CONTRACT T08: DESIGN AND CONSTRUCTION OF

SEWER TUNNELS FOR THE DEEP TUNNEL

6
SEWERAGE SYSTEM PHASE 2 PROJECT

Rev.-

Method Statement for

Diaphragm Wall Rectification work
Rev. -

Client :
Document No. : DOC/T216/CON/00XXX

Prepared Checked Approved

Main Contractor :

Specialist Contractor
Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Table of Contents.

1. Introduction
2. Reference
3. List of equipment and Material
4. Type of Defects and Methods for Remedial Works
4.1 Exposed of Reinforcement Bars
4.2 Unsound Concrete
4.3 Repair of Water Leakage through Diaphragm Wall
4.4 Misaligned/Missing Coupler
4.5 Insufficient starter bar length
4.6 Honey combed or void near / beyond Couplers
5. Safe Work Procedures
6. Risk Assessment

Appendix

Appendix A - Epoxy Resin Primer

Appendix B - Structural Epoxy Adhesive or Epoxy Resin Grout
Appendix C - Water Plug or Quick Set Cement
Appendix D - Polyurethane Grout
Appendix E - Injection Adhesive for Chemical Anchorage
Appendix F - Non Shrink Grout
Appendix G - Plasticising Grout Admixture for Pressure grouting
Appendix H - Ordinary Portland Cement
Appendix I - Diaphragm Wall Rectification Work Reference Photos
Appendix J - Risk Assessment

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 Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
1.0 Introduction

This method statement presents the procedure and method for remedial works on
diaphragm wall at Contract T08 , Design & Construction of Sewer Tunnel for the Deep
Sewerage System Phase.2 . The methods will be deployed on the common defects found
on the diaphragm wall construction. The common defects are;
1) Exposed of Reinforcement Bar
2) Unsound Concrete
3) Water Leakage
4) Misaligned/Missing Coupler
5) Insufficient Starter Bar Length
6) Honey combed or void near/beyond Couplers

2. References

 WSH (Construction) regulations 2007

 Project Safety Manual
 Risk Assessment

3. List of Equipment and Material

S.N Application /method of rectification Proposed material/brand to used Equipment to use Remarks

1.Brush 1. Anti Corrosive Promer refer to

1. Anti Corrosive Primer applying 1.Zentrifix KMH Appen:A
2.hand Glove
1. StoCrete NSG/ 1.Rubber hand 1. NSG Material refer to Appen:B
2. Cement repair mortar patching 2. Jurcem NS GB Glove
3. Conbextra GP 2.Trowel
1. Stocrete AEG-NSG/ 1.NSG –GB refer to Appen:F
1.Handheld Mixer
2. Cebex100/
Flow grout/Pour grout (using non-shrink 2.Rubber hand
3. 3. Conbextra GP/
grout cement) Glove
4. Jurcem NS GB
3.Wheel burrow

1. Cebex 100
1. Plasticising Admixture refer in
(Plasticising Grout Admixture) 1.Handheld Mixer
Appen:G
Pressure grouting with aggregate in-filled 2. Stocrete AEG 2.Rubber Hand
4. (OPC cement+ Plasticizer + water)/ (Plasticising Grout Admixture) Glove
I.OPC Cement TDS & MSDS refer in
cementitious grout admixtures) 3.Wheel burrow
Appen:H
I. Engro OPC 4.Google
II. .Onoda OPC(Taiheiyo cement corp;)
1.Handheld Mixer 1.Sika Plug refer to Appen:C
1.Sika Plug
2.Rubber Hand 2.Renderous Plug refer in Appen:C
5. Water Plug/Quick Set Cement Plugging 2.Renderous Plug
Glove
3.Wheel burrow
1.PU grout pump 1.Tampur 130 refer in Appen:D
1.Tampur 130 2. Troseal 102 refer in Appen.D
2.Hand grout Pump
6. PU grouting 2.TroSeal 102 Polyurethane Grout 3. Utra Pack refer in Appen:D
3.Packer
3.Utra Pack Polyurethane Grout
4.Electric Drill
1.Electric 1.Hilti BE500 refer in Appen:E
drill/Pneumatic 2. RawlPlug R-KEX-II refer in Appen:E
1. Hilti BE500
7 Chemical anchorage drilled- in bar planting hand drill/breaker
2. Raw Plug R-KEX-II
2.Hand Glove
3.Google
(Table.1)

