Hitachi Energy

Istanbul Tuzla Factory and Product Overview

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1
TCS, Tuzla Factory Istanbul TR

Who are we ? Where are we located ? What do we manufacture ?

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 Table of contents
Introduction
Tuzla product portfolio
 BUSHING Bulk Porcelain and Silicone non-condenser Bushings
 MESA Measurements and Safety Devices
 DETC De-Energized Tap Changers
 TXpertTM Ecosystem

Question & Answer

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TCS, Tuzla Factory Istanbul TR

Manpower
140

Product supplied
DETC – MESA - BUSHING – TXPERT
ECOSYSTEM

Voltage range
Up to 72 kV for DETC – Up to 52 kV for BUSHING

Supplied to
Exports to more than 61 countries and around 170
OEM customer all over the world.

2425 Istanbul Tuzla Factory Overview

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TCS, Tuzla Factory Istanbul TR - Who we are?

HITACHI ENERGY

1996 2001 2006

1985 1992 2009 2019 2021

ELMEK was Entered the Certified for ELMEK has Moved to its ELMEK were ABB Power HITACHI ABB
founded. international ISO 9001 by signed a new acquired by Grids becomes Power Grids
market. BVQI. framework facilities in ABB. HITACHI ABB will become
agreement Tuzla, Power Grids. HITACHI
with ABB BA Istanbul. ENERGY.
Europe
Africa for
the entire
production
range.

5 © 2020 Hitachi Energy. All rights reserved.

TCS, 2425 Tuzla Factory Sales & Marketing Team

Product Marketing Manager

Onur YAZICI

Sales & Marketing Team Sales & Marketing Team Hub Digital Center Tuzla

Sale Specialist Sale Specialist HDC Sales Specialist

Mine ÖZKOŞAR BİRBEN Tunç BARUT Mehmet ERBALTACI

Sale Specialist Sale Specialist HDC Champion

Gamze TOHUMCU Adile Bade KARTAL Yunus GEZGEN

Sale Specialist Sale Specialist

Umut Tan Ecenaz KARTAL

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TCS, Tuzla Factory Istanbul TR

Corporate Integrated Management System Certificates ISO 9001 - ISO 14001 - ISO 45001 – ISO 37001

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TCS, Tuzla Factory Istanbul TR

Our business partner customers we work with

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TCS, Tuzla Factory Istanbul TR

Our Processes ;

- CNC Machining
- Robotic Produc. Cell
- Pressing
- CNC Machining
- Painting
- Coating
- Welding
- Silicone & Epoxy Injec.
- Manuel Vs Auto. Assembly
Line
- Test Laboratories

By adapting technological innovations and automation to production processes, we constantly improve ourselves and
make lean and agile production.
9 © 2020 Hitachi Energy. All rights reserved.
 Transformer accessories overview
TCS , Istanbul Turkey

© 2020 Hitachi Energy. All rights reserved.

1
TCS, Tuzla Factory Istanbul TR

Bushing Mesurement & Safety Tap Changers ( DETC) Txpert Ecosystem

Devices (MESA)

 Combined Resin Silicone  Relays  Linear Type  Txpert Hub

Bushing  Oil Level Indicator  Rotary Type  Dissolved gas Analyzers
 Non-condenser core  Thermometer  Bushing Monitoring & 3rd party
bushings  Pressure Safety Valves sensors
 Dehydrating Breathers  Digital mechanical sensors
 Metal Accessories  Safety devices with digital
sensors

11 © 2020 Hitachi Energy. All rights reserved.

 BUSHINGS
TCS , Istanbul Turkey

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1
 TCS, Tuzla Factory Istanbul TR

DRY NC® is a non-condenser DRY Applications

 Low voltage winding
bushing with silicone insulator of liquid-filled power
• Completely oil-free, paper-free, porcelain-free and Partial Discharge free. transformers

• Non shattering silicone insulator, reduced risk of damage in transportation DRY NC®
non-condenser
bushings
• Compact and lightweight bushing
• Self-cleaning behavior in harsh environment and better
suppression of leakage due to hydrophobic SiR2 surface.

