Summit 1800i Manual

Documentation Number: 9007-5020-01

Publish Date: December, 2019
 Copyright
Copyright© V.J. Electronix, Inc., 2019. All rights reserved under copyright laws of the United States and other countries. The
following are trademarks or registered trademarks of VJ Electronix.

SierraMateTM NexusTM VJ Electronix, Inc. 2003-2019

Product names listed are trademarks of their respective manufacturers. Company names listed are trademarks or trade names of
their respective companies. The material in this manual is for informational purposes only and is subject to change, without notice.
VJ Electronix, Inc., assumes no responsibility for any error or for consequential damage that may result from the use or
misinterpretation of any of the procedures in this publication.

V.J. Electronix, Inc., offers customer support through VJE Customer Support. You can contact Customer Support for assistance
at any time if you are unable to solve a problem through the use of help product documentation. If Customer Support is closed
when you call, please leave a voice mail message.

Before contacting Customer Support, please have the following information available. This information helps our Customer Service
team service your request with accuracy.

Customer Support Information

Hardware System Type Hardware System or Model Type.
System Serial Number Located on the Rear Panel.
Software Version Number/Type Find version # “Help==>About”

VJE Customer Support Team

Customer Support 978-486-4777 x 1247

Fax 978-486-4550

[email protected]
E-mail
[email protected]

VJ Electronix, Inc.
Mail 19 Alpha Rd
Chelmsford, MA 01824

World Wide Web http://www.vjelectronix.com

VJE Sales Team 987-486-4777 x 1247

If you have comments, questions or suggestions about this document, please send e-mail, including the document part number
shown on the front cover, to VJE Customer Support at:

[email protected]

Access to up-to-date information on products, technologies, and programs is available on the World Wide Web site:

www.vjelectronix.com
 VJ Electronix, Inc., strives to achieve the highest possible customer satisfaction through innovative
products and services, and continuous improvement of our product quality and support. To help us achieve
our goal, we ask that you please document any product problems or enhancement requests and return them
to VJE Customer Support Team. The contact addresses are in VJE Customer Support Team.

Thank you for choosing VJ Electronix as your integrated diagnostic solutions provider.
Revision Date Changes Made Approved By
00 December 2019 Rev. 00. Original Document. ML, EL

01 December 2019 Rev. 01 Official Release ML, EL

Revisions History
Information in this manual is subject to change without notice. The information in this manual is offered in good faith as representing
typical values and not as a product specification. No warranty, either expressed or implied, is made. The suggested handling
procedures are believed to be generally acceptable. However, each user should review these recommendations in the specific
context of the intended use, and for agreement with company safety policies and governmental regulations in effect at the plant
or facility where they are used.

WARNINGS
• Do not remove covers. Potentially lethal voltages are present inside the system. Observe all warning markings on the equipment
and warning notices in the manual. If servicing is necessary, it should be performed only by a qualified person familiar with the
electrical shock hazards present inside the system.
• Grounding circuit continuity is vital for safe operation of the equipment. Never operate equipment with grounding conductor
disconnected.
• Safeguard your hands and fingers while handling any fixture or other accessory. Be sure it is securely supported if you reach
under it. If it is heavy, you must have another person help to move it.
• The symbol on equipment signifies that the manual contains information to prevent injury or equipment damage. Observe and
heed all warning notices in the manuals and the equipment. warnings call attention to personnel safety information.
• Replace any fuse only with the same type and ratings as labeled on the equipment and/or listed in the manual.

MISES EN GARDE
• Ne pas enlever les couvercles. Les niveaux de tension se trouvant dans le syst me sont extr mement dangereux.
Respectez toutes les consignes de sŽcurité figurant sur l'Žquipement et les mises en garde donnŽes dan ce manuel.
Seule une personne qualifŽe, connaisant les risques de dŽcharge Žlectrique du syst me, est autorisŽe à effecteur
les opŽrations de nettoyage ou de rŽparation du syst me.
• Le circuit doit tre mis à la terre sans discontinuation pour garantir un fonctionnement sans danger de l'Žquipement. Ne jamais
faire fonctionner l'Žquipement pendant que le raccord à la terre est dŽconnecté.
• ProtŽgez-vous les mains et les doigts pendant le maniement de tout dispositif de serrage ou autre accessoire. Assurez-vous
que ceux-ci soient bien solidement fixŽs en place, avant de vous pencher sous eux. Si l'accessoire en question est trop lourd,
faites-vous aider pour le dŽplacer.
• Le symbole figurant sur l'Žquipement signifie que le manuel contient des informations permettant d'emp cher les accidents
ou l'endommagement de l'Žquipement. Respectez toutes les consignes de mises en garde donnŽes dans le manuel et figurant
sur l'Žquipement. Les mises en garde attirent l'attention sur la nŽcessité de se protŽger.
• Ne remplacez les fusibles qu'avec des fusibles du m me type et de la m me valuer que ceux mentionnŽs sur l'Žquipement et
figurant dans le manuel.
 WARNHINWEISE
• Abdeckungen nicht entfernen. Potentiell lebensgefŠhrliche Spannungsbedingungen innerhalb des Systems vorhanden. Alle
auf der Einrichtung befindlichen Warnmarkierungen und im Handbuch enthaltenen WARNHINWEISE beachten.
Wartungsarbeiten dem qualifizierten Personal Ÿberlassen, das mit den innerhalb des Systems vorhandenen Gefahren eines
elektrischen Schlags vertraut ist.
• Die Erdung des Schaltungsdurchgangs ist eine Grundvoraussetzung fŸr den sicheren Betrieb der Einrichtung. Einrichtung
niemals ohne Erdleiter betreiben.
• HŠnde und Finger bei der Handhabung einer Spannvorrichtung oder eines anderen Zubehšrteils schŸtzen. Sich vor der
Plazierung der HŠnde unterhalb der Einrichtung vergewissern, daß die Einrichtung Ÿber ausreichenden Halt verfŸgt. Falls die
Einrichtung schwer ist, sich von einer anderen Person beim Tragen helfen lassen.
• Das auf der Einrichtung befindliche Symbol bedeutet, daß das Handbuch Informationen zur Verhinderung von
Kšrperverletzungen oder SachschŠden enthŠlt. Alle in den HandbŸchern enthaltenen und auf der Einrichtung befindlichen
WARNHINWEISE beachten und befolgen. WARNHINWEISE sollen auf Informationen zur persšnlichen Sicherheit aufmerksam
machen.
• Sicherungen nur durch Sicherungen des gleichen Typs und der gleichen Nennleistung ersetzen. Auf der Einrichtung
befindliche Etiketten und im Handbuch enthaltene Informationen zu Rate ziehen.

AVISOS
• N‹o remova as tampas. Há voltagens potencialmente fatais presentes na parte interna do sistema. Observe todas as
marca ›es de AVISOS no equipamento e discri ›es de AVISOS no manual. Se for necess‡rio fazer manuten ‹o, esta deve
ser feita somente por uma pessoa qualificada familiarizada com os perigos de choques elŽtricos presentes na parte interna do
sistema.
• A continuidade do circuito de aterramento é vital para a opera ‹o segura do equipamento. Nunca opere o equipamento com
o cabo de aterramento desligado.
• Proteja as suas m‹os e dedos ao operar qualquer dispositivo ou outro acess—rio. Certifique-se que ele esteja suportado com
seguran a se você tiver que alcan ar algo debaixo dele. Se for pesado, você deve ter a ajuda de uma outra pessoa para
movê-lo.
• O simbolo no equipamento significa que o manual contŽm informa ›es para prevenir ferimentos ou danos ao equipamento.
Observe e preste aten ‹o a todos os AVISOS nos manuais e no equipamento. Os AVISOS chamam a aten ‹o a
informa ›es sobre a seguran a pessoal.
• Substitua qualquer fusivel somente com um do mesmo tipo e da mesma capacidade nominal como marcado no equipamento
e listado no manual.

ADVERTENCIAS
• No quitar las tapas. En el interno del sistema hay voltajes potencialmente mortales. ObsŽrvense todos los r—tulos de
ADVERTENCIA presentes en el equipo, así como la descripci—n de las notas de ADVERTENCIA presentadas en el manual.
De ser necesario, el servicio de mantenimiento deberá ser efectuado œnicamente por personal calificado que esté familiarizado
con los peligros de choque elŽctrico presentes en el sistema.
• La continuidad del circuito de puesta a tierra es de vital importancia para el functionamiento seguro del equipo. Nunca se debe
usar el equipo con el conductor de puesta a tierra desconectado.
• ProtŽjanse las manos y los dedos toda vez que sea necesario manipular un dispositivo u accesorio. Cerciorarse de que el
mismo esté firmemente sujetado antes de proceder a trabajar debajo de Žl. Si el aparato u accesorio fuera pesado, pedir la
ayuda de otra persona para moverlo.
• El simbolo que aparece en el equipo significa que el manual contiene informaciones para evitar lesiones personales o da–os al
equipo. ObsŽrvense y prŽstese atenci—n a toda las notas de ADVERTENCIA presentes en los manuales y en el equipo. Las
ADVERTENCIAS sirven para llamar la atenci—n sobre informaciones de seguridad para el personal.
• Reemplazar los fusibles œnicamente con otros del mismo tipo y capacidad, segœn lo indique el r—tulo en el equipo y la
descripci—n en el manual.
 CAUTION NOTICES
Observe and heed all CAUTION notices in the manuals and on the equipment. CAUTIONS call attention to
information about safeguarding equipment from damage and personnel from harm.

Handling Precautions for Electronic Devices

Subject to Damage by Static Electricity
Place instrument or module to be serviced, spare parts in conductive (anti-static) envelopes or carriers, hand tools etc. on
a work surface defined as follows. The work surface must be conductive and reliably connected to earth ground through
a safety resistance of approximately 250 kilohms. The surface must NOT be metal. (A resistivity of 30 to 300 kilohms
per square inch is suggested.) Avoid placing tools or electrical parts on insulators.

Ground the frame of any line-powered equipment, test instruments, lamps, soldering irons, etc., directly to earth
ground. To avoid shorting out the safety resistance, be sure that grounded equipment has rubber feet or other
means of insulation from the work surface. The module serviced should be insulated while grounded through the
power-cord ground wire, but must be connected to the work surface before, during and after any disassembly or other
procedure in which the line cord is disconnected.

Exclude any hand tools (such as nonconductive plunger- type solder suckers) that can generate a static charge.

Ground yourself reliably, through a resistance, to the work surface; use, for example, a conductive strap or cable with
a wrist cuff. The cuff must make electrical contact directly with your skin; do NOT wear it over clothing.
(Resistance between skin contact and work surface through a commercially available personnel grounding device is
typically 250 kilohms to 1 megohm.)

If any circuit or IC packages are to be stored or transported, enclose them in conductive envelopes or carriers.
Remove them only with the above precautions; handle IC packages without touching the contact pins.

Avoid circumstances that are likely to produce static charges, such as wearing clothes of synthetic material, sitting on
a plastic-covered stool (particularly while wearing wool), combing your hair, or making extensive erasures. These
circumstances are most significant when the air is dry.

When testing static sensitive devices, be sure DC power is on before, during, and after application of test signals. Be
sure all pertinent voltages have been switched off while boards or components are removed or inserted.
Installation Manual
Summit 1800i Installation

A basic tool kit has been provided for carrying out system setup.

Tools provided:

Leveling Plate (used for checking system level and some system setup routines.)
Reticle assembly (used for verifying and/or adjusting placement accuracy.)
Nozzle w/thermocouple assembly (used for top heater thermocouple verification.)
Nozzle, 27 mm Pro Series (used for confirmation of Z heights.)
Hex key set, SAE, 0.05 – 5/16 inch.
Hex key set, Metric, 1.5 – 10 mm.
Feeler gauge, 0.005 inch [1.27 mm] thick (used for confirmation of various clearances.)

Note: Other miscellaneous items are supplied in the tool kit which are custom tools for
maintenance but are not used for system setup.

Refer to installation drawing for facility requirements.

Environment Factors

Limit Operating Environment *Storage Environment

Relative Humidity 20 to 80% non- Up to 95% non-

condensing condensing

**Ambient Temperature 59º to 95º F (15º to -40º to 151º F (-40º to

35ºC) 66ºC)

Maximum Temperature 18º F/hour (10ºC/hour) 18º F/hour (10ºC/hour)

Gradient

Maximum Humidity 10%/hour 10%/hour

Gradient

Maximum Wet Bulb 77º F (25ºC) 115º F (46ºC)

Temperature

Minimum Dew Point 36º F (2ºC) 36º F (2ºC)

Temperature

Maximum Altitude 6,600 ft. (2000m) 6,600 ft. (2000m)

* Up to three months.
** Maximum temperature reduced by 1º F per 1000 ft. elevation (1.8ºC/1000 m).

Uncrating System

Note: It is recommended that the system be uncrated as near as possible to the place where it will be located.

Careful attention should be noted of the location of the center of gravity. The center of gravity is toward the back of the
system. The location of the lift should be adjusted accordingly when lifting and moving the crate with either a fork truck
or pallet jack.

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Installation Manual
Once the crate is in position, proceed as follows:

1. Starting at the top, remove all the screws that are holding the crate top panel. (Screws have red circles around them
so that they can be easily seen.) Once the screws have been removed, with assistance, remove the crate top panel and
set it aside.

WARNING
System center of gravity is toward the rear of the
system. If lifting with a fork truck, fork from the
rear of the system to avoid toppling the system.

2. Remove all the screws attaching the sides to the base.

3. While your assistant holds the crate front panel (clearly marked as FRONT) remove the screws left and right that hold
it and set the panel aside.

4. While your assistant holds the crate right panel, remove the screws from the rear panel that secure it to the right
panel. Set the panel aside.

5. While your assistant is holding the rear panel, remove the screws that secure it to the left panel, starting at the
bottom. Before removing the last screw, hold the left panel so that it does not fall over. While your assistant holds the
rear panel set the left panel aside and then with help from your assistant, set the rear panel aside.

6. Remove the plastic wrapping.

7. The system is secured to the crate sub-base with the standard leveling feet. Remove the 4 leveling feet to free the
system from the sub-base.

8. Remove the system center drawer by pulling the draw open and releasing the slide by pushing on the release levers
in the side of the slide. (Typically, the right release lever is pushed down, and the left release lever is pushed up.)

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9. Using a fork truck or lift with forks or straps passed from back
to front through the opening where the drawer was removed, lift
the system clear of the crate.

10. Install leveling feet that were removed earlier.

Note: If castors (wheels) were ordered, install these in

place of the leveling feet.

11. Move system to final location.

12. Replace center drawer.

13. Take inventory. Verify that all the system parts (upper core
shroud, etc.), options (spot heater, etc.), and spares (if purchased)
are with the system, either in the crate or in other boxes.

14. Make pneumatic connections as outlined on installation

drawing.

15. Make electrical connection as outlined on installation drawing for the rated system voltage and as noted on serial
number tag.
NOTE
Do not power up the system until all of the shipping
brackets, retainers, etc. have been removed from
the system.
Verify with a volt meter that system power connections are correct before switching on main power switch. Refer to
installation drawing.

In summary, the voltage readings should be as follows:

208 VAC – Single Phase 230 VAC – Single Phase

Black – Red ~208 VAC Brown – Blue ~230 VAC
Black – White ~120 VAC
Red – White ~120 VAC

208 VAC – Three Phase 400 VAC – Three Phase

Brown – Black ~208 VAC Brown – Black ~400 VAC
Brown – Gray ~208 VAC Brown – Gray ~400 VAC
Black – Gray ~208 VAC Black – Gray ~400 VAC
Brown – Blue ~120 VAC Brown – Blue ~230 VAC
Black - Blue ~120 VAC Black - Blue ~230 VAC
Gray - Blue ~120 VAC Gray - Blue ~230 VAC

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Installation Manual
16. Remove table shipping retainer(s).

Standard Table:

Remove the plate in front that secures the top stage from moving front to back. Replace O-Ring(s) and large washer
after removing plate. Save plate and screw in the event of a future system move.

[INSERT PICTURE HERE]

Remove the 2 screws and spacer block that anchors lower table to system table. Save bolts and spacer block in the
event of a future system move.

[INSERT PICTURE HERE]

Optional tables:

One bracket secures both the top and lower tables. The bracket is found on the rear right (as viewed from the back of
the system.) There are two screws that pass through the top table into threaded holes that are in the bracket. Remove
these two screws.

Remove the bracket from the system my removing the two bolts that hold it to the system frame. Save the bracket and
screws in the event of a future system move.

[INSERT PICTURE HERE]

16. Remove upper core shipping retainers.

Heater retainer bar. This bar is a bridge between the bottom legs of the upper core and holds the Z mechanism up for
shipment. Remove this bar and save the bar and screws in the even of a future system move.

[INSERT PICTURE HERE]

Shipping ties: There are several plastic ties that are used to hold various mechanical assemblies from moving during
shipment. All of these ties are RED in color so, they are easy to locate and to identify. Cut and discard these ties.

[INSERT PICTURE HERE]

Note: A shroud for the upper core is in a box within the system crate. Do not install the shroud until the system has
been commissioned.

17. Install computer and make cable connections. Note: USB connections are typically numbered. Please follow the
same pattern of connections. Typical connections are: Camera (USB); Keyboard (USB); Trackball (USB); Motor controller
serial port connection; Video display (display port); Power cable; IO Cat 5 network cable; Options (second camera, etc.)

System is now ready for commissioning.

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System overview:

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SYSTEM LEGEND
Item # Description
1 Bottom Heater
2 Trackball
3 Air Inlet Filter Regulators
4 Nitrogen Inlet Filter Regulators
5 E-Stop Pushbutton
6 Computer Monitor
7 Power Cord Inlet
8 Prism Lighting Controls
9 Computer Location
10 Drawer (Keyboard, etc.)
11 Main Power Disconnect
12 Ventilation Duct
13 X-Y Table (Board Holder)
14 Start Pushbutton
15 “Upper Core”
16 Prism Shuttle
17 Part Tray
18 User Thermocouple Input Jacks

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Commissioning:

1. Power up system up by rotating the main disconnect clockwise and pushing the start button. Then login to
SierraMate software.

Notes:

A. If the system does not start, verify that the E-Stop button is not depressed. If it is, twist to unlock.
The computer should automatically boot and the software start. If the computer does not start, press the
power button on the computer to turn it on.

B. Boot routine is set to automatically enter Windows password. If this does not happen, here are the Windows
login credentials: User: Operator; Password: vjtech

C. Boot routine normally starts SierraMate software. If not, double click SierraMate icon on desktop to start it.
SierraMate login credentials: Default user: Admin; Password: system

D. If a dialog appears asking to home motors, select NO to home motors later. (This will allow checking motor
movements to verify that all shipping ties have been removed.)

E. Reference Operator Manual for software operation.

2. Level the system.

Place the leveling plate into the work holder and move table so that leveling plate is near center of the machine. Adjust
leveling legs so that the bubble is in the center of the level.

Notes:

A. The standard leveling feet have an approximate range of 1 inch [25.4 mm]. If an adjustment greater
than this amount is required it will be necessary to use blocks or shims under the leveling feet.

B. The castors (wheels) have an approximate range of 0.5 inches [12.7 mm]. If an adjustment greater
than this amount is required it will be necessary to use blocks or shims under the leveling feet. Please
note that the castor leveling feet must be down, in contact with the floor, before system is operated.

C. When leveling the system care should be taken that the weight of the system is evenly distributed to
all 4 feet. If one leg of the system is bearing significantly less of a load, accurate placements may not be
attainable.

Tip: Some have found it helpful to use the optics to view the level in the system video monitor. This is
done by opening the video page in the software and moving the prism to the view position.
Magnification and lighting is adjusted as necessary to get a good view of the level.

3. Verify the planarity of the table.

With the leveling plate in the system work holder, use the pickup to find the Z height of the 4 corners of the plate. The
maximum difference between any measurement is 0.030 inch [0.75 mm].

Using pickup Z to determine table height:

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Installation Manual
Remove heating nozzle if attached.

From the main menu select Video, Open video. Jog pickup down using Heater/Pickup
directional arrows. (Left mouse click hold – jogs slow; right mouse click hold – jogs fast.)

When pickup nears leveling plate, ensure that first corner to be measured is under pickup
tube and jog until pickup tube just contacts plate. Record the “hz” value shown at the
bottom of the screen.

Jog the pickup up away from plate and more to next corner and jogging the pickup down
to touch the plate record the “hz” value.

Do the same for the remaining 2 corners.

Compare the smallest and largest reading to verify that the difference is less than 0.030
inches [0.75 mm.]

Sample “hz” readings:

From the example above, the difference between the largest (254.21) and smallest measurement (253.99) is
0.22. Since this system uses the metric system, it falls within the specification of 0.75 mm.

4. Verify that system nominal voltage is maintained when all heaters in operation. Use IO Diagnostics to turn on all
heaters and the UDAQ screen to read voltage levels.

Voltage drop when all heaters in operation should be no greater than 5% of nominal system rating. Voltage readings
from UDAQ.

Nominal Voltages: (System rated voltage (=) nominal [UDAQ] voltage (=) minimum voltage.)

200 VAC, 3 phase Delta systems = 200 VAC, typical minimum voltage allowed = 190 VAC.
208 VAC, single phase systems = 120 VAC, typical minimum voltage allowed = 109 VAC.
208 VAC, 3 phase systems = 120 VAC, typical minimum voltage allowed = 109 VAC.
230 VAC, single phase systems = 230 VAC, typical minimum voltage allowed = 218 VAC.
400 VAC, 3 phase systems = 230 VAC, typical minimum voltage allowed = 218 VAC.

5. Verify system air supply. Turn on top and bottom heaters and allow to run at least 3 minutes while observing system
pressure. System should not drop to less than 70 psi for the entire test.

6. Do installation checklist. Which includes thermocouple verification. See Appendices A & B.

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Appendix A
Installation Checklist

Date: ________________________________________ Technician: __________________________________

System Type: __________________________________ System Serial #: _______________________________

☐ Verify system input pressures are at 90/85 psi (6.55/5.86 bar) on primary/secondary gauges (top &
bottom).

☐ Check that top & bottom lighting operates and that intensity is adjustable.

☐ Check that pickup tube is centered on shuttle part nest. (Check against dimple in part nest with
shuttle in pick position.)

☐ Check that pickup tube is centered in heater plenum tube.

☐ Check that pickup tube is flat. (Check by holding flat object such as a virgin component or piece of
glass on pickup tube against leveling plate).

☐ Check that vision is centered by viewing pickup tube in video screen with cross hairs turned on.
Check should be done at 1.6 X magnification level.

☐ Check that optical path is straight by viewing pickup tube in video screen. Verify that sides of pickup
tube are not visible. (Note: a spring has been installed on the lower part of the pickup tube which can
aid in this check. If the optical path straight relative to the pickup tube, the circumference of the spring
should be visible.)

☐ Horizontal plane of the camera is parallel to clamping rail. (Prism in, bottom lighting on, view
clamping rail against horizontal cross hair.)

☐ Split mirror is centered. (Check by viewing end of pickup tube in video screen at 1.6 X. When split is
activated, image of end of tube should form 2 crescents that fold in on each other).

☐ Split mirror operational and returns to flat (no double image when looking at an image.)

☐ Verify that vacuum sensor reaches true level (typically 3.500 volts) when component is placed on
end of pickup tube and top and bottom heater air are on.