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

4.0 Type of defects and Methods for the Remedial Works

Rectification Method or
Type of Defect Extension of defect Remarks
Application of Repair work
1 Exposed reinforcement bar Partially exposed on the D/W surface Applying anti corrosive primer & Epoxy Referred in clause 4.1
resin grout ( adhesive repair mortar) condition A
2 Exposed reinforcement bar with Depth of honey comb less than 35mm Applying anti corrosive primer & Non Referred in clause 4.1
honey comb D/W surface from the D/W surface and reinforcement Shrink Grout ( N.S repair mortar) condition A
3 Exposed reinforcement bar Depth of Honey comb more than 35mm
with honey comb D/W surface but less than 100mm behind main Referred in clause 4.1
Flow grouting method
reinforcement Bar. condition B
4 Exposed reinforcement bar Depth of Honey comb more than Referred in clause 4.1
with honey comb D/W surface Pressure grouting method
100mm behind main reinforcement Bar. Condition.C
5 Water Ingress/leakage through Need to plug the water ingress through Using Water Plug/quick set cement to plug
hole/ gap/crack/void/cavity void /open crack/cavity on the D/W the hole and stop the water leakage/ingress , Referred in clause 4.2 case.1
(Excessive Water Leakage) surface follow up by Flow grouting if necessary
6 Water Leakage/ingress through
tiny pore / tinny crack Water leakage on the D-Wall surface PU grout injection method Referred in clause 4.2 case.2
line/joints of the D/W surface
7 Using Chemical Anchoring Method to
Misaligned/Missing Coupler Coupler Damaged, Missing, Misaligned provide compensating or additional drilled- Referred in clause 4.3
in bar
8 Not meet minimum provision length to
Chemical Anchoring method to compensate
Missing/insufficient starter bar apply item.8 case or missing/damaged Referred in clause 4.3
the required starter bar
starter bar

Table.2

4.1 Exposed Reinforcement bar/Honey Comb/Unsound Concrete on the D/W surface

The main cause of above caption defects for diaphragm wall is generally due to;

1) Localised unstable soil layer slides and remains on the reinforcement cages prior
lowering of the reinforcement cage or during the concreting process.
2) Bentonite inclusion during the tremie casting

Method of Rectification:

Conditions A: Honeycombed within the concrete surface or less than 35mm of exposing
reinforcement surface. "Referred to Table.2 Item.1&2".
For the above mention defect condition following rectification work shall
be adopted
1. Remove any intact loose concrete, loose scale and rust from the steel bar,
and degreasing the reinforcement if necessary or if presence of oil or
grease.
2. Clean the surface with clean water and compress air blow for any loose
particles.
3. Apply Zentrifix KMH on the whole repair surface by brush and allowed
for 1 hour curing (In the case of exposed reinforcement at repair surface)

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
4. Apply NSG by brush covering the whole repair surface and allow for the
primer become “tacky” before proceeding in applying the NSG by trowel
until the steel reinforcement fully cover as well as level to the diaphragm
wall surface.(Note: Stocrete NSG-H or Equivalence N.S Grout Cement
could be used as mention in table.1 above. It is subject to authority's
material approval prior to work)
5. Allow for the treatment surface to cure for 7days.