• No risk of oil explosions»»»Oil-free

• Minimum maintenance costs

• Type tested and certified by 3rd party institutes

• Longest lifetime and reliability during the entire transformer lifecycle

• Highest quality and safety standards

DRY NC® transformer bushing

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 TCS, Tuzla Factory Istanbul TR

Providing innovative solution

• Outdoor immersed transformer bushing

• Wide voltage range from 24kV to 52kV Adapter

• Suitable for different oil types

Silicone rubber shed
• Horizontal to vertical mounting
Conductor
• Compliant with IEC 60137 standard
Epoxy resin core
• Very heavy pollution level
Mounting flange
• Ambient temperature from -60°C to +40°C
Mesh
• Easy to handle and store screen

Adapter
• Durable packaging

DRY NC® transformer bushing

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TCS, Tuzla Factory Istanbul TR

Highest voltage for

Rated current (Ir)
equipment (Um)
1250 A
2000 A
24 kV 3150 A
5000 A
6300 A
1250 A
2000 A
36 kV 3150 A
5000 A
6300 A
1250 A
52 kV 2000 A
3150 A

DRY NC® transformer bushing

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DRY NC® transformer bushing

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DRY NC® transformer bushing / Process Flow

Machining Preperation Epoxy Preperation Silicone Final

Injection Injection Assembly

Pre RoutineTest Routine Test

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DRY NC® transformer bushing / Overview

=820mm / 933mm ≈17kg / 58kg

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 DRY NC® transformer bushing / Assembly

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DRY NC® transformer bushing / Tests

All bushings are tested in both mineral and ester oil according to IEC 60137.

short-time current (Ith), 1 s

Minimal creepage distance

Cantilever operating load

Minimal arcing distance
Rated lightning impulse
withstand voltage (BIL)
Dry power frequency
for equipment (Um)

Cantilever test load

Routine test 1 min
Rated current (Ir)

Rated frequency
Highest voltage

Rated thermal
Routine Test 9.2 measurement of dielectric dissipation factor (tan δ) and capacitance

(level II)

(level II)
Routine Test 9.4 dry power-frequency voltage withstand test
Routine Test 9.5 measurement of the partial discharge quantity
Routine Test 9.11 visual inspection and dimensional check
Type Test 8.2 wet power-frequency voltage withstand test
kV A Hz kV kV kA mm mm N N
Type Test 8.2 dry power-frequency voltage withstand test
1250 31,25 1360 625 1250
Type Test 8.4 dry lightning impulse voltage withstand test
8.8 temperature rise test 2000 50 515 1000 2000
Type Test 1500
Type Test 8.9 verification of thermal short-time current withstand 24 3150 150 55 78,75 1575 3150

Type Test 8.10 cantilever load withstand test (Class II) 5000 100
1300 490 1575 3150
Type Test 8.14 verification of dimensions 6300 100
1250 31,25 1360 625 1250
2000 50/60 50 515 1000 2000
1500
36 3150 200 77 78,75 1575 3150
5000 100
1300 490 1575 3150
6300 100
1250 31,25 800 1600
52 2000 250 105 50 1630 563 1250 2500
3150 78,75 1575 3150

20 © 2020 Hitachi Energy. All rights reserved.

DRY NC® transformer bushing / Reports

IEC 60137 Mineral / Ester Oil Test BIL 200kV Mineral / Ester Oil Test Summary Mineral / Ester Oil Test
Long Reports Extention Reports Short Reports

21 © 2020 Hitachi Energy. All rights reserved.

DRY NC® transformer bushing / Documentation

Technical Drawing Technical Guide Leaflet I&M Guide

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TCS, Tuzla Factory Istanbul TR

DIN LV Bushings
Um=1,2kV DIN HV Bushings
From Ir=250A to 3150A
From Um=12kV to 52kV
From Ir=250A to 3150A
Um=3,6kV
Bushings – Product availability DIN Standard
From Ir=250A to 3150A

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TCS, Tuzla Factory Istanbul TR

EN LV Bushings EN HV Bushings
Um=1,2kV From Um=12kV to 36kV
From Ir=250A to 4000A From Ir=250A to 8000A

Bushings – Product availability EN Standard

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TCS, Tuzla Factory Istanbul TR

Bushings – Product availability custom design

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TCS, Tuzla Factory Istanbul TR

Therminal Block & Box Monoblock IEEE LV Epoxy Bushings

19 + 1 Connection Monoblokcs are avaliable for pad-mounted IEEE LV Bushings (ANSI Bushing)
transformers
9 Connection Um=3.5 kV
Um=1.1kV Ir=800A to 2500A
Ir= 4300A & 5400A
From 1 to 4 take off
From 6 to 20 holes models avaliable for 4300A

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 MEASUREMENT & SAFETY DEVICES (MeSa)
TCS , Istanbul Turkey

© 2020 Hitachi Energy. All rights reserved.