☐ Verify that heater nozzle comes flat to board. Check with 27 mm nozzle, leveling plate, and 0.005
inch [0.127mm] feeler gauge. In video screen, with leveling plate in the work holder, jog nozzle until it
touches tooling plate. Verify that there is no gap greater than 0.005 inch [0.127 mm] around the nozzle.

☐ Check movement of table and operation of fine adjust mechanism.

Standard table will have only a fine adjust roller for the X plate and another for the Y
plate. Verify that there is not excessive slippage when making an adjustment.

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The standard table can also be fit with magnetic table locks and micrometer adjustment.
Verify that the micrometers can be move through their entire adjustment range and the
base of the micrometer does not move when the table is locked.

Optional tables can be fit with either micrometer find adjust or with motorized fine
adjust. Both are equipped with pneumatic table locks. Verify that the table locks in
place when the release handle is not compressed. While it will be possible to move the
table even when locked, this should be relatively difficult to do.

☐ Check thermocouple inputs against a standard. (Fill out form found in Appendix B.)

☐ Check wiring terminations, especially screw terminations, for any looseness that may have occurred
during shipment.

Perform the following System Setup routines:

☐ Breakaway Travels
☐ Z Datums
☐ Top TC Location
☐ Prism Alignment

Notes:

A. Only the routines listed above are required for system installation.

B. Air supply verification (step 5 of installation) must be done before Top TC Location test. Do not
circumvent this part of the procedure unless this has already been verified.

C. Some of the system setup routines not required for installation need special tooling, some of which is
not included in the basic tool kit. Contact VJE Customer Service for more information and/or pricing for
this additional tooling.

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Appendix B
TC Calibration Check Sheet

Date: ________________________________________ Technician: ___________________________________

System Type: __________________________________ System Serial #: _______________________________

Test Instrument: ________________________________ Instrument Calibration Date:

______________________

Check, and adjust if necessary, each TC input.

Input Value 100° C 300° C

Input # AS FOUND AS LEFT AS FOUND AS LEFT
USER TC 1
USER TC 2
USER TC 3
USER TC 4
USER TC 5
USER TC 6
USER TC 7
USER TC 8
USER TC 9*
USER TC 10*
USER TC 11*
USER TC12*
USER TC 13*
USER TC 14*
USER TC 15*
USER TC 16*
Top
Bottom
Site*

* If equipped.

All values to be +/- 2 from input values.

Note: Table shows maximum number of inputs. Top, Bottom, and Site heater inputs will always follow user
inputs.

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Operator Manual
Operator Manual
Table of Contents
About System, Overview .......................................................................................................................................................................... 2

Commonly Used Terms ............................................................................................................................................................................ 2

Safety ....................................................................................................................................................................................................... 4

System Mechanical Overview .................................................................................................................................................................. 5

Startup/Log Off/Shut Down ..................................................................................................................................................................... 8

Software Overview (Operator Level) ....................................................................................................................................................... 9

Software Main Menu ............................................................................................................................................................................. 10

Operator Responsibilities....................................................................................................................................................................... 11

Operation

Runtime Screen ....................................................................................................................................................................... 12

Video Tools .............................................................................................................................................................................. 13
Datalogging Screen .................................................................................................................................................................. 13
Overview of Sequences
Pick and Place ............................................................................................................................................................ 14
Reflow ....................................................................................................................................................................... 14
Remove...................................................................................................................................................................... 15
Replace ...................................................................................................................................................................... 16
Scavenge.................................................................................................................................................................... 17
Scavenger Calibrations ............................................................................................................................................................ 17
Scavenger Maintenance .......................................................................................................................................................... 18

Operator Tasks

Loading Board .......................................................................................................................................................................... 21

Adjust Optics

Magnification & Focus ............................................................................................................................................... 23

Microscope Lens Change ........................................................................................................................................... 23

Lighting & Split Mirror Controls ................................................................................................................................ 24

Changing Top Heater Nozzle.................................................................................................................................................... 24

Information for Using Digital Split ........................................................................................................................................... 25

Optional Site Heater ................................................................................................................................................................ 27

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About System, Overview

VJE Summit systems are designed for removing, dressing the site (with optional scavenger), and replacing components on circuit
boards. Component range is from 01005 [0.254 x 0.127 mm] to 3.35” [85 mm] square depending on FOV option. The system
includes the required optics to reliably align and place components with the required accuracy and heaters to reflow solder in
accordance with recommended thermal profiles.

The intuitive software interface makes it easy for engineers to develop repeatable processes and for operators to carry out tasks
without the need of extensive training.

Six user thermocouple inputs along with graphing software and a graphical process input screen provide the tools needed for
development and tracking of process parameters.

Commonly Used Terms

Throughout this and associated manuals the following terms will be used:

Additional Reflow Time – Time that can be added to reflow that can be task specific. For example, the reflow time for remove
typically requires less time than the reflow time for replacement. So, additional reflow time can be used in the replace but not in
the remove process. This allows using a single process for both remove and replace.

Auto Profile – A software feature that allow learning a process curve by first describing the desired curve for the solder and then
learning the corresponding heater profile to accomplish the desired process by feedback from a thermocouple, or other measuring
device, that is recording solder temperature. Once the heater profile is learned it can be used open loop to consistently repeat the
process curve.

Board – Also known as product is the item, typically a printed circuit board (PCB), which requires a component replacement.

Bottom Heater – A large area heater suspended below the table frame used to condition the board before heating from the top
takes place.

Conditioning – The part of the process used to heat the board a specific time or to a specific temperature before the thermal process
from the top is started.

Cone tooling – These are special pickup/nozzle tools made for components ranging in size from 01005 (0.254 x 0.127 mm) to 5 mm
square and sometimes larger.

Cooling Boost – Additional flow through the heater that is applied during the Post Reflow portion of the process. This is a fixed flow
that is set at the factory.

Near-Place – The Z position of either the pickup tube or nozzle that is either near the top of the part (for pickup tube near-place) or
board (for nozzle near-place.) Typically, It is the position where the speed of decent changes to slow before placement or where the
speed of ascent changes to fast when moving up to home.

Nozzle – The device that is attached to the system top heater plenum that directs air to the component to be reworked. Nozzles
come in many shapes and sizes. The more common styles are: Pro-Series, Pro-Step Series, Mini-Series, Cone Tooling Nozzle, and
Scavenger tool. Contact VJE Support for information regarding matching application to nozzle type.

Part Nest – A locating plate specifically made to a component size for locating a part central in the part tray area so that it can be
picked accurately. Part nests typically have two registration holes that match locating pins on the part tray.

Part Tray – Can also be known simply as Tray. This can be either the area on the shuttle for placing a part nest or an area on the
table for locating a replacement component to pick for later placement.

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Pickup Tube – The vacuum stem that in the middle of the nozzle. It is attached to a mechanism that allows rotation (theta) of the
tube for precise alignment. Two diameter tubes are available (6.35 and 4.75 mm.) Other tubes are available for special applications.
Contact VJE Support for additional information.

Preheat – The part of the process for top (component) heating to ramp temperature to flux activation temperatures and, if
necessary, to dwell at temperature to meet minimum activation times. Bottom heater temperature settings, and if equipped, site
heater temperature settings are also included in this part of the process for continuity of heating.

Process – The thermal pattern used to accomplish reflow of a component either for removal or replacement. This is expressed
graphically in the software as a line chart.

Positive Flow – Air or nitrogen flow through the pickup tube used to cool the center of the component when needed. A setting from
2 to 10 (SCFH) can be made in the process setup screen. If it is selected in the process screen it is automatically turned on in the
heating sequence. In addition to flow rate, adjusting the Z position of the pickup tube can shape the results.

Post Reflow Time – Used for a controlled cooling slope after reflow. Top cooling boost is activated so that it is working concurrently
within this time. Nozzle remains in the same position as used for reflow during this time. (Note: Typically this time is set to zero (0)
as simply raising the heating nozzle will allow cooling within acceptable parameters.)

Reflow – The part of the process for top (component) heating to ramp temperature to solder reflow peak temperature and, if
necessary, to dwell at temperature to meet minimum time above liquidus (TAL.) It can also simply refer to the melting point
(temperature) of solder or the melting itself.

Scavenge/Scavenger – A routine (Scavenge) where solder is removed from a site with an optional non-contact solder vacuum tool
(Scavenger) that is attached to the top heater plenum.

Sequence – This is a list of the specific actions that the system will do to accomplish a task like removing a component. Typically the
sequence will prompt for operator input and direct the system to do various things like start heating, turn on vacuum, lift part, etc.

Site – Also known as component or part is the specific device that is to be removed and replaced. In the software, this designation
can either reference the part type (like BGA 225) or the location on the board (like U40), or any other designation that makes it
unique enough for the operator to recognize and select. The words site, component, and part should be considered as referencing
the same thing.

Site Heater – Also known as Spot Heater and is optional on most systems. It is used for additional heat from the back of the board
that is specific to the site being reworked.

Solidification Time – Used to allow solder solidification before operator is prompted to move anything.

Top Heater Plenum – A chamber to which a nozzle is attached. The plenum has attachment pins to hold nozzles for directing the
heat generated by the heater to the component being reworked. All system top heater nozzles are designed to fit the plenum
attachment pins.

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Safety

While every attempt has been made to ensure that the system can be operated safely, it must be remembered that safe operation
ultimately depends on a trained and observant operator.

The system has moving parts and hot surfaces. These

have been marked with appropriate safety warning
labels to indicate the potential hazard.

- Do not operate system if any unsafe conditions are

observed. For example: Loose wiring connections,
chafed wires, etc.

- Do not remove or deface any warning label.

- Do not operate the system without system panels in

place.

- Report any system malfunction.

- Wear appropriate personal protection equipment (PPE)

when required like heat resistant gloves when handling
boards or components that are hot.

- Avoid pinch points.

- Keep hands away from moving parts of the equipment

such as when the heater is being lowered.

- Avoid hot surfaces.

- Do not place any fluid containers on system.

- Observe all company safety rules and guidelines.

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System Mechanical Overview

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System Mechanical Overview (continued)

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Startup / Login / Log Off or Shut Down

Startup

1. Verify that system air pressures are 95 psi [655 kPa] (bottom gauge left) and 85 psi [586 kPa] (bottom gauge right.)

2. If used, verify that nitrogen pressures are 95 psi [655 kPa] (top gauge left) and 85 psi [586 kPa] (top gauge right.)

(Note: Nitrogen pressure must be ± 5 psi of air pressure. If nitrogen pressure is significantly higher or lower, operation may still be
possible with some system adjustments, but all processes will then be required to use the nitrogen input if adjustments are made.
Contact VJE for more information.)

3. Rotate the main disconnect switch (on right side of system) clockwise to the ON (I) position.

4. Verify that the Emergency Stop (E-Stop) button is pulled out. If required, rotate the button so it goes to the out position.

5. Press the green start START button.

6. Allow computer to boot and SierraMate software to load.

Note: Normally when the computer is supplied power it will turn on automatically, however, if the computer has been off for less
than one minute, it may be necessary to push the start button on the computer to turn it on.

Logging In

Once the software loads, a login dialog appears. The default login credentials are:

User Name: Admin

Password: system

Note: Password is case sensitive.

Access levels are governed by the permissions assigned to the user. The default login (User: Admin) gives full access to all software
functions including configuration changes, sequence changes, and diagnostic tools.

Please note that Admin is only a user name. Login permissions are those assigned by the system administrator and may be changed
even for the Admin user. Please refer to the Security Management section of this documentation for more information.

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Shutdown / Log Off

When the system is to be left idle for an extended period it is best to either log off or shut down to prevent unauthorized use.

To Log off

1. Select Log Off / Shut Down from the main menu.

2. Select Log off <username>

3. Click Yes in the dialog that appears.

4. Wait for the program to log off.

To Shutdown

1. Select Log Off / Shut Down from the main menu.

2. Select Shut Down

3. Click Yes in the dialog that appears.

4. Wait for the computer to fully shut down.

5. Turn the main disconnect switch to the off (0) position.

Software Overview (Operator Level)

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Below is a summary of software screens typically used in the operation of the system. Access to additional screens may be allowed
dependent on the permissions assigned to the user. Following this summary of operator screens will be a rundown of each typical
operator task.

Main Screen GUI (Graphical User Interface)

Depending on permissions some of the menu items may be grayed out. However, typical system operation only requires access to
the 1, 2, and, 3 selections on the main screen.

It is important to note the arrangement of these.

The (1) board, pictured on the right either as a graphic or as a picture of the board, is what contains the physical characteristics of
the board (length, width, thickness) and the sites that are to be reworked.

The (2) site contains the information about the physical characteristics of the part (length, width, thickness) and the thermal process
information (if required) to perform a removal and replacement, and optionally site dress by used of the scavenger.

The (3) sequence contains instructions for the operator and machine to accomplish a task. The sequence will use information stored
in the part file, such as times and temperatures, as required to complete the selected task.

The very bottom of the screen, on the right side, displays the commonly used thermocouple values and positional reference
information for any axis that is driven by a motor. On systems with motor fine adjust, the current X, Y position of the table will be
shown as X= and Y=.

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Main Menu

Here is a brief description of the menu items on the main screen:

Note: Depending on the permissions granted some menu items may not be available.

Board The Board menu is used to create a new board, delete an existing board, modify an existing board (add
parts), and copy the current board.

New Board… Used for adding a new product to the board list.

Delete Board… Used to delete an existing product. Note: Current product (board) cannot be deleted.

Modify Board… Used to modify parameters of an existing product which includes the following:
+ Add a Site
- Delete a Site (Deletes current site but another site can be selected in same dialog.)
Modify a Site including process parameters.
Rename a Site (Renames current site but another site can be selected in same dialog.)
Add/Change Product picture.

Copy Board… Used to copy the current board to a new board.

Exit Used to exit SierraMate software and go to the operating system (Windows.)

Process The Process menu is used to modify component dimensions, adjust pickup tube height in the even default
heights settings will not work, and create and modify thermal process required to reflow the solder.

Times and Temps This opens the screen for creating and/or modifying the thermal process settings.

Note: When the Time and Temps screen is open, the drop down menu for Process changes to additional
functions used for the thermal process. Refer to Process Setup manual for additional details.

Process options This opens the screen for modifying height settings and/or component dimensions.

Scavenge Settings Opens settings for optional scavenger tool. See Process Setup for additional information.

Datalog Datalogging allows tracking thermal and other information during a process and storing this information
to a .log file. See Process Setup manual for additional information.

Setup Sets up items to be logged.

View Last Datalog Graph Opens graph viewer and loads the last .log file created.

Graph Utilities Program Opens graph viewer only. Specific .log file to be loaded must be opened manually.

Event Log Events (every time the GO is pushed) are recorded to a log file. This menu item allows viewing or deleting the
event log file.

Video Opens the runtime screen.

Log off / Shutdown See information above on using this menu item.

System Setup A dropdown list of routines used for system adjustment. Reference Maintenance manual for additional
information.

Help Contains a copy of the system manual.

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Operator Responsibilities

At a minimum an operator will be tasked with the following responsibilities:

1. Must be able to verify that the system is safe to operate. There are no visible hazards such as items placed on table or
bottom heater, electrical hazards, etc.

2. Must be aware of inherent system hazards such as, but not limited to, hot surfaces, pinch points, etc.

3. Must be able to verify that the system has sufficient gas/air pressure.

4. Must be able to know what to do in an unexpected event.

5. Must be able to install process tooling onto system including but not limited to: Heating nozzles, special pickup tools,
board tooling if required, etc.

6. Must know the scheme of the system software. How it operates and how to interact with it.

7. Must know how to abort a process short of using the E-Stop button.

8. Must be able to load and unload product (boards) and identify it to choose it in software GUI.

9. Must be able to identify where to locate replacement component on system for retrieving when doing a replacement
sequence. (Identify the difference between a Shuttle pick vs. Table pick.)

10. Must be able to identify site on board to choose it in software GUI.

11. Must be able to follow software sequence prompts and perform manual input as required.

12. Must be able to understand how lighting affects image quality and how to adjust accordingly.

13. Must be able to interpret superimposed images to be able to carry out alignment of components.

14. Must know how to operate camera lens system (zoom lens or microscope.)

15. Must be familiar with software runtime screen and how to operate controls on that screen.

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Operation

1. Select the Board.

2. Select the Site (part.)

3. Select the Sequence (task.)

4. Click GO.

The runtime screen will now appear. This screen contains the video area for either displaying images for alignment of part to board
or (optionally) side view of the site as required. It also contains other tools that may be needed to accomplish the selected task.
Please note the prompt window bottom center. These will prompt for required operator intervention as required.

Note: The screen shown above is typical for a system that does not have motorized fine adjust. If the
system is equipped with motorized fine adjust, additional arrows (pictured to the right) will be shown for
jogging the table so that part alignment can be accomplished. With motor fine adjust, the table is always
locked and is unlocked by a handle on the front of the table to grossly align the part to the site. With
micrometer fine adjust, the table is either locked or unlocked depending on the table style. If the table has
and unlock bar or button, then it is locked automatically.

Using the left mouse button on any arrow for motor movement jogs motors slowly. Using the right mouse button jogs motors at a
higher speed. Clicking on the Jog button in the middle of the X-Y jog area changes the Jog to Step which will step the movement in
the smallest increments available for that axis. This prevents overshooting the mark when doing precise alignment.

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Video Toolbar

On the upper left side of the video screen is the video toolbar. The functions of this toolbar are listed below.

Clicking on the camera icon stores the current image as a bitmap (.bmp) image file. Image
name is setup in the software configuration file. Image name is usually followed by a series
of zeros (ie: 000) which will prevent earlier snapshots from being overwritten until 1000
snapshots have been taken. The digits after the name are incremented each time a picture
is taken. For example, the default name for snapshots is Snap000.bmp, so the first
snapshot taken is stored in the \SierraMate\Snapshot folder as Snap000.bmp. Any snapshots taken after the first will then
increment. So, the next time the camera icon is clicked, Snap001.bmp will be created. The number of digits following the name
determines the total number of unique files that will be created. Exceeding that number will cause the newer snapshots to
overwrite the older ones. If there are no digits following the name, then each time a snapshot is taken the file will be overwritten.

Clicking on the folder icon opens a file open dialog box that displays the current listing of
snapshot files. The default location is \SierraMate\Snapshot but this location can be
changed in the configuration file.

Clicking on the crosshair will either show or hide crosshair in video window. The crosshair is
occasionally used by a sequence to alignment and can also be useful for aligning the optics.

If the system is equipped with a side viewing

camera, the second camera can be selected by
clicking on the dropdown arrow to allow selecting
a camera. Camera 1 is the camera used for
alignment and Camera 2 is the side viewing
camera.

Clicking on the hand icon allow panning across an image that no longer fits into the video
window because of using digital zoom. (See digital zoom below.)

Clicking on the cross arrows will re-

center a zoomed image that has been
panned out of center. Using the
dropdown arrow allows for a zoom
setting and centering. (See digital
zoom below.)

Up to 4x digital zoom is allowed. Typically up to 2x is useful and beyond that the image becomes
pixilated.

Data Logging (of temperature data)

On the extreme lower right corner of the screen is the show data log graph icon. If data logging with live view has
been setup, clicking on this icon will either show or hide the graph. The graph can be shown and hidden anytime
during the process.

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Overview of Sequences

While sequences can be tailored to different component types most fall within these general tasks:

Pick and Place

Reflow
Remove
Replace
Site Scavenge (optional)

One of the above names will be assigned to each sequence set. For example, depending on the component type the sequence name
may be Remove, or Micro Remove, or Shield Remove. All are remove tasks that have been tailored for the specific component type.
However, in principle, they all work the same way.

An overview of each of the sequences is provided below with the intention of showing how the operator interacts with the machine.

Pick and Place

1. The operator selects the board, site, and the Pick and Place Sequence, and clicks GO.
2. The operator is prompted load part into pick area. Note: The pick area is specified when the process is setup and that area is
specified by the operator prompt. It will be either at table level or on the shuttle area set aside for the part nest. If the shuttle part
nest area is to be used a customer nest, sized for the part, is to be placed onto the shuttle, aligning to the two pins for this purpose.
3. Once the operator confirms that the part is in place by pressing GO, the system either automatically picks the component from
the shuttle nest, or it prompts the operator to align the part to the pickup or nozzle and then click GO. If the component is from the
table the shuttle will move away so the component can be picked. Once the pickup tube returns to home the shuttle moves back to
the view position for alignment to site.
Note: Confirmation of a pick is done by monitoring the vacuum level through the pickup tube. For very small (micro type) parts the
operator may be asked to confirm that the component has been picked as the extremely small sized vacuum stem will create a
vacuum level high enough to indicate a successful pick even without a component on the end of the vacuum stem.
4. The operator is prompted to align the part to the site and press GO when done.
5. The prism is moved to the home position, the part is lowered to be 2 – 5 mm from the board where it briefly stops and then is
placed at a slower speed. Vacuum is turned off and the heater/pickup is slowly retraced 2 – 5 mm and then the heater/pickup
returns to its home position.
6. The software returns to the main screen.

Reflow

1. The operator selects the board, site, and the Reflow Sequence, and clicks GO.
2. The operator is prompted install the correct nozzle to the top heater head.
3. The prism is brought into place and the operator is prompted to align the nozzle to the part and press GO when done.
4. The prism is moved to the home position and the heating process begins.
5. The heaters are tested to be sure they are in working order.
6. The board is preheated from the bottom heater and site heater (if equipped.)
7. The top heater is conditioned and then lowered to its programmed height which could be above or around the part.
8. The programmed heating profile is run after which the top heater is raised to its home position.
9. The software returns to the main screen.

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Remove

1. The operator selects the board, site, and the Remove Sequence, and clicks GO.
2. The operator is prompted install the correct nozzle to the top heater head.
3. The prism is brought into place and the operator is prompted to align the nozzle to the part and press GO when done.
4. The prism is moved to the home position and the heating process begins.
5. The heaters are tested to be sure they are in working order.
6. The board is preheated from the bottom heater and site heater (if equipped.)
7. The top heater is conditioned and then lowered to its programmed height which could be above or around the part.
8. The programmed heating profile is run.
9. At the end of the reflow time the pickup tube is lowered to the component, vacuum turned on, and heater head raised.
10. The vacuum level is checked to verify that the component was picked. (Vacuum is blocked when a component is on the end of
the tube increasing the negative pressure which is monitored by a sensor.) If the level of vacuum is not sufficient the system will
assume that the part has not been picked and try again. It will make 7 tries before canceling the removal process at which point the
heater head and pickup will return to their home positions.
Note: When Micro tooling is used, the vacuum sensor is not sensitive enough to determine if the part was removed or not. The
operator is asked to confirm whether the part is being held by the pickup tube or still on the board.
11. Once it has been confirmed that the part has been removed, the heater head returns to its home position and then the pickup
returns to its home position.
12. The part is then discarded. The discard is automatically done if the discard point is the shuttle nest. Note: Like the pick
location, the discard location can be specified as being on the shuttle or the table. If to the table, the operator is prompted to move
the table to the discard location.
13. The software returns to the main screen.