Conditions B: Honeycombed, Unsound concrete or voids beyond the reinforcement but

depth less than 100mm beyond reinforcement.
"Referred to Table.2 Item.3".
Gravity flow Grout method shall be applied for above mention defect.
Gravity flow Grout method shall be carried out according to following
procedure;
1. The unsound concrete will be hacked or removed by means of electrical
breaker or hand air tools.
2. The hacking works complete, once all the unsound concrete had being
completely removed and bentonite mud on the reinforcement bar will be
brushed off with steel wire brush.
3. The sound concrete surface will be clean with water.
4. Inspection by QP(S) will be called for once the cleaning works completed.
5. Bonding agent "Zentrifix KMH" to be apply to the contact concrete
surface before installation of the formwork.
6. Formworks will be installed after approval by QPS.
7. The formworks will be secured and tie back with GI wire.
8. Temporary secured bracing or propping will be provided and figure.1
shows the typical details for setting up works.
9. All the gaps are sealed with cement or sponge.
10. The mixture ratio for the non shrink grout and water can be referred to
the manufacturer's specification attached in "Appendix. F ".
11. The non shrink grout and water will be thoroughly mixed with electric
hand mixer.
12. Figure.2 shows the mixed grout will then poured into the gap by gravity
method.
13. A wooden hammer will be used to thump the formwork at the grout
filled level, this method is essential in ensuring the entrapped air inside
the grout will be released and proper compaction is achieved.
14. The grout will be filled up to the level tip of the formwork as shown in
figure 3.
15. The excess grout will be chipped-off same level of the existing diaphragm
wall surface.
16. Following Figure.1 to 4 show the Illustrated Sequence of Pour /Flow
grout procedure for the Honey Comb Repair Work.

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Figure.1
Sound concrete surface
less than 100mm
Main reinforcement bar

75mm

propping

Anchor method or Propping method to support

the form work

Chemical
anchor,tie back

propping

Figure.2

Figure.2

Diaphragm Wall Pouring of the Grout

Non-Shrink Grout

Thumping of formwork by
wooden sticks or hammer

Thumping of formwork by
wooden sticks or hammer
Figure.3

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Figure.3

Diaphragm Pouring of the Grout

Wall
Non-Shrink Grout

Thumping of formwork by
wooden sticks or hammer

Thumping of formwork by
wooden sticks or hammer

Figure.4

Excess protruded grout to

be hacked-off to diaphragm
Diaphragm Wall
wall level surface

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
Conditions C: Honeycombed or voids beyond the reinforcement but depth more than
100mm beyond reinforcement. "Referred to Table.2 Item.4".

If defect void area, honey comb depth is more than 100mm beyond the
couplers/reinforcement bars, there shall be applied Pressure grouting
method to rectify the diaphragm wall surface. General procedure of pressure
grout method is mention as below;
1. Remove all defective loose concrete with electric or pneumatic breakers
till sound concrete and wash concrete surface with clean water.
2. Install chicken wire mesh to cover the steel reinforcement and fill in with
aggregate (size: 20mm~35mm).
3. Erect formwork with proper anchoring or strutting.
4. Seal all edges of formworks with quick set cement to ensure grout
tightness.
5. Provide grout in-let pipes at lowest point and breathing pipes at highest
point.
6. Pour 50kg of OPC to 22litres of water with a low speed drill mixer until
even consistency. Slowly add the Cebex 100 or Stocrete AEG. Mix
continuously for 5minutes, making sure that a smooth even consistency is
obtained. Mixing Procedure refer in "Appendix G page.1 mixing".
7. Pump in grout through in-let pipes working from the bottom upward.
8. When grout overflow from the higher breathing port, seal off the port. The
process is repeated until the grout has exposed from all breathing ports.
9. Seal off the highest port, increase pressure to 10-15psi and maintain this
pressure for 1minute.
10. Remove formwork after 24hours.
11. Figure.5 to 9 show the illustrated sequence of Pressure grouting work
procedure for diaphragm wall rectification work.
Figure.5

Main reinforcement bar

more than 100mm

Sound concrete surface

75mm

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Figure.6
More than 100mm

Main reinforcement bar

Sound concrete surface

Filling with 20~35mm

aggregate in the void area

Install chicken wire mesh

75mm

Figure.7

Diaphragm
Wall

top layer breathing/Inlet pipe

Middle layer breathing/Inlet pipe

Bottom layer Inlet pipe

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Figure.8

Diaphragm
Wall

grout overflow from

higher layer breathing
port

Pump in grout through

bottom inlet pipe

Grout pump

Figure.9

Diaphragm
Wall

grout overflow from highest layer

breathing port

Seal off/plug the breathing

port/pipe.