2
Integrated Measurement Relay (IMR)

Product purpose Operating principle

IMR is a single and compact device that Gas bleed valve Thermometer and thermostats
combines the functions typically performed by A detector closes/opens a circuit Variation in temperature is displayed
multiple accessories to protect the transformer by when the max gas volume is on a thermometer equipped with a
reached. zero-resetting pointer.
monitoring pressure, temperature, liquid level
Any accumulated gas can be drawn In the event of a major variation of
and gassing. off by the bleed valve provided. preset value, two alarms can be set
based on the transformer
An alarm contact is triggered if any of the manufacturer’s instructions: T2 for
transformer’s pressure, temperature, liquid level Float measuring liquid level alarm and T1 for tripping.
or gassing increased above preset thresholds. Slight liquid level variation or any gas
increase is displayed by the float Pressure switch
position between MIN and MAX.
When pressure exceeds the preset
In the event of major variation in liquid value, an alarm contact is triggered.
level or gas, the float stops at MIN and
opens/closes the alarm contact.

Applications Integrated Measurement Relay

Key technical data
 Hermetically sealed liquid-filled Standard IEC 60076-22-1 Operating temperature -40°C to 60°C
(ambient)
distribution and small power Degree of protection IP66
transformers Relay measuring range -30°C to 120°C
Degree of shock tightness IK 07
Max. bulb temperature 130°C
UV-Ray Resistance 500 hours
Pressure measuring range 100 - 500 mbar

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TCS, Tuzla Factory Istanbul TR

Integrated Measurement Relay - IMR

Why?
The Integrated Measurement Relay (IMR) enables rapid action on hermetically
sealed liquid-filled distribution and small power transformers. The operator will
receive an alarm if any of the transformer’s pressure, temperature, oil level or
gassing increased above predetermined thresholds.
How?
- Intergareted solution ; oil level abd gassing , temperature , presure ( 0,1 – 0,5 bar)
Additional Features & Improvements
- Easy installation
- Double insulation system, no need to make earthing connection
- Air venting valve for draining the moisture inside the terminal box
- Withstand a DC magnetic field up to 25 mT (militesla)
- No need of anti-magnetism shielding.
- UV color resistance performance have been improved with nano technology
coating.
- Vacuum problem at the top valve has been dealt with. (predecessor)
- Rohacell floater material to ensure no oil suction and performance improve.
- First product to be confirmed to use Hitachi logo.
- Suitable for solar and wind transformers.

29 © 2020 Hitachi Energy. All rights reserved.

Integrated Measurement Relays / Components

Adhesive
3M 2214
“T2” Temperature Relay
(Alarm) 30÷120 °C
O-Ring
“T1” Temperature Relay
(Tripping) 30÷120 °C
Terminal

Reed Switch / CO

Screw + DP190
PRD 100÷500 mbar
EPDM Gasket

Probes of
Thermometer&Thermostats

Thermal Compound

30 © 2020 Hitachi Energy. All rights reserved.

Integrated Measurement Relays / Working Conditions

For air bleeding For oil topping

Open
Symetrically

Open
Symetrically

4 Studs at 90°
3 Studs at 120°

31 © 2020 Hitachi Energy. All rights reserved.