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Replace

1. The operator selects the board, site, and the Replace Sequence, and clicks GO.
2. The operator is prompted install the correct nozzle to the top heater head.
3. The operator is prompted load part into pick area. Note: The pick area is specified when the process is setup and that area is
specified by the operator prompt. It will be either at table level or on the shuttle area set aside for the part nest. If the shuttle part
nest area is to be used a customer nest, sized for the part, is to be placed onto the shuttle, aligning to the two pins for this purpose.
4. Once the operator confirms that the part is in place by pressing GO, the system either automatically picks the component from
the shuttle nest, or it prompts the operator to align the part to the pickup or nozzle and then click GO. If the component is from the
table the shuttle will move away so the component can be picked. Once the pickup tube returns to home the shuttle moves back to
the view position for alignment to site.
Note: Confirmation of a pick is done by monitoring the vacuum level through the pickup tube. For very small (micro type) parts the
operator may be asked to confirm that the component has been picked as the extremely small sized vacuum stem will create a
vacuum level high enough to indicate a successful pick even without a component on the end of the vacuum stem.
5. The operator is prompted to align the part to the site and press GO when done.
6. The prism is moved to the home position, the part is lowered to be 2 – 5 mm from the board where it briefly stops and then is
placed at a slower speed. Vacuum is turned off and the heater/pickup is slowly retraced 2 – 5 mm and then the heater/pickup
returns to its home position.
7. The prism is moved to the home position and the heating process begins.
8. The heaters are tested to be sure they are in working order.
9. The board is preheated from the bottom heater and site heater (if equipped.)
10. The top heater is conditioned and then lowered to its programmed height which could be above or around the part.
11. The programmed heating profile is run after which the top heater is raised to its home position.
12. The software returns to the main screen.

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Site Scavenge (With Optional Accessory)

Scavenge refers to non-contact removal of residual solder that is left after a component is removed. The scavenging process utilizes
a special nozzle that is attached to the top heater plenum and is used to heat the solder to reflow and vacuum it away.

Scavenging can take two forms: (1) Traverse along the surface at a specified distance while heating and vacuuming, or (2) Contacting
the stationary board with vacuum then scavenger raised, traverse to next location, contacting the stationary board with vacuum
then raised, etc. until the pattern is done.

The first type of scavenge is typically used for cleaning a pattern of pads but also can be programmed to follow lines in the case of
scavenging after a shield removal.

The second type of scavenge is usually reserved for clearing via thru holes.

Note: Scavenger calibrations must be done each time the scavenger nozzle is installed on the system. See scavenger calibrations
below for instructions.

1. The operator selects the board, site, and the Scavenge Sequence, and clicks GO.
2. The operator is prompted install the scavenger nozzle to the top heater head and to connect the vacuum tubes.
3. The prism is brought into place and the operator is prompted to align the vacuum tip 1.
4. The prism is moved to the home position and the heating process begins.
5. The heaters are tested to be sure they are in working order.
6. The board is preheated from the bottom heater and site heater (if equipped.)
7. The top heater is conditioned and then lowered to a near height position.
8. Scavenger vacuum is turned on and the scavenger slowly lowered until the vacuum sensor detects the correct height.
9. Once the scavenger finds the correct height the site is moved under the scavenger in the pattern that was programmed.
10. The vacuum level is checked continuously to keep the scavenger tip at the programmed height above the board surface.
11. Once the scavenger has completed its course the heater returns to its home position.
Note 1: The scavenger is either aligned to the first pad or aligned to a fiducial image that is shown. Follow the prompts
accordingly.

Scavenger Calibrations

Two calibrations must be done when the scavenger is mounted to the system. Even if the scavenger is removed only for cleaning,
the calibrations must be done. It is usually not necessary to calibrate, when doing multiple sites, unless some vacuum degradation is
noted.

1. From the main menu select Scavenger Calibration > Calibrate Scav Z Datum.
Note: The system setup / leveling plate and the 0.127 mm thick feeler gauge is required
for these calibrations.
2. Follow the prompts to complete the Z Datum calibration.
3. From the main menu select Scavenger Calibration > Calibrate Scav Vacuum (DHS)
4. Follow the prompts to complete the vacuum calibration.
Caution: Burn Hazard. The scavenger is brought to a high temperature for this calibration. It is recommended to use heat
proof gloves.
5. Optionally the Check Scav Calibration can be done. Follow the system prompts.

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Scavenger Maintenance

The scavenger requires periodic cleaning to remove the accumulated solder and solder residue that is collected during the scavenge
processes. The interval between cleaning is dependent on a number of factors so no hard and fast rules apply. It is suggested that
the maintenance schedule be every day to begin and expanded as desired until the maximum period between maintenance can be
established. Tools needed for scavenger maintenance are provide with the scavenger tool along with a small supply of replaceable
elements such as baffles and O rings. Additional supplies are available from VJE support.

In addition to the scavenger itself, there is an inline vacuum filter that should be checked monthly and replaced if necessary.

Scavenger Overview

Maintenance requires cleaning or replacing baffle, replacing steel wool, and replacing screen if necessary. Steel wool is pressed into
place using filter ram as shown in illustration. If necessary, the vacuum tube can be cleaned using cleaning tool as shown in second
illustration.

Note: When re-assembling the scavenger after cleaning, ensure that the O-Ring between the accumulator and the
scavenger body is well seated and air tight.

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Using filter ram to tamp in steel wool filter and screen.

Using pin vise and drill to clear vacuum tube.

Note: It is sometimes necessary to bring scavenger to reflow temperature to clear vacuum tube. Use caution to avoid burns. Note
washer at head of pin vise. Do not remove this washer as it acts as a heat deflector.

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Vacuum In-Line Filter Check/Replacement

Cartridge type filter has a replaceable filter cartridge and is replaced as shown below.

The filter unit is on the underside of the cabinet just below pneumatic bezel.

Filter part number is 2-20-00067.

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Operator Tasks

In addition to selecting the board, site, and sequence to be run, the operator will need to load a board into the table, stage a
component if a replacement sequence is to be done, and adjust optics as required for the best view when aligning. And change of
the top heater nozzle is done based on the component size.

Loading Board

Place the board on the lower board locking bar of the X-Y table and snug it.

Hold the board in place and slide the top board locking bar forward until it clamps the back edge of the board.
Tighten the thumbscrews.

NOTE: When clamping the board allow room for some expansion to prevent potential board bow when it is heated.

Various board supports are available (see below) to hold boards where components may be mounted near the edge of the board
and prevent “standard” mounting.

Board Support Rods

Board support rods are straight metal rods used to support the bottom of boards over the bottom heater. If they interfere
with bottom side components, they can be removed by pulling to the front side of the table or lifting out of slots that hold
the rods. (In some cases, depending on table style it may be necessary to loosen screws along the front to free the rods.)

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Edge Clamps

Edge clamps are used to support boards that cannot be supported from below by support rods because of bulky
components on the bottom surface, or for boards that have irregular outlines. Edge clamps allow supporting the board
using only small areas near its edges.

To mount a board using edge clamps place the edge clamps on the board locking bar then tighten the lower thumbscrews
of the clamps onto the board locking bar. Move the Edge Clamp Slider to the side and place board onto toe of edge clamp.
Move Edge Clamp Slider over board and tighten upper thumbscrew to secure board.

Stage a Component

Components are picked either from a component nest that is placed on the prism shuttle part tray as shown below or, on a nest that
is place on a table location that is accessible to the pickup tube.

Component Nest on Shuttle Part Tray Component Nest at Table Level

(Universal Nest Shown)

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Adjusting Optics

The optical train consists of a camera, camera optics (either a lens or a microscope), a mirror, and a look up/look down
prism assembly.

The operator may be required to change magnification levels and do focusing of the optics. If a microscope is used,
changing magnification levels is done at one level using the magnification knob on the microscope. A second level of
magnification may be required when using the microscope which requires a lens swap.

In addition, adjustment of the lighting will be required to balance the top and bottom illumination.

Finally, in order to increase the field of view when using high magnification, adjustment of a split mirror may be
required.

Below is a description of each of these.

Camera/Microscope setup Camera/Lens Setup

Microscope Lens Change

Loosen the bottom ring that secures lens into microscope

body. Then remove lens assembly from the camera by
unscrewing up.

NOTE: Leave knurled ring on camera. If ring is removed

from camera focusing cannot be done when new lens is
attached.

Also note that the two-piece lens assembly is shown. The

other lens assemblies are single piece.

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Lighting and Split Mirror controls

Lighting Controls:

Depending on system type these can

be placed in a number of locations on
the system and the potentiometers
can be oriented either horizontal or
vertical. The switch in the middle
allows switching between only upper
lights or only lower lights being on.

Split mirror control:

The picture to the right is showing the prism shuttle and the
square cutout for access to the optional split mirror control
knob. Note: Depending on system type, a door may be
equipped that will need to be opened for access to this knob.

Changing a Nozzle

Push down gently on the nozzle release lever while twisting the nozzle in a counter clock-wise direction. The nozzle
should release from the pins and drop down. Use the reverse action to install a new nozzle.

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Information for Using Digital Split Image

The software allows a digital split of the image. What this means is that the 4 corners
of the part can be shown digitally magnified and the center of the part eliminated
from view. This allows precise alignment using the 4 corners.

The following screens illustrate how to use digital split:

1. Bring the image of the site up to the largest possible size that fits into the video window using zoom setting on microscope or
lens. When using a microscope with stepped magnification levels it may not be possible to fill the window, just to not have the
image out of the field of view. (Note: The example images shown below are not brought to the largest size for clarity. In actual
practice go for the largest image of the site that will fit into the window.)

2. Clicking on the video toolbar Split icon will open a dialog that appears at the bottom right of the screen. A tool tip will instruct to
draw a box around the site location.

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3. The image below shows drawing the rectangle around the site in the dialog that appears. Draw rectangle by left click and drag.
Click Update if it is necessary to redraw the rectangle.

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4. This image now shows the 4 areas to be shown in the digital split have moved to the corners of the rectangle drawn. Since the
rectangle represents the site, the 4 areas now will be around the corners of the site.

Magnified view of split image dialog box that appears. Note the colored boxes that appear in the corner, red, green, yellow, and
blue. (Background image blanked out for clarity.) The relative size of each of the boxes will change depending on the digital
magnification level to reflect that as digital magnification goes up, the area represented by each box will be smaller but more
magnified.

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5. Checking the Split On box displays a snapshot of the video screen is captured and displayed as a dialog box in the run video
screen.

Next, click on the field to the left of Split On to apply the split to the main screen. Because the system uses “look up/look down”
optics, the same view will be applied to both top and bottom image. This will allow aligning a component to site at high
magnification.

The split settings are stored with the site so that they can be applied for future placements. Be sure to have optical magnification
set correctly so that corners of the site appear in the corners of the digital split image.

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Optional Site Heater

The Site Heater is a fixed position heater sized closer to the component size. It is used to provide additional heating or cooling below
the component. The site heater is mounted to the upper system enclosure and remains centered below the pickup tube as the table
is moved. It is equipped with an interlock switch that will signal the software when it is installed or removed. If a process has been
established using the site heater and it is not installed, a message will be displayed to notify the operator.

Typical configuration of the site heater has two heater tubes supplying a plenum. Plenums are available as squares, 50 mm square is
the most common, and as linear rectangles typically used for connector applications.

Other than removing or mounting the site heater, there is little else for operator tasks.

The illustration below shows the location of the site heater (small box over the bottom heater) and the location of its mount.

The illustration below shows side and front view of mount. Note the two mounting bolts in the keyholes.

To remove the site heater, simply loosen (do not remove) mounting bolts and raise heater assembly up to allow bolts to pass
through keyholes on the mounting bracket. Set assembly on top of cabinet.

If desired, the assembly can be stored elsewhere by unplugging the tubing and thermocouple, and disconnecting electrical
connection.

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The illustration below shows a top and side view of the removed assembly.

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Process Setup Manual
Table of Contents

Process Goals / Introduction .......................................................................................................................................................... 2

Product Chart ................................................................................................................................................................................. 2

Guide for Process Creation............................................................................................................................................................. 3

Process Screen Icons ...................................................................................................................................................................... 6

Process Graph ................................................................................................................................................................................ 7

Process Drop-down Menu

View Times and Temps .................................................................................................................................................... 8

View Process Options....................................................................................................................................................... 8
View Scavenge Setting ................................................................................................................................................... 13
AutoProfile ..................................................................................................................................................................... 13
Set Defaults .................................................................................................................................................................... 14
User Defined Values ....................................................................................................................................................... 14
Process Prompt .............................................................................................................................................................. 14
Set Setpoints to 0 ........................................................................................................................................................... 14

Datalog Setup ............................................................................................................................................................................... 15

Validating the Process Using Default Process Settings ................................................................................................................ 17

Creating and Validating a Process Using AutoProfile Learn ......................................................................................................... 18

Advanced Process Creation Techniques ...................................................................................................................................... 20

Scavenging.................................................................................................................................................................................... 21

Appendix A – How to interpret and input a typical lead-free profile into a rework system ........................................................ 24

Note about this manual:

The instructions contained in the manual reference version 9.7.x SierraMate software. While the screens may be different in
earlier versions, the concept of how the software works is the same.

If you have specific questions, please contact VJE Customer Support at: [email protected]

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Process Goals / Introduction

Ultimately the job of a PCB rework system is to remove and replace a component. The diversity of the type of components
that can be processed is linked to the specifications of the rework system with regard to mechanical and thermal accuracies.
That is, how close can the component be placed to its intended position and how close can the heater(s) follow their assigned
profiles.

However, simply being accurate is not enough, the user interface and the tools provided for implementing a rework process
in must be intuitive and instructive.

The hardware of Summit rework system, along with SierraMate software, combines to provide the best combination of
accuracy and user interface. Described below are the software tools that can be employed to accomplish the goal of
successful and repeatable processes.

Product Chart

The following hierarchy is used for filing product/process information:

|- \SierraMate
|- Products
|- <Board Name>
Board.ini
Board.bmp (or Board.jpg)*
|- <Site Name>
Sequences.lst
Site.ini
Site.prf
SiteOriginal.prf

* If no photo available a graphic will be displayed. The display size of components added to the product (board) will be a
ratio of the product photo or graphic. IE: The size of a 27 mm square component will look smaller and smaller as the board
Size increases.

There is no reasonable limit to the number of boards that can exist in products and the number of sites that can be
programmed under a board.

It should be noted that sequences (Remove, Replace, etc.) are not contained in the site folder as they can be universally
applied to any site. However, a list of default sequence names for a site are contained in the file Sequences.lst. Default
sequence assignment is based on component type. Additional sequences can be assigned if needed. See Sequences.lst
below.

File definitions:

As shown above, unique board and site names are accommodated by folder names. Here are what is in the files beneath
each folder:
Board.ini – The assigned name and physical dimensions of the board along with a weighting factor for assigning a default
profile.
Board.bmp (Board.jpg) – A picture of the board can be included for display but is not required.
Sequences.lst – The list of sequences assigned to the component type that is on this site. The list can be modified in process
setup by unchecking the “Use Default Sequences. . . , clicking Select Sequences. . . , and then checking the sequences to be
included in the Sequences.lst file. When that site is selected for a process, only the sequences in this list will be presented to
the operator.
Site.ini – The physical dimensions of the site/component along with all process information.

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Site.prf – The heater profile created during an AutoProfile learn. This file can be modified using software tools in the Process
setup screen.
SiteOriginal.prf – A copy of the Site.prf file created during an AutoProfile learn. This file is only modified when an AutoProfile
learn is rerun but, is not modified when using other learn profile modification tools.

Guide for Process Creation

Setting up for a process involves entering parameters for a Board, Site, and Thermal Profile. Below is a how to using the
provided Demo board and BGA 225 component.

1. From the main menu select Board > New Board. . .

2. In the dialog that appears enter the name of the board and its dimensions. Click on the check
mark when done. Note: All dimensions are millimeters.

3. In the next screen that appears,

add sites as necessary. All of the
sites can be added at this time or
only one site. Return to this screen
as needed to add more sites.
Note: At least one site must be
added. If a board is created
without a site the software will
automatically add a default (BGA
225) site to it.

Note: It is possible to use an

image of the board by using the
Add/Change Picture feature. This
will be covered later in this
chapter.

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4. In the dialog that appears enter the name of the site or component along
with the dimensions of the component.

5. As sites are added, they are placed in the upper left corner of the board graphic. Left click and drag them to their relative
location on the board. Note: The box representing the component will appear in two locations as you drag it to the new
location.

6. Once sites have been added, left click the check mark to go back to the main screen. Note that the currently selected site
has a highlighted box around it. Sites can be selected either by using the list box under (2) Select Site or by clicking on the site
in the board graphic.

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7. From the main menu select Process, Times and Temps.

Note: This will be editing the process settings for the currently selected site. In this example it is U2. If another site is to be
edited, return to the main screen, select the site desired either from the list or by clicking on it in the graphic. Then select
Process, Times and Temps.

A graphic display of a default process will be displayed as shown below. An explanation for each of the icons is also shown
below.

Note: If the system is not equipped with a site heater, the set point lines for it will not appear.

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Process Screen Icons

Note: Each icon has a tool tip that becomes visible when the cursor is hovered over the icon.

Go back to previous screen. Setup Datalog – Opens data log setup screen.

Exit to main screen. Run – Opens dialog for sequence selection for
running the currently displayed process.
Save to disk. AutoProfile Options (Learn) – Displays a list of
AutoProfile tools.
Set process parameters to defaults. Display Times and Temperature Screen.

Copy/Paste – If nothing in clipboard, then

Process Options - Displays heights and force
only copy will be available. Allows copying
settings screen.
process information from one site to another.
View Last Datalog – Opens data log viewer Optional Scavenger Setup*
and displays last data log file capture.

* See below for setup of Scavenger processes.

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Process Graph Screen

Conditioning – The part of the process used to heat the board a specific time or to a specific temperature before the thermal
process from the top is started.

If a time delay is used for conditioning (Bottom Heater TC set to Heater TC) the bottom area heater is first brought up to its
condition temperature as shown by the bottom heater set point line. Once the bottom heater gets to within 5 degrees of its
set point, the delay shown as Conditioning Time begins. Conditioning time can be changed by left clicking on the time value
and entering a new time.

If a temperature setting is used for conditioning (Bottom Heater TC set to Ext. Product TC) the thermocouple input used for
this purpose needs to be entered. (Left click on the value and enter a new value for the TC number.) Note the following:

- Conditioning time remains at 60 seconds. Since the board will be heated to the
desired temperature, this dwell is likely not needed or a reduced time could be
used.
- The “Max time for product to reach temp” becomes active. This is the time
allowed for the product to reach desired temperature. Consider increasing this if
the desired condition temperature is higher than 100°C or if the board is heavy.
- A dotted blue line appears with a setting of 0. This line is used to set a
maximum temperature for the bottom heater to prevent a runaway condition. A
setting of 0 disables this feature. If the maximum limit is to be employed, it
should be at least 100 or more degrees higher than the desired product temperature.
- The set point line for the bottom heater changes to a different color (typically from red to green) to indicate that this will be
the target temperature for the board. Verify that its setting is correct, typically 100 – 150°C.

Note: All time and temperature values can be changed by either left click and drag or by double left click and enter the
desired value in the dialog that appears.

Preheat – The part of the process for top (component) heating to ramp component to flux activation temperatures and, if
necessary, to dwell at temperature to meet minimum activation times. Bottom heater temperature settings, and if equipped,
site heater temperature settings are also included in this part of the process for continuity of heating.

Reflow – The part of the process for top (component) heating to ramp temperature to solder reflow peak temperature and, if
necessary, to dwell at temperature to meet minimum time above liquidus (TAL.)

Post Reflow – Used for a controlled cooling slope after reflow. Top cooling boost is activated so that it is working
concurrently within this time. Nozzle remains in the same position as used for reflow during this time. (Note: Typically this
time is set to zero (0) as simply raising the heating nozzle will allow cooling within acceptable parameters.)

Solidification Time – Used to allow solder solidification before operator is prompted to move anything.

Positive Flow – Air or nitrogen flow through the pickup tube used to cool the center of the component when needed. A flow
setting of 2 – 10 (SCFH) can be set if this function is activated.

Cooling Boost – Additional flow through the heater plenum that is applied during the Post Reflow portion of the process. This
is fixed at 100 SCFH [49 LPM]. If this needs to be changed contact VJE support for information on how to do so.

Top Flow – The air flow setting for the top heater. There are 3 standard settings, High, Medium, and Low and 2 higher
settings, Boost 1 and Boost 2 for use with larger components. This is component and tooling dependent. For example,
MicroBGA’s being replaced with Pro Series nozzles may require setting to medium or low.

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Bottom Control TC: - This determines if the bottom heater will be working based on feedback from the board temperature or
from the internal temperature of the area heater. It is strongly suggested that during the preheat and reflow portion of the
process that the Bottom Control TC: be set to Heater TC. Consult VJE applications if there are any questions concerning this.

Process Drop-down Menu

View Times and Temps – As shown above, it is the screen where heater times and
temperatures are set for the heating process.

View Process Options – This screen shows values board and component size previously
entered when creating the board and adding components to the board. If needed values
can be modified in this screen. Also shown are values that are calculated by the software
which can be modified if there is a special need.

Entries are made in this screen on where to pick the replacement component, where to
discard the removed component, and where (optionally) to flux a replacement
component. Pick, Discard, and Flux locations can be either the Shuttle or the Table.
When using optional automatic alignment, the pick is always from the Table.

The list of sequences available to the operator is created in this screen. Specific sequences can be selected to be shown or the
default sequences related to the component/nozzle type can be selected by checking the “Use default sequences for selected
nozzle type.”

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Note: Depending on the component type, the nozzle type will default to one of the following:

Standard – As above. Standard nozzles are generally nozzles that take the shape of the component and are
open to the top heater plenum unless the nozzle exceeds 45 mm in either dimension where internal baffles
may used.

Micro – When component size is 5 mm or less the nozzle type defaults to

Micro which describes a set of tooling created for components 5 mm or
smaller. If using tooling that matches a Standard nozzle type, the Standard
nozzle type can be selected by using the dropdown selection under Nozzle
Type. Note that there is no nozzle to board dimension since the vacuum
tube is attached to the nozzle.

Shield – A special set of tooling has been created for

removing shields mounted to boards. This nozzle type
is not a default and requires selection from the
dropdown if needed.

Process Z Coord. Values

Pick, Discard, and Flux have default

values assigned based on the distance
the pickup tube needs to travel to each
of these locations. If the location is
Shuttle the pickup tube is jogged
slowly until the pickup senses contact
and the Z coordinate is not used.

If the location is Table the Z coordinate is based on the distance the pickup needs to travel to the pick, discard, or flux Z
location minus the part dimension. In the case of a pick or discard, the pickup tube will travel to a near position then, travel
slowly until the pickup senses contact. In the case of the flux Z position, the pickup will travel to the near position then, travel
slowly to the exact Z position noted on the Process Options screen, it will not seek contact.

Please note that all of the table Z coordinates are grayed out since they are dynamically calculated based on Z datum values
stored in the configuration file. Therefore, it is imperative that these values be correctly assigned and should be verified
during system installation. It is also possible to assign static values to each of these entries. Contact VJE support if more
information is required.

Alignment – This is the absolute Z coordinate that the pickup tube must travel to so that the component is in focus for
alignment. This value is dynamically calculated based on board and site (component) thickness.

Near Place – This is the absolute Z coordinate that the pickup tube will travel to when placing a component. Default value is
equal to the system Z Datum (distance to board support), minus the board thickness, minus the near distance (typically 2.54
mm.)

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Force

Remove force refers to the

amount of pressure the pickup
tube will exert on the
component when the solder is
molten. There are 3 selections:

Contact (Break-away) – This will

move the pickup down until the
contact sense switch is activated.
Typically there will be 50 grams of pressure applied.

Zero Force (Legacy) – This will move to an absolute Z position learned by a measurement done by the pickup tube before the
component is reflowed. If the board or component does not change Z position during the heating process to reflow the
solder, the pickup will descend to the positional referenced learned and exert no force on the component. Note that this
technique has been superseded by Vacuum Sense method.

