
Website:
http://code.google.com/p/picoc/
License:
http://www.opensource.org/licenses/bsd-license.php
Redistribution and use in source and binary forms, with or without modification, are permitted provided
that the following conditions are met:
* Redistributions of source code must retain the above copyright notice, this list of conditions and the
following disclaimer.
* Redistributions in binary form must reproduce the above copyright notice, this list of conditions and
the following disclaimer in the documentation and/or other materials provided with the distribution.
* Neither the name of the Zik Saleeba nor the names of its contributors may be used to endorse or
promote products derived from this software without specific prior written permission.
THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS "AS IS" AND ANY
EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL
THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO,
PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS
INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT,
STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF
THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.
Website:
http://www.chiark.greenend.org.uk/~sgtatham/putty/licence.html
License:
Portions copyright Robert de Bath, Joris van Rantwijk, Delian Delchev, Andreas Schultz, Jeroen Massar,
Wez Furlong, Nicolas Barry, Justin Bradford, Ben Harris, Malcolm Smith, Ahmad Khalifa, Markus Kuhn,
Colin Watson, and CORE SDI S.A.
Permission is hereby granted, free of charge, to any person obtaining a copy of this software and
associated documentation files (the "Software"), to deal in the Software without restriction, including
without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the
following conditions:
The above copyright notice and this permission notice shall be included in all copies or substantial
portions of the Software.
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL SIMON TATHAM BE LIABLE FOR
ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR
OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER
DEALINGS IN THE SOFTWARE.
CodeMirror
Website:
http://codemirror.net
License:
Permission is hereby granted, free of charge, to any person obtaining a copy of this software and
associated documentation files (the "Software"), to deal in the Software without restriction, including
without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the
following conditions:
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANT ABILITY,FITNESS FOR A
PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT
HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF
CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE
OR THE USE OR OTHER DEALINGS IN THE SOFTWARE.
jQuery
Website:
http://jquery.com/
License:
Permission is hereby granted, free of charge, to any person obtaining a copy of this software and
associated documentation files (the "Software"), to deal in the Software without restriction, including
without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
copies of the Software, and to permit persons to whom the Software is furnished to do so, subject to the
following conditions:
The above copyright notice and this permission notice shall be included in all copies or substantial
portions of the Software.
THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT
HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF
CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE
OR THE USE OR OTHER DEALINGS IN THE SOFTWARE.
Closure Library
Website:
http://code.google.com/closure/library/index.html
License:
Licensed under the Apache License, Version 2.0 (the "License"); you may not use this file except in
compliance with the License.
Unless required by applicable law or agreed to in writing, software distributed under the License is
distributed on an "AS-IS" BASIS, WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND, either express
or implied. See the License for the specific language governing permissions and limitations under the
License.
jQuery.CopyEvents
Website:
http://brandonaaron.net
License:
jQuery.history
License:
Modified by Lincoln Cooper to add Safari support and only call the callback once during initialization for
msie when no initial hash supplied. API rewrite by Lauris Bukis-Haberkorns
jQuery.mouseWheel
Website:
http://brandonaaron.net
License:
jQuery.scaling
Website:
http://eric.garside.name
License:
jQuery.scrollFollow
Website:
http://kitchen.net-perspective.com/
License:
Flex SDK
Website:
http://opensource.adobe.com/wiki/display/flexsdk/Flex+SDK
License:
The contents of this file are subject to the Mozilla Public License Version 1.1 (the "License"); you may not
use this file except in compliance with the License. You may obtain a copy of the License at
http://www.mozilla.org/MPL/
Software distributed under the License is distributed on an "AS IS" basis, WITHOUT WARRANTY OF ANY
KIND, either express or implied. See the License for the specific language governing rights and limitations
under the License.
Website:
sourceforge.net/projects/opener
License:
World
Email [email protected]
Web http://www.lmi3D.com
North America
Europe
LMI Technologies (Head Office) LMI Technologies GmbH LMI (Shanghai) Trading Co., Ltd.
Vancouver, Canada Berlin, Germany Shanghai, China
+1 604 636 1011 +49 (0)3328 9360 0 +86 21 5441 0711
LMI Technologies has sales offices and distributors worldwide. All contact information is listed at
lmi3D.com/contact/locations.