Integrated Measurement Relays (IMR)

Specifications Tests
Technical Data Leakage test 2,5x105 Pa 5 min. with air HITACHI TUZLA
Standard IEC 60076-22-1
Dielectric Strength IEC 60255-27
Degree of protection IP66 – EN 60529
Insulation test (60 s) PFWV HITACHI TUZLA
Degree of shock tightness IK07 – EN 50102 Impulse withstand test of electrical circuits
UV-Ray Resistance 500h – EN ISO 4892-3 / ISO 105-A02
Routine Functional test
Operating ambient temperature -40°C to 60°C 50 kpa HITACHI TUZLA
Test Operating pressure
Thermometer display range 30°C to 160°C ± 3°C
Temperature indicator
Temperature relay measuring range 30°C to 120°C ± 4°C
Functional test : Temperature switches HITACHI TUZLA
Temperature relay max bulb temperature 130°C Functional test : Thermometer
Cable gland 1 x M25x1.5 (1 additional cable gland upon request)
Functional test: Liquid loss volume HITACHI TUZLA
Terminal Block EN 50005 / EN 60998-2-1
Wire section to be used on clamp box Up to 2.5 mm² Vacuum withstand test 24 h at 2,5 kPa HITACHI TUZLA
Max. rated pressure 500 mbar Pressure Test 250 kpa, 2 min, with oil at 100 °C HITACHI TUZLA
1 x Oil Level & Gas Bleed,
No of Contacts 1 x Pressure Switch, 2 x Temperature Relay (Alarm & Max inclination max inclination : 5 º HITACHI TUZLA
Tripping) Type test
Pressure switch precision ± 10% accuracy tolerance of end scale Magnetic field test 25 mT Tubitak
Electrical characteristics Insulated enclosure Vibration withstand test 4M4 BIAS

Seismic withstand test Level 2 class 0 TSE

Mechanical shock protection IK07 Acc EN 50102 (50216-3) TSE

Other
Degree of protection IP66 Acc EN 60529 (60076-22-1) TSE

32 © 2020 Hitachi Energy. All rights reserved.

Integrated Measurement Relays / Documentation

Technical Drawing Brochure User Manual

https://library.abb.com/

No of Drw : 1 (1ZTE010001B)

No of Code : 1 (1ZTE010001B0001 : IMR INTEGRATED MEASUREMENT RELAY)

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TCS, Tuzla Factory Istanbul TR

Upper Body
1-Terminal / Teminal Box
2-Cable Gland / Plug
3-Test Button
4-Discharge Valve
5-Flow Direction Arrow

Lower Body
1-Upper / Lower Float
2-Switch
3-Window / Cover
4-Cap

Buchholz Relay - Construction

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TCS, Tuzla Factory Istanbul TR

Buchholz Relay - Product availability

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TCS, Tuzla Factory Istanbul TR

Standard features Optional

• Fully interchangeable with the competitor devices • C5M (off-shore) application avaliable
• Protection degree: IP65 according to EN60529
• Flow vane speed: 0.65, 1.0 & 1.5 m/s are avaliable
• Cable gland: 3 x M25x1.5 (1X M25x1.5 , 2X Blind Plug)
• Up to 4 switches
• C4 Medium application Float
• Ambient temperature: -40 to 80°C / -40 to 176°F Magnet
• Oil temperature: -40 to 120 °C / -40 to 248 °F Alarm Switch
• Nominal tube diameter: DN25, DN50, DN80
Float
• Standard color: RAL 7033 - 7035 Magnet
• 4M6 – Vibration according to IEC 60721-3-4 Flow Rate
Tripping Switch
Setting Plate
• IEC 60076-22-1 compatible

Buchholz Relay – Main features

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TCS, Tuzla Factory Istanbul TR

Hermetic Relays
It's main purpose is to monitor the oil level in hermetically sealed transformers.
Falling oil level in the hermetically sealed transformer operates a switch contact.

Why?
- Transformer protection, avoiding the development of serious issues like dielectric
failure inside the equipment.

How?
- With a reliable, high performances solution suitable for all the application.

What?
The device is intended to detect
− complete loss of oil in the transformer.

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TCS, Tuzla Factory Istanbul TR

Oil Level Indicator

Oil Level Indicators are used in oil immersed transformers for the purpose of
monitoring their oil level.
Why?
- Oil level indication and notification about abnormal oil variation on the
transformer conservator.

How?
- With a reliable, easy to install and maintain solution suitable for oil filled
transformer.