Vacuum Sense – This will move the pickup down until vacuum sensor detects a vacuum level that indicates contact is made.
Since some over travel can be expected due to timing loops, this setup works best when using a flex seal. The flex seal
bottom is some distance below the end of the pickup tube and sufficient vacuum will be generated when it contacts the
component surface to trigger the vacuum sensor and allow enough time sense it and stop the pickup downward travel,
typically before the pickup tube exerts any force on the component.

Placement force can be either simply moving to breakaway (this is the minimum force that can be applied), or to a force
value that is entered into the window for this. Range is 50 to 250 grams.

An additional Z Coord. value will appear when the nozzle type is Micro. A pin dip Z is shown
and it has the same characteristics as Flux Z Coord.

Pin dip can be a useful tool when desiring to dispense very small amounts of flux or solder
paste but it requires custom tooling. Contact VJE support for additional information.

Other Z coordinates

All of the Z coordinates will default to values based on nozzle type. Below is an explanation of each of these additional
coordinate values for each nozzle type.

Nozzle Type = Standard

Above Board or Above Component (not shown.) – This sets the clearance
distance for the nozzle above the board or component. If the selection is
Above Board and the value is 0.00 the nozzle will contact the board to seal off
exiting hot gas from the nozzle causing the exhaust to go out through the side
of the nozzle and redirected upward.

Clicking on the entry box brings up a dialog to enter a new value.

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Height above component – This is the clearance distance for the pickup tube above the component during the heating
process. This value is especially important if pickup positive flow is used during the reflow process. Clicking on the entry box
brings up a dialog to enter a new value.

Clicking on the Check Heights button will lower the nozzle and pickup tube to
the positions entered for visual verification.

The two lower illustrations are the component and board. Their dimensions
can be modified on this screen if necessary.

Nozzle Type = Micro

Since the nozzle and vacuum stem are integrated, only the vacuum tip to
component gap is shown.

Nozzle Type = Shield

This setup is similar to the standard nozzle however, due to how the nozzle is
constructed there always needs to be a gap between the nozzle and the
shield. The best way to accomplish this is to set the heater height to Above
Component and enter the gap desired. (Above board can also be used but it
required that the component height be factored into your height setting.)

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Sequences

Sequences default to those appropriate for nozzle type. For example, it would not be possible to use the cone tooling (Micro
nozzle style) with standard sequences.

The default sequences for each nozzle type are shown below.

The last list on the right shows that the “Use default sequences for selected nozzle type” can be unchecked exposing the
Select Sequences… button. Left clicking Select Sequences brings up a listing of all available sequences.

Using this dialog, a list of sequences that are available to use with this Site/Component
is created.

This selection list is especially useful when special sequences have been created for
custom tooling. It will prevent the operator (and the process engineer) from
accidentally using a sequence that is mis-matched for the tooling.

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View Scavenge Settings – Setup window for site scavenging. See Scavenging section later in this manual.

Auto Profile

OR

Used to Enable AutoProfile mode which allows learning and Autoprofile. Once learned, other screens allow Re-Learn,
Modifying, Converting, and reloading the original AutoProfile created if it had been modified using on of the tools above.

See additional information below on using AutoProfile for process creation.

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Set Defaults
Allows setting process parameters for either
Manual or AutoProfile to typical default settings
for either Lead Free or Non-Lead Free solders.

A manual process is one where the heater

temperature settings are input directly into the
process graph.

An AutoProfile process is where the heater

temperature settings are “learned” while heating
the component through a prescribed
temperature curve.

Use Site Heater – If equipped, this will add an additional process setting line on the process screen graph. The site heater is
typically used to add localized heat to the board below the component site to reduce the heat load through the top of the
component during a reflow process either for removal or replacement.

Process Steps – Extra process time and temperature set points that
can be coded into a sequence. These are for special purposes and are
not used in any standard sequence. Contact VJE customer support for
information there is a need.

User Defined Variables – These are similar to process steps except they allow
inserting a variable into a sequence where one may be called for such as
pointing to a picture that is specific to a board or site. Again, these are not
used in any standard sequence.

Process Prompt – This allows giving a site-specific message to the operator. This
prompt is associated with the site so, each site can have a unique prompt.
Typical usage would be to notify the operator of some special handling
requirement. Process prompts appear automatically if used. (Does not require
sequence modification to appear.)

Set All Setpoints to 0 – This is a shortcut method to set a heater set

point value to 0 for all parts of the process.

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Datalog Setup

When thermal processes are created, they must be validated by measurements. SierraMate software incorporates a datalog
function that utilizes user thermocouple inputs that are provided on the system.

Data log setup can be selected from either the main screen or from the process screen. Selecting Datalog Setup opens the
dialog box shown below.

Typically, there are 16 datalog channels. Channels 1 to 6 default to User TC inputs 1 to 6. Channels 7 & 8 are dedicated to
Top and Bottom heaters, and if equipped, channel 9 is dedicated to the Site Heater.

Note: User thermocouple inputs can vary in number depending on system options. If so, channel defaults
will be different, and the differences will be reflected in the datalog setup screen.

TC channels 1 to 6, while physically connected to the 6 user thermocouple inputs, can be reassigned to log internal values if
needed. Otherwise channels 9 to 16 (10 to 16 if equipped with a site heater) can be used to log internal variables. There are
a number of internal variables, the most common are available in the drop-down list.

To log an internal variable, first turn on a channel by left clicking in the check box near the channel number (10 is used in the
example below) then click on the word “None” in the variable column. In the dialog that appears check Log Variable, and
then use the dropdown arrow to show a list of variables.

Only the most frequently used variables are shown in this list. (List subject to change.) For more information concerning
internal variables that can be recorded contact VJE support.

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Establishing a Rework Thermal Process

Because the thermal characteristics of a given product are not known, creating a thermal process requires that it be tested
and validated. There are two approaches to do this:

1. Use the software default or best guess process and validate using a previously soldered component on a board with
thermocouples attached to record the temperature of the solder joint to qualify the results. If the results are not
satisfactory, make adjustments to the settings and run the process again until is qualifies.

2. Use the AutoProfile feature to have the system “learn” the correct top heater settings for achieving the desired results.

Creating and Validating a Process Using Default Process Settings

1. Setup datalogging to monitor at a minimum of the solder joint temperature. Top, bottom, and if applicable, site heater,
temperatures should also be monitored.

2. Verify that the Bottom Control TC: for both Conditioning and the top process are set to Heater TC. Alternately, use an
external TC for bottom heater control during conditioning only and monitor this thermocouple in datalogging setup. Note: If
not using an external thermocouple for conditioning use at least a 60 second dwell for conditioning.

3. Verify that the default process is for the solder type being used and set process parameters to defaults.

4. Click the Run icon on the process screen.

5. Select Reflow from the list of sequences. Note: If more than one reflow sequence exists be sure to select the one
appropriate to the component type.

6. Follow the prompts and allow the sequence to complete.

7. Review the data log file by left clicking on the View Last Datalog icon. If necessary, make adjustments to the process times
and/or set points and go to step 4.

8. Once the desired results are attained, left click the Save icon and exit to the main screen.

1800i Process Setup Rev 01.docx Page 17 of 24 9007-5023-01

Process Setup Manual
Creating and Validating a Process Using AutoProfile Learn

The AutoProfile feature allows quickly learning the top heater profile by using feedback from the solder joint. This feedback
regulates the top heater output to match the solder joint temperature to the line on the process graph. As the top heater is
doing this, its temperature is being recorded to a special file that is stored with the site information. When the learn process
is complete the temperatures of the top heater throughout the learn process are displayed on the process screen and are
used on subsequent processes. The system has “learned” the top heater profile required to bring the solder through its
desired profile. Other than confirming the learned profile there is no subsequent need for a monitoring thermocouple and
similar sites can be processed using the learned process without the need for monitoring the solder joint.

Note: Accurate monitoring of the solder temperature is required to utilize the Auto Profile feature. This requires that the
feedback device (typically a thermocouple bead on the end of lead wire) not exceed the mass of the solder being monitored
and that the thermocouple is in intimate contact with the solder. Location of the thermocouple is also important due to the
heating characteristics of components. If a single thermocouple is used, then it should be placed on a side solder connection
under the component. If multiple thermocouples are used, then placement of the thermocouples should be mixed, side,
corner, middle, etc. Not corner, corner, etc. After “learning the top heater profile” the process should be confirmed as is
done for validating using default settings.

1. Left click on the AutoProfile Options icon and select Enable AutoProfile.
Note that the set point line for the top heater disappears and a new line is drawn to represent
the desired solder temperature profile for the product solder connection. (Refer to line color
key at the bottom of the screen.)

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Process Setup Manual
Note that the solder temperature line represents the typical process requirement for lead free solders. If eutectic solder or
variations of it are used, left clicking on the Set Process Parameters to Defaults button will change the process profile to one
that suits that type of solder. Alternatively, the profile line can be adjusted to suit any special requirements.
A new dotted line (at 325°) is included on the graph. As mentioned earlier, the top heater temperature can go very
high when doing a learn profile. This dotted line sets the maximum temperature allowed for the top heater during a
learn routine. It is also another way to the keep the component body temperature from exceeding limits. The
default is as shown but the normal range is between 325° and 425°C depending on the application. Setting the value
to 0 (zero) disables the limit so that the top heater can run without a limit (other than the open TC limit of 490°C.)
2. Left click on the AutoProfile Options icon and select Learn AutoProfile.

3. A dialog box will appear with some options for learning.

Learn TC(s): This is the thermocouple or thermocouples that are used to monitor solder temperature. If
the goal is to create a process that monitors the average of several thermocouples, these are specified as
shown in the third illustration of the dialog box. Note: The first thermocouple in the list is the primary
thermocouple. All other thermocouples must record within 20°C of this thermocouple or their readings will
be disregarded in the average. (This band is configurable. Contact VJE support if there is a need to modify.)
Package TC(s): Depending on the process entered for the desired solder ramp, the top heater can go to
very high temperatures. If using ramp rates for the solder that are greater than 0.7°C/second it is
recommended that a thermocouple be placed on the component body and this feature be checked to avoid
any potential damage to the component. Ramp rates less than 0.7°C/second do not usually require a body
thermocouple. Note: If a thermocouple is used on the component body, it should not be used for solder
temperature averaging. In the illustrations above therefore, another thermocouple other than 4 would be
used for monitoring solder temperature. As noted above, even if it were included in the TC’s to average,
the readings would be thrown out as they would not fall within the band allowed.
4. Uncheck Package TC’s, and use TC 3 for the learn input.
5. Select Reflow for the sequence.
Learn Sequence: The Reflow sequence is typically used since the board setup for learn is
usually saved for confirmation of process and later confirmation of system repeatability.
The Remove sequence has been used in circumstances where sample quantity is limited
and the sample must be returned for testing or only a limited number of processes can be
performed on the site.
6. Left click on the check mark. The software will now use the reflow sequence assigned to the
component. Follow the prompts to complete the sequence.
7. After the sequence completes, the process graph will appear with the top heater profile line. Left click the Save icon to
save the process to disk.
8. Confirm the process by exiting the Times and Temps screen and doing a Reflow sequence on the same component and
board while monitoring the thermocouple connected to the solder joint.

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Process Setup Manual
Advanced Process Creation Techniques

SierraMate software contains a number of software tools to aid in customizing processes and thermal profiles. These are
listed below with a brief explanation of each.

Note: Use of some of these software tools involves modifying or creating sequences. Consult with VJE support for additional
information.

Process > Use Site Heater – Enable the optional site heater for use in a process. Note: The site heater can be removed from
the system in the event that a process cannot support its implementation.

Process > Process Steps – Extra time and temperature increments that can be inserted into a process. Requires sequence
modification to implement.

Process > User Defined Variables… – Allows storing variables in site file for sequence commands that require them.

Process > Process Prompt – When text is entered into the process prompt dialog, a prompt will be shown in the runtime
screen prompt window to the operator immediately after clicking the GO button.

Process > AutoProfile > Enable AutoProfile – As noted above, enables the AutoProfile feature.

Process > AutoProfile > Learn AutoProfile – Initiates learning a thermal profile using the AutoProfile feature.

Process > AutoProfile > Modify AutoProfile – Allows manually modifying an AutoProfile.

Process > AutoProfile > Convert to Manual – Converts a “learned” profile to manual set points and does a “best fit” analysis.

Process > AutoProfile > Load Original AutoProfile – Loads the unmodified learned profile. Note: Enable AutoProfile must be
checked.

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Process Setup Manual
Scavenging

Scavenging refers to a non-contact method of removing solder from pads or traces.

Heated air is used to first melt the solder which is then removed with a vacuum stem.

Several methods of scavenging can be employed but the most common is that of doing
sweeps across an area. The number of sweeps across an area is dependent on the
scavenger Tip O.D. and the size of the area. Since the component size was entered
when adding it to the board, and the default tip size is known, the software
automatically calculates the number of sweeps required to completely scavenge the
area.

Unless there are special circumstances, it is best to start with all default settings.

Use contour (perimeter) type scavenge

This scavenge type allows following a programmed pattern that is created first by establishing some fiducials that will be use
by the operator for alignment, and then creating points that describe the pattern to be followed. Follow the prompts to
create each of these.

Use advanced setup

Other methods can be used for scavenging solder. Here is a brief description of each of them.

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Process Setup Manual
Pattern (Type):

BGA Full – Typically used for pads that are a full array, that is the area to be scavenged does not require any special
consideration for the middle area. Typically, this scavenge is done by programming a number of sweeps based on
the area to be scavenged and the diameter of the vacuum tip.

BGA Perimeter – Similar to BGA Full.

BGA Staggered – Similar to BGA Full.

Leaded – Used for programming a scavenge pattern for components with leads around the edges.

Shield – Used for linear patterns. Coordinates are created that outline the pattern of the solder trace that the shield
is attached to. The scavenger moves point to point until the last point is reached.

Scavenge Area:

Note: Scavenge Area is not applicable to Leaded or Shield types.

The Scavenge Area tab allows adjusting the programming default area. This can be done to increase the number of
sweeps in a single area or to increase the number of sweep areas, which allows for odd patterns such as a single
component having disjointed areas.

Height/Dwells/Temps:

Sets the height of the vacuum tip for scavenging, the dwell time at the end of the sweep, and temperatures for the
top, bottom, and site heaters for the scavenge process.

The type of pass is also set in this screen.

Single Pass (no retract) – Vacuum tip travels along the surface of the board in the area proscribed by the Pattern
and/or Scavenge Area tabs.

Single Pass with Retract/Thru Hole – Typically used for vacuuming thru holes. The vacuum stem is brought into
contact with the pad and allowed to dwell there for a number of seconds while vacuum is applied. Once the dwell
has expired, the pickup tube retracts the proscribed distance, the board is moved to the next pad, the vacuum
comes into contact with the pad, etc. The process continues until all of the pads in the pattern are finished.

High Pass – Low Pass – Typically used for components that leave artifacts such as columns or balls of solder. The
pattern is first scavenged at the proscribed high pass setting then scavenged at the low pass setting.

Setup screens are self-explanatory.

Scavenger calibration and maintenance are described in the Operator Manual.

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Process Setup Manual
Notes:

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Process Setup Manual

Appendix A

Typical Lead-free process:

The above graph illustrates how a recommended profile can be implemented on a rework system.

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 Summit 1800i Maintenance
VJE Summit systems have been designed with the intent of being low maintenance and the longevity of
the large install base proves this to be the case. However normal wear and tear, and environmental
factors, make it necessary to perform some basic preventive maintenance.

In addition to providing robust hardware, the software system has self-diagnostic tools that enable the
system to monitor itself. Things like air line pressure, line voltage, heater air flows, and heater currents
are monitored and if any of these fall out of specification warnings are provided and, in some cases,
processes are aborted if a fault is found that would damage the system.

NOTE
Some system setup routines require the use of special
tooling. This tooling is available from VJE.
VJE also offers PM visits and PM contracts. Contact VJE
Service for additional information.

Please use the following list as a guide to routine system maintenance. Each of the items in the list are
detailed in the following pages. Checklists are provided where required.

Task Daily Monthly Semi-Annual Annual

Check Air/Gas Input Pressures ✔
Check Air/Gas Filter Bowls ✔
Check Table Travel ✔
Check Lighting ✔
Check Optics ✔

Check external tubing ✔

Check external wiring ✔
Check Scavenger Filter (if applicable) ✔
Lubricate Table Clamping Rail Bearings ✔

Lubricate Table X-Y Linear Bearings ✔

Check Top Heater TC Location ✔
Clean Pickup Tube ✔
Check Prism Alignment ✔
Check Part Tray Alignment ✔
Check Minimum Placement Force ✔
Check All Screws at Power Connections. ✔
Check TC Inputs ✔

Inspect and Service (if necessary) Z Roller Slide ✔

Replace Air/Gas Filters ✔
Perform System Setup Routines ✔

Note: If Thermal Repeatability tooling has been purchased it is suggested that the system be qualified
on a regular schedule. Initially this should be scheduled once a week and the schedule adjusted if
observations indicate a different schedule should be followed. A System Setup routine for this tooling is
provided with this tooling.

1800i Maintenance Rev 01.docx Page 1 of 10 9007-5024-01

Check Air/Gas Input Pressure

Since Air/Gas is required for system operation the incoming pressures, as shown on the pressure
gauges, be at there nominal settings when the system is not in operation. The nominal settings
for both top and bottom set of regulators are 90 psi [0.62 MPa] on the first (supply side) gauge,
and 85 psi [0.57 MPa] on the second (system side) gauge.

Please adjust, if necessary, by pulling down on the regulator knob and turning clockwise to
increase reading or counter-clockwise to decrease reading.

Please contact your facilities personnel if the nominal pressures cannot be set.

Please note that in some installations the top set of regulators may not be in use. (This can be
clearly noted if there is no connections made to the incoming side of the regulators.)

Check Air/Gas Filter Bowls

When checking on the Air/Gas pressures it is good practice to take notice of the filters and filter
bowls. Normally these only need to be replaced annually but, if there is evidence of excessive
debris, water or oil buildup, these should be serviced.

The filtration has two levels, that is the second filter is a finer mesh than the first so, care must
be taken to install the filters in the correct positions. There are also 2 different size filters as
there are two different sized (size 30 & size 40) regulators. Here is a list of the filters and their
part numbers:

Top Regulators: 1st – PN 5270-0108-00 (5 Micron), 2nd – PN 5270-0107-00 (0.3 Micron)

Bottom Regulators: 1st – PN 5270-0131-00 (5 Micron), 2 nd – PN 5270-0132-00 (0.3 Micron)

Check Table Travel

This check is to verify that no obstructions have fallen into the path of table travel limits. This
ensures that processes during the day don’t become interrupted by an unnoticed table travel
restriction.

Simply move the table X and Y through their entire travels and check that micrometers are in
the middle of their adjustment or check the motor fine adjusts by jogging +/- 1 inch [25 mm] in
the Video screen.

Check Lighting

In the video screen move the prism to the view position and then adjust the top and bottom
lighting from minimum to maximum and observe that all illuminators are functioning correctly.

Check Optics

Check surfaces of optics for any buildup of debris or flux that would degrade the image. Note:
Small amounts of dust or debris will not degrade the image as it will be out of focus. If cleaning
is needed, please note the following: Mirrors are first surface, that is the mirror material is on
the top surface and great care must be taken to not remove or mar it. Only use items such as
cleaning fluids and wipes that are suitable for optics cleaning.
1800i Maintenance Rev 01.docx Page 2 of 10 9007-5024-01
 The prism had protective glass above and below it. This glass may be cleaned taking care not to
scratch or mar the surface of the glass.

If the prism requires cleaning NEVER use cleaning fluid of any type directly on the prism.
Irreparable damage may result.

Check external tubing

A thorough check of all pneumatic tubing that is in the working area of the system should be
done. The following at a minimum should be reviewed:

- Vacuum tube to pickup tube – Check for excessive accumulation of flux inside and
outside of tube. Replace if necessary.

- Gas supply tubes to top heater – Check for kinks, holes, pinch points, etc. Replace if
necessary.

- Cooling boost tubes to top heater plenum – Check for kinks, holes, pinch points,
excessive drag when heater moving up and down, etc.

- Prism/Part Tray shuttle cylinders – Check for kinks, holes, pinch points, etc. Replace if
necessary.

- Bottom heater air tube connections – Check that connections are secure and that the
tube routing does not interfere with table movement.

- Site heater air tube connections – Check that connections are secure.

Check external wiring

A thorough check of all wiring that is outside of the electrical enclosure should be done for
integrity of insulation. The following at a minimum should be reviewed:

- Incoming power cord – Verify that it is not creating a trip or fall hazard. Verify that it is
not damaged and/or no bare wires exposed.

- Bottom and Site heater wiring – Verify that there the are no wires where the insulation
is missing or chafed. Verify that none of this wiring is rubbing against any surface when
the table is being moved. Verify that wire covering is intact. Verify that wiring inside E-
Chains does not have any missing insulation or is chafed. Verify that all connectors are
intact.

- Top heater wiring – Verify that there are no wires where the insulation is missing or
chafed. Verify that connector is intact.

- Check prism lighting wiring in E-Chain – Verify that there are no wires where insulation
is missing or chafed.

- Check wiring to the limit switches on the prism shuttle. Verify that there are no wires
where insulation is missing or chafed or in some other way compromised.

1800i Maintenance Rev 01.docx Page 3 of 10 9007-5024-01

 If any instance of wiring is found to
have missing or chafed insulation, turn
off the machine and have the defective
wiring repaired or replaced.

Check Scavenger Filter (if applicable)

The filter can be checked in two ways: 1) By noting the delta in vacuum change, and 2)
Physically checking the appearance.

Vacuum Change – There are no hard and fast numbers but typically a filter that is plugged will
cause the vacuum level to be very high even if nothing is connected to the vacuum port. To
determine the delta in vacuum, remove the vacuum tube from the scavenger and turn on the
vacuum. Note the milli-volt level in the IO Diagnostic screen with the tube open. Now plug the
tube and once again note the milli-volt value. If the milli-volt value does not change by more
than 1000 or more, the filter is plugged and requires replacement.

Physical Check – The filter is found on the scavenger vacuum plate that is usually mounted
below the thermocouple input jacks. Loosen the screw that holds the filter cap and pull out
filter. Examine it for excessive debris or flux build up. Replace if necessary.

Replacement filter part number is: 5270-4786-00

Lubricate Table Clamping Rail Bearings

Apply a thin (~0.3 mm) coat of moly grease to the all surfaces of the bearing rail and exercise
bearings over rail. Remove excess grease after the bearings have been exercised.

Lubricate Table X-Y Linear Bearings

Each bearing has a grease fitting on its side as shown

here.

A grease gun with EP2 (extreme pressure NLGI

grade2) lubricant and a Lincoln #5803 (VJE 2-09-
00015) fitting will be needed to lubricate this bearing. Only a small amount of lubrication is
necessary.

Check Top Heater TC Location

This check requires the use of the special nozzle (PN: 8980-0243-01) that was supplied with the
system and a routine that was created to work with the special nozzle.

Locate the special nozzle and then select the Top TC Location routine from the System Setup
dropdown menu. Follow the prompts.

The requirement for peak temperature is stated at the end of the sequence. Review the graph
to see if the system meets the requirement. If the system does not pass the test, repositioning
of the top heater thermocouple will be required. See Appendix A for instructions.

