Mr.

RASHMI RANJAN PRADHAN

Mobile: +91-9011052369/9309544082 E-Mail: [email protected]

VISIONARY TECHNOLOGY PROFESSIONAL

□ Maintenance ◻Safety ◻Project , Erection & Commissioning * Plant & Production Operations

A BRIEF SNAPSHOT

A “Performance Driven Professional” with hands-on experience of 24

Strategic Planning
years in Strategic Planning encompassing Project ,Maintenance
&Servicing, Safety, & Production.
Production / Plant Operations
Currently working as Senior Manager-Production & Maintenance
Operations & Maintenance in injection moulding plant( M/s Jagdamba Polymers Pvt. Ltd ,
Balasore, Odisha)
Erection & Commissioning A keen strategist with expertise in managing entire production/project
operations with key focus on top line & bottom line profitability by
Pre-commissioning ensuring optimal utilization of resources.

Cost Reduction Proven abilities in enhancing production process operations, optimizing

resource & capacity utilization, escalating productivity & operational
Shift Management efficiencies; while curtailing costs & expenses.
Experienced in preparing and implementing cost saving measures.
Process Enhancements
Well versed with conducting Root Cause Analysis and resolving
persistent and critical maintenance problems.
Coordination
An effective communicator with excellent relationship management skills
Team Management with and strong analytical, problem solving & organizational abilities.

KNOWLEDGE PURVIEW
Project :
o During my tenure(2005-2008) as Production & Maintenance In-charge in Prima Deelite Global SARL ,
in West Africa (Cameroun),I have completed this new injection moulding project & started
production.
o During the tenure (2008-2013)as Senior Service Engineer(customer support) with L&T Plastics
Machinery Ltd (Now Toshiba/ Shibaura mc ), I supported number of customers in project
related activities .
o During my tenure(2013-2020) as Maintenance & Safety Manager at M/s Kimplas Piping System ltd
,Nashik I have handled plant expansion activities (project ) .

o During my tenure(2020-2022) as Production & Maintenance Head- Plastics Division at M/s Supreme
Equipment’s Pvt. Ltd,Nashik I have handled entire plant operation along with new machines &
mould trials.

Maintenance:
o Well trained in injection moulding machine maintenance from 25 tons to 1200 tons which includes PLC
controllers, Electrical & Electronics Power & Control Circuits, Hydraulic & Pneumatics, Mechanical System
like tie bars changing, complete reconditioning, platens changing, strain gauging & screw barrels
maintenance , AC drives, Robotics automation, Servo drives, Servo Motors, Analog and Digital circuits.
o Experienced in L&T-Demag/Toshiba, Husky, Krauss-Maffei, Ferromatic, Windsor ,NPM & other injection
moulding machines like haitian, fcs ,LG etc .Experience in Kolsite 3 layer blown film extruder & MD
Engineering extruder plant.
o Experienced in carrying out maintenance activities of sophisticated Hydraulics & Pneumatics Valves /
Pumps Systems (DFE pumps, Axial Piston Pumps, Radial Piston Pumps, Vain Pumps, Gear Pumps,
Proportional & Servo Valves Controlled Hydraulics) Proximity Sensors & Limit Switches, NO/NC Circuit,
Relays, Contactors, 415VAC / 220VAC / 24VDC Circuits. Experienced in HT & LT system in plant.
Safety:
o Completed Advance Diploma in Industrial Safety from MSBTE (Maharashtra Board) in 2020 .
 o Responsible for plant safety ,health & environmental related activities along with maintenance from
2013-2020.Maintained IMS system for safety department which includes QMS, EMS & OHSAS .
Production
o Knowledge of:
o Processing materials like MDPE, PPHP, PPCP, HDPE, LDPE, HIPS, Polystyrene, ABS, PC,
Nylon6/66 (Glass Field Up To 60%), Pet and Poly Acetyl.
o Handling sophisticated mould with hot runner system (pet preform & cap moulds of-Husky,
Krauss-Maffei and Obeburg) & Heavy Furniture Moulds up to 6 ton (Table, Chair
Moulds).
o Good exposure in Process optimization, quality control, man power control, MIS.
o Exposure of working on machines of L&T, L&T- Demag, Demag Make (25 tons to 1000 tons), Husky Hypet
300, Krauss-Maffei pet 250&350, NPM (Italy Make)-900 & 1200 tons, FCS 650, Windsor 30 to 180 tons (Old
Contactor Logic Control System ).
o Production Planning & Execution of plan, Control mould loading procedure & minimize cycle time with
maintaining quality.

ORGANISATIONAL SCAN

1- Jan 2024 to Till date : M/s Jagdamba Polymers Pvt. Ltd , Balasore , Odisha as Senior
Manager- Production & Maintenance .

2- Nov 2020 to Sept 2022 : M/s Supreme Equipments Pvt. Ltd, Nashik, Maharashtra as Plant Head-
Plastics Division.

