MAINTENANCE 5.005.49 E rev.

: i 2009-06-01

Maintenance Chart

Lubricate crane according to LUBRICATING After 50 operating hours (running-in

CHART. period)

Daily or before taking crane into operation Oil tank, power swivel (optional)
- The first oil change see instruction, section 7.
Hydraulic oil tank
- Check oil level.

Every month
Slewing gearbox
- Check oil level. See instruction, section 6.1. The
Escape device
oil quantity is marked on the name plate and in
instruction "Technical Data", section 2. - Inspections should be carried out according to
instruction in section 4.

Winches, hoisting and luffing

- Check oil level. See instruction, section 6.1. The
oil quantity is marked on the name plate and in
instruction "Technical Data", section 2. Every 200 operating hours or every two
months
Filter service indicator
Pumps
- Check filter service indicator.
- Check for leaks.
- If necessary change filter cartridges, see instruction
"Filters", section 5.
Multiple-disc brake, slewing gearset/winches
Limit switches; compare section 6.3 instruction - The drain plug shall be taken out every 200 hours
for stop position
of operation, to drain off oil that may have been
- Testrun all functions and check that they are collected.
working properly.

Slewing bearing screws

Slack wire switch - Inspect visually the slewing bearing screws from
- Function test, see instruction, section 6.3. deck and inside pedestal. If any screw shows a
tendency to slacken, tighten all screws with a torque
Loose gear wrench or a hydraulic tensioner according to
drawing "Slewing bearing, yard mounting" and
- Check that block, beam, hook, swivel and shackle
"Slewing bearing, mounting", section 9.3.
are intact. Check according to instruction "Lifting
Block/Beam", section 6.2.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (4)

MAINTENANCE 5.005.49 E rev.: i 2009-06-01

Wire rope sockets Wire sheaves

- Check that wire rope thimbles are safely secured. - Inspect for wear.
- Check split pin for wear and damage. - Check that shafts are safely secured.
- Change if necessary.
Climb protection, jib top
Filter casette, air conditioning (optional) - Inspect climb protection for wear and damage.
- Change filter casette. - Check play between wire sheave and climb
Note! It is important to change filter casette at protection. See instruction in section 6.2.
correct intervals to obtain as high cooling as
possible.
Slack wire device
- Inspect rollers for wear or damage.
Escape device
- Remove for inspection and maintenance according
Electrical equipment including slip-ring unit
to instruction in section 4.
- Inspect according to “Electrical Equipment, General
Maintenance” in section 6.3.

After 200 operating hours Heating elements, cabinet CT2/CT22

- Check that the elements in cabinet CT2/CT22 are
working i.e. get warm.
Slewing gearbox
- The first oil change. (Running-in period 200 hours.) Crane house, foundation and jib welding joints
See instruction, section 6.1.
- Inspect for any sign of cracks.
See "Inspection of Stressed Components and
Winches, hoisting and luffing Structures", section 5.
- The first oil change. (Running-in period 200 hours.).
See instruction, section 6.1. Parking support and jib structure resting in
parking support

- Inspect for wear and any sign of cracks. See

"Inspection of Stressed Components and
Every 500 operating hours or every six Structures", Section 5, and "Parking of Crane, Sea
months Stowing", section 4.

Oil cooler Hydraulic system

- Inspect oil cooler externally. Clean when required. - Check the following pressures:
- Feed pressure inlet, at gauge connection 1.
- Control pressure, at gauge connection 2.
Wire ropes, wire rope clamps
- Pressure cut-off (overload) valve/valves 1311,
- Inspect for wear. See instruction "Handling,
1312 etc., at connection 3.1.
Installation, and Maintenance of Steel Wire Ropes"
Pressures should be according to the Hydraulic
in section 6.2.
Component Specification, part of Hydraulic
- Wire ropes are inspected according to stipulations
Circuit diagram in section 9.4.
issued by classification associations and national
- Adjust if required.
bodies.
- Check that wire rope clamps on wire drums are
safely secured.

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MAINTENANCE 5.005.49 E rev.: i 2009-06-01

Oil analysis (oil tank) Winches

- Sample oil and analyse every six months. - Oil analysis. See instruction "Winch" section 6.1.
- Change oil. See instruction, section 6.1.
Pump servo
- Check plussing. Air breather, hydraulic oil tank
- If necessary, adjust. - Check and change air breather on top of the tank.