Pump in grout through inlet

pipe continue till grout overflow
from highest port

Grout pump

9
Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
Figure.10

Diaphragm
Wall Seal off/plug the port/pipe.

Seal off/plug the port/pipe.

Continue pump in the grout with

pressure 10 to 15psi for minimum
1minute to ensure all the air space
are filled with grout

Grout pump

4.2 Repair of water Leakage through Diaphragm Wall

Water-stops which have been installed at Panel joints during diaphragm wall construction
to preclude the flow of water as much as possible or serve as water barrier.. In cases
where rubber water-stop accidentally damaged during the stop End’s extraction and
excavation works, possibility of excessive water leakage might encounter during the
basement excavation works.

Case.1: Excessive Water Leakage

Method of Rectification (refer to Table.2 item.5)

Water Leakage Control Stage

1. Clean and hack off the unsound concrete surrounding the suspected water ingress
location
2. Quickly work the mixed mortar (Water Plug/Quick Set Cement) firmly into the leaking
crevice, v-cut, hole, cavity, joint etc.
3. Hold in place with appropriate tool such as a gloved hand or towel until the mortar is
sufficiently hard to remain in place..
4. Let go, strike off excess /flush with the surface if desired.
5. Repeat this procedure, mixing small quantities at a time until the seepage or leak is
stemmed.
6. If cavity, hole or open crack size are too large and water ingress is stronger to control
by above method, following procedure shall be carried out to control the water leaking
and stop the water leaking step by step.

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
7. Insert one 25mm diameter GI pipes into the lower part of the large size void, cavity and
another one pipe into the higher part of the void or cavity or hole.
8. Starts patch the Water Plug/Quick Set Cement surrounding the pipe at the bottom of
the pipe or base of the void or cavity around the both GI pipe.
9. Continue patching the Water Plug/Quick Set Cement from the bottom to the top
portion until all the gaps at the base of the void are fully patched.
10. Allowed the Water Plug/Quick Set Cement to cure for 4hours and monitored any
washed out sand from the outlet GI pipe.
11. Prepared temporary formworks for flow grouting works (same as flow grout method).
12. Carried out the flow grout method to fill the void or cavity.(Same procedure as flow
grout method)
13. Allowed the non-shrink grout to cure and set before removing the formworks.
14. Figure 10 to 16 show the illustrated sequence of water leakage control by above
mention method.

Step(1) Step(2) Step(3) Step(4) & (5)

cavity, Repeat the
water-stop bar
crevice, Quickly plug the Hold in place
procedure until
v-cut Sika mortar into the with tool or
leak is stemmed
cavity or joint gloved hand
and filled the Sika
in the cavity

water

D/Wall ingress
D/Wall D/Wall D/Wall
from
D-wall
joint or
V-cut

Figure.10 Figure.11 Figure.12 Figure.13

Step(6) Step(7),(8),(9)&(10) Step(11),(12)&(13)

Installed formwork
water ingress flow grouting
& carry out the flow
through top &
grout
bottom GI pipe

water
ingress
from
D-wall
joint or
D/Wall V-cut, D/Wall D/Wall
cavity as
large
scale

Figure.14 Figure.15 Figure.16

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
Plug the Water Leakage Stage
1. Once the in-filling grout achieved 80% of the design strength, turn off the bottom pipe
valve and allowed the water leakage to ingress through the top pipe.
2. Install/connect the grout hose to the bottom pipe.
3. Pump-in the cement grout through the bottom pipe and simultaneously turn on the
valve for the grout to flow in.
4. The grout will be continuously pump-in until fresh grout flows out from the top pipe
and allows for 3minutes before turning the valve to close position, or, complete
consumption 2m3 of grout whichever comes first.
5. Once the top pipe valve in the close position, continue pump-in the grout until grout
pressure 2bar is achieved.
6. Turn the bottom pipe valve into close position and dismantle the grout hose.
7. Continue to re-grout process after 24hrs if the leakage persists.
8. Observe the leaking area for 2-3days for any sign of water leakage by turning either
top or bottom pipe of the valves to open position.
9. If there is a sign of leakage from the pipe later ,
1) Repeat the grout pump-in method mentioned above, or,
2) Drill the leakage area and carry out the PU grouting Work until stop leakage(Refer
to Case 2 rectification method )
10. Figure 17 to 20 show the illustrated sequence of above mentioned procedure for better
understanding.

