Foldable Engine Cranes

Please dispose of packaging for the product in a responsible man-

ner. It is suitable for recycling. Help to protect the environment,
take the packaging to the local amenity tip and place into the
appropriate recycling bin.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,

OR SIP DIRECTLY ON:
TEL: 01509500400 03685 & 03687
EMAIL: [email protected] or [email protected]
www.sip-group.com
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
Ref: 220616
24
 DECLARATION OF CONFORMITY

Declaration of Conformity
We

SIP (Industrial Products) Ltd

Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England

As the manufacturer's authorised representative within the EC

declare that the

1 Ton Foldable Engine Crane - SIP Part No. 03685

2 Ton Foldable Engine Crane - SIP Part No. 03687

Conforms to the requirements of the following directive/s, as indicated.

2006/42/EC Machinery Directive

And The Relevant Harmonised Standard/s, including

EN ISO 12100:2010
EN 1494:2000+A1:2008

Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 28/02/2016.

2 23
NOTES CONTENTS

Page No. Description

4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
6. Guarantee
7. Contents & Accessories
8. Technical Specifications 03685
9. Technical Specifications 03687
10. Getting to Know Your Engine Crane
11. Assembly Instructions
15. Operating Instructions
16. Maintenance
18. Troubleshooting
19. Exploded Drawing 03685 & 03687
20. Parts List 03685
21. Parts List 03687
23. Declaration of Conformity

22 3
 SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL PARTS LIST 03687
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage. 7. Castor (3 ½" ) HY01-00710 1. Bolt (M16x90)

10. Castor (3") HY01-00711 2. Bolt (M14x100)

11. Lock pin HY01-00712 3. Bolt (M16x100)

Note: Supplementary information.
14. R-pin HY01-00713 4. Washer M16

21. Support HY01-00714 5. Nut M16

SAFETY INSTRUCTIONS
22. Post HY01-00715 6A. Bolt (M8x16)

IMPORTANT: Please read the following instructions carefully, failure to do 23. Boom HY01-00716 6B. Bolt (M8x18)
so could lead to serious personal injury and / or damage to the Engine
Crane. 24. Boom extension HY01-00717 8. Spring washer M8

25. Ram HY01-00718 9. Nut M8 HY01-00723

When using your engine crane, basic safety precautions should always be followed to
reduce the risk of personal injury and / or damage to the engine crane or load. 26. Chain c/w hook HY01-00719 12. Washer M14
Read all of these instructions before operating the engine crane and save this user
manual for future reference. 27. Ram handle HY01-00720 13. Nut M14
The engine crane should not be modified or used for any application other than that
28. Base HY01-00721 15. Bolt (M12x80)
for which it was designed.
The engine crane was designed for safely lifting engines up to its rated capacity. 29. Leg HY01-00722 16. Washer M12
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you. 17. Spring washer M12
Before operating the engine crane always check no parts are broken, that no oil is
18. Nut M12
leaking and that no parts are missing.
Always operate the engine crane safely and correctly. 19. Bolt (M16x80)
KNOW YOUR ENGINE CRANE: Read and understand the owner's manual and labels 20. Bolt (M16x110)
affixed to the engine crane. Learn its applications and limitations, as well as the po-
tential hazards specific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area; never allow untrained persons
to operate the engine crane.
STAY ALERT: Always watch what you are doing and use common sense.
NEVER LEAVE THE ENGINE CRANE UNATTENDED: When in use / under load.
HAVE YOUR ENGINE CRANE REPAIRED BY A QUALIFIED PERSON: The engine crane is in
accordance with the relevant safety requirements. Repairs should only be carried out
by qualified persons using original spare parts, otherwise this may result in considera-
ble danger to the user and void the warranty.
DANGER! Check that the engine crane is in sound condition and good working order
before each use; Take immediate action to repair or replace damaged parts.