Air conditioner (optional) Hydraulic accumulators

- Check that the unit is securely fastned and not - Check pressure, re-charge as required. See
damaged. See instruction, section 5. instruction “Hydraulic Accumulators”, section 6.1.

Slewing gear, pinion Cable winch (optional)

- Check backlash. - V-belt, check tension.
- Slipring unit, check.
Slewing bearing - Brake discs, check.
- Brush holders, check.
- Measurement to be taken according to instruction
- Change oil, gearbox
"Measuring Procedure for Wear in Slewing
See instruction, section 7.
Bearings for Rope Luffing Cranes" in section 6.2.
- Check seals.
Stabilizing winch (optional)

Filter service indicator - Change oil, gearbox.

- Change filter cartridge. See instruction "Filters",

section 5. Service door
- Open service door, see instruction in section 6, and
Slip-ring unit check hinges for damage and corrosion.

- Check brush holders, wire brushes and slip-rings

according to instruction in section 6.3.

Every 2000 operating hours or every two

External access ways years
Inspect for wear and damage.

Hydraulic oil tank

Emergency escape ladder (optional) - Take out the drain plug.
- Inspect for wear or damage. - Drain oil and clean the reservoir. (See “Hydraulic
oil tank”, section 5.)
- Verify that the oil level float switch is working
properly. This inspection is verified when changing
Every 1000 operating hours or at least oil or cleaning of oil tank.
every year - Check air breather cap.
- Top up with fresh oil according to “Lubricants for
Deck Machinery”, section 5.
Slewing gearbox - Change all oil filter cartridges.
- Change oil. See instruction, section 6.1.

The Original Manufacturer of HÄGGLUNDS Cranes 3 (4)

MAINTENANCE 5.005.49 E rev.: i 2009-06-01

Multiple-disc brake, winch Every five years

- Check for leaks.
- Check braking torque.
Hydraulic hoses inside crane house
- Check according to instruction "Winch" in section 6.1.
- Check hydraulic hoses for damage. See instruction
in section 6.1.
Multiple-disc brake, slewing gearset
- Check for leaks.
Multiple-disc brake, motor side
- Check braking torque.
- Change brake discs.
- Check discs.
- See instruction "Winch", section 6.1.
- Check according to instruction "Slewing Gear Set",
section 6.1.

Oil tank, cable winch (optional)

- Change oil, turbo coupling. Every ten years
See instruction, section 7.
- Replace all hydraulic hoses. See instruction in
section 6.1.
Stabilizing winch (optional)
- Change oil, turbo coupling.

Oil tank, power swivel (optional)

- Drain oil and clean the reservoir. See instruction,
section 7.

Every four years

Slewing bearing studs/screws

- Tighten all studs or screws with a hydraulic screw
tensioner or a torque wrench. Tightening torque,
see separate drawing, "Slewing bearing, yard
mounting" and "Slewing bearing, mounting", section
9.3.
- Consult MacGREGOR before replacing studs or
screws with any other specifications than
recommended.

4 (4) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.006.1 E rev.: - 1996-11-20

Air Conditioning
Maintenance / Trouble-shooting / Service

Maintenance - Is the operating thermostat working properly? Test

This air condition unit is designed for an ambient this by turning the thermostat knob on the control
temperature between -20°C and +40°C. panel from -10°C to +20°C. The compressor light
Inside the cabin the unit will maintain a temperature shall go off by this operation.
between +18°C and +30°C.
The unit is designed to be installed from inside the roof
of the cabin and does not require any regular Service
maintenance. Instead we recommend you to carry out Always consult an authorized refrigeration technician
an operation check now and then to make sure the unit for your service. Ask for a written report on what has
is working properly. been carried out.
All service except cleaning the condenser can be
Checkpoints done from inside the cabin through a service door.
- Make sure the unit is properly fixed to the roof.
- Make sure that no object is placed in front of the unit
and the cooling objects are placed in a way that
they do not stop the circulation of the cold air.
- Make sure that air inlet and outlet on the front cover
are free from objects which could stop the air circu-
lation.
- Make sure that the condenser does not have choked
flanges or is clogged with dirt.
- Make sure that the condenser and evaporator fan
are rotating and works properly.
- Make sure that the drain lines are not clogged with
dirt.
- Check for unfamiliar sounds and vibrations.
- Check for oil leaks, corrosion on pipes etc. 1 2 3 4 5

Keeping the unit clean 1. Control panel.

