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Thermal Food Engineering
Operations
Scrivener Publishing
100 Cummings Center, Suite 541J
Beverly, MA 01915-6106
Scope: Bioprocessing in Food Science will comprise a series of volumes covering the entirety of
food science, unit operations in food processing, nutrition, food chemistry, microbiology, biotech-
nology, physics and engineering during harvesting, processing, packaging, food safety, and storage
and supply chain of food. The main objectives of this series are to disseminate knowledge pertaining
to recent technologies developed in the field of food science and food process engineering to students,
researchers and industry people. This will enable them to make crucial decisions regarding adoption,
implementation, economics and constraints of the different technologies.
As the demand of healthy food is increasing in the current global scenario, so manufacturers are
searching for new possibilities for occupying a major share in a rapidly changing food market.
Compiled reports and knowledge on bioprocessing and food products is a must for industry people.
In the current scenario, academia, researchers and food industries are working in a scattered manner
and different technologies developed at each level are not implemented for the benefits of different
stake holders. However, the advancements in bioprocesses are required at all levels for betterment
of food industries and consumers.
The volumes in this series will be comprehensive compilations of all the research that has been
carried out so far, their practical applications and the future scope of research and development in
the food bioprocessing industry. The novel technologies employed for processing different types of
foods, encompassing the background, principles, classification, applications, equipment, effect on
foods, legislative issue, technology implementation, constraints, and food and human safety
concerns will be covered in this series in an orderly fashion. These volumes will comprehensively
meet the knowledge requirements for the curriculum of undergraduate, postgraduate and research
students for learning the concepts of bioprocessing in food engineering. Undergraduate, post
graduate students and academicians, researchers in academics and in the industry, large- and small-
scale manufacturers, national research laboratories, all working in the field of food science, agri-
processing and food biotechnology will benefit.
Publishers at Scrivener
Martin Scrivener ([email protected])
Phillip Carmical ([email protected])
Thermal Food Engineering
Operations
Edited by
Nitin Kumar
Anil Panghal
and
M. K. Garg
This edition first published 2022 by John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA
and Scrivener Publishing LLC, 100 Cummings Center, Suite 541J, Beverly, MA 01915, USA
© 2022 Scrivener Publishing LLC
For more information about Scrivener publications please visit www.scrivenerpublishing.com.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or other-
wise, except as permitted by law. Advice on how to obtain permission to reuse material from this title
is available at http://www.wiley.com/go/permissions.
For details of our global editorial offices, customer services, and more information about Wiley prod-
ucts visit us at www.wiley.com.
ISBN 9781119775591
Set in size of 11pt and Minion Pro by Manila Typesetting Company, Makati, Philippines
10 9 8 7 6 5 4 3 2 1
Contents
Preface xvii
1 Novel Thermal Technologies: Trends and Prospects 1
Amrita Preetam, Vipasha, Sushree Titikshya, Vivek Kumar,
K.K. Pant and S. N. Naik
1.1 Introduction 1
1.2 Novel Thermal Technologies: Current Status and Trends 3
1.2.1 Environmental Impact of Novel Thermal Technologies 6
1.2.2 The Objective of Thermal Processing 8
1.2.3 Preservation Process 9
1.3 Types of Thermal Technologies 11
1.3.1 Infrared Heating 12
1.3.1.1 Principal and Mechanism 12
1.3.1.2 Advantages of IR Heating 13
1.3.1.3 Applications of IR Heating 14
1.3.2 Microwave Heating 14
1.3.2.1 Principal and Mechanism 14
1.3.2.2 Advantages of Microwave in Food Industry 17
1.3.2.3 Application of Microwave in Food Processing
Technologies 19
1.3.3 Radiofrequency (RF) Heating 24
1.3.3.1 Principal and Mechanism 24
1.3.3.2 Advantages and Disadvantages 26
1.3.3.3 Applications 27
1.3.4 Ohmic Heating 28
1.3.4.1 Principal and Mechanism 28
1.3.4.2 Advantages and Disadvantages 31
1.3.4.3 Applications 33
1.4 Future Perspective of Novel Thermal Technologies 36
1.5 Conclusion 36
References 37
v
vi Contents
xvii
xviii Preface
Nitin Kumar
Anil Panghal
M.K. Garg
1
Novel Thermal Technologies:
Trends and Prospects
Amrita Preetam1*, Vipasha1, Sushree Titikshya1, Vivek Kumar1, K.K. Pant2
and S. N. Naik1
1
Centre for Rural Development and Technology, IIT Delhi, Delhi, India
2
Department of Chemical Engineering, IIT Delhi, Delhi, India
Abstract
Heating is possibly the most traditional way of processing foods. The technologies
involved in heating have been continuously developing for the past many years as
per consumer need, satisfaction and demand. Techniques such as dielectric heat-
ing, ohmic heating, and infrared heating are evolving and can substitute for the
conventional heating methods for improving quality and shelf life, and providing a
faster production rate. The conventional technologies are primarily based on con-
vective, conductive, and radiative heat transfer. But the new novel thermal meth-
ods are mainly relying on the electromagnetic field or electrical conductivity and
are having cleaner environmental impacts such as energy saving, water savings,
improved efficiencies, fewer emissions, and eventually decreasing dependency
on non-renewable resources. The chapter discusses novel thermal technologies.
