Course Syllabus

Course Information
Course Code : MEE607-22
Course Title : NON-TRADITIONAL MACHINING
17048: Dr.SachitVardhan (Associate
Course Planner : Professor)
Course Focus : Theory

Course L: 3 T: 0 P: 0 Credits : 3 CA
Information: Category: A0203

Course Objectives
 Understand advanced machining processes including EDM, EBM, PAM, IBM, and
AWJM.
 Learn the mechanisms of metal removal, process characteristics, and their effects on
machining parameters.
 Explore various finishing processes and material addition techniques.
 Compare and evaluate the applications, advantages, and limitations of different
machining methods.

Course Outcomes
CO Outcome Description Bloom
Level
1 Understand the need of Non-Traditional Machining Processes and able Remember
to Classify various processes
2 Recognize the role of mechanical energy in non-traditional machining Remember
processes.

3 Apply the knowledge on machining electrically conductive material Remember

through electrical energy in non-traditional machining processes and Analyse
4 Understand the concept of machining the hard material using chemical Analyse
energy and electrochemical energy.
5 Familiarity with various thermal energy based non-traditional Analyse
machining processes.

Course Syllabi
Unit Chapter Title Topics Hours
Unit-I Electric Mechanism of metal removal, dielectric fluid, spark
Discharge generation, recast layer and attributes of process
characteristics on MRR, accuracy, HAZ etc, Wire EDM, 8
Machining
(EDM) applications and accessories.
 Unit-II Ultrasonic mechanics of cutting, effects of parameters on amplitude,
Machining frequency of vibration, grain diameter, slurry, tool material 8
(USM) attributes and hardness of work material, applications.
Unit-III Electro Mechanism of metal removal attributes of process
chemical characteristics on MRR, accuracy, surface roughness etc,
application and limitations. 8
machining
(ECM)
Mid-Term Examination
Unit- Laser Beam Electron Beam Machining (EBM), Plasma arc Machining
IV Machining (PAM), Ion beam Machining(IBM) - Mechanism of metal
(LBM) removal, attributes of process characteristics on MRR,
accuracy etc and structure of HAZ compared with
7
conventional process; application, comparative study of
advantages and limitations of each process.
Unit-V Abrasive Jet Abrasive Water Jet Machining (AWJM) - Working
Machining principle, Mechanism of metal removal, Influence of
process parameters, Applications, Advantages &
7
(AJM)
disadvantages.
Unit- Micromachini Diamond turn mechanism, material removal mechanism,
VI ng applications.
Advanced finishing processes: - Abrasive Flow Machining,
Magnetic Abrasive Finishing.
Material addition process:- stereo-lithography, selective
7
laser sintering, 3D Printing, fused deposition modeling,
laminated object manufacturing, , laser engineered net-
shaping, laser welding, LIGA process.
End-Term Examination

Skills Attained
 Proficiency in analyzing and applying advanced machining techniques for metal
removal and surface finishing.
 Ability to evaluate process parameters and their impact on machining efficiency and
quality.
 Knowledge in utilizing modern material addition technologies for manufacturing.
 Competence in selecting appropriate machining and finishing methods based on
application requirements and process characteristics.

Text Books
SrN Book Title Author Edition ISBN Publishe
r
1 Modern Machining Processes P.C. 1980 978007096 Tata Mc
Panday 5539 Graw
and H.S. Hill
Shan

Reference Books
SrN Book Title Author Edition ISBN Publishe
r
1 Fundamentals of Machining and G. 2019 97814200 Taylor
Machine Tools Boothroyd 56303 &Franch
 and W.A. is
Knight
2 Non-traditional Manufacturing G.F. 2017 97813514 Marcel
Processes Benedict 27968 Dekker
Inc

Applicable MOOCs
SrN MOOCS Title Provider Start End Date Equivalen
Date ce
1 Advanced Machining Swayam 23rd 15th Oct 2021
Processes August
2021
 Practical Course Syllabus
Course Information
Course Code : MEE608-22
Course Title : NON-TRADITIONAL MACHINING LAB
17048: Dr.Sachit Vardhan (Associate
Course Planner : Professor)
Course Focus : Practical

Course L: 0 T: 0 P: 2 Credits : 1 CA Category:

Information: A0405

Course Objectives
 Understand the mechanisms and characteristics of various non-traditional machining
processes.
 Study the influence of different parameters on machining performance and properties.
 Gain hands-on experience in machining with different non-traditional techniques including
Ultrasonic, Laser, Abrasive Jet, Electro Chemical, and Water Jet Machining.
 Analyze and compare the effectiveness of different non-traditional machining methods.

Course Outcomes
Bloom
Outcome Description
CO Level
Students will be able to perform experimental study on Ultrasonic Evaluate
1
Machine & Abrasive jet Machine.
2 Understand the experimental study of Electro Discharge Evaluate
3 Understand the experimental study of Electro chemical Machine. Evaluate
Analyse the process parameters of different non-conventional
4 Analyse
machining processes
Students will be able to know calculate MRR Surface Textures and
5 Evaluate
Properties of Materials Machined by different
Course Syllabi

Practical Practical Area Practical Description

No.
To study the parameters and properties of Ultrasonic
1 Ultrasonic Machine
Machine a and Laser Beam Machining
2 Laser Beam To study the parameters and properties of Ultrasonic
 Machining Machine a and Laser Beam Machining
Abrasive Jet To perform machining of a work piece of Al, MS on
Machine Abrasive Jet Machine and study its properties
Abrasive Jet To perform machining of a work piece of Al, MS on
3
Machine Abrasive Jet Machine and study its properties
Electro Chemical To perform machining of a work piece of Al, MS on
4
Machine Electro Chemical Machine and study its properties
Electro Chemical To perform machining of a work piece of Al, MS on
5
Machine Electro Chemical Machine and study its properties
Electro Discharge To perform machining of a work piece of Al, MS on
7
Machine Electro Discharge Machine and study its properties
Electro Discharge To perform machining of a work piece of Cu, Brass on
8
Machine Electro Discharge Machine and study its properties
Electro Discharge To perform machining of a work piece of Cu, Brass on
9
Machine Electro Discharge Machine and study its properties
on Water Jet To perform machining of a work piece of Al, MS on
10
Machining Water Jet Machining and study its properties
on Water Jet To perform machining of a work piece of Al, MS on
11
Machining Water Jet Machining and study its properties
Plasma Arc To Study the Properties and Performance of Plasma Arc
12
Machining Machining and Electron Beam Machining
Electron Beam To Study the Properties and Performance of Plasma Arc
13
Machining Machining and Electron Beam Machining
Non Traditional One Minor Project based on the syllabi of Non
14
Machining Traditional Machining Subject
Non Traditional One Minor Project based on the syllabi of Non
15
Machining Traditional Machining Subject

End-Term Practical

Text Books
Book Title Author Edition ISBN Publisher
SrN
1 Modern Machining Processes P.C. 1980 9780070965539 Tata Mc
Panday Graw Hill
and H.S.
Shan
Reference Books
Book Title Author Edition ISBN Publisher
SrN
1 Fundamentals of Machining and G. 2019 9781420056303 Taylor
Machine Tools Boothroyd &Franchis
and W.A.
Knight
2 Non-traditional Manufacturing G.F. 2017 9781351427968 Marcel
Processes Benedict Dekker
Inc