At times it may be necessary to clean the unit. Do not 2. Expansion valve.
use cleaning solutions, use instead a smooth cloth 3. Service valve, HP-side.
with mild detergent and water. 4. Service valve, LP-side.
5. Sight glass.

Trouble-shooting
Problems usually appear from one of three areas:
Warning!
· Incorrect installation or not fixing the unit properly,
- Power supply.
may lead to personal injuries if the unit is falling
- Objects in front of the unit which stops air circula-
down.
tion.
· If a leakage of refrigerant would appear there is a
- Evaporator or condenser has choked flanges.
risk for frost-bites or burns if in direct contact with
the refrigerant in hotgas or liquid phase.
Check up the following: · The refrigerant in this unit must not be released to
- Is the power cord plugged in to the unit? the enviroment.
- Is the main switch on the control panel in the position
"AIR COND"?
- Is the fuse in the electric box, from where the supply
to the unit is taken, in order?

The Original Manufacturer of HÄGGLUNDS Cranes 1 (4)

MAINTENANCE 5.006.1 E rev.: - 1996-11-20

2 (4) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.006.1 E rev.: - 1996-11-20

The Original Manufacturer of HÄGGLUNDS Cranes 3 (4)

MAINTENANCE 5.006.1 E rev.: - 1996-11-20

4 (4) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.018 E rev.: b 2004-05-24

Inspection of Stressed Components and Structures

Introduction
Stressed parts of the crane structure subjected to This inspection should be performed at intervals ac-
high loads require inspection for signs of cracks and cording to the Maintenance Chart.
other damage at regular intervals.
Note!
Cracks detected at an early stage do not generally Rust on a painted surface does not necessarily
impair the handling safety of the crane unless they mean that there is a crack in the underlying mate-
are not repaired. rial.

For safety reasons, service routines should include

Remedy
a regular inspection of the entire crane, with par-
When rust is found on top of or near a weld, grind
ticular attention paid to stressed parts. Check also
the topmost surface layer away to expose the crack
the parking support for wear and cracks, see Fig.
clearly. When in doubt, use Magnaflux to identify
2.
the crack.

Inspection Before repairing of a crack in a stressed part, al-

A thorough visual inspection is fairly easy to carry ways contact MacGREGOR Cranes, Service De-
out as cracks will generally show by cracking or partment for advice.
flaking of the paint followed by a brownish discol-
oration by rust.
(Inspect welds and surrounding material.)

Example:

Fig. 1. Crane structure. Fig. 2. Parking support.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (2)

MAINTENANCE 5.018 E rev.: b 2004-05-24

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2 (2) The Original Manufacturer of HÄGGLUNDS Cranes

LUBRICATING CHART PM51 1701-E00 rev.: h 2009-04-16

Item Part of crane (see page 2 for location) a b c d e f

1 Wire sheaves, Crane house top: 1 nipple/sheave (5-8 nipples) *
2 Wire sheaves, Jib stay: 1 nipple/sheave (1-2 nipples) * (not on all cranes)
3 Wire sheaves, Jib top: 1 nipple/sheave (4-9 nipples) *
4 Wire sheaves, Lifting block: 1 nipple/sheave (1-2 nipples) *
5 Wire rope sockets: 2 pcs (in some cases on jib or block)
***
6 Swivel, Lifting block (Single) or Lifting beam (Twin): 1 nipple
7 All wire ropes
8 Electric motor: 2 nipples
9 Door hinges: 3 nipples, see instruction manual, section 6.2.
10 Jib bearings: 2 nipples
11 Oil tank
12 Air breather cap
13 Oil filters
14 Slewing gear case
15 Slewing bearing teeth
16 Slewing bearing - See drwg. section 9.3 for nipples
**
17 Hoisting + Luffing winches, bearing: 1 nipple/winch
18 Hoisting + Luffing winches, oil change
19 Parking cylinders: 4 nipples (optional)