1800i Maintenance Rev 01.docx Page 4 of 10 9007-5024-01

Clean Pickup Tube

Be sure that system has cooled before attempting to remove pickup tube.

Use instructions below to remove pickup tube. Examine inner bore of pickup tube and clean as
necessary. IPA is typically used but virtually any solvent that will clean the deposits inside is acceptable.

Check Prism Alignment

This check requires the use of the alignment reticle set that was supplied with the system and a
routine that was created guide one through the alignment procedure.

Locate the alignment reticle set and then select the Prism Alignment routine from the System
Setup dropdown menu. Following the prompts. See additional information in Appendix B.

1800i Maintenance Rev 01.docx Page 5 of 10 9007-5024-01

Check Part Tray Alignment

The Part Tray is where components are typically located when

doing a part replacement. Most times it is also where parts
are placed at the end of a removal process.

The Part Tray is secured to the prism shroud with two round
head screws. Loosening these screws allows for front to back
alignment and a small amount of left to right movement. If a
greater adjustment is required for left to right (seldom needed) then the dashpot stop for the
cylinder that moves the Part Tray into position must be adjusted.

The part tray, illustrated below, has a round stepped recess in the middle that is used to check
its alignment with the pickup tube. The outer step is used for the standard (0.250 inch [6.35
mm]) pickup tube and the inner step is used for the reduced diameter (0.187 inch [4.75 mm]
pickup tube.

Proceed as follows:

- Remove any nozzle that may be attached.

- From the main menu open the Video screen.

- Move the part tray into position.

- Slowly jog Heater/Pickup down into the appropriate recess. If the part tray is correctly aligned,

the pickup will go into the recess without any catching on the edge. If it catches on the edge or,
does not go into the recess at all, then the part tray requires alignment.

- If the mis-alignment is front to back, then loosen the screws that hold the part tray to the
shroud and make the adjustment.

- If the mis-alignment is left to right, and is small, the same method as above can be used for this
small adjustment.

- If the mis-alignment left to right is large, then it will be necessary to adjust the dashpot stop on
the cylinder connection to make this alignment. The dashpot location is shown below. Be sure
to secure the dashpot locking nut before rechecking part tray alignment.
1800i Maintenance Rev 01.docx Page 6 of 10 9007-5024-01
Check Minimum Placement Force

Note: A weigh scale capable of measuring 0 – 200 grams is required for this check.

Debris build up over time may cause minimum placement force to increase. To check that
minimum force has not increased use the Pickup Tube Force setup routine under the System
Setup dropdown on the main menu. Follow the prompts to get to the first setup point (0
grams.) Verify that the reading on the weigh scale is less than 80 grams if using the standard
pickup tube and less than 50 grams if using the reduced diameter pickup tube.

If this standard cannot be met, check the wiring and tubing that is connected to the Z travel and
the cleanliness of the secondary bearing behind the theta block.

Note: It is not necessary to perform the remainder of the Pickup Force Setup routine if the
minimum force is within specification. Click Cancel to exit the Force Setup routing.

Check All Screws at Power Connections

Note: A torque driver is required for this maintenance.

WARNING
Electrical power should be locked
out and tagged out before checking
high voltage connections.

Over time electrical terminations where a screw is used for securing wiring may loosen. It is important
to check these connections periodically. Loose high voltage/high current connections can cause issues
with PC communication, burned wiring, and electrical fires.

Below is a non-exhaustive listing of electrical connections and the torque specification for each:
Device Terminal(s) Torque Lb-in Torque Nm
Rotary Disconnect Switch All 26.5 3
Power 22 – 31 2.5 – 3.5
Con 1
Control 8.9 – 13 1 – 1.4
Power 13.3 – 17.7 1.5 - 2
Con 2
Control 8.9 – 13 1 – 1.4
All Fuse Holders All 10 - 13 1.2 – 1.5
All Circuit Breakers All 25 2.8
75 W Power Supplies All 6 0.7
120 W Power Supply All 9 1
CR 1 & CR 2 All 9 1
Mounting 15 – 20 1.7 – 2.2
All SSR’s Control 10 1.1
Power 20 2.2
Pushbutton Contact Block All 2.2 – 4.4 0.25 – 0.50
Burst Fire Controller All 2.2 – 4.4 0.25 – 0.50

1800i Maintenance Rev 01.docx Page 7 of 10 9007-5024-01

Check TC Inputs

Note: This check requires the use of a thermocouple simulator.

All thermocouple inputs should be check periodically to ensure that no drift in the calibration
has occurred. A calibrated thermocouple simulator is connected to each front panel TC input
jack as well as the top, bottom, and site heater input jacks. It will be necessary to disconnect
the heater TCs to connect the simulator.

Using the simulator, input a known value into each of the thermocouple jacks and read the
value displayed on the IO Diagnostics screen. The tolerance is ± 2. If any input requires
adjustment, make a note of it. Reference Appendix C for information on making adjustments
to thermocouple readings.

Inspect and Service (if necessary) Z Roller Slides

The block that holds the pickup tube and the plate that holds the heater are attached to a low
friction bearing that allows them to float on the counterbalance spring. These should be
checked for smooth operation over their travel range, typically ½ inch [~13 mm] from their
resting position. If the travel is smooth with little resistance, no maintenance is required. If
there is resistance or an irregular feel, the bearing should be cleaned and oiled. Usually the
bearing can be flushed with clean light oil and then lubricated with a high temperature oil. Be
sure to clean any excess oil before operating system.

Replace Air/Gas Filters

The filters should be replaced annually. Even though they may appear clear, debris has been
building up and if these are not changed on a regular basis, debris can be driven into pneumatic
valves where it will eventually impede their operation. See “Check Air/Gas Filter Bowls” above
for filter part numbers.

Perform System Setup Routines

Breakaway Travels

Requires the system setup/tooling plate and a feeler gauge.

Sensors on the pickup tube and heater travels detect when either of them contact
something that stops their motion it causes them to “breakaway” from the drive that is
carrying them. This calibration learns the distance that is required to activate these
sensors. The distance is used in calculating several Z settings, so accuracy is important.

Select the routine and follow the prompts.

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 Z Datums

Requires the system setup/tooling plate.

All system have a fixed distance for pickup to datum and for heater to datum. This
routine will also check the distance that the pickup is below the nozzle. This distance is
used for calculating various Z settings and to ensure that there is commonality between
system series.

Select the routine and follow the prompts.

Air Flow Top Heater

Requires wind speed tooling for attaching to the top heater plenum.

Flow control valves built into the pneumatic chassis regulate the flow for High, Medium,
Low, Boost 1 and Boost 2. Pressure sensors in the pneumatic lines translate this into a
display of nominal flows on the computer screen. This routine creates/modifies the
software lookup table used for the displayed flows and verifies that the displayed flow
relates to the flow setting.

Select the routine and follow the prompts.

Air Flow Bottom Heater

Requires 20 – 200 SCFH (10-inch scale) flow meter and fittings for connection inline.

This is similar to the check/adjustment done for the top heater except there is only 1
flow level.

Select the routine and follow the prompts.

Cooling Boost and Positive Flow

Requires 20 – 200 SCFH (10 inch scale) flow meter and fittings for connection inline.
Also requires 0.5 – 10 SCFH (2 inch scale) flow meter and fittings for connection.

Cooling boost is set to a fixed flow value in this routine.

Positive Flow (Pickup positive flow) setup creates a look up file that correlates a voltage
setting to flow settings from 1 to 10 SCFH.

Select the routine and follow the prompts.

Top TC Location

Requires top heater TC Location test nozzle.

See maintenance item above and Appendix A for more information.

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 Prism Alignment

Requires alignment reticle set.

See maintenance item above and Appendix B.

Select the routine and follow the prompts.

Pickup Tube Force

Requires weigh scale with capacity of 0 – 1000 grams.

Correlates Z distance travel of the pickup to incremental increases in force.

Select the routine and follow the prompts.

Heater Nozzle Force

Correlates Z distance travel of the heater to incremental increases in force.

Select the routine and follow the prompts.

Alignment Height Offset

Verifies that offset, used in calculation for bring part into focus, is valid.

Please note that it is unlikely that this offset will be incorrect unless the system has been
modified to change the Z datum value. (The Z datum value is the distance that the
pickup travels from home to where the pickup tube is at the system datum point.)

Select the routine and follow the prompts.

1800i Maintenance Rev 01.docx Page 10 of 10 9007-5024-01

 APPENDIX A
Top Heater Thermocouple
Adjustment Procedure

This procedure should only be done if the Top Heater TC Location test fails to meet the specification noted at the
conclusion of the test.

Adjustments to the top heater thermocouple must be validated using the Top Heater TC Location test.

Tools required:

‐ Nozzle Test Fixture (used for Top Heater TC Location test.)

‐ 1/16, 5/64, 7/64 inch hex keys, and 5/16, inch open end wrench.

Procedure:

Determine the direction for the TC adjustment.

‐ If result is above the target value the TC must be moved further into the plenum.

‐ If result is below the target value the TC must be move further out of the plenum.

Making the adjustment.

Note that very small adjustments create very big changes. Adjustment range is typically +/‐ 1 mm [~0.040 inch]. Make a
small adjustment and retest. Continue this process until at the correct setting.

1. Locate the locking screws and the adjustment screw.

Appendix A – TC Location Adjustment.docx Page 1 of 2 Revision 00 – 10/19

2. Loosen the 2 locking screws on the right that clamp the TC.

3. Loosen adjustment screw locking nut.

4. Loosen TC locking screw on top of heater plenum.

5. Make adjustment by turning the adjustment screw in (clockwise – to move thermocouple further into plenum) or out
(counter‐clockwise – to move thermocouple further out of plenum.)

Note: The adjustment screw is not directly in line with

section of thermocouple that goes into the plenum. Also,
a spring is fitted to keep the thermocouple biased against
the adjustment screw.

Ensure that the thermocouple is moving into or out of the

plenum when the screw is adjusted. This may require
“rocking” the thermocouple a bit to make it move.

6. Snug locking screw that goes into plenum first. DO NOT overtighten. If this locking screw is overtightened, the outer
shell of the thermocouple will be deformed preventing any further adjustment.

7. Tighten the 2 locking screws in the right that clamp the TC.

8. Tighten the adjustment screw locking nut.

9. Perform the Top Heater TC Location test.

If location test does not pass, repeat steps 2 through 9 until it passes.

Appendix A – TC Location Adjustment.docx Page 2 of 2 Revision 00 – 10/19

 APPENDIX B
Prism Adjustment
(Alignment) Procedure

This document outlines the setup procedure Prism Alignment.

Overview:

Placement accuracy can be verified using the optical alignment kit provided with the system. Please note that there are
two different kits depending on system options. One kit consists of glass reticles with printed squares, the other kit
contains glass reticles with printed squares and verniers for X and Y. While either set of reticles can be used, the reticle
set with verniers are typically used for measurement and are not required to correct prism alignment.

The Prism Alignment routine prompts through manually aligning the reticles and then picking and viewing the “known
good” alignment. If, after picking the top reticle and viewing the alignment through the prism the lines do not match, it
will be necessary to adjust the prism position so that they are aligned. Use the two adjustment screws described below
to make the necessary adjustments. Do not turn or remove the screws with the springs.

The prism is mounted to a plate that is itself mounted to the shuttle at three points, a single fixed center point in the
rear, and two adjustable points in the front. Four spring loaded mounts keep the prism mounting plate fixed against the
three points and allow for adjustment.

The illustration below shows the location of the two adjustment screws as well as the location of the check (lock) nuts
that keep them from moving during regular use.

Access holes have been provided in the top of the shroud to adjust prism orientation. Ports on the side of the shroud
allow access to check nuts on adjustments.

Appendix B – Prism Adjustment.docx Page 1 of 1 Revision 00 – 10/19

 APPENDIX C
Thermocouple Input
Adjustment Procedure

This procedure will describe how to adjust thermocouple readings to match known values. The same software is used
for both the 8 channel and 2 channel (if equipped) input modules.

Tools required: Certified thermocouple simulator (millivolt source) for type K thermocouples.
Wago IO Check 3 software. (Preloaded on PC.)

Procedure:

Exit SierraMate software.

Open WAGO‐IO‐Check 3 application.

Opening Dialog Appears:

Appendix C – TC input adjustment.docx Page 1 of 10 Revision 00 – 10/19

From the icon menu at the top click “Identify” and wait until software reads the bus.

Full bus is now visible. Note: Number of modules may be different depending on system options. Thermocouple
modules are 750‐458 (8 channel) and 750‐469/003‐000 (2 channel.)

Appendix C – TC input adjustment.docx Page 2 of 10 Revision 00 – 10/19

Adjustments to 8 channel TC module (750‐458):

Note: Each input is referred to as a channel for the 8 channel module and as analog inputs for the 2 channel module.

On the first 8‐channel module (if more than one is installed), channel 1 is always the top heater thermocouple and
channel 2 is always the bottom heater thermocouple. If the system is equipped with a site heater a 2‐channel module
will be added and analog input 1 is assigned to the spot heater. (See 2 channel TC module instructions below.)

8 channel input assignments:

Channel 1 Top Heater Channel 5 Front Panel Jack 3 – TC 3

Channel 2 Bottom Heater Channel 6 Front Panel Jack 4 – TC 4
Channel 3 Front Panel Jack 1 – TC 1 Channel 7 Front Panel Jack 5 – TC 5
Channel 4 Front Panel Jack 2 – TC 2 Channel 8 Front Panel Jack 6 – TC 6

NOTE

If the optional 8 additional channels are added,

Channel 1 of the additional 8 channel module
will be Front Panel Jack 7 – TC 7 and continue in
sequence until Front Panel Jack 16 – TC 16.

Turn off monitor mode, then left click on 8 channel TC module (750‐458.)

Note: Monitor‐Mode can be toggled on and off by left clicking the menu icon at top.

Appendix C – TC input adjustment.docx Page 3 of 10 Revision 00 – 10/19

Select Settings from main menu. (Settings can also be selected by pressing F2 key, or by right clicking on module and
selecting Settings from dialog that appears.)

Wait for dialog to load (it may take several seconds) then select Scaling on left, then select the channel to adjust from
the dropdown.

Appendix C – TC input adjustment.docx Page 4 of 10 Revision 00 – 10/19

Plug in TC simulator to input a temperature value, for example 300° C, and read the Process value. (System units are
Celcius.)

If an adjustment is required, click the “Activate user scaling” check box. This will allow entering an offset.

To adjust the reading:

Determine the amount of correction needed and multiply it by 10 since the offset value is in tenths. So, if the amount of
correction is 1.5 degrees a value of 15 (no plus sign needed) must be entered.

The correction value must be added or subtracted from the existing offset. So if the displayed value needs to be greater
and the existing offset is 0 then the new offset will be 15. If the existing offset was 10, then the new offset would be 25.

If the reading must go down, then the correction would be subtracted from the existing offset. If the resulting offset is
negative, as in the example below, a minus sign (‐) would be required.

Note: The gain should not be adjusted. It should be possible to get readings to match using offset only. If not, please
contact VJ Electronix service.

Next, write the offset to the module channel by clicking on the Write button. The new Process value will not be shown
until the new offset is written to the channel by clicking on the Write button as shown below.

Appendix C – TC input adjustment.docx Page 5 of 10 Revision 00 – 10/19

If other channels need adjustment, select the channel and correct as shown above.

Appendix C – TC input adjustment.docx Page 6 of 10 Revision 00 – 10/19

Adjustments to 2 channel TC module (750‐469/003‐000):

If the system is equipped with a site heater, a 2 channel TC module is installed. Only channel 1 is used and shown in the
software. The input jack will be found at the input end of the site heater at the rear of the system. There will be no
input jack for the second channel.

Note: The site heater TC number will always be the last TC in the series. On a system without the optional extra TC
inputs it will be TC 9. On systems with these extra inputs it will be TC 17.

After the WAGO‐IO‐Check 3 application is started and modules identified, left click on the 2 channel TC module as
shown.

Then right click on the 2 channel module and select Process data… from dialog that appears.

Appendix C – TC input adjustment.docx Page 7 of 10 Revision 00 – 10/19

The two channels (Analog input 1, and Analog input 2) will be shown along with the values read on those inputs. (Note:
In the illustration below, inputs 1 & 2 are connected to a test fixture. Analog input 2 will normally read >3000.)

Appendix C – TC input adjustment.docx Page 8 of 10 Revision 00 – 10/19

Determine the amount of correction required to the Input value to match the known input value. Multiply this value by
10. (Similar to what was done on the 8‐channel module.)

Close the dialog that shows the input values and turn off “Monitor Mode” by LEFT clicking the menu icon at top.

Right click again on the 2‐channel module and select Settings… from the dialog that appears.

The dialog box shown below appears.

Left click on “disabled*” in User Scaling and select enabled.

Convert your adjustment to its hex value. From the earlier example of a 1.5‐degree correction needed, the calculation
would be as follows:

1.5 * 10 = 15 (15)10 = (F)16

Add the amount of correction to the existing offset value.

If the offset is to be +F, then the new offset value would be 0000 + (F) = 000F (10000 used for calculation.)
If the offset is to be ‐F, then the new offset value would be 0000 + (‐F) = FFF1 (10000 used for calculation.)

Note: Hex converters and calculators can be found online.

Enter the new offset then click Write icon above, then click Exit.

Appendix C – TC input adjustment.docx Page 9 of 10 Revision 00 – 10/19

Channel 2 is not used so there is no need to adjust this input.

Once all adjustments

are done, the Wago software can be closed.

Appendix C – TC input adjustment.docx Page 10 of 10 Revision 00 – 10/19

Security Manager Manual
Security Manager Manual
Table of Contents

Overview

Terminology
Group
User
Permissions

Accessing Security Manager

Adding a Group
Assigning Permissions
Removing Permissions

Adding a User

Modifying a User

Deleting a Group

Summit 1800i – Security Manager Manual Page 1 of 8 9007-5025-01

Security Manager Manual
Overview

As equipment becomes more specialized there is a requirement that operation of any equipment only be done by those
who are trained in its use. In addition equipment settings need to be protected from intentional or unintentional
modification so that results are in line with expectations and are consistent.

SierraMate software incorporates the ability to assign access permissions for system operation. These permissions range
from the ability to modify how the software controls the machine on the one hand, to only being able to start the software
and nothing else, on the other.

The software does not assign permissions directly but groups are created, each with a specific set of permissions, and each
user is assigned to a group. In addition, each operator has a unique password. The password can be assigned or be one of
the user’s choosing.

If a user attempts to access a part of the software that they do not have
granted permission for a dialog will appear indicating this fact. If necessary,
the user’s assigned group will need this permission added or the user assigned
to a group that includes the permission.

Terminology

To understand how the permissions are applied, it is necessary to get an

overview of some of the terms used.

Group – Any number of blocks of permissions. For example, a block called Operators can have permission to only run a
process. Having a number of groups is suggested. Typically groups are created for the administrator, process engineer,
operators, and maintenance personnel. The name of a group is arbitrary but it is usually best to use names that are
recognizable. When the software is installed a default group (Admin) and user (Admin) are installed with a password of
system. The Admin group and Admin user cannot be deleted. It is strongly suggested that once groups have been assigned
that the Admin password be changed. Please note: Changing the Admin password changes it for both the SierraMate
software and for the Security Manager.

User – Anyone that is assigned to a group. Groups should be created before users are added since each user must be
assigned to a group. While it is possible to reassign a user to a different group it is simpler to have the groups established
first.

Permissions – The list below is representative of some of the permissions that are found in the Security Manager. However,
this list is not fixed since it can be enlarged with software updates or even if a particular feature has never been accessed
since the permission list is populated as the software is used. If receiving a system from VJE the list is typically fully
populated by virtue of system QC. However, if installing software on a computer for the first time, the list will be very small
until the software is operated for a short time. (See illustrations below for examples.)

EditSecurity
Access to Security Manager

MainMenu
Entire Main Menu (menu strip across top of SierraMate GUI) will appear but only access to Datalog >
Setup, Datalog > View Last Datalog, Datalog > Graph Utilities Program, Event Log > View Event Log, Setup
> Initialize System, Video > Open Video, Log Off/Shutdown, Help. All others will be denied.

EditConfig
Permission granted to edit system configuration file. Note: MainMenu permission must be granted for
access to this sub-menu item.

Summit 1800i – Security Manager Manual Page 2 of 8 9007-5025-01

Security Manager Manual
RunSequence
Permission granted to access to 1, 2, 3 to run a process. Permission granted to access to Logoff/Logon.
Permission granted to access Help.

UserMenu
Permission granted to access System Setup menu but sub-menu access denied unless individual
permissions granted. Note: MainMenu permission must be granted for access to User Menu.

UserMenu2
Permission granted to access Scavenger Calibration menu (if equipped with scavenger option.) Note:
MainMenu permission must be granted for access to this sub-menu item.

MotorDiagnositics
Permission granted to access Motor Diagnostic screen from Setup menu. Note: MainMenu permission
must be granted for access to this sub-menu item. The ability to edit motor configuration file is denied
unless the EditMotors permission is granted.

EditMotors
Permission granted to access motor configuration file. Note: MainMenu and MotorDiagnostics
permissions must be granted to have access to this sub-menu item.

IODiagnostics
Permission granted to access IO Diagnostic screen. Note: MainMenu permission must be granted for
access to this sub-menu item.

EditSequence
Permission granted to access Sequence Editor and to edit sequences. Note: MainMenu permission must
be granted for access to this sub-menu item.

SkipButtonAccess
Permission granted to call up Skip button in runtime screen. (Shift +Left Click to the
immediate left of the Go or Stop buttons in the runtime screen.) Note: The
RunSequence permission must be granted for access to this permission.

ShutDown
Permission granted to shut down software and PC.

DeleteEventLog
Permission granted to delete event log. Note: MainMenu permission must be granted for access to this
sub-menu item. (Note that deleting the event log is typically no longer necessary as the Event Log is
archived once it reaches a preset file size so that it does not grow to an unmanageable size. Archive size is
set in the configuration file [misc] Event Log Size Limit=<bytes>. Archive file is named with date created
as follows: EvMMDDYY.txt. )

Summit 1800i – Security Manager Manual Page 3 of 8 9007-5025-01

Security Manager Manual
Accessing Security Manager

The security manager is a standalone program from SierraMate software. Since SierraMate software references the
permissions created or modified, close SierraMate software before running the Security Manager software.

The Security Manager software can be found in the SierraMate program group.

An icon for the Security Manager software may appear on the

desktop.

A log in dialog will appear. The default log in is Admin and the password is system.

Next, the security manager dialog will appear.

Note that the Users tab is selected.

Note also that there is only one user and that user is assigned to the Admin group. The Delete User button is grayed out
since this user cannot be deleted but the Modify… button is available to change password for the Admin user.

Summit 1800i – Security Manager Manual Page 4 of 8 9007-5025-01

Security Manager Manual
Groups tab selected.

Note that there is only one group and that the Delete Group button is grayed out since the Admin group cannot be deleted.
As mentioned, the number of permissions on the right side will automatically grow either when various features are used or
due to a software update which may carry additional features.

Adding a Group

To add a group, click on the Add Group button in the Groups tab.

In the dialog box that appears, enter the group name. As mentioned above descriptive names are best.

A tab will appear with the group name.

Summit 1800i – Security Manager Manual Page 5 of 8 9007-5025-01

Security Manager Manual
Assigning Permissions to a User

Click on the newly created Operators tab. Highlight a permission on the right by left clicking on it and use the arrow
buttons to transfer the permission to the Operators list.