4 21
 PARTS LIST 03685 SAFETY INSTRUCTIONS….cont
WARNING! Only operate on a level and stable surface and never use on soft ground
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
where the engine crane is likely to “sink” whilst in operation.
7. Castor (3½") HY01-00710 1. Bolt (M16x90) NEVER STAND ON THE ENGINE CRANE: The engine crane is not designed for this pur-
pose.
10. Castor (3") HY01-00711 2. Bolt (M14x100) DO NOT dismantle or tamper with the engine crane, as this may be dangerous and
will invalidate the warranty.
11. Lock pin HY01-00712 3. Bolt (M16x100)
If a problem with the engine crane is experienced or suspected stop using the engine
14. R-pin HY01-00713 4. Washer M16
crane immediately and contact your distributor for repair.
Do not attempt to lift a load that exceeds the rated capacity of the engine crane.
21. Support HY01-00860 5. Nut M16 Do not attempt to lift a load beyond the maximum height of the engine crane.
This engine crane is a lifting device only.
22. Post HY01-00861 6A. Bolt (M8x16)
Never work on, under or around a load supported only by the engine crane.
23. Boom HY01-00862 6B. Bolt (M8x18) Regularly inspect and lubricate the engine crane, ensuring that it is in good working
order and condition.
24. Boom extension HY01-00863 8. Spring washer M8 Always ensure that the work area is clean and tidy, free from unrelated materials and
has adequate lighting.
25. Ram HY01-00864 9. Nut M8 HY01-00723
Ensure that all persons in the area are aware of the operation being attempted.
26. Chain c/w hook HY01-00719 12. Washer M14 Check the vehicle`s recommended lifting points by referring to the vehicle’s manu-
al. Ensure that the lifting point is not corroded.
27. Ram handle HY01-00720 13. Nut M14 DO NOT allow the vehicle to move during jacking.
DO NOT remove an engine if this may result in the spillage of fuel, battery acid, or
28. Base HY01-00865 15. Bolt (M12x80)
other dangerous substances.
29. Leg HY01-00866 16. Washer M12 Check that the engine crane is stable and on the correct weight position before at-
tempting to remove the engine.
17. Spring washer M12 Keep hands, limbs etc. clear of moving parts during the raising and lowering of the
engine.
18. Nut M12
DO NOT top-up the hydraulic ram with brake fluid, or other oil types; use only hydrau-
19. Bolt (M16x80)
lic oil.
DO NOT adjust the safety overload valve.
20. Bolt (M16x110) Ensure that there are no persons or obstructions beneath the load before lowering.
Clean and stow the engine crane correctly, with the hydraulic ram in the down posi-
tion, DO NOT leave it extended; ensure storage area is dry.
Failure to follow the warnings in this manual, may result in personal injury and/or prop-
erty damage.
Understand the operating environment; Before each use the operator should assess,
understand and where possible reduce the specific risks and dangers associated
with the operating environment. Bystanders should also be made aware of any risks
associated with the operating environment.

20 5
 SAFETY INSTRUCTIONS….cont EXPLODED DRAWING 03685 & 03687

Danger: Never lift a load greater than that which the engine crane was
designed for, overloading can lead to severe personal injury or damage
to the engine crane. 23

CAUTION: The warnings and cautions mentioned in this user manual can not cover all
possible conditions and situations that may occur. It must be understood by the opera- 19
tor that common sense and caution are factors which cannot be built into this product,
but must be applied. 20
24
2
18
17
16
20
GUARANTEE 22 25
15
These SIP engine cranes are covered by a 12 month parts and labour warranty cover- 26
ing failure due to manufacturers defects. This does not cover failure due to misuse or
operating the engine crane outside the scope of this manual - any claims deemed to
be outside the scope of the warranty may be subject to charges Including, but not 21 1
limited to parts, labour and carriage costs.
2
27
This guarantee does not cover consumables such as oil etc.