Definitions, basic principles, environmental impacts, current trends, and future
perspectives are described along with the mechanism and advantages of the novel
thermal technologies. The novel thermal technologies are continuously emerging
and evolving as per consumer requirements and need.
Keywords: Novel thermal technologies, infrared heating, ohmic heating,
microwave heating, radiofrequency heating
1.1 Introduction
The primary goal for food processors is quality and safety assurance. To
ensure microbiological food safety, the use of heat by thermal operation
Nitin Kumar, Anil Panghal and M. K. Garg (eds.) Thermal Food Engineering Operations, (1–44)
© 2022 Scrivener Publishing LLC
1
2 Thermal Food Engineering Operations
915MHz single-mode cavities using a shallow bed with water food immer-
sion; it penetrates deeper in food and water offers to reduce the edge heat-
ing. It got approval in 2009 by the Food and Drug Administration (FDA)
[72].
The high value of hygiene and safety of food requires large use of water
in both hot and cold cycles in production which consequently increases the
environmental footprint. Processes such as cooking, sterilization, drying,
and pasteurization require various types of energy. Novel thermal technol-
ogies are promising, attractive, and efficient in nature. They are capable of
providing improved quality and reduced environmental effects which will
eventually reduce environmental footprints. Novel thermal technologies
can reduce processing costs followed by improving and maintaining the
value-added products. Overall the primary types of energy used based on
conventional thermal processing techniques are fossil fuel and electricity,
majorly utilized in refrigeration and mechanical power in pumps. A heat
exchanger is commonly used in the pasteurization of beverages where the
pathogens are killed when heated to a particular residence time. During
thermal treatment, convection and conduction play a major role to trans-
fer heat to the products. For viscous fluids, directing heating process is
applied, e.g., steam injection and steam infusion are utilized for thermal
treatments. In the food and beverages industry, regarding the distribution
of energy in 2002, Denmark suggests that total consumption of energy
(TJ/Year) is 135,200 including the amount of heating and power. Adapted
from [58].
This concludes that major heat is used in frying, evaporation, drying,
and heating for thermal processes. Until the present moment, this trend
is still functioning. Novel thermal technologies such as radio frequency,
ohmic heating, microwave, etc., for food processing being continuously
evolving. These novel thermal technologies have reduced emissions, reli-
ability, improved productivity, high product quality, energy saving, water
saving and consequently have less impact on the environment; [45] inves-
tigated that for Orange juice and cookies manufacturing, radio frequency
drying (RF) can range up to 0 to 73.8 TJ per year in terms of primary
energy saving. The major kinds of gas emissions from food industries are
linked to power and heat production particulate matter and gases such as
SO2, CO2, NO, from combustion processes. The particulate matter and vol-
atile organic compounds (VOCs) and other chemical emissions are from
methods such as size reduction, heating, refrigeration system, and cooking
methods.
Conventionally 33% of the overall energy consumed in food processing
corresponds to the production of steam. The steam is commonly used in
drying, concentrating liquids, cooking, sterilizing, etc., in the processing of
food processes. The generation of steam used in food industries involves
the utilization of boilers. To remove the dissolved solid from the boiler
system a large quantity of water is periodically drained from the bottom,
8 Thermal Food Engineering Operations
and chemical variations to ensure its characteristic and safety of food. The
objective also includes adding values such as maintaining its texture, flavor,
color, etc., and make varieties of new products; it should also be needed
by the specific section of the population. Over the past several years, con-
sumer demands have improved standard, convenient and varied food
which required the modification and development in existing traditional
process for the new food preservation technologies. For that, the new novel
thermal technologies evolved. Novel thermal technologies are better not
only in terms of their quality improvements of food and heating efficiency
but also in other important aspects such as water-saving, energy-saving,
and reduced emissions. Most of these technologies are green and have less
environmental impact and improve the added value of foods.