Note: DO NOT use the Add Permission or Delete Permission buttons below the
permissions list. These are for VJE service use only.

Deleting a Permission from a User

Summit 1800i – Security Manager Manual Page 6 of 8 9007-5025-01

Security Manager Manual
Adding a User

Click on the Users Tab at top then click on the Add User button.

In the dialog that appears enter a user name.

In the Group section click on the box to reveal a list of available groups and
select the group to assign the user.

Enter a password for the user.

Note: If the “User must change password at next logon” is not checked, this
will become the assigned password. If it is checked, the password will be a
temporary one and the user will be required to create their own password
the first time then log in to the software.

The timeout section is use to lock the software in the event that the
operator has no interaction with the software for the number of minutes
shown and a user will be required to log in again. If set to zero the software
will not automatically be locked.

Summit 1800i – Security Manager Manual Page 7 of 8 9007-5025-01

Security Manager Manual
The user tab now shows the new user.

Modifying a User

The user’s group or password can be modified by clicking on the Modify… button. This will open the User Info dialog that
was used to create the user.

Deleting a Group

Deleting a group involves two steps:

1. Verify that there are no users in the group to be deleted. If there are, either reassign the users to a different
group or delete all users in the group.

2. Select the Groups tab and select the tab for the group to be deleted. Click the Delete Group button.

Note: It may appear that a group can be deleted without deleting all of the users in that
group but the group remains in memory and will reappear the next time the security
manager software is opened.

Summit 1800i – Security Manager Manual Page 8 of 8 9007-5025-01

 15 14 12 11 10 9 8 7 6 5 4 3 2 1

I
NOTES: I

CUSTOMER SUPPLIED 208 VAC

1. ALL MACHINE HEIGHTS CALLED OUT WITH LEVELING CASTERS. 12 BLACK (HOT) SINGLE PHASE SERVICE
2. MACHINE CLEARANCE: 36 INCHES [914 mm] FRONT AND BACK. WITH OVER-CURRENT
SEE NOTE 3 AND 4. 3.0 EXHAUST RED (HOT) PROTECTION
24 INCHES [601 MM] LEFT SIDE, AND 24 INCHES [601 MM] RIGHT SIDE.
LOCATION FOR
76.20 *VERIFY SYSTEM VOLTAGE ON
AIR/NITROGEN WHITE (NEUTRAL) H
H 3. AIR INLET: SERIAL NUMBER TAG.
CLEAN DRY AIR, 90-120 PSI [0.620 - 0.827 MPa], 15 - 20 CFM [425 - 590 LPM] 7
1
(VOLUME DEPENDS ON OPTIONS) Rc (PT) - F GREEN-YELLOW (EARTH/GROUND)
31.7
2

4. ISOLATED INPUT FOR NITROGEN OR INERT GAS IF CONNECTED:

805.46 4 WIRE POWER CORD
3
90 PSI [0.62 MPa], 4CFM [114 LPM] 8 Rc (PT) - F
5. POWER REQUIREMENTS: .4
CUSTOMER SUPPLIED 230 VAC
DEDICATED POWER SERVICE REQUIRED 40 AMPS. 10.74 BROWN (HOT) SINGLE PHASE SERVICE
G SYSTEM SUPPLIED WITH 10 FOOT CORD. NO PLUG SUPPLIED. WITH OVER-CURRENT
G
BLUE (NEUTRAL) PROTECTION
SEE NOTE 2.
- 208 VAC (±5%), SINGLE PHASE, 28 AMPS *VERIFY SYSTEM VOLTAGE ON
OR SERIAL NUMBER TAG.
- 230 VAC (±5%), SINGLE PHASE, 28 AMPS
OR GREEN-YELLOW (EARTH/GROUND)
- 208 VAC (±5%), 3 PHASE (WYE OR DELTA*), 34 AMPS
OR 3 WIRE POWER CORD
- 400 VAC (±5%), 3 PHASE (WYE), 18 AMPS
F
F
CUSTOMER SUPPLIED
* DELTA CONNECTION ALLOWED FOR NOMINAL 200/208 VAC ONLY
BROWN (PHASE 1 HOT) 208 OR 400 VAC
59.7 3 PHASE SERVICE
6. MACHINE WEIGHT: 795 LBS. [329 KG] AND FOOT PAD IS 2 INCH [50.8 MM] DIAMETER. BLACK (PHASE 2 HOT) WITH OVER-CURRENT
1515.92 PROTECTION
7. MATERIAL OF CONSTRUCTION: STEEL (SHEET METAL) PAINTED.
8. VENTILATION FLOW: 25 FPM [7.62 MPM] AS MEASURED AT DUCT CONNECTION. GRAY (PHASE 3 HOT)
3.0 INCH [76 MM] OUTSIDE DIAMETER X 1.5 INCH [38 MM] EXHAUST PORT.
62.1 *VERIFY SYSTEM VOLTAGE ON
SERIAL NUMBER TAG.
1577.39 BLUE (NEUTRAL)
NOTE: (NEUTRAL) BLUE WIRE NOT USED
E E
IN DELTA WIRING CONFIGURATION

GREEN-YELLOW (EARTH/GROUND)
15 6 5 WIRE POWER CORD
4 36.9
936.79
NITROGEN OPT.: SEE NOTE 4.

AIR IN: SEE NOTE 3.

D
3 D

11
NO. DESCRIPTION
13
1 BOTTOM HEATER
14
67.2 2 TRACKBALL
53.7 1706.30 3 AIR IN - SEE NOTE 3.
1363.52 5 4 NITROGEN IN - SEE NOTE 4. C
C

SEE NOTE 4 5 EPO SWITCH

8 6 LCD MONITOR
42.7 7 POWER CORD, 10-FT
45.3
1084.54 29.5
1150.42 8 LIGHTING CONTROLS
SEE NOTE 3 748.41 2 EXHAUST 9 COMPUTER ENCLOSURE
1 10 KEYBOARD/WORKSPACE DRAWER
B 11 MAIN POWER DISCONNECT
9 12 EXHAUST, SEE NOTE 7. B

10 13 X/Y TABLE
29.2
2.0 14 START/RESET SWITCH
741.17
50.80 58.5 15 MAIN CORE
1485.95 REAR VIEW
DATE:
MAY 8, 2017
A
DATE REV DESCRIPTION DRAWN BY:
DRW APV PROPRIETARY
AND CONFIDENTIAL
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES 234 TAYLOR STREET, LITTLETON, MA 01460 - TELEPHONE 978-486-4777
A
APR'D BY:
TOLERANCE:
THE INFORMATION
02.04.19 D CHANGED POWER DIAGRAM SWB CONTAINED IN THIS

INSTALLATION DRAWING,
DRAWING IS THE
SOLE PROPERTY OF
.X= +/-.030
TITLE
VJ ElectroniX, Inc. USED ON:
02.27.19 E UPDATED FOR DELTA WIRING. per E.L. ALSO UPDATED NOTES. .XX= +/-.010
SUMMIT 1800i
ANY REPRODUCTION

DM IN PART OR AS A
WHOLE WITHOUT
THE WRITTEN
.XXX= +/-.005 ASSY NO:
PERMISSION OF .XXXX= +/-.001
02.27.19 F ADDED 40 AMP POWER DROP SWB VJ ElectroniX, Inc.
IS PROHIBITED.
ANGLES= +/- 1 DEG
SCALE: NTS SIZE DWG. REV
4990-1025-00
INTERPRET GEOMETRIC

F
NO.
D
THIRD ANGLE PROJ. TOLERANCE PER ANSI
DO NOT SCALE DRAWING SHEET 1 OF 1
15 14 12 11 10 9 8 7 6 5 4 3 2 1
 1 2 (CB1) TOP HEATER CIRCUIT
BREAKER
SYSTEM ROTARY 0V
IN 0V (CR1) TOP HEATER POWER
POT 24V
DISCONNECT (RDS1) RELAY
4 3
(SSR1) TOP HEATER POWER

RED
BLK
SEE PAGE 12 FOR TB4 CONTROL
JUMPER INFORMATION (BFM1) BURST FIRE MODULE
FOR SSR CONTROL
(HTR1) TOP HEATER
(TOP HEATER NOMINAL
RESISTANCE = 24 OHM
MEASURED BETWEEN CN1-1
AND CN1-4)

JUMPER NOTES;
FOR 208 VAC 3 PHASE OPERATION JUMPER 34 TO 35
FOR 400 VAC 3 PHASE OPERATION JUMPER 34 TO 2
SEE PAGE 14 FOR ADDITIONAL DETAILS ON JUMPER
SETTINGS

1 2

4 3

RED
BLK
(RPS1)
SYSTEM CONTROLS POWER
SUPPLY 85-265 VAC IN
24 VDC OUT 75W

(CB6) SPOT HTR CIRCUIT

PROTECTION
(CR3) SPOT HEATER POWER
RELAY
(SSR4) SPOT HEATER POWER
JUMPER NOTES; CONTROL RELAY
FOR 208 VAC 3 PHASE OPERATION JUMPER 58 TO 55 (HTR23 & HTR24) SPOT HEATER
FOR 400 VAC 3 PHASE OPERATION JUMPER 58 TO 2 TUBE HEATERS (560 WATTS
(RPS2) SEE PAGE 10 FOR ADDITIONAL DETAILS ON JUMPER EACH @ 110 VAC. NOMINAL
SYSTEM CONTROLS POWER SETTINGS RESISTANCE = 22 OHMS)
SUPPLY 85-265 VAC IN
12 VDC OUT 75 W

COMPUTER & MONITOR

(RPS3) FUSE (FU 9)
MOTOR POWER SUPPLY
85-265 VAC IN
24 VDC OUT 120 W
LEGEND:

= ELECTRICAL DIAGRAM LINE ROUTING, IE: PAGE 2 LINE 1.

J1 = TERMINAL STRIP CONNECTION, IE: TERMINAL STRIP WITH WIRE 9

J2
= PNEUMATIC TERMINAL STRIP.

J3
= VOLTAGE SWITCHING TERMINAL STRIP

= PHASE SELECTION TERMINAL STRIP

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
INCOMING POWER
Littleton, MA 01460 SHEET NO.
DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY AND HIGH POWER CIRCUITS SIZE MANUFACTURING
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 1 OF 14
 SEE PAGE 12 FOR DETAILS ON JUMPER SETTINGS
5320-0015-00
5320-0022-00

L3 L2 L1 2-34-00085

T3 T2 T1 521
2-34-00021
7864-8003-00

1 2 (CB 2) BOTTOM HEATER MAINS CIRCUIT

BREAKER
0V 0V
IN
POT 24V
4 3
(CON 2) BOTTOM HEATER POWER
BFM2 RELAY

RED
BLK
5320-0022-00 4.0 KW BOTTOM HEATER
(HRT's 19-21) COMPRISED OF
800W @ 208 VAC TUBE HEATERS
(NOMINAL RESISTANCE 52 +/- 3 OHMS)

(SSR 2, SSR 3) SOLID STATE RELAYS

(BFM 2) BURST FIRE MODULE FOR

HEATER CONTROL
(0 - 5 VDC = 0 - 100% POWER
SSR 2 & 3 CONTROLLED FROM A
SINGLE BURST FIRE MODULE

(CB 3, CB 4, & CB 5)
SECONDARY CIRCUIT BREAKERS FOR
BOTTOM HEATERS

(CB 6, HTR 27 & HR 28)

FOR OPTIONAL 7 TUBE, 7.8 KW
BOTTOM PLENUM HEATER
1120W @ 208 VAC TUBE HEATERS
(NOMINAL RESISTANCE 37 +/- 2 OHMS)

5320-0022-00
2-34-00021

1 2

4 3

RED
BLK
5320-0022-00

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
HIGH POWER CIRCUITS
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 2 OF 14
 TOP HEATER
BRN BLU PRESSURE TRANSDUCER
E-STOP CIRCUIT (PT 1)
(PB1)(PB2) BLK
6090-0049-00

BOTTOM HEATER
BRN BLU PRESSURE TRANSDUCER
(PT 2)
BLK

WIRING FOR OPTIONAL

PNEUMATIC TABLE LOCKS

TABLE IS NORMALLY LOCKED VIA

A NORMALLY OPEN SOLENOID SYSTEM AIR
VALVE (SOL 30) BRN BLU PRESSURE TRANSDUCER
(PT 3)
SW1 IS HELD OPEN BY RELEASE
BLK
BAR ON FRONT OF TABLE.
RAISING THE HANDLE ALLOW
THE SWITCH TO CLOSE AND
RELEASES AIR FROM TABLE
LOCKS.

WIRE 95 FEED IS FROM I/O TO

RELEASE LOCKS WHEN SYSTEM
IS EQUIPPED WITH MOTORS FOR
FINE ADJUST TO ALLOW
ACTUATORS TO HOME.

PICKUP POSITIVE FLOW

CONTROL (PPC4)

PICKUP
BRN BLU VACUUM TRANSDUCER (VT 1)

BLK

LIGHTING SWITCH (SW 1) ON PRISM

SHUTTLE AND LIGHTING RELAY (CR4)
SEE PAGE 8 LINES 3 & 15
OPTIONAL SCAVENGER
BRN BLU VACUUM TRANSDUCER
(VT 2)
BLK

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
E-STOP CIRCUIT AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY 24 VDC CONTROL CIRCUITS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 3 OF 14
 9022-0023-00
DOM 1 2340-0137-00
2340-0138-00
2340-0139-00
750-530
1 TOP HEATER POWER CONTACTOR (CR1)
9022-0020-01

ETHERNET BUS WAGO DIGITAL OUT 1

2-34-00085 BOTTOM HEATER AIR SOLENOID (SOL 18)
EBUS 1 750-352
24 VDC INPUT 5 BOTTOM HEATER AIR/POWER (CR2)(PS2)
DIGITAL OUT 2

9022-0026-00
2 TOP HEATER FLOW 1 (HIGH)
PMOD 1
750-602 DIGITAL OUT 3
2 6

6 TOP HEATER FLOW 2 (MEDIUM)

POWER MODULE
DIGITAL OUT 4
3 7

3 TOP HEATER FLOW 3 (LOW)

DIGITAL OUT 5
4 8

7 TOP HEATER COOLING

DIGITAL OUT 6

9022-0022-00
4 PICKUP VACUUM/POSITIVE FLOW SWITCH
DIM 1
750-430 DIGITAL OUT 7
1 DIGITAL IN 1 SPARE INPUT OPTIONAL SPOT HEATER
8 POWER (CR3) & AIR (SOL 32)
ON/OFF
DIGITAL OUT 8 SPOT HEATER PRESENT
2340-0111-00 CORE UP (LS16)
SWITCH 9022-0023-00 INTERLOCK (CR11)
5 DIGITAL IN 2 DOM 2 2340-0137-00 LOW FLOW INTERLOCK (PS5)
SHUTTLE INTERLOCK 2340-0138-00
RELAY (CR 14) 750-530 2340-0139-00
SPOT HEATER POWER CONTROL
1
2 DIGITAL IN 3 PRISM HOME SENSOR (LS17) DIGITAL OUT 9

5 PICKUP VACUUM
BRN BLK
6 DIGITAL IN 4 PART TRAY IN SENSOR (LS33) DIGITAL OUT 10
2340-0098-00
PNK BLU

2 AIR / NITROGEN SELECTION

3 DIGITAL IN 5 SPARE INPUT DIGITAL OUT 11
2340-0111-00

6 PART TRAY CYLINDER (SOL 14)

7 DIGITAL IN 6 SPARE INPUT DIGITAL OUT 12
2340-0111-00

3 PRISM CYLINDER (SOL 13)

2340-0098-00
4 DIGITAL IN 7 SPOT HTR PRESENT (LS36) DIGITAL OUT 13
SPOT HTR PRESENT INPUT
HTR INTERLOCK RELAY (CR11)
7
TABLE LOCK RELEASE/LOCK
8 DIGITAL IN 8 SPARE INPUT DIGITAL OUT 14
FOR PNEUMATIC -SEE PAGE 3
4

DIGITAL OUT 15 FOR MAGNETIC - SEE PAGE 10

OPTIONAL
8 SCAVENGER VACUUM SOLENOID
DIGITAL OUT 16
2340-0098-00

TO GAS SELECTION SOLENOIDS

GAS SUPPLY = AIR (SOL 7)

GAS SUPPLY = NITROGEN (SOL6)

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM IO MODULES
Littleton, MA 01460 SHEET NO.
DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY DIGITAL I/O SIZE MANUFACTURING
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 4 OF 14
 DOM 3
750-530
OPTIONAL
1
SPARE OUTPUTS
DIGITAL OUT 17 FOR OPTIONS

DIGITAL OUT 18

DIGITAL OUT 19

DIGITAL OUT 20

DIGITAL OUT 21

DIGITAL OUT 22

DIGITAL OUT 23

DIGITAL OUT 24

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM I/O MODULES
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 5 OF 14
 9022-0025-00
AOM 1 AIM 2 (CONT.)
750-559 750-468
1 TOP HEATER POWER (BFM1) CURRENT SENSOR (CS 1)
5 13
2 TOP HEATER
ANALOG OUT 1 ANALOG IN 13

5 CURRENT SENSOR (CS 2)

PICKUP POSITIVE FLOW (PPC 4) 6 14
BOTTOM HEATERS
6
ANALOG OUT 2 ANALOG IN 14

3 CURRENT SENSOR (CS 3)

SPARE 7 15 BOTTOM HEATERS
4
ANALOG OUT 3 ANALOG IN 15

7 BOTTOM HEATER TEMP CONTROL CURRENT SENSOR (CS 4)

8 16
8 (BFM2) OPTIONAL SPOT HEATER
ANALOG OUT 4 ANALOG IN 16

AIM 1 9022-0032-00
750-497
TCM 1 9022-0033-00
TOP HEATER GAS PRESSURE INPUT FROM
1 9 750-458
TRANSDUCER PT1 (WIRE 97) SEE PAGE 3 TC IN 1
ANALOG IN 1 1 9 TOP HEATER FEEDBACK T/C

2
BOTTOM AIR PRESSURE INPUT FROM
10
TRANSDUCER PT2 (WIRE 98) SEE PAGE 3 TC IN 2
ANALOG IN 2 2 10 BOTTOM HEATER FEEDBACK T/C

SPARE
3 11
TC IN 3
ANALOG IN 3 3 11

SPARE
4 12
4 TC IN 4 12
ANALOG IN 4
750-468
SPARE
5 13
TC IN 5
5 13
ANALOG IN 5

PICKUP VACUUM
6 14
PRESSURE TRANSDUCER (VT 1) TC IN 6
6 14
ANALOG IN 6

SCAVENGER VACUUM
7 15
PRESSURE TRANSDUCER (VT2) TC IN 7
7 15
ANALOG IN 7

SPARE
8 16
TC IN 8
8 16
ANALOG IN 8

TCM 2 9022-0021-00

AIM 2 9022-0032-00 SYSTEM AIR PRESSURE INPUT FROM

750-497 1
TRANSDUCER PT3 (WIRE 116) SEE PAGE 3 3 OPTIONAL SPOT HEATER FEEDBACK TC
2
1 9
TC IN 9
ANALOG IN 9
DC GND

24V
2
UDAQ VOLTAGE

10
VOUT_3
CONVERTER

VOUT_2 ANALOG IN 10
VOUT_1
BOX

3 11 9022-0014-00
END
GND
ANALOG IN 11
VIN_3

VIN_2 4 12
VIN_1 J3 J2 J1
ANALOG IN 12

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM IO MODULES
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY ANALOG IO SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 6 OF 14
 THIS PAGE INTENTIONALLY LEFT BLANK

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
234 Taylor Street
THIS DOCUMENT CONTAINS
PROPRIETARY DATA
EHL 10/29/2019 4920-1822-07
OF V.J. ELECTRONIX INC. NO
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 7 OF 14
 GND

GND
+VCC

+VCC
OUT

OUT
L

L
9003-3328-00

GND

GND
+VCC

+VCC
OUT

OUT
X X

L
PIGTAIL CABLE
ASSEMBLY

4220-0343-00
X BLK
1 1

FEMALE

MALE
BLU

X MOTOR
BRN
4220-0343-00
1 1
BLK

FEMALE

MALE
X IO
BLU

GND
+VCC

OUT
BRN

L
X
Y 4220-0343-00
1 1
BLK

FEMALE

MALE
BLU

Y MOTOR
BRN

Y IO
4220-0343-00
1 1
BLK

FEMALE

MALE
BLU
BRN
PNK
Z 4220-0343-00
1 1
BLK

FEMALE

MALE
BLU
BRN

Z IO
Z MOTOR

+VCC
4220-0343-00

X
L
1 1
BLK OUT

FEMALE

MALE
BLU GND

BRN

SEE CABLE 9003-3326-00 NOTE:

SCOM2 SCOM1
ALL LIMITS DIRECTLY WIRED TO 4220-0343-00 (3 PIN) CONNECTOR
VIA 4220-0303-00 CABLE.
SEE CABLE 9003-3327-00
POWER

WHEN TABLE MOTOR OPTION CONNECTOR WIRING:

PIN 1 - BLACK (SIGNAL)
IS PRESENT PIN 2 - BLUE (DC COMMON)
PIN 3 - BROWN (24 VDC)

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
PICKUP Z, HEATER Z, & THETA
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY MOTOR CONTROLLER/DRIVER SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 8 OF 14
 OPTIONAL MOTORIZED
X-Y STAGE

7874-0165-00

GND
+VCC

OUT
L

7874-0165-00
9003-3329-00

4220-0385-00 (1X)
4220-0388-00 (4X)
X

GND
+VCC

OUT
L
4220-0303-00
4220-0344-00 4220-0341-00 9003-3336-00

X MOTOR
CABLE ASSEMBLY

FEMALE
MALE

X IO
1 1
NOTE: HOME POLARITY = 1 4220-0343-00
NOTE: LIMIT POLARITY = 0 1 1 WHT 1 1 BLK

FEMALE

FEMALE
MALE

MALE
BLK BLU

4220-0303-00
RED BRN

4220-0385-00 (1X)
4220-0388-00 (4X)
9003-3337-00
CABLE ASSEMBLY
4220-0344-00 4220-0341-00

Y MOTOR
FEMALE
MALE

NOTE: HOME POLARITY = 1

Y IO
1 1
NOTE: LIMIT POLARITY = 0 4220-0343-00
1 1
WHT 1 1
BLK

FEMALE

FEMALE
MALE

MALE
BLK BLU
RED BRN

9003-3329-00
SEE CABLE 9003-3327-00

SCOM2 SCOM1
4220-0386-00 (1X)
4220-0388-00 (2X) POWER

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
OPTIONAL TABLE X AND TABLE Y
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY MOTOR CONTROLLER/DRIVER SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 9 OF 14
 GRN

RED

BRN

RED

BRN
WHT
TOP LIGHT DIMMER BOARD (PWM 1)
RED
RED BLK BOTTOM LIGHTING DIMMER POT (POT 1)

BLK

EMBOSSED LABEL
4 WIRE
CABLE
INDICATES PIN 1 SIDE

1 1
TOP LIGHTING
2 WIRE 4 BOARDS CONNECTED IN PARALLEL
CABLE NOTE: USE ONLY 22 AWG TINNED SOLID
COPPER WIRE FROM LIGHTS TO
TOP TERMINAL BARRIER - ALL WIRES
LIGHTING CONNECTED TO TERMINAL BARRIER ON
SHUTTLE PLATE. ALL BOARD
CONNECTIONS ARE SOLDERED.
4 WIRE
CABLE

5180-2014-00
TOGGLE SWITCH (TGS 1)
MANUAL SWITCHING BETWEEN TOP AND
BOTTOM LIGHTING.