3 28
In the unlikely event of warranty claims, contact your distributor as soon as possible.
4
5
9 14
Note: Proof of purchase will be required before any warranty can be hon- 8 6A
oured. 12
7
13
10 29
11
6B

8
9
7

29

6 19
TROUBLESHOOTING CONTENTS & ACCESSORIES
03685 1 Ton Engine Crane

Box-P1
Leg (x2) Support (x2) Post Boom
Symptom Possible Causes Corrective Action Boom Extension Hydraulic Ram Ram Handle Castor 3" (x2)
Release valve not tightly Ensure release valve tightly Castor 3½” (x4) Chain (c/w hook) Chain Bolt M12x80
Hydraulic ram will not lift closed. closed.
load. Load is too heavy. Move to the correct boom Box-P2
extension setting. Base R-pin (x4) Lock pin (x4) Bolt M8×16 (x16)

Release valve not tightly Ensure release valve tightly Bolt M8×18 (x8) Bolt M14×100 (x3) Bolt M16×80 Bolt M16×90
Hydraulic ram will lift, but not closed. closed.
maintain pressure. Hydraulic unit malfunction. Bolt M16×100 (x2) Bolt M16×110 (x2) M8 Nut (x24) M12 Nut
Discontinue use, contact
supplier. M14 Nut (x3) M16 Nut (x6) M12 Washer M14 Washer (x3)

Reservoir overfilled. Drain oil to proper level. M16 Washer (x6) M8 Spring Washer (x24) M12 Spring Washer Manual
Linkages binding. Clean and lubricate mov-
Hydraulic ram will not lower.
ing parts.
Low oil level. Ensure proper oil level.

Low oil level. Ensure proper oil level. 03687 2 Ton Engine Crane
Poor lift performance.
Air trapped in system. See bleeding the air
Box-P1
Will not lift to full extension. Low oil level. Ensure proper oil level.
Leg (x2) Support (x2) Post Boom

Boom Extension Hydraulic Ram Ram Handle Castor 3½” (x2)

Chain (c/w hook) Chain Bolt M12x80 M12 Nut M12 Spring Washer

M12 Washer

Box-P2
Base Castor 3 (x2) R-pin (x4) Lock pin (x4)

Bolt M8×16 (x16) Bolt M8×18 (x8) Bolt M14×100 (x3) Bolt M16×80

Bolt M16×90 Bolt M16×100 (x2) Bolt M16×110 (x2) M8 Nut (x24)

M14 Nut (x3) M16 Nut (x6) M14 Washer (x3) M16 Washer (x6)

M8 Spring Washer (x24) Manual

Note: If any of the above are missing or damaged, contact your distributor
immediately.

18 7
TECHNICAL SPECIFICATIONS 03685 MAINTENANCE….cont
Step 1: Lower the hydraulic ram so its at its lowest position (turn the release valve anti-
clockwise).
Step 2: Remove the oil fill bung fully from the hydraulic ram.
A Step 3: Check the oil level and top up if required. The oil level should be just below the
B oil fill hole.
C Step 4: Refit the oil fill bung.
D
1/4T Max
1/2T Max
3/4T Max
1T Max
Note: Do not pump the hydraulic ram handle when filling with oil.

OIL CHANGE

2050mm
1970mm
1890mm
1810mm
For the best performance and longest life, completely change the oil at least once
per year. Always dispose of hydraulic oil in accordance with local regulations.
1450mm Step 1: Remove the hydraulic ram from the crane.
Step 2: Make sure the hydraulic ram is at its lowest position (turn the release valve anti-
clockwise).
Step 3: Remove the oil fill bung fully from the hydraulic ram.
Step 4: Lay the hydraulic ram on its side and drain the oil into a suitable container.
Step 5: Return the hydraulic ram to an upright position.
Step 6: Fill with hydraulic oil until the oil starts to seep out of the oil fill hole.
Step 7: Wipe away any excess oil.
1610mm Step 8: Refit the oil fill bung and refit back onto the engine crane.