* Check what number of nipples that apply to your

crane. It is of utmost importance that all nipples
Key to symbols
Grease for ball and roller bearings
are greased.
Grease for plain bearings
** Relubrication should be performed under
slewing motion. If that is not possible relubricate Grease for wire ropes
bearing through all grease fittings, then turn Grease for open spur gears
bearing approx. 200 mm and relubricate again.
Repeat this procedure until overlap of greasing Grease for jib bearings
is achieved and the whole bearing Oil level, check
circumference is filled with new grease at the
gaps and seals. (Five rotations/greasings Oil filters, check
should be sufficient.) Oil filters, replace
Air breather cap, check
Before greasing proceed as follows
*** Crane jib parked on parking support: Hydraulic oil, oil change
Park the crane and slack the luffing and hoisting Gear case oil, oil change
wire. The first oil change to be done after 200
working hours (running-in period)
Crane jib parked in wires:
Hoisting wire - slacken the wire by lowering the Gear case oil, oil change
lifting block to deck. The first oil change to be done after 200
Luffing wire - run the block up against the jib working hours (running-in period)
top to slacken the luffing wire.
Slip-rings to be treated according to
Key to symbols separate instruction, see section 6.3.
a Daily
b Every 100 working hours (or before taking
winch into operation, item 17)
c Every 200 working hours or every two months
d Every 500 working hours or every six months
e Every 1000 working hours or every year
f Every 2000 working hours or every two years

Documents with supplementary data:

Oil quantity required: "Technical data", Section 2.
Maintenance intervals: "Maintenance chart", Section 5.
Location of nipples etc: "Lubricating and maintenance", Section 5.
Lubricants: "Lubricants for deck machinery", Section 5.

The Original Manufacturer of HÄ GGLUNDS Cranes 1 (2)

LUBRICATING CHART PM51 1701-E00 rev.: h 2009-04-16

Red lamp on right control panel in operator’s cabin Jib top with lifting block for single crane
CHECK 3. Wire sheaves
OIL FILTER

7. Wire ropes

4. Wire sheave(s)

6. Swivel
CAUTION!
Renew all filter cartridges
when this lamp is lit. The lifting block can have either 1 or 2 wire sheave(s).

Wire sheave(s) on jib stay for cranes Lifting beam with hook for twin Central greasing, see examples
with special design cranes below:
Example: Wire sheaves jib top,
central greased.
3

6. Swivel
7
2. Wire sheave(s)
4
1. Wire sheaves
Filter service 6
indicator 5. Wire rope sockets

13
Example: Wire sheave(s) 2
on jib stay central greased.
Filter 4135 The sheave(s) to be lubricated
from the crane house top with
the crane jib positioned in min.
outreach.

8. Electric motor

Example: Wire sheaves crane top, manual

13 Oil filling and central greased.
Filter
4136-1

Grease central Manual greased

13. Oil filters

12. Air breather cap 9. Door hinges

11. Oil tank

17, 18. Luffing winch

17, 18. Hoisting winch 14. Slewing gear case

19. Parking cylinders

16. Slewing bearing 10. Jib bearings

15. Slewing bearing teeth

2 (2) The Original Manufacturer of HÄ GGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Lubricating and Maintenance

Cranes type GL

Contents

Door hinges ................................................................. 2

Electric motor .............................................................. 3
Slewing bearing ........................................................... 4
Jib bearing ................................................................... 5
Wire sheaves Jib ......................................................... 6
Wire sheaves Crane house .......................................... 7
Wire rope sockets ........................................................ 8
Slewing gear case ....................................................... 9
Lifting equipment ....................................................... 10
Oil tank ...................................................................... 11
Oil filter ...................................................................... 12
Oil filter change .......................................................... 13
Wire ropes ................................................................. 14
Winch with high speed motors ................................... 15
Parking cylinders (optional) ....................................... 16
Cable winch (optional) ............................................... 17
Power swivel (optional) .............................................. 18

The Original Manufacturer of HÄGGLUNDS Cranes 1 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Door hinges

Grease nipple;
Service door

Grease nipple;
Door in crane house top

2 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Electric motor

Grease nipple;
Upper bearing

Grease nipple;
Lower bearing

The Original Manufacturer of HÄGGLUNDS Cranes 3 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Slewing bearing

Grease nipple; Grease;

Slewing bearing Slewing bearing teeth

4 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Jib bearing

Grease nipple;
Inside cranehouse

The Original Manufacturer of HÄGGLUNDS Cranes 5 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Wire sheaves Jib

Grease nipples; Jib top Grease nipples; Jib top, Central lubricating

Grease nipple;
Jib stay

6 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Wire sheaves Crane house

Grease nipple for one sheave

Grease central for several sheaves

The Original Manufacturer of HÄGGLUNDS Cranes 7 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Wire rope sockets

The wire rope sockets can also be located on jib top

or lifting block.