What?
The device is intended to provide:
- Visual indication of oil level
- Electrical switches to alarm

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TCS, Tuzla Factory Istanbul TR

KYS A KYS B

Oil level indicator (with contact version) – Product availability

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TCS, Tuzla Factory Istanbul TR

KYS C-D-E radial

Oil level indicator (with contact version) – Product availability

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TCS, Tuzla Factory Istanbul TR

KYS C-D-E axial

Oil level indicator (with contact version) – Product availability

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TCS, Tuzla Factory Istanbul TR

Standard features Optional

For KYS A, B, C, D & E • C5M (off-shore) application avaliable
• Protection degree: IP65 according to EN60529 • Cable gland M25
• Cable gland: PG16 • Custom scale
• C4 Medium application
• Ambient temperature: -40 to 80°C / -40 to 176°F
• Oil temperature: -40 to 115 °C / -40 to 239 °F
• Up to 4 change over contacts
• Indicator part has no contact with the oil.
• Standard color: RAL 7033

Oil level indicator (with contact version)– Main features

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TCS, Tuzla Factory Istanbul TR

Thermometers
Thermometers is designed for indication of oil temperature in both transformers w/
or w/o expansion conservator or hermetically sealed type transformers.

Why?
- Transformer reliability and failures prevention.

How?
- Avoiding critical temperature on the oil (e.g. managing the activation of the
cooling systems (pumps or fans)).

What?
The device is intended to provide:
- Oil temperature measurement
- Electrical switches to alarm / Trip

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TCS, Tuzla Factory Istanbul TR

Pressure Relief Device / Pressure Safety Valve

Pressure Safety Valves are used to prevent the rapid build up of pressure within the
transformer tank that might cause an explosion hazard. They are designed to
operate and discharge any pressure greater than their set value to the atmosphere.

Why?
- Transformer reliability

How?
- Prevention of transformer explosion in case of abnormal pressure increasing due
to an internal problem.
- Protect the ambient against the oil dissipation

What?
The device is intended to provide:
- Overpressure relief

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TCS, Tuzla Factory Istanbul TR

Standard T-50 Pressure Relief Valve Standard T-80 Pressure Relief Valve

Presure relief devices – Product availability (with contact models) / How to order?

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TCS, Tuzla Factory Istanbul TR

T-50 with conveyor duct T-80 with conveyor duct

Presure relief devices – Product availability (with contact models) / How to order?

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TCS, Tuzla Factory Istanbul TR

V 50-80-125 T 0.5 – T 10

Presure relief devices – Product availability (without contact models)

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TCS, Tuzla Factory Istanbul TR

Standard features Optional

• Fully interchangeable with the competitor devices • C5M (off-shore) application avaliable
• Internal spring • 360 degrees rotateble conveyor duct for aimed and orderly oil
• C4 Medium application discharge

• Ambient temperature: -40 to 80°C / -40 to 176°F

• Oil temperature: -40 to 115 °C / -40 to 239 °F
• Standard color: RAL 7033 & RAL 7035
Up to 2 micro switch for standard T-50, 2 NO/NC limit switch for
standard T-80 models
• Up to 3 NO/NC contacts for T-50 and T-80 models with conveyor
duct option.
• Protection degree:
• IP65 according to EN60529 (only for T-50)
• IP67 accroding to EN60529 (only for T-80)
• Operating pressure: 0,3 – 0,7 bar

Presure relief devices – Main features

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TCS, Tuzla Factory Istanbul TR

Moisture Holders / Breathers

Moisture holders are used to take out the moisture of the air that enters the
expansion vessel when the transformer is operating. In this way it hinders water
condensation in the expansion vessel and operation safety of the transformer is
increased

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TCS, Tuzla Factory Istanbul TR

0,41kg 0,78kg 2,3kg 5,8kg 11,5kg 16,6kg 29kg 50,7kg

Dehydrating Breather / Moisture Holders – Product availability (New)

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TCS, Tuzla Factory Istanbul TR

Hydraulic Closing Mechanical Closing

Oil Pocket : Polycarbonate for 0,78-16,6kg

Oil Pocket : Glass for 29/50,7kg

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TCS, Tuzla Factory Istanbul TR

Silica gel : silica salt able to adsorb humidity Silica breather : box with silica gel

If saturated it becomes inefficient and If saturated it becomes inefficient and

could change color could change color
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TCS, Tuzla Factory Istanbul TR

Metal Accessories

Wheels – DIN 42561

- Wheel diameter= Ø 125  Carrying capacity: 2500 kg
- Wheel diameter= Ø 160  Carrying capacity: 3500 kg
- Wheel diameter= Ø 200  Carrying capacity: 6000 kg

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TCS, Tuzla Factory Istanbul TR

Butterfly Valve (NW 80) DIN 42560 Flanged Ball Valves Cable Glands
NW80 Ball Valves Cable Glands
• Long Lever • Without Flange • M12x1.5 to M90x1.5
• Short Lever • With single Flange • NPT 1/4" to NPT 3"
• With Double Flange • M72x2 to M110x2

54 © 2020 Hitachi Energy. All rights reserved.