Note: Contact your local authority on how / where to dispose of the waste
oil.
720mm
850mm

695mm LUBRICATION

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to
prevent rust and assure that the castors and hydraulic ram move freely.
500mm
CLEANING

Periodically check the hydraulic ram piston for signs of rust or corrosion. Clean as
Capacity (Max.) 1 Ton Position A 1080mm
needed and wipe with an oily cloth.
Lift Position Capacities ¼, ½, ¾ & 1 Ton Position B 990mm
Oil Type ISO 15 Position C 900mm
Note: Never use sandpaper or abrasive material on these surfaces.
Oil Capacity (approximately) 0.7 Litre Position D 810mm

8 17
 OPERATING INSTRUCTIONS….cont TECHNICAL SPECIFICATIONS 03687
Step 4: On the bottom of the hydraulic ram there is a release valve, put the ram han-
dle onto the release valve and turn it fully clockwise to close it.
Step 5: Insert the ram handle into the slot on the bottom of the hydraulic ram and
pump repeatedly until the engine has been lifted to the desired height and is clear of
any obstructions. m
m
Step 6: Move the engine to a secure location, insert the ram handle onto the release 4 90 mm
1 25 m
valve and slowly turn anti-clockwise, this will lower the boom. 13 60m m
11 5m
99
FOLDING THE CRANE

½ Ton
1 Ton
1½ Ton
Danger: Never try to fold the engine crane whilst there is a load still at-

2 Ton
tached, this is extremely dangerous, it may result in personal injury and/or
property damage.

2250mm
Step 1: Ensure the hydraulic ram is in its lowest position.
Step 2: Remove both r-pins from the front lock pins on the base/leg then remove the

1430mm
lock pins (note: leave both rear lock pins in place, do not remove them).
Step 3: Raise one leg so it rests against the base, insert the front lock pin into the cen-
tre hole of the base, refit the r-pin.
Step 4: Repeat for the other leg.

MAINTENANCE
BLEEDING THE AIR
1850mm
If air gets into the hydraulic system the hydraulic ram will not operate correctly and will
need to be bled. To bleed air from the hydraulic system, follow the instructions below.

Step 1: Place the ram handle onto the release valve at the bottom of the hydraulic
ram, turn anti-clockwise to lower it.

790mm

1060mm
Step 2: Remove the oil fill bung on the side of the hydraulic ram and check the oil
level, top up if necessary.
Step 3: Apply downward pressure on the boom and pump the ram handle quickly
several times.
540mm
Step 4: Re-check the oil level and top up if necessary.
Step 5: Refit the oil fill bung and turn the release valve clockwise to close it.
Step 6: Raise and lower the hydraulic ram several times to make sure it operates cor-
rectly before attempting to lift a load.
Maximum Capacity 2 Ton
ADDING OIL
Lift Position Capacities ½, 1, 1½ & 2 Ton
Recommended Oil - ISO 15 Oil Type ISO 15
Oil Capacity - 1407ml (approximately)
Oil Capacity (approximately) 1407ml

16 9
GETTING TO KNOW YOUR ENGINE CRANE OPERATING INSTRUCTIONS
PRE-OPERATION CHECKS
9 Inspect before each use. Do not use if broken, bent, cracked or damaged parts are
10 noted. If the engine crane appears damaged in any way, or operates abnormally it
should be removed from service immediately. If the engine crane has been or sus-
8 pected to have been subjected to a shock load (a load dropped suddenly, unex-
pectedly upon it), immediately discontinue use until the engine crane has been
checked by an authorised service centre / agent (contact your distributor or manufac-
turer for list of authorised service centres). It is recommended that an annual inspec-
tion be done by a qualified person/s.
7 12 11

6 Note: Before each use, check the oil level and thoroughly test the hydrau-
lic ram before applying a load. If it does not work properly it may need to
be bled. See the maintenance page on how to bleed it.
13
USING THE ENGINE CRANE
5

2
Washer Nut

3 Step 1: Remove the bolt, washer and Boom Extension

nut and move the boom extension
1 4 to the desired lifting weight position,
1 refit the bolt, washer and nut. Bolt
2

Ref. No. Description Ref. No. Description

1. 3½” Castor 8. Post Note: Ensure that the position selected is higher than the weight you will be
lifting, i.e. select 2 ton for a load that is over 1.5 ton but less than 2 ton.
2. 3” Castor 9. Boom
3. Leg 10. Boom Extension
Danger: Always be aware of the possibility of a load slipping off the hook,
4. Lock Pin 11. Chain (c/w hook)
use common sense and watch what you are doing at all times. Remem-
5. Base 12. Oil Fill Bung ber that if the engine falls from the crane it can cause serious injury.
6. Ram Handle 13. Hydraulic Ram
Step 2: Position the crane so that the hook is directly above the item to be lifted.
7. Support Step 3: Attach the hook securely to the straps/chains.