Grease

8 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Slewing gear case

Oil change Air breather

Check oil level

Oil drain plug

The Original Manufacturer of HÄGGLUNDS Cranes 9 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Lifting equipment

Grease nipples, Lifting block

Grease nipple, Swivel

10 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Oil tank

Check air breather

Check oil level (dipstick)

Drain oil tank

The Original Manufacturer of HÄGGLUNDS Cranes 11 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Oil filter

Filter unit, outlet Filter unit, inlet

Oil filling Electrical indicator

12 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Oil filter change

Necessary equipment when changing filter cartridges:
- 2 new filter cartridges with O-rings.
- Spanner.
- Bucket.

Put the bucket Remove the

1 under the filter
2 drain-plug by
unit. hand and let the
Loosen the oil run into the
drain-plug at bucket. Make
the bottom of sure not to lose
the filter unit the
using the O-ring.
spanner.
(size 9/16"
or 15 mm)

Loosen the Unscrew the

3 filter cap using
4 filter cap by
the spanner. hand.
(size 1" or Be careful not
26 mm) to drop it.
Remove the old
O-ring between
the filter cap
and the filter
head.

Remove the Mount the filter cap and tighten it using

5 old filter
6 the spanner.
cartridge.
Install the new
Mount the drain-plug and the O-ring on the
O-ring 7 filter cap and tighten it using the spanner.
between the
filter cap and
the filter head.
Install the new
filter cartridge.

The Original Manufacturer of HÄGGLUNDS Cranes 13 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Wire ropes

Relubricating of steel wire ropes, see instruction

6.222.1 E.

Grease

14 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Winch with high speed motors

Grease nipple

Oil filler inlet

Oil dipstick

Grease nipple

Oil outlet

The Original Manufacturer of HÄGGLUNDS Cranes 15 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Parking cylinders (optional)

Grease nipples;
left cylinder

Grease nipple

Grease nipple

Grease nipples;
right cylinder

16 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Cable winch (optional)

Oil change; Spur gear

Grease nipples; Electric motor

Oil drain plug;

Spur gear

Oil change; Turbo coupling

The Original Manufacturer of HÄGGLUNDS Cranes 17 (18)

MAINTENANCE 5.150.1 E rev.: b 1999-03-15

Power swivel (optional)

Check oil level (dipstick)

Grease nipples, ball bearing

Drain oil tank (seen from below)

18 (18) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.301.8 E rev.: a 2009-04-20

Filters
Introduction
For cleaning hydraulic oil, the hydraulic system is The other indicator is visual (see Fig. 1) and should
equipped with two filters. The two filters are marked be read when the oil temperature is approximately
4135 and 4136. 45°C. Upon reaching a certain degree of clogging, a
red indication can be seen on the top of the filter
Filter indicators indicator. Replace both filter cartridges in the system
when the red indication shows.
The filter indicators operate only when the crane
starts.
Replacement of filter cartridges
Filter 4135 has two filter indicators. One indicator is You must replace both cartridges (see Fig. 3) in the
electric and operates a warning lamp placed on the crane at the same time. Flush all other parts of the
control panel in the cabin (see Fig. 4a and 4b). filters with white spirit when you replace the cartridges.
Use new seals. Reassemble the filters.

4101 Visual 4102

indicator
Electric
indicator

Filter Filter
4135 4136

Fig. 1. Filter inlet. Fig. 2. Filter outlet.

Fig. 4a. Control panel.

Filter cartridge

Fig. 3. Filter cartridge. Fig. 4b. Control panel.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (2)

MAINTENANCE 5.301.8 E rev.: a 2009-04-20

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2 (2) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.302.16 E rev.: e 2009-03-05

Hydraulic Oil Tank

The hydraulic oil tank is placed on the crane house Filling oil
floor. The feed pump is located inside the oil tank. The Oil is filled at an ”aero-quip” type quick-release coupling,
main pump unit drive gearing is continually lubricated placed on the filter unit, see Fig. 2. When filling oil the
by oil from the hydraulic system, surplus oil being hydraulic system must be at rest and the electric power
returned to the tank by a drain line. switched off.

Checking oil level Fill oil to just under the MAX mark on the dipstick. Use
The oil tank has a dipstick to indicate the oil level. oil according to the ”Lubricants for Deck Machinery”.
Check that oil level is between min. and max on the
dipstick. NOTE! Oil must not be filled directly into the tank.