Step(1)&(2) Step(3)&(4) Step(5) Step(6)

D/Wall D/Wall D/Wall D/Wall

Figure.17 Figure.18
Figure.19 Figure.20

Case.2: Minor Water Leakage

Method of rectification (PU grout method, Referred to table.2, Item.6)

1. Identify the leakage area and leak pattern
2. Drill-in surrounding the leakage area with electric drill to minimum depth of
200mm; with diameter fits the mechanical packer and suitable spacing to
intercept the leak paths but minimum spacing between the drill holes or packers
shall be not less than 200mm.
3. Once positive interception is confirmed, install the mechanical injection packers
to the drilled holes.
4. Inject the PU grout (as recommended manufacturer’s mix ratio) under pressure
through the mechanical packer once the following conditions observed;

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

a) The PU grout cannot be further injected through the mechanical packer and
pressure gauge achieved 2bar, or,
b) The PU visibly seen flows out from other PU injection points around the
leakage area.

5. Dismantle the grouting pipe adapter and proceed to the next mechanical packer,
and, repeat the process mentioned.
6. Remove the injection packer after 24hours period.
7. Patched the injection packer location with Epoxy Resin Grout after the injection
packer removal.
8. Figure 21 to 28 show the illustrated sequence of above mention PU grouting
procedure for better understanding.

Step.1 Step.2 Step.3 Step.4.a

leak area& pattern drill for packer to install with min install packer into each drilled hole install/fix PU grout hose to the one of
200mm spacing packer
D/Wall surface D/Wall surface D/Wall surface D/Wall surface

minor
water
leakage
zone on
the d/wall
surface

to PU pump

PU hose with nozzle

and adaptor
connected to packer

Figure.21 Figure.22 Figure.23 Figure.24

Step.4b Step.5 Step.7

Step.6
Pump PU grout through packer one Continue injecting PU grout to each trim and clean all the excessive PU
Dismantle the grout hose from packer
after another until grout appear from packer repeatedly till stop water foam from the surface & patch the
and Observe the D/W surface for
around the leakage area or pressure leakage packer hole with Sikadur 31
24hr. If no water leakage are
reach to 2bars at each point observed , all the packer shall be
extracted
D/Wall surface D/Wall surface D/Wall surface D/Wall surface

Figure.25 Figure.26 Figure.27 Figure.28

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

4.3 Misaligned/Missing Coupler (Refer to table.2, item.7&8)

The main primary causes of insufficient main starter bar length for lapping to the accepting
main structural element after exposing the pile or wall to design cut-off level are due to the
following;

1) Error in calculating the hanging bar length, or,

2) Settlement of the guide wall.

Chemical anchoring system will be used to replace missing or misaligned rebar or coupler.
Hilti RE500 epoxy or Rawlplug R-KEX-II will be dispensed through a static mixing nozzle
that thoroughly mixes the material and placed the epoxy at the base of the pre-drilled hole
accordance to the steel bar sizes. The installation methods are as follows;
 Drill the hole with electric drill size and anchorage according to the Hilti’s or
Rawlplug’s recommended specification table (refer to Appendix E) for steel bar
diameter which to replace the misaligned/missing coupler.
 Blow out the dust with air blower.
 When starting new cartridge or new nozzle, dispense out the newly mixed chemical
grout before inserting the nozzle into the drilled hole.
 Inject the Hilti RE500 from the bottom of the hole and gradually retrieved the nozzle
until the drilled hole 50% fills.
 Ensure that the steel rod is clean and free from oil and grease.
 Inserted the steel bar rod slowly into the drilled hole in twisting motion and
consecutively apply the Hilti RE500 to the steel bar rod simultaneously until the end
of the drilled hole is reached.
 A slight excess of the epoxy will emerged and allowed the resin to cure/harden
before applying the load/tighten the fixture into place.

