Kangaro Group of Companies(KGOC) Date:

06.05.2021
TEST LABORATORY COSTING Sheet/TEST
Costing/Test
Sr. No. Name of Test Equipment No. of Samples Testing Cycle Time/Test Running load In KWH Total No. of Total Testing Cost
(Minutes) Electricity/ Man Power/Test Consumable Cost of Calibration+AMC Total Cost Test/Month /Month
Test(Rs.7.50/KW) (Rs. 390/Hr) Items/Test Calibration+AMC Cost/Test /Test
1 Salt spray testing Salt spray machine 5 360 31.5 468 2 30,000 4.93 506.43 0.7 257 26030.58
2 Metallography Sample Preparation Mould making machine 4 40 1.25 65 0.75 500 0.02 67.02 0.25 161 2697.67
3 Metallography Polishing Machine 4 20 1.5 32.5 2.5 0 0.00 36.50 0.6 160 1460.00
4 Carbon & Sulphur C & S Apparatus 1 60 7.5 390 8 1500 0.41 405.91 1.0 4 1623.64
5 PH value pH Meter 1 5 0 32.5 1 1000 0.02 33.52 65 2178.98
6 Size Distribution of Steel shot media & Sieves analysis machine 1 30 3 195 0 1500 0.21 198.21 0.8 4 792.82
powder particles
7 % Elongation, UTS Universal Testing Machine 1 10 0.54 65 0 18000 0.82 66.36 0.43 40 2654.38
8 Inclusion Rating, Grain Size, Inverted Microscope 1 10 0.06 65 0 5000 0.23 65.29 0.05 161 10511.82
Microstructure, Decarb
9 sharp edge on component Sharp Edge Tester 1 10 0.06 65 0 15000 0.34 65.40 0.05 4 261.62

10 To Measure the Dimension of weld Zoom Stereo Microscope 1 10 0.06 65 0 5000 0.23 65.29 0.05 3 195.87
joints and Welding defects

11 To measure the dimension of sheet, Digimatic caliper 1 5 0 32.5 0.5 1500 0.03 33.03 500 16517.12
components

12 To measure the dimension of sheet, Digimatic micrometer 1 5 0 32.5 0.5 1500 0.03 33.03 400 13213.70
components, Wire.

13 To measure the force of staplers, Automatic stapler endurance and force 1 30 1.13 195 1 73050 5.00 202.13 0.3 65 13138.35
paper punch & tackers. test machine

14 Determine the force of spring Automatic spring tension and 1 10 0.19 65 1 76500 1.75 67.93 0.15 107 7268.95
compression tester
15 Determine the weight of material Electric balance machine 1 5 0.06 32.5 0 18000 0.21 32.77 0.1 400 13107.19

16 g/10Min Melt flow index 1 30 2.25 195 0 7500 1.03 198.28 0.6 12 2379.33

17 Sample preparation for Impact tester Notch cutter 1 10 0.37 65 0 5000 0.23 65.60 0.3 11 721.64
18 Impact strength Izod/Charpy impact tester 1 10 0.06 65 0 7500 0.34 65.40 0.05 11 719.45
19 % Elongation, UTS Tensile tester 1 10 0.37 65 0 8000 0.37 65.74 0.3 11 723.14
20 Colour variation Color matching cabinet 1 5 0.16 32.5 0 5000 0.11 32.77 0.25 100 3277.04
21 Colour Difference Spectrophotometer 1 5 0.03 32.5 0 33750 0.39 32.92 0.05 53 1744.58

22 To determining the effect on the Xenon test chamber 5 1200 1125.00 1560 1083 90000 49.32 3817.32 7.5 25 19086.58
colour of samples and colour fastness

23 Determine the environment test of Tempearture humidity programmeble 5 4320 4050.00 5616 6 90000 177.53 9849.53 7.5 144 283666.59
product controller

24 To determining the impact strength of Plastic film drop hammer tester 1 10 0.19 65 0 60000 1.37 66.56 0.15 6 399.34
blister
25 To determining the hardness of plastic Shore D hardness tester 1 5 0.00 32.5 0 12000 0.14 32.64 5 163.18

26 To determining the adhesive strength Tape tester for carton tape 1 30 0.56 195 5 76500 5.24 205.80 0.15 1029.01
of tape 5
27 Adhesion Strength Cross hatch adhesion 1 5 0.00 32.5 5 10000 0.23 37.73 17 641.38
28 Hardness of Powder coating Pencil hardness tester 1 5 0.03 32.5 0.5 10000 0.23 33.26 0.05 565.41
components 17
29 Surface Coating and Printed Material Abrasion/wear resistance of surface 1 5 0.00 32.5 5 0 0.00 37.50 637.50
coating 17
30 Gloss Value Gloss Meter 1 5 0.03 32.5 0 22500 3.08 35.61 0.05 43 1531.38

31 Detremine the thickness of powder Coating thickness meter 1 5 0.00 32.5 0.5 9750 0.11 33.11 1324.45
coating components
40
32 Drop Test Drop Tester 1 40 0.00 260 0 8780 1.60 261.60 3 784.81
33 Bursting strength Bursting Strength tester 1 5 0.19 32.5 2 11200 0.26 34.94 0.3 443 15479.84

34 This cutter is used to cut the test Cobb Cuter 1 5 0.00 32.5 0 12000 0.14 32.64 5 163.18
sample for Cobb test
35 cut the test sample ECT Cutter 1 5 0.00 32.5 0 12000 0.14 32.64 5 163.18
36 This cutter is used to cut the test FCT Cutter 1 5 0.00 32.5 0 12000 0.14 32.64 5 163.18
sample for flat crush strength

37 This machine is used to cut test RCT cutter 1 5 0.00 32.5 0 12000 0.14 32.64 5 163.18
samples for ring crush strength

38 To determination of water Cobb tester 1 20 0.00 130 0 33750 1.54 131.54 5 657.71
absorptiveness
39 To measure CS Compression test machine 1 20 0.75 130 0 90000 4.11 134.86 0.3 4 539.44

40 To determination of Ring crush ECT,RCT,FCT tester 1 10 0.70 65 0 48750 1.11 66.81 0.56 5 334.07
strength, FCT & ECT

41 Vibration Test Rotary Vibrational test machine 1 90 1.24 585 0 48750 10.02 596.25 0.11 14 8347.56

42 To determine the drop test result of Double wing drop tester 1 45 1.69 292.5 0 90000 9.25 303.43 0.3 14 4248.08
corrugated box

43 To determine the moisture % of Moisture meter 1 5 0.00 32.5 1 12000 0.14 33.64 20 672.74
corrugated box

44 To determine the thickness of Digital thickness gauge 1 5 0.00 32.5 1 1500 0.03 33.53 200 6706.85
packaging box

45 To determine the printed ink of mono Ink Discoloration tester 1 20 1.25 130 0 12000 0.55 131.80 0.5 4 527.19
carton and paper
46 Abrasion Test Cheese Cloth 1 5 0.00 32.5 5 0 0.00 37.50 17 637.50
Total Cost/Test 18182.24 Total Cost/Month 469851.22

Total Cost of testing from Third Party Lab/Month Rs. 30,000