attributes which indicates its shelf life; this is a very important param-
eter to consider. The quality of products can rely on appearance, yield,
eating characteristics, microbial characteristics, and the consumer’s
overall experience. The deterioration of food depends upon mechanical,
chemical, physical, and microbial reactions. The quality of the product
was maintained at every stage of food production and overall processing
chains such as manufacture, storage, distribution, and sale. Additionally,
the need for preservation must depend on its purpose and use, and
consider the population for whom the preservation is to be done as the
nutritional requirement and food restriction apply differently to different
sections of groups.
There are many measures for food preservation; inhibition, inactivation,
and avoiding recontamination are the common ones. Each method con-
tains several processes of preservation such as inhibition, which includes
a decrease of oxygen, adding preservatives, control of pH, freezing, drying,
surface coating, gas removal, fermentation, and many others. Inactivation
includes irradiation, sterilization, extrusion, and others; avoiding contam-
ination involves packaging, hygienic processing, aseptic processing, and
others.
Thermal technology has been the backbone of food production and pres-
ervation for many years. In this technology, the temperature is assumed
to be the major parameter for preservation and processing mechanism to
make food commercially sterile, i.e., to get rid of pathogens and microor-
ganisms which usually grow in the normal shelf life of the food product.
Thermally processing the food provides real importance to the food by
increasing and preserving its shelf life longer than the chilled food process-
ing technologies.
In novel thermal technologies, preservation is done by the use of elec-
tricity. Various forms of electrical energy are utilized for food preservation
such as ohmic heating, high intensity pulsed electric field, high-voltage arc
discharge, microwave heating, and low electric field stimulation. Ohmic
heating is the most common and is based on volumetric heating which
prevents the overheating of food, provides uniform and quick heating; it
depends on the principle that generation of heat in the food is an outcome
of electrical residence when an electric current is moved through the food
product. Furthermore, ohmic heating prevents thermal damage and pro-
motes the efficiency of energy. Similarly, microwave heating is also very
common and utilized in almost every household and the food industry
but its low penetration depth of microwave into solid provides ther-
mal non-uniformity. The other available methods utilizing electric energy
are also very versatile, useful, and efficient for the preservation of food.
Novel Thermal Technologies 11
The current electro heating can be used to produce to form new and up-to-
date products with diversified functionality.
Q = σSB .ɛ.A.T4
Novel Thermal Technologies 13
Where ɛ defined as the emissivity of the grey body (ranging from 0 to 1).
This property changes with the wavelength of emitted radiation and
temperature of the grey body.
The heating level depends on the absorbed energy, which then rely on
the composition of food and the radiation frequency.
Mathematically, the transfer of heat rate to food is expressed as,
Q SB . .A. (T 41 T 4 )2
Where T1 depicts the temperature of the emitter and T2 depicts the tem-
perature of the absorber. Heat transfer rate relies on:
for domestic purposes is 2.45 GHz, whereas the frequency for industrial
purposes is 915 MHz [8].
Microwave is a varying magnetic field that generates heat on interaction
with, and absorption by, certain dielectric materials, and with the position-
ing of the direction of the electric field, the native thermal motion of the
polarity molecule changes [26]. Water, the dominant polar molecule, con-
sists of separated molecules of an oxygen atom with a negative charge and
hydrogen atom with a positive charge which combinedly structure into an
electric dipole. When these dipoles fluctuate swiftly back and forth from
positive to negative in the direction of the electric field numerous times per
second, these express reversals produce frictional heat. This implies that
the polar molecules in food play a vital role in the heating performance of
food in the microwave system. Due to this frictional rise in the temperature
of the water, food components get heated up by convection and conduc-
tion. The loss factor dielectric constant of the food determines the depth
of penetration of both microwaves and RF energy [49]. This also relies on
the varying temperature and moisture concentration of the sample mate-
rial plus the frequency of the electric field. Overall, with lesser frequency
and loss factors, we get more depth of penetration. Energy distribution var-
ies with food samples which also governs the depth of penetration of the
microwave inside the food. As the food material to be heated in the micro-
wave matches with the wavelength of the material, it becomes difficult to
manage the heat uniformity of microwave heating which can be taken as a
crucial constraint for industrial application of microwave heating. Thus, a
central obligation for microwave energy application and microwave equip-
ment in the food industry is the potential to accurately regulate heating
uniformity. Microorganisms are not affected as a result of microwave radi-
ation but are susceptible to the heat generated because of the radiation.
