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Exercise 1 Design-2 2

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0% found this document useful (0 votes)
8 views

Exercise 1 Design-2 2

Uploaded by

kglgl0700
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© © All Rights Reserved
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Course: MEC 210 (Design of

Machine Parts)
Semester: Spring 2022-2023
Department: ENR and MET
Exercise: 1
Faculty of Engineering and Technology Due Date: 8/3/2023
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Question 1
A 17-tooth spur pinion has a module of 3 mm, runs at 1200 rpm, and drives a gear
at a speed of 600 rpm. Find the number of teeth on the gear and the theoretical
center-to-center distance.
Question 2
A 15-tooth spur pinion has a module of 3 mm and pressure angle of 20º. It runs at
a speed of 1500 rpm. The driven gear has 60 teeth. Find the speed of the driven
gear, the circular pitch, and the theoretical center-to-center distance. Calculate the
contact ratio.
Question 3
A parallel helical gearset uses a 17-tooth pinion driving a 34-tooth gear. The pinion
has a right helix angle of 30°, a normal pressure angle of 20°, and a normal module
is 5.0 mm. The pinion width is 35 mm and gear width is 30 mm. Find the following:
a. The normal and transverse circular pitches
b. The normal base circular pitch
c. The transverse diametral pitch and the transverse pressure angle
d. The addendum, dedendum, and pitch diameter of each gear
e. The contact ratio.
Question 4
A steel spur pinion has a module of 4.0 mm, 17 full-depth milled teeth, and a
pressure angle of 20°. The gear width is 40 mm. The pinion has an ultimate tensile
strength at the involute surface of 800 MPa, a Brinell hardness of 232, and yield
strength of 620 MPa. Its shaft speed is 1120 rpm, its face width is 50 mm, and its
mating gear has 51 teeth. The design safety factor is 2 and the service factor is 1.2
and the lubrication is normal.
a. Calculate the contact ratio
b. Calculate the transmitted power based on static bending stress.
c. Calculate the safety margin for dynamic stress.
d. Check the wear criteria.

P.T.O
2
Question 5
A steel helical pinion has a module of 4 mm, 17 full-depth milled teeth. The
pressure angle is 20° and the helix angle is 15°. The gear width is 40 mm. The
pinion has an ultimate tensile strength at the involute surface of 800 MPa, a Brinell
hardness of 232, and yield strength of 620 MPa. Its shaft speed is 1120 rpm, its
face width is 50 mm, and its mating gear has 51 teeth. The design safety factor is
2 and the service factor is 1.2 and the lubrication is normal.
a. Calculate the contact ratio
b. Calculate the transmitted power based on static bending stress.
c. Calculate the safety margin for dynamic stress.
d. Check the wear criteria.
Question 6
The double-reduction helical gearset shown in the figure is driven through shaft a
at a speed of 900 rpm by 3 kW electric motor. Gears 2 and 3 have a normal module
of 2.5 mm, a 30° helix angle, and a normal pressure angle of 20°. The second pair
of gears in the train, gears 4 and 5, has a
normal module of 4.0 mm, a 25° helix
angle, and a normal pressure angle of 20°.
The tooth numbers are: N2 = 14, N3 = 54,
N4 = 16, N5 = 36. If the contact ratio is 1,
Find:
a. The directions of the thrust force
exerted by each gear upon its shaft.
b. The speed and direction of shaft c.
c. The center distance between shafts.
d. For each gear, calculate the forces and
their directions.

With best wishes


Professor Yasser Shabana
Eng. Hoda Farrag
Eng. Goda Said
Eng. Eslam Mohamed

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