Cost Note 3
Cost Note 3
Chapter Two
Job Order Costing System
In the previous chapter, we have tried to classify and identify different types of costs incurred in
the production process. The entire costs incurred in producing a product must be recorded and
reported properly.
However, the accounting procedure in a manufacturing firm is more complex than the accounting
procedure in a merchandising firm and is different in the types of products manufactured, the number
of units produced and complexity of the manufacturing process. To properly account product costs and
report it in Income Statement and Balance Sheet, we need to have an accounting system that
accumulates and assigns them to the manufactured units.
In manufacturing firm, there are two basic accounting systems.
i. General accounting system
ii. Cost accounting system
i. General Accounting System: - It is a logical extension of accounting for merchandising
firms using the periodic inventory system.
If the manufacturing firm produces single or relatively similar products, a periodic inventory
system can be applied.
When we use this system, all the recording, posting and other accounting procedures are
the same as that of a merchandising firm practices. However, the adjustment procedure is
bit different.
The year-and adjustment are almost similar except that there are additional efforts to adjust
direct materials and work-in-process.
The two accounts are adjusted to the manufacturing summery account, where as the
finished goods are adjusted by the income summery account.
The following table shows the balance of sales, beginning inventory of DM, WIP, FG and
manufacturing costs incurred during the year.
Sales 1,831,600
Beg. F.G. Inventory 157,500
Beg. WIP Inventory 110,000
Beg. D.M. Inventory 124,000
D.M purchase 441,600
D. Labor 437,500
Indirect labor 98,600
Dep. on factory equipment 44,600
Light and power 43,600
Dep. on Factory property 12,000
Insurance on factory property 9,000
Property tax 19,000
Factory supplies exp. 5,800
Miscellaneous factory cost 4,100
Assuming periodic inventory system, physical count at the end of the year shows:
End D.M 117,450
End WIP 131,600
End F.G 182,000
Adjusting Inventory:
Since periodic inventory system is assumed, adjustment for inventory is needed at the end of the
year.
In this chapter, we focus on job costing systems. The discussion below assumes that a paper-based
manual system is used for recording costs. Cost and other data are recorded on materials
requisition forms, time tickets, and job cost sheets
Job order costing system in manufacturing firm
There is a parallel relationship between physical flow of production (work flow) and the cost
accounting cycle (cost flow).
Work and cost flow in job order costing cycle
Work flow is the sequence of operating activity that begins with the decision to order direct material
and ends with finished goods sold to customers. The steps involved in the production process (work
flow) can be presented as follows.
1. A decision is made to order basic direct materials.
2. Direct Materials and supplies are ordered from vendor (suppliers).
3. Direct Materials are received and placed in the store room.
4. A decision is made to manufacture a product
5. Direct Materials and supplies are issued from store room and placed in to production
6. Direct Labor employees work on transforming the Direct Materials in to Work-In-Process
7. Other indirect costs are incurred in the process of transforming Direct Materials in to Work-In-Process.
8. The work in process is completed and become finished goods.
9. The finished goods are sold to various customers & cost incurred on it becomes cost of goods sold.
The above steps are discussed in detail
1. Purchase requisition
For commonly used direct materials, factories have a recorder level, at which the direct materials
are requested. Therefore, purchase requisition is a form that used to request purchase of materials.
It is prepared by the stock clerk.
Reorder level:- is the minimum amount of stock that should be on hand before another
purchase requisition is prepared.
- It is used to avoid stock out (stock shortage) due to unexpected heavy usage, delays and
other reasons.
- It will be filled and sent to the purchasing department.
- The form contains
a. the date at which the form is prepared
b. a description of Direct Materials required
c. the quantity of the material in question
d. the date, when the material is required
e. the requisition number
- No journal entry is passed for requisition
1. A sample of purchase requisition form looks like the one on the next page:
3. Receiving report
It is a form that used to list the description and quantities of the goods received.
It is prepared by a receiving department and sent copy of the documents and the material to
the storeroom clerk.
The accounting department, then records the materials received based on the receiving report
and the supplier’s invoice as follows.
Direct Material ---------------- 20,000
Account payable --------------------20,000
Chapter Two/ JEMAL S 5
Department of Accounting
Job cost sheet:- It is a form that used to accumulate the manufacturing cost incurred in producing
a particular product.
It maintains the break down of manufacturing costs (D.M, D.L and MOH)
The total cost is then divided by the number of units produced to determine the unit cost of
each items produced.
A separate cost sheet is maintained for each job
The value of WIP (at any time) can be found by adding the different job cost sheets maintained
by the factory.
6. A sample job cost sheet is shown below:
Job Cost sheet
Job No. 365 Date started: Jan. 29, 2003
Date completed: March 20, 2003
Item 4152 – coffee tables
For stock
Direct material Direct labor Manufacturing overhead
Date Req. Amount Date Hours Amount Date DLH Rate Amount
No.
Jan. 28 906 10,000
2003
Cost summary
Cost item Amount
Total direct material
Total direct labor
Total manufacturing overhead applied
Shipping summary
Date Number of units shipped Cost balance
NB: Idle time may exist be cause of machine breakdown, material shortage, shift of employee
from one job to the other. The cost of idle time should be absorbed by all units produced.
Thus, it must be debited to MOH.
7. Manufacturing overhead: are costs other than direct material and direct labor that are
necessary to transform the raw materials in to finished goods.
Such costs are not directly traced to a specific job. Thus it has to be assigned to the d/t cost
object in some way.
If actual overhead is used, the unit produced in some months may improperly absorbs
huge costs and there by in creasing unit cost.
E.g. A manufacturer produces 500 coffee tables on February and 100 coffee tables in August.
Assume a MOH was 30,000 in both months and D.M, and D.L per unit totaled br. 108. The
unit over head cost become 60 for those produced in February opened the total becomes
168 (cost 108). For August Br 300 (30.00/100) and the total becomes Br. 108.
Therefore, this shows that, if we use the actual MOH cost the same product will change different
amount.
Assuming that the firm increases which additional MOH cost of br. 30,000 in August, the total
unit cost becomes br.600.
Therefore, to avoid such problems the total cost of manufacturing overhead should be changed
through out the total units produced in that period. But, to do so, the total amount can only be
known at the end of the year. That means, the firm has to wait until the end of the period, to
determine the total actual overhead cost.
This cost is accurate but it is untimely. Thus, it is irrelevant.
The untimely ness of these information prohibits the preparation of insertion financial
statement (used to make control). Therefore, it is important to estimate the cost in advance
and apply it to each job using some allocation bases.
Selection of Allocation Bases
In order to allocate overhead costs, some type of allocation base common to all products being
produced must be identified.
The allocation basis is assumed to be a cost drive of the manufacturing overhead costs.
For example, labor intensive firm should use labor oriented base, and a machine based firm
should use machine oriented base, since most of these overhead costs may respond to a
change to the allocation base.
Employee A Employee B
Salary for 50 hours 40 x 5 = 200 40 x 10 - 400
Job No 452 Job No 453
Manufacturing overhead applies 1.5 x 200 = 300 1.5 x 400 = 600
The journal entry to recorded MOH applied is
Direct labor
Out
MOH
Out