Oil level float switch Cleaning the oil tank

If the oil level drops below a certain minimum level an Before cleaning the oil tank, immobilise the crane jib in
oil level float switch installed in the oil tank, operates a suitable manner, push the stop button and switch off
alarm signals on the control panel in the operator's cab. the power. Drain off the oil into clean empty barrels or
drums.
Verify that the switch is working properly by starting the
crane, loosening the nut that holds the switch and lifting Remove the tank cover. Scrape off sediment, if any,
it up slowly. from the tank bottom and sides using a rubber scraper.

Oil filling

8
8

2
1. Radiator hose
2. Hydraulic hose
1
3. Vedge valve
4. Air filter with dipstick
5. Oil level and temperature guard
6. Feed pump
7. Quick coupling
8. Filter
Drwg. 188 1591
9. Thermometer
9
3 7
6
Fig. 1. Tank with feed pump unit.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (2)

MAINTENANCE 5.302.16 E rev.: e 2009-03-05

Flush the tank with white spirit.

Wipe the tank dry with clean rags. DO NOT USE

COTTON WASTE, or other linting material. Apply new
sealing compound and reinstall the tank cover.

If the drained oil is in good condition and can be used

anew, it should be filtered before refilling.
Oil filling

Pump and hoses used for filling must be perfectly

clean.
Fig. 2. Oil filter unit.
Fill oil to just under the MAX mark on the dipstick. Use
oil according to the ”Lubricants for Deck Machinery”.

2 (2) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.315 E rev.: a 2003-04-04

Sampling of Oil to Verify the Cleanliness in Hydraulic System

General Procedure for Oil Sampling

- Oil temperature in the system should be 40-50oC.
This service information describes sampling oil from - Special oil sampling bottles should be used and
a hydraulic crane system. can be purchased from oil companies.
- Connect a pressure gauge hose to gauge outlet
This procedure is general and there can be some 3.1 (hoisting circuit), (see Fig. 1).
differences depending of crane type. - Start the crane and run the hosting winch in maxi-
mum speed hoisting.
Type of oil to be used in the system can be found - Bleed out 0.5 litre of oil in a bucket. This oil to be
in Section 5. disposed.
- Fill the oil sample bottle.
When to Sample Oil - Send the oil sample to an oil company for
analysis.
To verify the oil condition, an oil sample should be
The oil company will be able to recommend if the
taken every six months and sent for analysis. This
oil can be further used.
analysis is done by the oil companies and can be
Feedback on the oil analysis can also be obtained
of different levels. When the result is received, a
from MacGREGOR Cranes.
recommendation is normally given if the oil is ap-
proved or has to be changed.
Procedure if Oil Sample is Showing Too High
Contamination
For maximum practical contamination in the sys-
tem, see Table 1. If the oil analysis shows too high contamination, the
oil and the filters should be changed. The crane
should be driven for approx. 1 hr and a new oil sam-
ple should be taken and sent for analysis.

Pump Hose

Gauge outlet 3.1

Bottle

Fig. 1. Sampling Hydraulic Oil.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (2)

MAINTENANCE 5.315 E rev.: a 2003-04-04

Cleanliness Level Correlation Table

Particles/millilitre
ISO ≥ 5 Micro- ≥ 15 Micro- ACFTD NAS Disavowed
Code meters meters Gravimetric 1638 "SAE" Level
Level, mg/L (1964) (1963)
26/23 640.000 80.000 1000
25/23 320.000 80.000
23/20 80.000 10.000 100
Not
21/18 20.000 2.500 12
OK
20/18 10.000 2.500
20/17 10.000 1.300 11
20/16 10.000 640 10
19/16 5.000 640 10
18/15 2.500 320 9 6
17/14 1.300 160 8 5
16/13 640 80 1 7 4
15/12 320 40 6 3
14/12 160 40
14/11 160 20 5 2
OK 13/10 80 10 0.1 4 1
12/9 40 5 3 0
11/8 20 2.5 2
10/8 10 2.5
10/7 10 1.3 1
10/6 10 .64 0.01

Table 1. Cleanliness Level Correlation Table.