BOTTOM LIGHTING
4 BOARDS CONNECTED IN SERIES
2 WIRE NOTE: USE ONLY 22 AWG TINNED SOLID
BOTTOM CABLE
COPPER WIRE FROM LIGHTS TO LIGHT
LIGHTING AND TO TERMINAL BARRIER. ALL BOARD
CONNECTIONS ARE SOLDERED.

GRN

WHT
BOTTOM LIGHT DIMMER BOARD (PWM 2)
RED
RED BLK
BOTTOM LIGHTING DIMMER POT (POT 2)
BLK

NOTE ON SHUTTLE TERMINAL BARRIER:

4 WIRE GREEN WIRE IS ALWAYS POSITION 4 AND
CABLE
WIRE 1 IS ON OPPOSITE END OF TERMINAL
BARRIER. PLEASE NOTE POSITIONS OF
WIRES AS TOP WIRING IS ALWAYS TO
WIRES 1 & 2 AND BOTTOM WIRE TO WIRE 3
AND GREEN WIRE.

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
LIGHTING CONTROLS AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY ELECTRIC TABLE LOCKS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
(IF EQUIPPED) D - -/- -/- - - - 10 OF 14
 SOL6
CV1
NITROGEN IN 5 1 2

TOP HEATER TOP HEATER TOP HEATER OPTIONAL SPOT

AIR/NITROGEN
HIGH FLOW MED. FLOW LOW FLOW HEATER (SOL 32)
SELECTION
SOLENOIDS SEE NOTE 4.
SOL 6, SOL7
24 25 26 30
PT3 SOL7

AIR/GAS IN 4 1 2
SEE NOTE 1
18

OPTIONAL
SPOT HTR
FLOW METER
FM5

TOP HEATER TOP HEATER TOP HEATER

HIGH FLOW MED. FLOW LOW FLOW
TO TABLE LOCKS CONTROL
WHEN EQUIPPED CONTROL CONTROL
WITH PNEUMATIC VALVE FC 5 VALVE FC 6
VALVE FC 4
TABLE LOCKS

13 13 31 PS5
SOL 13
R 13 15 PSI
EB 3 1
4 38 P B 40 PPC 4
EA 4 39
A
2

FC 17 FC 18
PS1
PART TRAY PT1
30 PSI
4 CYLINDER 23
TOP HEATER
PRESSURE TRANSDUCER (PT1)
SOL 14 PRISM SHUTTLE TOP HEATER PRESSURE SWITCH (PS1)
CYLINDER 22 HTR 1
EB
FC 19 FC 20
P B
EA 42
A
43 TOP HEATER
COOLING BOOST

FC 7 SOL 5

21 23 11 E 10
17

VT 1 PICKUP VACUUM
PRESSURE TRANSDUCER FLOW RESTRICTOR
INSTALLED INTERNAL
PICKUP VAC. AT END OF TUBE
ASPIRATOR
SOL 4

4
VA 1
PRISM LIGHTING
COOLING AIR CONTROLS PICKUP TUBE VACUUM
NV 16 NV 16 ASPIRATOR (VA 1)
4 47

SCAVENGER VACUUM
ASPIRATOR (VA 2)
4 4
VA 2 OPTIONAL
SCAVENGER
VACUUM LINE ASSEMBLY
EB
FILTER F 5
4 P B
PLUG
EA 12 BOTTOM HEATER
14 FLOW
A

BOTTOM HEATER
SOL 18 NOTES;
1. 1/2 INCH NPT-F INLET FITTING TO R1 - AIR OR INERT GAS, CLEAN, DRY, AND OIL
CONTROL VALVE FC 1 PS2
PT2 SEE NOTE 3 FREE. 0.62-0.82 MPa [90-120 PSI] UP TO 425 LPM [15 CFM] OPTION DEPENDENT.
30 PSI
BOTTOM HEATER 2. 3/8 INCH NPT-F INLET FITTING TO R3 - FOR INERT GAS, CLEAN, DRY, AND OIL
PRESSURE TRANSDUCER (PT2) FREE. 0.62-0.82 MPa [90-120 PSI] 85 LPM [3 CFM]
PRESSURE SWITCH (PS2)
3. HTR 27 & HTR 28 ON 7 TUBE BOTTOM HEATERS ONLY.

BOTTOM
HEATER
REV. DATE DESC BY DRAWN ENGINEERING DWG NO.
VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
234 Taylor Street
THIS DOCUMENT CONTAINS
PROPRIETARY DATA
EHL 10/29/2019 4920-1822-07
OF V.J. ELECTRONIX INC. NO
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY PNEUMATIC DETAILS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 11 OF 14
 IO MODULE SETUP IO MODULE SETUP DETAIL
END CAP
PMOD1 DIM1 DOM1 DOM2 AOM1 AIM1 AIM2 TCM1 TCM2 END CAP PMOD1 DIM1 DOM1 DOM2 AOM1 AIM1 AIM1 TCM1 TCM
EBUS 1
750-497 750-497 750-458 750-497 750-497 750-458

8 1 2 3 4 5 6 7 8 LINK

WAGO
ACT 1 A E A E A E 1 9 1 9 1 9 A E A E A E 1 9 1 9 1 9
LINK B F B F B F 2 10 2 10 2 10 B F B F B F 2 10 2 10 2 10
ON 2 C G C G C G C G C G C G
ACT 3 11 3 11 3 11 3 11 3 11 3 11
D H D H D H 4 12 4 12 4 12 D H D H D H 4 12 4 12 4 12
MS 76
1 5 1 5 1 5 1 5 1 5 5 13 5 13 5 13 1 5 1 5 1 5 1 5 1 5 1 5 1 5 77 5 13 5 13 5 13 1 5 1 5
1 6 14 6 14 6 14 DIGITAL OUT 1 DIGITAL OUT 2 ANALOG OUT 1 ANALOG OUT 2 6 14 6 14 6 14
NS
7 15 7 15 7 15 7 15 7 15 7 15
I/O 8 16 8 16 8 16 DIGITAL IN 1 DIGITAL IN 2 DIGITAL OUT 10 8 16 8 16 8 16 TC IN (+)
DIGITAL OUT 9 ANALOG IN 1 COM (GROUND) ANALOG IN 9 COM (GROUND) TC IN 1 (+) TC IN 1 (-)
1 9 1 9 1 9 1 9 1 9 1 9
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
DIGITAL OUT 3 DIGITAL OUT 4 ANALOG IN 2 COM (GROUND) ANALOG IN 10 COM (GROUND) TC IN 2 (+) TC IN 2 (-)
+ + + +
750-352

2 10 2 10 2 10 DIGITAL IN 3 DIGITAL IN 4 DIGITAL OUT 12 2 10 2 10 2 10 TC IN (-)

DIGITAL OUT 11 ANALOG IN 3 COM (GROUND) ANALOG IN 11 COM (GROUND) TC IN 3 (+) TC IN 3 (-)
24V 22 24 22
3 11 3 11 3 11 3 11 3 11 3 11
0V
78 79
3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 ANALOG IN 4 COM (GROUND) ANALOG IN 12 COM (GROUND) TC IN 4 (+) TC IN 4 (-) 3 7 3 7
DIGITAL OUT 5 DIGITAL OUT 6 ANALOG OUT 3 ANALOG OUT 4
_ _ 4 12 4 12 4 12
_ _ 4 12 4 12 4 12
DIGITAL IN 5 DIGITAL IN 6 DIGITAL OUT 14 ANALOG IN 5 COM (GROUND) ANALOG IN 13 COM (GROUND) TC IN 5 (+) TC IN 5 (-)
22 DIGITAL OUT 13
5 13 5 13 5 13 5 13 5 13 5 13

4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
ANALOG IN 6 COM (GROUND) ANALOG IN 14 COM (GROUND) TC IN 6 (+) TC IN 6 (-) 4 8 4 8
6 14 6 14 6 14
DIGITAL OUT 7 DIGITAL OUT 8 6 14 6 14 6 14
DIGITAL IN 7 DIGITAL IN 8 DIGITAL OUT 16 ANALOG IN 7 COM (GROUND) ANALOG IN 15 COM (GROUND) TC IN 7 (+) TC IN 7 (-)
7 15 7 15 7 15 DIGITAL OUT 15 7 15 7 15 7 15
GND ANALOG IN 8 COM (GROUND) ANALOG IN 16 COM (GROUND) TC IN 8 (+) TC IN 8 (-)
750-602 750-430 750-530 750-530 750-559 8 16 8 16 8 16 750-469 750-600 750-602 750-430 750-530 750-530 750-559 8 16 8 16 8 16 750-469 750-600

GND 2 2 9 22 22 22 22 22 22 22 22 24 24 24 24 24 24 51 61 63 66 70 73 73 75 75 95 125126 127128

TB1

POWER CORD CONNECTIONS AND

JUMPER SETTINGS FOR SINGLE/THREE PHASE OPERATION JUMPER SETTINGS FOR 208/230/400 VAC OPERATION
THESE JUMPERS ARE IN THE LEFT TOWER ENCLOSURE THESE JUMPERS ARE ON THE ELECTRICAL CHASSIS
208 VAC SINGLE PHASE 230 VAC SINGLE PHASE 208 OR 400 VAC 3 PHASE 208 VAC JUMPER SETTINGS 230/400 VAC JUMPER SETTINGS

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
INCOMING POWER AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY CONTROL WIRING DETAILS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 12 OF 14
 SOL 6 113
113
NITROGEN
SUPPLY
5
112
1 2 3 3 4 3 7
6 6 6 6
114

111
#5 10 mm 116

FC 16
R 13

PT 3
#47 4 mm
#4
#4

#4
8
#38

#4
115

#18 10 mm
4 mm
TO PRISM 113
COOLING MANIFOLDS

4 mm
4 mm

10 mm
16
15 12 #18 10 mm
4 mm

60

SOL 30 SOL 7

#7
#7
AIR
118 SUPPLY 117
14

5/32
5/32
23 11
26 #10 4 mm
23
13 TO TABLE #4 10 mm #4 10 mm
LOCK CYLINDERS 66 113
#4

24 43
TO TOP HEATER
30 41 42 67
61
#38

41 120

#4
27 SOL 4
25 VA 1 PICKUP

SOL 5
SOL 13
SOL 14

31 SEE NEXT VACUUM 119

#17

3X 62
PAGE
SOL 23 80

10 mm
68
#11 4 mm

SOL 22
4 mm

SEE SCAVENGER OPTIONAL PS 5

40

TE OT
SCAV.

10 mm
24 33 VACUUM PLATE

R
15 PSI

EA P
VACUUM 87

H OS
BELOW 62 6 mm
6 mm

32

#4
4 mm
4 mm
4 mm
4 mm

T
22 21 65

5
#1
2X
4 mm

#18
74
88
47
#42
#43

#40

10 mm
#39

#3
6 mm
#18

0
63 81
#11

TO

#13
PRISM SHUTTLE 48
82 79 #18 10 mm
CYLINDERS 46 PPC 4 84
46
70
63
75
TO PICKUP
TUBE #11 4 mm VT 1 #30 6 mm SOL 32 98
SPOT #15 6 mm PS 2
79 HTR
45 44 64 #30 71 90
47 30 PSI
78
99

6
84

m
75
#18

m
SOL 29

#3
F LOW PT 2

0
E 79 FLOW
71 91
4 mm

A 74 100
78 3 1

6
m
m
75 101
86 92
SOL 21
D H MED SOL 18
79
6 mm

G PT 1 FLOW
71
B C 97
78
K 2
J 75 93
85 SOL 1 96
TO
#15

SOL 22 HIGH
83 FLOW
71
78 94
H
PS 1 86
L
30 PSI #18 4 mm 73 102
95

M 74
#14 #14
D

10 mm

10 mm
#18 6 mm
N
TO
BOTTOM
SCAVENGER VACUUM PLATE
HEATER
REV. DATE DESC BY DRAWN ENGINEERING DWG NO.
VJ ELECTRONIX
PROPRIETARY 07 09/17/2019 MISC. UPDATES. REF. ECR 1411 EHL SUMMIT 1800i - WAGO CONTROLS
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1822-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
PNEUMATIC PARTS
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D --/--/-- 13 OF 14
 TB2
TO

PLENUM
TOP HEATER
#23 4 mm
#23 4 mm
#23 4 mm
#23 4 mm

DC COMMON (WIRE 22)

From Sol 23
COOLING BOOST DETAIL

24 VDC (WIRE 24)

34

234 Taylor Street

37

36

Littleton, MA 01460
TO GAS SELECTION SOLENOID
35

TO AIR VALVE (SOL 7) (PROCESS HEAT)

VJ ELECTRONIX
TO SPOT HEATER SOLENOID (SOL 32) AND PS 5
TO SPOT HEATER POWER RELAY (CR 3)
TO SOLENOID (SOL 13) FOR PRISM CYLINDER (CYL 22)

BE MADE
22 22 22 22 22 24 24 28 29 30 31 49 50
TO SOLENOID (SOL 14) FOR PART TRAY CYLINDER (CYL 23)

PROPRIETARY DATA
PROPRIETARY

THIS DOCUMENT CONTAINS

OF V.J. ELECTRONIX INC. NO

DISCLOSURE, REPRODUCTION

EXCEPT BY WRITTEN PERMISSION

OR USE OF ANY PART THERE OF MAY
TO BOTTOM HEATER PRESSURE SWITCH (PS 2) AND POWER RELAY (CON 2)

07
TO TOP HEATER PRESSURE SWITCH (PS 1) AND POWER RELAY (CR 1)

REV.
PRISM IN SENSE
TO PPC 4 - FOR 0 - 10 VDC CONTROL VOLTAGE

DATE
TO TOP HEATER PRESSURE SWITCH (PS 1)
TO BOTTOM HEATER PRESSURE SWITCH (PS 2)

09/17/2019
TO TOP HEATER FLOW 1 SOLENOID (SOL 1)
TO TOP HEATER FLOW 2 SOLENOID (SOL 21)

DESC
TO TOP HEATER FLOW 3 SOLENOID (SOL 29)
TO TOP HEATER COOLING SOLENOID (SOL 23)
TO PICKUP VACUUM/POSITIVE FLOW SWITCHING SOLENOID (SOL 5)
TO CR 11 (SEE WIRE 40 CONNECTION)
TO PICKUP VACUUM ASPIRATOR SOLENOID (SOL 4)
TABLE LOCKS

MISC. UPDATES. REF. ECR 1411

TO SCAVENGER VACUUM ASPIRATOR SOLENOID (SOL 22)
TO TOP HEATER PRESSURE TRANSDUCER (PT 1)

BY
TO BOTTOM HEATER PRESSURE TRANSDUCER (PT 2)

EHL
SPARE

TO PICKUP VACUUM PRESSURE TRANSDUCER (VT 1)

TO SCAVENGER VACUUM PRESSURE TRANSDUCER (VT 2)
TO PICKUP POSITIVE FLOW PRESSURE TRANSDUCER (PT3)
68 69 70 77 81 82 83 84 85 86 87 88 90 95 96 97 98 99 100102103114116

PNEUMATIC PARTS AND

SUMMIT 1800i - WAGO CONTROLS

PNEUMATIC TERMINAL STRIP LAYOUT

SIZE
DRAWN

D
EHL
ENGINEERING

MANUFACTURING
--/--/--
10/29/2019
DWG NO.

14
SHEET NO.
OF
14
4920-1822-07
NOTE: COMPUTER & MONITOR POWERED EXTERNALLY (SEPARATE FROM SYSTEM) ON DELTA WIRED SYSTEMS.

1 2 (CB1) TOP HEATER CIRCUIT

BREAKER
SYSTEM ROTARY 0V
IN 0V (CR1) TOP HEATER POWER
POT 24V
DISCONNECT (RDS1) RELAY
4 3
(SSR1) TOP HEATER POWER

RED
BLK
SEE PAGE 12 FOR TB4 CONTROL
INFORMATION (BFM1) BURST FIRE MODULE
FOR SSR CONTROL
(HTR1) TOP HEATER
(TOP HEATER NOMINAL
RESISTANCE = 24 OHM
MEASURED BETWEEN CN1-1
AND CN1-4)

1 2

4 3

RED
BLK
(RPS1)
SYSTEM CONTROLS POWER
SUPPLY 85-265 VAC IN
24 VDC OUT 75W

(CB6) SPOT HTR CIRCUIT

PROTECTION
(CR3) SPOT HEATER POWER
RELAY
(SSR4) SPOT HEATER POWER
CONTROL RELAY
(HTR23 & HTR24) SPOT HEATER
TUBE HEATERS (560 WATTS
(RPS2) EACH @ 110 VAC. NOMINAL
SYSTEM CONTROLS POWER RESISTANCE = 22 OHMS)
SUPPLY 85-265 VAC IN
12 VDC OUT 75 W

(RPS3)
MOTOR POWER SUPPLY
85-265 VAC IN
24 VDC OUT 120 W
LEGEND:

= ELECTRICAL DIAGRAM LINE ROUTING, IE: PAGE 2 LINE 1.

J1
NOTE FOR DELTA CIRCUITS WHERE = TERMINAL STRIP CONNECTION, IE: TERMINAL STRIP WITH WIRE 9
ONE PHASE IS GROUND:
THE J WIRE THAT IS ON THE GROUND
J2
LEG MUST BE CONNECTED WITH = PNEUMATIC TERMINAL STRIP.
ANOTHER J WIRE THAT IS AT HIGH
J3
POTENTIAL.
= VOLTAGE SWITCHING TERMINAL STRIP

= PHASE SELECTION TERMINAL STRIP

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
INCOMING POWER
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY AND HIGH POWER CIRCUITS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 1 OF 14
 SEE PAGE 11 FOR DETAILS ON JUMPER SETTINGS

L3 L2 L1

T3 T2 T1 521

1 2

0V 0V
IN
POT 24V
4 3
BFM2

RED
BLK
(CB 2) BOTTOM HEATER MAINS CIRCUIT
BREAKER

(CON 2) BOTTOM HEATER POWER

RELAY

(SSR 2, SSR 3) SOLID STATE RELAYS

(BFM 2) BURST FIRE MODULE FOR

HEATER CONTROL
JUMPER (0 - 5 VDC = 0 - 100% POWER
SSR 2 & 3 CONTROLLED FROM A
SINGLE BURST FIRE MODULE

(CB 3, CB 4, & CB 5)
SECONDARY CIRCUIT BREAKERS FOR
BOTTOM HEATERS

4.0 KW BOTTOM HEATER

(HRT's 19-21) COMPRISED OF
800W @ 208 VAC TUBE HEATERS
(NOMINAL RESISTANCE 52.5 +/-3 OHMS)

7.8 KW BOTTOM HEATER (OPTIONAL)

INCLUDES CB 6 AND HTR 27 & HR 28
ALL HEATER TUBES ARE
1120W @ 208 VAC
(NOMINAL RESISTANCE 37.5 +/- 2 OHMS
1 2

JUMPER
4 3

RED
BLK
JUMPER

JUMPER NOTE:
SEE PAGE 12 FOR MORE DETAILS ON
JUMPERS SETTINGS

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
HIGH POWER CIRCUITS
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 2 OF 14
 TOP HEATER
BRN BLU PRESSURE TRANSDUCER
E-STOP CIRCUIT (PT 1)
(PB1)(PB2) BLK
6090-0049-00

BOTTOM HEATER
BRN BLU PRESSURE TRANSDUCER
(PT 2)
BLK

WIRING FOR OPTIONAL

PNEUMATIC TABLE LOCKS

TABLE IS NORMALLY LOCKED VIA

A NORMALLY OPEN SOLENOID SYSTEM AIR
VALVE (SOL 30) BRN BLU PRESSURE TRANSDUCER
(PT 3)
SW1 IS HELD OPEN BY RELEASE
BLK
BAR ON FRONT OF TABLE.
RAISING THE HANDLE ALLOW
THE SWITCH TO CLOSE AND
RELEASES AIR FROM TABLE
LOCKS.

WIRE 95 FEED IS FROM I/O TO

RELEASE LOCKS WHEN SYSTEM
IS EQUIPPED WITH MOTORS FOR
FINE ADJUST TO ALLOW
ACTUATORS TO HOME.