Microwaves are likely to be a channel through ceramics, thermoplastics,
and glass whereas they are absorbed by carbon and water; reflected by met-
als but conceivably transmitted using metal hollow tubes and on transiting
amongst diverse materials get refracted like the visible light. Microwaves
can also be focused on a beam [77].
The microwave energy is transferred to food through the contactless
transmission of the wave. This system ensures the uniform heating of food
samples during the operation. The equipment comprises a magnetron
which is the generator, guide waves which are the aluminium tubes, and for
a continuous operation, it has a tunnel attached with a conveyor or a metal
compartment for batch operation. These chambers and tunnels are sealed
by absorbers or traps to prevent the microwave from escaping and causing
injury to the operator [11].
Novel Thermal Technologies 17
(a) Ionic polarisation: ions present in the solution, when suspended to the
electric field, orient themselves, experiencing acceleration and an upsurged
kinetic energy. When ions collide with each other it gets converted into
heat. This frequent collision increases the density or the concentration of
the solution which is also known as the ionic polarization effect [3], whereas
in gases the collision becomes difficult due to the spacing between the mol-
ecules. In food material, cations are generated by the presence of salts of
sodium, potassium, or calcium whilst chlorine produces anions.
(b) Dipole rotation: When the polar molecule strives to situate itself into
the fluctuating electric field caused by the microwave, the dipole rotation
is created, where the oscillation of the dipolar species leads to the collision
with the surrounding producing heat [80]. With the increase in tempera-
ture, the dipole movement decreases, whereas ionic conduction increases
hence, food samples with both the compounds when heated by the micro-
wave, first governed by the dipole rotation and then with the increase in
temperature governed by ionic conduction. The comparative involvement
of these methods of heating hinges on the concentration and flexibility of
sample ions, plus on the sample’s relaxation time [36].
the entire plant volume. Microwave heating is also the predominant per-
tinent to food processing since it has the aptitude to evade the charring of
temperature-sensitive resources. A key shortcoming can be the equipment’s
capital rate and consequently most expected to be utilized for top-quality
products [47].
Microwave Drying
Drying is a complex volumetric heating process that involves heat and
mass transfer [13]. The strong microwave radiation when penetrates inside
the food item generates vapor and a pressure gradient that heats the food
from the inside and outside at the same time with a simultaneous increase
of temperature.
Microwave drying improves the quality of some food products with
minimum drying time. A microwave uses high-frequency electromag-
netic energy and converts it into heat. Wet products manage the energy
absorption strength which carefully heats the interior parts of food sam-
ples selectively. The moisture present in the food vigorously evaporates
and travels towards the surface without affecting the exterior parts of
the sample [41]. The microwave drying process goes through two suc-
cessive stages, i.e., liquid evaporation [26], and three phases of drying
include heating, constant rate, and falling rate [5]. Limiting diffusion
rate during the falling rate drying period results in shrinkage of the
20 Thermal Food Engineering Operations
Paavi nyökkäsi.
»Pyhä isä, jos… jos olisitte tiennyt, että hän oli jotakin muuta…
jotakin lähempää… esimerkiksi… jonkun papin sukulainen, olisitteko
vaatinut hänen syyttämistään kumminkin?»
»Pyhä isä», sanoi kapusiinilainen, »jos teille olisi sanottu, että hän
on sukua teidän omaan ympäristöönne kuuluvalle papille…»
»Pyhä isä, jos… jos teille olisi kerrottu… että hän oli kardinaalin
sukulainen?»
»Trinità dei Montin portinvartia toi sen», sanoi hän, »ja hän kertoi
minulle, että luostarissa nyt on Angelica-niminen maallikkosisar,
sekä pelkäsi, että seuraavat kirjeet ehkä joutuvat hukkaan… Ettekö
ole iloinen kirjeestänne, signora? Minä luulin signoran vallan
kuolevan ilosta ja annoin miehelle kuusi soldia.»
Roma käänteli kirjettä käsissään ajatellen, kuinka hän ennen oli
iloinnut saadessaan kirjeen Rossilta ja miettien, voisiko hän
ollenkaan avata tätä.
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kerran. Voi minun pientä raukkaani… Mutta minä saatan signoran
itkemään.»
D.R.»
KUNINGAS.
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»Addio, Onorevole!»
»Addio!»
II.
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