 DE-ENERGIZER TAP CHANGER - DETC
TCS , Istanbul Turkey

© 2020 Hitachi Energy. All rights reserved.

5
TCS, Tuzla Factory Istanbul TR

De-energized Tap Changer

General purposes
– Their purpose is to help match the incoming primary voltage to your equipment
needs. If the incoming voltage increases or decreases, and remains at this level
for an extended period (weeks or months), consider changing the tap setting of
your DETC.

Standard features
– Max. oil temperature: 120°C
– Oils compatibility: all
– Standard tap adjustment is 2.5 % of the rated voltage for each position setting

56 © 2020 Hitachi Energy. All rights reserved.

TCS, Tuzla Factory Istanbul TR

Maximum
Rated Current Number of
Product Figure Type Voltage Connection
Ir (A) Position
Um (kV)

KDV Rotary 24 100 / 150 / 200 2–6 Delta

Delta, Star, Series-Parallel,

KDN Linear 24 / 36 30 / 63 2–7
Common Output, Star-Delta

KDM 2–7
Delta, Star,
Linear 24 / 36 30 / 63 / 150
Series-Parallel
KDZ 2 – 11

Delta, Star, Series-Parallel,

KDF II Linear 24 / 36 / 72 150 – 400 2 – 11
Common Output, Star-Delta

Delta, Star, Series-Parallel,

KDF III Linear 24 / 36 400 – 800 2–6
Common Output, Star-Delta

Delta, Star,
KDF IV Linear 24 / 36 800 – 1800 2–5
Series-Parallel

DETC – Product availability

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TCS, Tuzla Factory Istanbul TR

Delta

Star

Common output

Serial / Parallel

Star-Delta

DETC – Connection types

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TCS, Tuzla Factory Istanbul TR

Linear
Standard features
– Combined the well known product KDR & TKC.
– Easy Assembly
– Cost Advantage
– The different type KDR and TKC knobs can be used at the same tap
changer base.

Maximum Voltage Um (kV)=24 / 36

– Rated Current Ir (A) = 30 / 63
– Number of Position = 3-7
– Connection = Delta, Star, Series-Parallel, Common Output, Star-
Delta

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TCS, Tuzla Factory Istanbul TR

Linear - KDM
Standard features
– Maximum Voltage Um (kV)=24 / 36
– Rated Current Ir (A) = 30 / 63 / 150
– Number of Position = 2-7
– Connection = Delta, Star, Series-Parallel

Linear – KDZ

Standard features
– Maximum Voltage Um (kV)=24 / 36
– Rated Current Ir (A) = 30 / 63 / 150
– Number of Position = 2-11
– Connection = Delta, Star, Series-Parallel

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TCS, Tuzla Factory Istanbul TR

Linear - KDFII
Standard features
– Maximum Voltage Um (kV)=24 / 36 / 72
– Rated Current Ir (A) = 150 / 400
– Number of Position = 2-11
– Connection = Delta, Star, Series-Parallel, Common Output,
Star-Delta

Linear – KDF III

Standard features
– Maximum Voltage Um (kV)=24 / 36
– Rated Current Ir (A) = 400 / 800
– Number of Position = 2-6
– Connection = Delta, Star, Series-Parallel, Common Output,
– Star-Delta

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TCS, Tuzla Factory Istanbul TR

Linear – KDF IV
Standard features
– Maximum Voltage Um (kV)=24 / 36
– Rated Current Ir (A) = 800 / 1800
– Number of Position = 2-5
– Connection = Delta, Star, Series-Parallel

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TCS, Tuzla Factory Istanbul TR

DETC – How to order?

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