10 15
 ASSEMBLY INSTRUCTIONS….cont ASSEMBLY INSTRUCTIONS

Nut Note: Do not tighten any bolts/nuts until the assembly has finished, this will
ensure that the frame lines up correctly.
Washer
Step 9: Fit the bottom of the hydraulic ram
between the slot on the lower post (see
right), secure by using 1x M16x90 bolt, 1x Spring Washer
Bolt
M16 washer and 1x M16 nut. Step 1: Fit one 3½” castor to the rear section
Nut
Hydraulic Ram of the base (see right). Align the four holes on
Step 10: Fit the top of the hydraulic ram the castor with the four holes on the under- Base
between the slot on the boom (see right), side of the base and secure by using 4x
Nut
secure by using 1x M16x80 bolt, 1x M16 M8x18 bolts, 4x M8 spring washers and 4x M8 3½” Castor
Bolt
washer and 1x M16 nut. Washer nuts; Repeat for the opposite side.
Bolt
Bolt (M8x16)

Step 2: Fit one 3” castor to the front of the

Nut
base (see left). Align the four holes on the
Washer castor with the four holes on the underside of
Step 11: Slide the boom extension into the base and secure by using 4x M8x16 bolts
Spring the boom and secure using 1x Bolt and 4x M8 spring washers and 4x M8 nuts;
Washer Nut M14x100 bolt, 1x M14 washer and 1x Repeat for the opposite side.
Bolt M14 nut. Attach the chain c/w hook to 3” Castor
the end of the boom extension by using Spring Washer
Boom
Extension 1x M12x80 bolt, 1x M12 washer 1x M12 Nut
Washer
spring washer and 1x M12 nut (see left).

Bolt

Leg

Step 12: Ensure the engine crane is level and proceed to tighten all the bolts & nuts - Step 3: Fit one 3½” castor to the end of the Nut
it is now ready for operation. leg (see right). Align the four holes on the
castor with the four holes on the underside Spring Washer
of the leg, secure in place by using the 4x
M8x16 bolts, 4x M8 spring washers and 4x 3½ Castor
M8 nuts; Repeat for the other leg.

Bolt

14 11
 ASSEMBLY INSTRUCTIONS….cont ASSEMBLY INSTRUCTIONS….cont
Base
Step 7: Secure the supports to the in- Nut
side of the base by using the 2x Bolt
M16x100 bolts, 2x M16 washers and 2x Washer
M16 nuts. Next, secure the top end of
Step 4: Slide both legs into the base. the supports to the post by using 1x
Legs M16x110 bolt, 1x M16 washer and 1x
M16 nut to secure. Post

Supports

Lock pin
Step 5: Secure both legs in place by
lifting the front of the base until the holes Washer Nut
line up; Insert the lock pins, repeat for R-clip
Bolt
the other 3 lock pins. Push the r-clips Supports
through the small holes at the end of
each lock pin to ensure they cannot fall
out. R-clip

Lock pin
Note: The supports bend outwards at the top and inwards at the bottom
(see diagram above left).
Note: Ensure all four lock pins and r-clips are fully secured before carrying
on with the assembly.
Boom

Post

Bolt
Step 8: Place the boom between the
Base
slots on top of the post, use 1x
Nut M16x110 bolt, 1x M16 washer and 1x
Step 6: Fit the post to the base and secure in Bolt
M16 nut to secure.
place using 2x M14x100 bolts, 2x M14 washers
Washer
and 2x M14 nuts.

Washer

Nut

12 13