PICKUP POSITIVE FLOW

CONTROL (PPC4)

PICKUP
BRN BLU VACUUM TRANSDUCER (VT 1)

BLK

LIGHTING SWITCH (SW 1) ON PRISM

SHUTTLE AND LIGHTING RELAY (CR4)
SEE PAGE 8 LINES 3 & 15
OPTIONAL SCAVENGER
BRN BLU VACUUM TRANSDUCER
(VT 2)
BLK

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
E-STOP CIRCUIT AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY 24 VDC CONTROL CIRCUITS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 3 OF 14
 9022-0023-00
DOM 1 2340-0137-00
2340-0138-00
2340-0139-00
750-530
1 TOP HEATER POWER CONTACTOR (CR1)
9022-0020-01

ETHERNET BUS WAGO DIGITAL OUT 1

2-34-00085 BOTTOM HEATER AIR SOLENOID (SOL 18)
EBUS 1 750-352
24 VDC INPUT 5 BOTTOM HEATER AIR/POWER (CR2)(PS2)
DIGITAL OUT 2

9022-0026-00
2 TOP HEATER FLOW 1 (HIGH)
PMOD 1
750-602 DIGITAL OUT 3
2 6

6 TOP HEATER FLOW 2 (MEDIUM)

POWER MODULE
DIGITAL OUT 4
3 7

3 TOP HEATER FLOW 3 (LOW)

DIGITAL OUT 5
4 8

7 TOP HEATER COOLING

DIGITAL OUT 6

9022-0022-00
4 PICKUP VACUUM/POSITIVE FLOW SWITCH
DIM 1
750-430 DIGITAL OUT 7
1 DIGITAL IN 1 SPARE INPUT OPTIONAL SPOT HEATER
8 POWER (CR3) & AIR (SOL 32)
ON/OFF
DIGITAL OUT 8 SPOT HEATER PRESENT
2340-0111-00 CORE UP (LS16)
SWITCH 9022-0023-00 INTERLOCK (CR11)
5 DIGITAL IN 2 DOM 2 2340-0137-00 LOW FLOW INTERLOCK (PS5)
SHUTTLE INTERLOCK 2340-0138-00
RELAY (CR 14) 750-530 2340-0139-00
SPOT HEATER POWER CONTROL
1
2 DIGITAL IN 3 PRISM HOME SENSOR (LS17) DIGITAL OUT 9

5 PICKUP VACUUM
BRN BLK
6 DIGITAL IN 4 PART TRAY IN SENSOR (LS33) DIGITAL OUT 10
2340-0098-00
PNK BLU

2 AIR / NITROGEN SELECTION

3 DIGITAL IN 5 SPARE INPUT DIGITAL OUT 11
2340-0111-00

6 PART TRAY CYLINDER (SOL 14)

7 DIGITAL IN 6 SPARE INPUT DIGITAL OUT 12
2340-0111-00

3 PRISM CYLINDER (SOL 13)

2340-0098-00
4 DIGITAL IN 7 SPOT HTR PRESENT (LS36) DIGITAL OUT 13
SPOT HTR PRESENT INPUT
HTR INTERLOCK RELAY (CR11)
7
TABLE LOCK RELEASE/LOCK
8 DIGITAL IN 8 SPARE INPUT DIGITAL OUT 14
FOR PNEUMATIC -SEE PAGE 3
4

DIGITAL OUT 15 FOR MAGNETIC - SEE PAGE 10

OPTIONAL
8 SCAVENGER VACUUM SOLENOID
DIGITAL OUT 16
2340-0098-00

TO GAS SELECTION SOLENOIDS

GAS SUPPLY = AIR (SOL 7)

GAS SUPPLY = NITROGEN (SOL6)

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM IO MODULES
Littleton, MA 01460 SHEET NO.
DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY DIGITAL I/O SIZE MANUFACTURING
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 4 OF 14
 DOM 3
750-530
OPTIONAL
1
SPARE OUTPUTS
DIGITAL OUT 17 FOR OPTIONS

DIGITAL OUT 18

DIGITAL OUT 19

DIGITAL OUT 20

DIGITAL OUT 21

DIGITAL OUT 22

DIGITAL OUT 23

DIGITAL OUT 24

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM I/O MODULES
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 5 OF 14
 9022-0025-00
AOM 1 AIM 2 (CONT.)
750-559 750-468
1 TOP HEATER POWER (BFM1) CURRENT SENSOR (CS 1)
5 13
2 TOP HEATER
ANALOG OUT 1 ANALOG IN 13

5 CURRENT SENSOR (CS 2)

PICKUP POSITIVE FLOW (PPC 4) 6 14
BOTTOM HEATERS
6
ANALOG OUT 2 ANALOG IN 14

3 CURRENT SENSOR (CS 3)

SPARE 7 15 BOTTOM HEATERS
4
ANALOG OUT 3 ANALOG IN 15

7 BOTTOM HEATER TEMP CONTROL CURRENT SENSOR (CS 4)

8 16
8 (BFM2) OPTIONAL SPOT HEATER
ANALOG OUT 4 ANALOG IN 16

AIM 1 9022-0032-00
750-497
TCM 1 9022-0033-00
TOP HEATER GAS PRESSURE INPUT FROM
1 9 750-458
TRANSDUCER PT1 (WIRE 97) SEE PAGE 3 TC IN 1
ANALOG IN 1 1 9 TOP HEATER FEEDBACK T/C

2
BOTTOM AIR PRESSURE INPUT FROM
10
TRANSDUCER PT2 (WIRE 98) SEE PAGE 3 TC IN 2
ANALOG IN 2 2 10 BOTTOM HEATER FEEDBACK T/C

SPARE
3 11
TC IN 3
ANALOG IN 3 3 11

SPARE
4 12
4 TC IN 4 12
ANALOG IN 4
750-468
SPARE
5 13
TC IN 5
5 13
ANALOG IN 5

PICKUP VACUUM
6 14
PRESSURE TRANSDUCER (VT 1) TC IN 6
6 14
ANALOG IN 6

SCAVENGER VACUUM
7 15
PRESSURE TRANSDUCER (VT2) TC IN 7
7 15
ANALOG IN 7

SPARE
8 16
TC IN 8
8 16
ANALOG IN 8

TCM 2 9022-0021-00

AIM 2 9022-0032-00 SYSTEM AIR PRESSURE INPUT FROM

750-497 1
TRANSDUCER PT3 (WIRE 116) SEE PAGE 3 3 OPTIONAL SPOT HEATER FEEDBACK TC
2
1 9
TC IN 9
ANALOG IN 9
DC GND

24V 2 10
UDAQ VOLTAGE

VOUT_3
ANALOG IN 10
CONVERTER

VOUT_2

VOUT_1
BOX

3 11 9022-0014-00
END
ANALOG IN 11
GND

VIN_3
4 12
VIN_2
J3 J2 J1
VIN_1 ANALOG IN 12

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
SYSTEM IO MODULES
Littleton, MA 01460 SHEET NO.
DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY ANALOG IO SIZE MANUFACTURING
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 6 OF 14
 THIS PAGE INTENTIONALLY LEFT BLANK

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
234 Taylor Street
THIS DOCUMENT CONTAINS
PROPRIETARY DATA
EHL 10/29/2019 4920-1823-07
OF V.J. ELECTRONIX INC. NO
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 7 OF 14
 GND

GND
+VCC

+VCC
OUT

OUT
L

L
9003-3328-00

GND

GND
+VCC

+VCC
OUT

OUT
X X

L
PIGTAIL CABLE
ASSEMBLY

4220-0343-00
X BLK
1 1

FEMALE

MALE
BLU

X MOTOR
BRN
4220-0343-00
1 1
BLK

FEMALE

MALE
X IO
BLU

GND
+VCC

OUT
BRN

L
X
Y 4220-0343-00
1 1
BLK

FEMALE

MALE
BLU

Y MOTOR
BRN

Y IO
4220-0343-00
1 1
BLK

FEMALE

MALE
BLU
BRN
PNK
Z 4220-0343-00
1 1
BLK

FEMALE

MALE
BLU
BRN

Z IO
Z MOTOR

+VCC
4220-0343-00

X
L
1 1
BLK OUT

FEMALE

MALE
BLU GND

BRN

SEE CABLE 9003-3326-00 NOTE:

SCOM2 SCOM1
ALL LIMITS DIRECTLY WIRED TO 4220-0343-00 (3 PIN) CONNECTOR
VIA 4220-0303-00 CABLE.
SEE CABLE 9003-3327-00
POWER

WHEN TABLE MOTOR OPTION CONNECTOR WIRING:

PIN 1 - BLACK (SIGNAL)
IS PRESENT PIN 2 - BLUE (DC COMMON)
PIN 3 - BROWN (24 VDC)

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
PICKUP Z, HEATER Z, & THETA
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY MOTOR CONTROLLER/DRIVER SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 8 OF 14
 OPTIONAL MOTORIZED
X-Y STAGE

7874-0165-00

GND
+VCC

OUT
L

7874-0165-00
9003-3329-00

4220-0385-00 (1X)
4220-0388-00 (4X)
X

GND
+VCC

OUT
L
4220-0303-00
4220-0344-00 4220-0341-00 9003-3336-00

X MOTOR
CABLE ASSEMBLY

FEMALE
MALE

X IO
1 1
NOTE: HOME POLARITY = 1 4220-0343-00
NOTE: LIMIT POLARITY = 0 1 1 WHT 1 1 BLK

FEMALE

FEMALE
MALE

MALE
BLK BLU

4220-0303-00
RED BRN

4220-0385-00 (1X)
4220-0388-00 (4X)
9003-3337-00
CABLE ASSEMBLY
4220-0344-00 4220-0341-00

Y MOTOR
FEMALE
MALE

NOTE: HOME POLARITY = 1

Y IO
1 1
NOTE: LIMIT POLARITY = 0 4220-0343-00
1 1
WHT 1 1
BLK

FEMALE

FEMALE
MALE

MALE
BLK BLU
RED BRN

9003-3329-00
SEE CABLE 9003-3327-00

SCOM2 SCOM1
4220-0386-00 (1X)
4220-0388-00 (2X) POWER

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
OPTIONAL TABLE X AND TABLE Y
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY MOTOR CONTROLLER/DRIVER SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 9 OF 14
 GRN

RED

BRN

RED

BRN
WHT
TOP LIGHT DIMMER BOARD (PWM 1)
RED
RED BLK BOTTOM LIGHTING DIMMER POT (POT 1)

BLK

EMBOSSED LABEL
4 WIRE
CABLE
INDICATES PIN 1 SIDE

1 1
TOP LIGHTING
2 WIRE 4 BOARDS CONNECTED IN PARALLEL
CABLE NOTE: USE ONLY 22 AWG TINNED SOLID
COPPER WIRE FROM LIGHTS TO
TOP TERMINAL BARRIER - ALL WIRES
LIGHTING CONNECTED TO TERMINAL BARRIER ON
SHUTTLE PLATE. ALL BOARD
CONNECTIONS ARE SOLDERED.
4 WIRE
CABLE

5180-2014-00
TOGGLE SWITCH (TGS 1)
MANUAL SWITCHING BETWEEN TOP AND
BOTTOM LIGHTING.

BOTTOM LIGHTING
4 BOARDS CONNECTED IN SERIES
2 WIRE NOTE: USE ONLY 22 AWG TINNED SOLID
BOTTOM CABLE
COPPER WIRE FROM LIGHTS TO LIGHT
LIGHTING AND TO TERMINAL BARRIER. ALL BOARD
CONNECTIONS ARE SOLDERED.

GRN

WHT
BOTTOM LIGHT DIMMER BOARD (PWM 2)
RED
RED BLK
BOTTOM LIGHTING DIMMER POT (POT 2)
BLK

NOTE ON SHUTTLE TERMINAL BARRIER:

4 WIRE GREEN WIRE IS ALWAYS POSITION 4 AND
CABLE
WIRE 1 IS ON OPPOSITE END OF TERMINAL
BARRIER. PLEASE NOTE POSITIONS OF
WIRES AS TOP WIRING IS ALWAYS TO
WIRES 1 & 2 AND BOTTOM WIRE TO WIRE 3
AND GREEN WIRE.

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
LIGHTING CONTROLS AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY ELECTRIC TABLE LOCKS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
(IF EQUIPPED) D - -/- -/- - - - 10 OF 14
 SOL6
CV1
NITROGEN IN 5 1 2

TOP HEATER TOP HEATER TOP HEATER OPTIONAL SPOT

AIR/NITROGEN
HIGH FLOW MED. FLOW LOW FLOW HEATER (SOL 32)
SELECTION
SOLENOIDS SEE NOTE 4.
SOL 6, SOL7
24 25 26 30
PT3 SOL7

AIR/GAS IN 4 1 2
SEE NOTE 1
18

OPTIONAL
SPOT HTR
FLOW METER
FM5

TOP HEATER TOP HEATER TOP HEATER

HIGH FLOW MED. FLOW LOW FLOW
TO TABLE LOCKS CONTROL
WHEN EQUIPPED CONTROL CONTROL
WITH PNEUMATIC VALVE FC 5 VALVE FC 6
VALVE FC 4
TABLE LOCKS

13 13 31 PS5
SOL 13
R 13 15 PSI
EB 3 1
4 38 P B 40 PPC 2
EA 4 39
A
2

FC 17 FC 18
PS1
PART TRAY PT1
30 PSI
4 CYLINDER 23
TOP HEATER
PRESSURE TRANSDUCER (PT1)
SOL 14 PRISM SHUTTLE TOP HEATER PRESSURE SWITCH (PS1)
CYLINDER 22 HTR 1
EB
FC 19 FC 20
P B
EA 42
A
43 TOP HEATER
COOLING BOOST

FC 7 SOL 5

21 23 11 E 10
17

VT 1 PICKUP VACUUM
PRESSURE TRANSDUCER FLOW RESTRICTOR
INSTALLED INTERNAL
PICKUP VAC. AT END OF TUBE
ASPIRATOR
SOL 4

4
VA 1
PRISM LIGHTING
COOLING AIR CONTROLS PICKUP TUBE VACUUM
NV 16 NV 16 ASPIRATOR (VA 1)
4 47

SCAVENGER VACUUM
ASPIRATOR (VA 2)
4 4
VA 2 OPTIONAL
SCAVENGER
VACUUM LINE ASSEMBLY
EB
FILTER F 5
4 P B
PLUG
EA 12 BOTTOM HEATER
14 FLOW
A

BOTTOM HEATER
SOL 18 NOTES;
1. 1/2 INCH NPT-F INLET FITTING TO R1 - AIR OR INERT GAS, CLEAN, DRY, AND OIL
CONTROL VALVE FC 1 PS2
PT2 SEE NOTE 3 FREE. 0.62-0.82 MPa [90-120 PSI] UP TO 425 LPM [15 CFM] OPTION DEPENDENT.
30 PSI
BOTTOM HEATER 2. 3/8 INCH NPT-F INLET FITTING TO R3 - FOR INERT GAS, CLEAN, DRY, AND OIL
PRESSURE TRANSDUCER (PT2) FREE. 0.62-0.82 MPa [90-120 PSI] 85 LPM [3 CFM]
PRESSURE SWITCH (PS2)
3. HTR 27 & HTR 28 ON 7 TUBE BOTTOM HEATERS ONLY.

BOTTOM
HEATER
REV. DATE DESC BY DRAWN ENGINEERING DWG NO.
VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
234 Taylor Street
THIS DOCUMENT CONTAINS
PROPRIETARY DATA
EHL 10/29/2019 4920-1823-07
OF V.J. ELECTRONIX INC. NO
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY PNEUMATIC DETAILS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 11 OF 14
 IO MODULE SETUP IO MODULE SETUP DETAIL
END CAP
PMOD1 DIM1 DOM1 DOM2 AOM1 AIM1 AIM2 TCM1 TCM2 END CAP PMOD1 DIM1 DOM1 DOM2 AOM1 AIM1 AIM1 TCM1 TCM
EBUS 1
750-497 750-497 750-458 750-497 750-497 750-458

8 1 2 3 4 5 6 7 8 LINK

WAGO
ACT 1 A E A E A E 1 9 1 9 1 9 A E A E A E 1 9 1 9 1 9
LINK B F B F B F 2 10 2 10 2 10 B F B F B F 2 10 2 10 2 10
ON 2 C G C G C G C G C G C G
ACT 3 11 3 11 3 11 3 11 3 11 3 11
D H D H D H 4 12 4 12 4 12 D H D H D H 4 12 4 12 4 12
MS 76
1 5 1 5 1 5 1 5 1 5 5 13 5 13 5 13 1 5 1 5 1 5 1 5 1 5 1 5 1 5 77 5 13 5 13 5 13 1 5 1 5
1 6 14 6 14 6 14 DIGITAL OUT 1 DIGITAL OUT 2 ANALOG OUT 1 ANALOG OUT 2 6 14 6 14 6 14
NS
7 15 7 15 7 15 7 15 7 15 7 15
I/O 8 16 8 16 8 16 DIGITAL IN 1 DIGITAL IN 2 DIGITAL OUT 10 8 16 8 16 8 16 TC IN (+)
DIGITAL OUT 9 ANALOG IN 1 COM (GROUND) ANALOG IN 9 COM (GROUND) TC IN 1 (+) TC IN 1 (-)
1 9 1 9 1 9 1 9 1 9 1 9
2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6
DIGITAL OUT 3 DIGITAL OUT 4 ANALOG IN 2 COM (GROUND) ANALOG IN 10 COM (GROUND) TC IN 2 (+) TC IN 2 (-)
+ + + +
750-352

2 10 2 10 2 10 DIGITAL IN 3 DIGITAL IN 4 DIGITAL OUT 12 2 10 2 10 2 10 TC IN (-)

DIGITAL OUT 11 ANALOG IN 3 COM (GROUND) ANALOG IN 11 COM (GROUND) TC IN 3 (+) TC IN 3 (-)
24V 22 24 22
3 11 3 11 3 11 3 11 3 11 3 11
0V
78 79
3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 3 7 ANALOG IN 4 COM (GROUND) ANALOG IN 12 COM (GROUND) TC IN 4 (+) TC IN 4 (-) 3 7 3 7
DIGITAL OUT 5 DIGITAL OUT 6 ANALOG OUT 3 ANALOG OUT 4
_ _ 4 12 4 12 4 12
_ _ 4 12 4 12 4 12
DIGITAL IN 5 DIGITAL IN 6 DIGITAL OUT 14 ANALOG IN 5 COM (GROUND) ANALOG IN 13 COM (GROUND) TC IN 5 (+) TC IN 5 (-)
22 DIGITAL OUT 13
5 13 5 13 5 13 5 13 5 13 5 13

4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8
ANALOG IN 6 COM (GROUND) ANALOG IN 14 COM (GROUND) TC IN 6 (+) TC IN 6 (-) 4 8 4 8
6 14 6 14 6 14
DIGITAL OUT 7 DIGITAL OUT 8 6 14 6 14 6 14
DIGITAL IN 7 DIGITAL IN 8 DIGITAL OUT 16 ANALOG IN 7 COM (GROUND) ANALOG IN 15 COM (GROUND) TC IN 7 (+) TC IN 7 (-)
7 15 7 15 7 15 DIGITAL OUT 15 7 15 7 15 7 15
GND ANALOG IN 8 COM (GROUND) ANALOG IN 16 COM (GROUND) TC IN 8 (+) TC IN 8 (-)
750-602 750-430 750-530 750-530 750-559 8 16 8 16 8 16 750-469 750-600 750-602 750-430 750-530 750-530 750-559 8 16 8 16 8 16 750-469 750-600

GND 2 2 9 22 22 22 22 22 22 22 22 24 24 24 24 24 24 51 61 63 66 70 73 73 75 75 95 125126 127128

TB1

POWER CORD CONNECTIONS AND

JUMPER SETTINGS FOR THREE PHASE OPERATION JUMPER SETTINGS FOR DELTA 200/200 VAC OPERATION
THESE JUMPERS ARE IN THE LEFT TOWER ENCLOSURE THESE JUMPERS ARE ON THE ELECTRICAL CHASSIS
200/208 VAC 3 PHASE 200/208 VAC JUMPER SETTINGS

REV. DATE DESC BY DRAWN ENGINEERING DWG NO.

VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
INCOMING POWER AND
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY CONTROL WIRING DETAILS SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D - -/- -/- - - - 12 OF 14
 SOL 6 113
113
NITROGEN
SUPPLY
5
112
1 2 3 3 4 3 7
6 6 6 6
114

111
#5 10 mm 116

FC 16
R 13

PT 3
#47 4 mm
#4
#4

#4
8
#38

#4
115

#18 10 mm
4 mm
TO PRISM 113
COOLING MANIFOLDS

4 mm
4 mm

10 mm
16
15 12 #18 10 mm
4 mm

60

SOL 30 SOL 7

#7
#7
AIR
118 SUPPLY 117
14

5/32
5/32
23 11
26 #10 4 mm
23
13 TO TABLE #4 10 mm #4 10 mm
LOCK CYLINDERS 66 113
#4

24 43
TO TOP HEATER
30 41 42 67
61
#38

41 120

#4
27 SOL 4
25 VA 1 PICKUP

SOL 5
SOL 13
SOL 14

31 SEE NEXT VACUUM 119

#17

3X 62
PAGE
SOL 23 80

10 mm
68
#11 4 mm

SOL 22
4 mm

SEE SCAVENGER OPTIONAL PS 5

40

TE OT
SCAV.

10 mm
24 33 VACUUM PLATE

R
15 PSI

EA P
VACUUM 87

H OS
BELOW 62 6 mm
6 mm

32

#4
4 mm
4 mm
4 mm
4 mm

T
22 21 65

5
#1
2X
4 mm

#18
74
88
47
#42
#43

#40

10 mm
#39

#3
6 mm
#18

0
63 81
#11

TO

#13
PRISM SHUTTLE 48
82 79 #18 10 mm
CYLINDERS 46 PPC 4 84
46
70
63
75
TO PICKUP
TUBE #11 4 mm VT 1 #30 6 mm SOL 32 98
SPOT #15 6 mm PS 2
79 HTR
45 44 64 #30 71 90
47 30 PSI
78
99

6
84

m
75
#18

m
SOL 29

#3
F LOW PT 2

0
E 79 FLOW
71 91
4 mm

A 74 100
78 3 1

6
m
m
75 101
86 92
SOL 21
D H MED SOL 18
79
6 mm

G PT 1 FLOW
71
B C 97
78
K 2
J 75 93
85 SOL 1 96
TO
#15

SOL 22 HIGH
83 FLOW
71
78 94
H
PS 1 86
L
30 PSI #18 4 mm 73 102
95

M 74
#14 #14
D

10 mm

10 mm
#18 6 mm
N
TO
BOTTOM
SCAVENGER VACUUM PLATE
HEATER
REV. DATE DESC BY DRAWN ENGINEERING DWG NO.
VJ ELECTRONIX
PROPRIETARY 07 09/11/2019 UPDATES - REF. ECR 1411 EHL SUMMIT 1800i - DELTA WIRED
THIS DOCUMENT CONTAINS EHL 10/29/2019 4920-1823-07
234 Taylor Street PROPRIETARY DATA
OF V.J. ELECTRONIX INC. NO
PNEUMATIC PARTS
Littleton, MA 01460 DISCLOSURE, REPRODUCTION
OR USE OF ANY PART THERE OF MAY
SIZE MANUFACTURING SHEET NO.
BE MADE
EXCEPT BY WRITTEN PERMISSION
D --/--/-- 13 OF 14
 TB2
TO

PLENUM
TOP HEATER
#23 4 mm
#23 4 mm
#23 4 mm
#23 4 mm

DC COMMON (WIRE 22)

From Sol 23
COOLING BOOST DETAIL

24 VDC (WIRE 24)

34

234 Taylor Street

37

36

Littleton, MA 01460
TO GAS SELECTION SOLENOID
35

TO AIR VALVE (SOL 7) (PROCESS HEAT)

VJ ELECTRONIX
TO SPOT HEATER SOLENOID (SOL 32) AND PS 5
TO SPOT HEATER POWER RELAY (CR 3)
TO SOLENOID (SOL 13) FOR PRISM CYLINDER (CYL 22)

BE MADE
22 22 22 22 22 24 24 28 29 30 31 49 50
TO SOLENOID (SOL 14) FOR PART TRAY CYLINDER (CYL 23)

PROPRIETARY DATA
PROPRIETARY

THIS DOCUMENT CONTAINS

OF V.J. ELECTRONIX INC. NO

DISCLOSURE, REPRODUCTION

EXCEPT BY WRITTEN PERMISSION

OR USE OF ANY PART THERE OF MAY
TO BOTTOM HEATER PRESSURE SWITCH (PS 2) AND POWER RELAY (CON 2)

07
TO TOP HEATER PRESSURE SWITCH (PS 1) AND POWER RELAY (CR 1)

REV.
PRISM IN SENSE
TO PPC 4 - FOR 0 - 10 VDC CONTROL VOLTAGE

DATE
TO TOP HEATER PRESSURE SWITCH (PS 1)
TO BOTTOM HEATER PRESSURE SWITCH (PS 2)

09/11/2019
TO TOP HEATER FLOW 1 SOLENOID (SOL 1)
TO TOP HEATER FLOW 2 SOLENOID (SOL 21)

DESC
TO TOP HEATER FLOW 3 SOLENOID (SOL 29)
TO TOP HEATER COOLING SOLENOID (SOL 23)
TO PICKUP VACUUM/POSITIVE FLOW SWITCHING SOLENOID (SOL 5)
TO CR 11 (SEE WIRE 40 CONNECTION)
TO PICKUP VACUUM ASPIRATOR SOLENOID (SOL 4)

UPDATES - REF. ECR 1411

TABLE LOCKS
TO SCAVENGER VACUUM ASPIRATOR SOLENOID (SOL 22)
TO TOP HEATER PRESSURE TRANSDUCER (PT 1)

BY
TO BOTTOM HEATER PRESSURE TRANSDUCER (PT 2)

EHL
SPARE

TO PICKUP VACUUM PRESSURE TRANSDUCER (VT 1)

TO SCAVENGER VACUUM PRESSURE TRANSDUCER (VT 2)
TO PICKUP POSITIVE FLOW PRESSURE TRANSDUCER (PT3)
68 69 70 77 81 82 83 84 85 86 87 88 90 95 96 97 98 99 100102103114116

PNEUMATIC PARTS AND

SUMMIT 1800i - DELTA WIRED

PNEUMATIC TERMINAL STRIP LAYOUT

SIZE
DRAWN

D
EHL
ENGINEERING

MANUFACTURING
--/--/--
10/29/2019
DWG NO.

14
SHEET NO.
OF
14
4920-1823-07