3- Oct 2013 to Oct 2020 : M/s Kimplas Piping System Ltd,Nashik . Maharashtra as Plant
Maintenance & Safety Manager .
4- June 2008 to Nov 2013: L&T Plastics Machinery Ltd, in Nashik, Maharashtra as Senior
Engineer - Service (Presently the company is Toshiba/Shibaura Machine (Chennai) Pvt.
Ltd.)
5- March 2005 –May 2008: Prima Dee-Lite Global S.A.R.L, Cameroun. (West- Africa) as
Production &Maintenance In-Charge.
6- Dec 2003 – Mar 2005 : Parle International Ltd. Silvassa as Maintenance Engineer
.
7- Aug 2000 – Dec 2003 : Kheria Industries Pvt Ltd., Kolkata as Shift Engineer.

Key Deliverables:

Production: Spearheading production related tasks including planning, controlling & troubleshooting for
achieving the planned periodic schedules and process control. Developing new process concepts for
production optimization and defining guidelines for the sequencing of manufacturing activities. Minimizing
performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc.
Operations Management: Planning and effecting predictive & preventive maintenance schedules for
various equipment to increase machine up time & equipment reliability. Carrying out periodic checks to
ensure performance of various equipment’s and maintaining requisite documents for the same.

Installation & Commissioning: Anchoring on-site installation & commissioning activities to ensure
completion of project within the time & cost parameters and effective resource utilization to maximize the
output. Carrying out overhauling work of equipment, modifications, and major repairs to improve
equipment efficiency by faultfinding. Performing tests & inspections to ensure operational effectiveness of
plant & utilities.

Process Enhancements: Identifying scope for planning / implementing technological changes to enhance
efficiency, modifications in equipment, process flow, working practices, consumables, etc. Implementing
various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of data,
conducting tests, cost benefit analysis and implementation.

Man Management: Directing and leading the technical personnel. Imparting continuous on job training to
the workforce for accomplishing greater operational effectiveness / efficiency. Working on talent pool and
 Succession planning of the management cadre and workforce, appraising their KRA based performance and
providing feedback on the same.

Significant Highlights:

Plant Head – Plastics Division (M/s Supreme Equipment’s Pvt. Ltd,Nashik- )

o Responsible for complete plant operation related activities .This includes PPC, Process, Quality,
maintenance for moulding machines, auxiliaries & utility system.
o Responsible for R&D , NPD, HR ,Sales support , & Timely dispatch .
o Responsible for expansion of plant capacity .

Manager- Maintenance & Safety (M/s Kimplas Piping system Ltd,Nashik- )

o Responsible for complete plant maintenance related activities. This includes all type of maintenance
planning & execution for moulding machines, auxiliaries & utility system.
o Responsible for all Safety, Health & Environment related activities management in the company.
o Responsible for expansion of plant capacity .

Service Engineer- L&T Plastics Machinery Ltd., Nashik(Presently company is Toshiba Machine (Chennai)pvt
Ltd)

o Successfully handled commissioning, servicing & application related activities of L&T Make Injection
Moulding Machines (40 tons to 1000 tons) & complete Auxiliary Systems (Loaders, Dryers, Dehumidified
Dryers, Chillers, MTC, Grinders, Blending Unit, Ratio Mixer & complete Conveying System) in customer
places in Nashik, Jalgaon, Nagpur, Indore through self & dealer network.
o Actively conducted various training programs for operators & technicians pertaining to operation of
machines, preventive & breakdown maintenance, moulds, material, product quality, do’s & don’ts at Shop
Floor.
o Actively collected market data for continual improvement of business.
o Rendered technical support to customers & imparted training to technical team related to maintenance of
machine.

Production & Maintenance Incharge : Prima Dee-Lite Global S.A.R.L, Cameroun,

o Essayed a key role in providing complete technical solutions to this new project, establishing
new plant and commissioned 4 no’s (NPM -900, 1200,fcs -650, goyani-350) injection moulding
machines. Started production ,Trained local African manpower ,Production planning & execution.
o Monitored the installation of complete utility systems like H.T. &L.T. Panels, Cooling Tower & Pipelines,
Compressor and Cranes. Responsible for complete maintenance activities in plant.

SCHOLASTICS
1- Advance Diploma in Industrial Safety in 2020 from MSBTE, Maharashtra , Secured 87%.

2- Post-Diploma in Machine Maintenance in 2000. Central Institute of Plastics Engineering &

Technology (CIPET),Ahmedabad, Secured 73.13%

3- Diploma in Electrical Engineering in 1997.State council for Technical Education & Training,
Orissa. Secured 58.28%

TECHNICAL KNOW-HOW
Conversant with MS Windows, MS Office (Word, Excel, PowerPoint) and Internet Applications.
Working knowledge of SAP system .

PERSONAL DOSSIER
Date of Birth 27th May, 1977
Present Address Flat no – G 101,Surekha Vatika , Atala, Puri canal road,Bhubaneswar

Permanent Address At-Gopal Pur, Via- Baramba, District - Cuttack, Orissa-754031, India
Sex Male
Marital Status Married
Nationality Indian
Fathers Name Late Mr.Basanta Kumar Pradhan
Languages Known English, Hindi ,Marathi , Oriya ,Bengali ,French