5.0 Safe Work Procedure

 Ensure all working personnel are safety equipped with proper PPE(Personal Protective
Equipments) at all time, such as ,safety helmet, safety rubber boot/shoe, safety
glass/goggles, cloth/rubber hand glove, ear plug, face protective shield if necessary and
safety harness for working at height.

 Ensure all working personnel are safety inducted before commencing the works.

 Ensure daily tool box meeting for all working personnel before commencing all activities.

 Ensure all working personnel are fully understanding on procedure of the work and risk
of the work.

 Conduct separate tool box meeting for specific/high risk work for the identify personnel
involved in the work.

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
 Ensure that all openings are properly barricaded.

 Ensure the scaffolding are erected with supervision and approved by authorized person.

 Ensure that all electrical equipments installations and usage are comply to
CP88:2001:Part 1 Code of practice for temporary electrical installations in construction
and building worksites.

 Ensure clear and proper ventilation provided when working in confined space.

6.0 Risk Assessment

RA for Diaphragm Wall rectification work can be referred at Appendix J.

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

APPENDIX

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix A

Expoxy Resin Primer

1) Nitroprime Zinrich

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix B

Structural Expoxy Adhesive or Epoxy Resin Grout

Material

1) DH-200W
2) Sikadur 31

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix C

Water Plug/Quick Set Cement

1) Sika Plug (TDS, MSDS )

2) Renderous Plug (TDS, MSDS )

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix D

Polyurethane Grout

1) Tampur 130
2) TroSeal
3) UraPack

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix E

Injection Adhesive for Chemical Anchorage

1. Hilti RE500
2. RawlPlug R-KEX-II

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix F

Non Shrink Grout

1. Cebextra GP
2. Jurcem NSG GP
3. Cebex 100
4. Stocret AEG/NSG

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix G

Plasticising Admixture for Pressure Grouting

1) Cebex 100
2) StoCrete AEG

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix H

Ordinary Poland Cement

1) Engro OPC
2) Onoda OPC

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix I

Diaphragm Wall Work reference Photos

26
Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Photo.(1)-Pour/Flow grouting at DTL.1 C907 Diaphragm wall honey comb repair works

After completion of Pour grout rectification

work on Diaphragm wall

PU grouting work in
progress

PU grout pump

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
Honey combing beyond reinforcement more than
100mm need to adopt pressure grouting method to
rectify the diaphragm wall surface

Install Chicken wire mesh& fill in with

aggregate

Aggregate
Chicken wire mesh

breathing port

inlet port

breathing port
inlet port

Install form work with tieback

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Manual mixing of cement grout

pressure grout pump

Install form work with tieback

Grout pump pressure gauge

Pressure grouting in Progress

D-wall surface after completion of D-wall surface after completion of

pressure grouting pressure grouting

Drilled-in Chemical Planting bar at Diaphragm wall for

missing/damaged/miss aligned coupler

Drilling into the d-Wall for chemical Applying the Chemical into the drilled

planting bar hole prior to bar planting

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Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

planting bar into the drilled hole planting the bar into the drilled hole

Chemical planting /drilled-in bars at Chemical/drill-in planting bars at d-

D-Wall Wall

Chemical drill-in planting bars at D- Chemical planting at base slab

Wall
Preparing for chemical planting bar
pull out test carrying out the pull out test

30
Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________
Planting bar pull out test was witnessed by Pull out test was conducted by Setsco
RTO(Geo-Eng at C907 project)

31
Contract T08, Design and Construction of Sewer Tunnels
for the deep Sewerage System Phase 2 Project
Method Statement for Diaphragm Wall remedial Works Rev.-
__________________________________________________________________________________________________________________________

Appendix K

Risk Assessment

32