2 (2) The Original Manufacturer of HÄGGLUNDS Cranes

MAINTENANCE 5.421.40 E rev.: d 2008-05-14

Lubricants for Deck Machinery

A. OILS

The oil shall be refined oil containing additives against Cable winch, turbo coupling (if applicable)
oxidation, rust and foaming, as well as wear inhibitor Viscosity 22 cSt/40°C (ISO VG 22).
and/or EP additives. Example: SHELL MORLINA.

Slewing gear unit Cable winch, gear box (if applicable)

Synthetic oil (polyglycol type). Synthetic oil brand.
Viscosity 220 cSt/40°C. Example: MOBILE Glygoyle 30.
Viscosity index (VI) 210.
Solidification point -30°C or better.
The oil must fulfil specifications according to DIN Stabilizing winch, turbo coupling (if
51354, FZG stage 12. applicable)
Viscosity 22 cSt/40°C (ISO VG 22).
CAUTION! The oil must not be mixed with mineral oil Example: SHELL TELLUS 22.
or synthetic gear oil on PAO-basis. The oil can also
dissolve paints and some seals. Stabilizing winch, gear box (if applicable)
Example: Shell Tivela S220 or similar.
Synthetic oil brand.
Example: Aral-Dego GS220.
Hoisting and luffing winches
Synthetic oil (polyglycol type).
Viscosity 220 cSt/40°C.
Viscosity index (VI) 210.
Solidification point -30°C or better.
The oil must fulfil specifications according to DIN
51354, FZG stage 12.

CAUTION! The oil must not be mixed with mineral oil

or synthetic gear oil on PAO-basis. The oil can also
dissolve paints and some seals.
Example: Shell Tivela S220 or similar.

Crane hydraulic system

For service in normal conditions:
Viscosity 68 cSt/40o C approx. (ISO VG 68 HV).
Viscosity index (VI) min. 150.
Solidification point -35o C or better.
Example: SHELL TELLUS T68.

For service in arctic climate:

Viscosity APPROX. 46 cSt/40o C (ISO VG 46 HV).
Viscosity index (VI) approx. 150.
Solidification point -45o C or better.
Example: SHELL TELLUS T46.

Load handling equipment, without oil heater

Viscosity 32 cSt/40oC approx. (ISO VG 32 HV).
Viscosity index (VI) min. 150.
Solidification point -45oC or better.
Example: SHELL Tellus T 32.

The Original Manufacturer of HÄGGLUNDS Cranes 1 (2)

MAINTENANCE 5.421.40 E rev.: d 2008-05-14

B. GREASES

Plain bearings and wire rope sockets

Lithium grease with molybdenum disulphide.
Base oil viscosity 150 cSt/40°C.
Dropping point 180°C.
Example: MOBILGREASE Special 530303.

Crane jib bearing

Lithium/mineral oil-based grease.
NOTE: MUST NOT contain molybdenum disulphide.
Example:
SKF LGMT2 or SKF LGEP2. (-30°C to +110°C).
TEXACO MULTIFAC EP2. (-30°C to +100°C).

Roller/ball bearings
Grease with EP additives.
Must withstand wet conditions.
Example: SHELL Alvania EP (LF) 2 (-20 to +130°C).
Arctic climate: SHELL Albida PPS2.

Ropes
Grease resistant to salt water and with antirust
properties. (Very thin.)
Temperature range -30 to +100°C.
Viscosity 9.8 cSt/40°C.
Example: FUCHS Cedracon.
Arctic climate: FUCHS Ceplattyn.

Open spur gear units

Grease with good adhesion properties.
Example: SHELL MALLEUS GL95 (-15 to +150°C).
SHELL MALLEUS GL65 (-30 to +150°C).

Slip-ring unit, signal slip-rings

Example: "Cramolin B".

Please contact MacGREGOR (SWE) when choosing

lubricants for extreme temperatures.

2 (2) The Original Manufacturer of HÄGGLUNDS Cranes

 How to order
spare parts 6.0

SERVICE

Hydraulic system 6.1

Mechanical
equipment 6.2

Address:
MacGREGOR Cranes
Cargotec Sweden AB
SE-891 85 ÖRNSKÖLDSVIK, Sweden
Telephone: 46 - 660 - 29 40 00
E 2009-03-02

Telefax: 46 - 660 - 139 77 Electrical

6.3
(Spare Parts, Technical Services &
Technical Documentation Services) equipment
www.macgregor-group.com/cranes
The Original Manufacturer of HÄGGLUNDS Cranes