SERVICE REPORT

Customer : TNB JANAMANJUNG SDN BHD

PROVISION OF MANPOWER, TOOLS, EQUIPMENT AND CONSUMABLES TO PERFORM
Project :
VALVE SERVICING FOR TNBJ M5 BOILER
Location : MANJUNG, PERAK
PO No. : 0041772203
VALSER Job No. : 23-00111

PREPARED BY (VOSS) REVIEWED BY (VOSS) VERIFIED BY

HAFIZUDDIN FARHAN
NAME HAFIZUDDIN ABDUL RAZAK NAME FARHAN FARMIE NAME
DESIGNATION SERVICE ENGINEER DESIGNATION SERVICE MANAGER DESIGNATION
DATE 25/9/2023 DATE 25/9/2023 DATE 25/10/2023
 VALVE LIST
Customer : TNB MANJUNG 5 SDN BHD
Project : PROVISION OF MANPOWER, TOOLS, EQUIPMENT AND CONSUMABLES TO
: PERFORM VALVE SERVICING FOR TNBJ M5 BOILER
PO No. : 0041772203
VALSER Job No. : 23-00111

No KKS Code Size Type Remarks

1 05LAE71AA220 8" Pneumatic Control Valve Service

2 05LAE72AA220 6" Pneumatic Control Valve Service

3 05LAE72AA240 6" Pneumatic Control Valve Service

4 05HAG40AA910 18" Hydraulic Control Valve Service

5 05HAG11AA910 14" Hydraulic Control Valve Service

6 05HAG12AA910 14" Hydraulic Control Valve Service

7 05HAG13AA910 14" Hydraulic Control Valve Service

8 05LBG70AA980 4" Hydraulic Control Valve Service

9 05LBG70AA940 12" Hydraulic Control Valve Service

10 05LBG70AA110 10" Globe Valve (Motorized) Repacking

Prepared By :-

HAFIZUDDIN ABDUL RAZAK

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LAE71AA220 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 8" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : Weir Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION VALVE HAS BEEN DISMANTLED

CAGE CONDITION PLUG CONDITION

SEAT CONDITION JAMMED NUT HAS BEEN REMOVED

Valve has been dismantled for further inspection and servicing works
During dismantling process, several nuts was jammed, after discussion with clients, the nuts will be cut and replaced
Found minor cuts & scratches on the valve plug and seat
There's no unusual defect found on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS BOX UP COMPLETE

The damaged nuts were replaced with new ones

The stem plug and seat ring was given new replacement units
Contact check for the plug and seat has been performed and witnessed by client's representative
New soft parts has been installed
The valve has been reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LAE71AA240 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 8" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : Weir Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION VALVE HAS BEEN CUT FROM THE LINE

The valve actuator unit has been detached

Client decided to replace the valve with new spare unit
The valve has been cut and removed from the line by other contractor
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
N/A
Parts To Be N/A
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW VALVE REPLACEMENT

The new valve has been welded to the line

The actuator unit has been reattached to the valve
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LAE72AA220 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 6" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : Weir Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION DISMANTLING IN PROGRESS

PLUG CONDITION SEAT CONDITION

CAGE CONDITION SPACER CONDITION

The actuator unit has been detached before valve dismantling works
Valve has been dismantled for further inspection and servicing works
Found scratches on the valve plug and seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS CAGE AFTER CLEANING

The stem plug and seat ring were replaced with new ones
Contact check for the plug and seat has been performed and witnessed by client's representative
All the gaskets and packing has been replaced to new ones
Valve has been reassembled to its original position and orientatiton
All the nuts were tightened with HTW to the respective torque value
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LAE72AA240 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 6" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : Weir Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION DISMANTLING IN PROGRESS

PLUG CONDITION SEAT CONDITION

CAGE CONDITION VALVE INTERNAL CONDITION

The actuator unit has been detached before valve dismantling works
Valve has been dismantled for further inspection and servicing works
Found scratches on the valve plug and seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW STEM PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS BOX UP COMPLETE

The stem plug and seat ring were replaced with new ones
Contact check for the plug and seat has been performed and witnessed by client's representative
All the gaskets and packing has been replaced to new ones
Valve has been reassembled to its original position and orientatiton
All the nuts were tightened with HTW to the respective torque value
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05HAG40AA910 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 18" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUTATOR HAS BEEN UNCOUPLED

PLUG CONDITION SEAT CONDITION

The actuator unit has been detached before dismantling works, and placed securely on the side
Valve has been dismantled for further inspection and servicing works
Found steam cut on the valve plug and scratches on the seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS BOX UP COMPLETED

The stem plug and seat ring has been replaced with new ones
Contact check for the stem plug and seat ring has been performed and witnessed by client's representative
All the other valve parts has been cleaned
New gaskets and gland packing sets has been installed
The valve has been reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05HAG11AA910 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 14" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUTATOR HAS BEEN UNCOUPLED

DISMANTLING IN PROGRESS PLUG CONDITION

SEAT CONDITION CAGE CONDITION

Actuator has been detached before valve dismantling works

Valve has been dismantled for further inspection and servicing works
Found scratches on the plug and seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Gaskets 1 Set N/A
Parts To Be Gland Packing 1 Set N/A
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

PLUG CONDITION AFTER SKIMMED SEAT CONDITION AFTER SKIMMED

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS BOX UP COMPLETED

The valve plug and seat has been sent to machine shop for skimming works
After collecting the plug and seat ring, contact check has been performed and witnessed by client's representative
All the soft parts has been replaced to new ones
Valve has been reassembled to its original position and orientation
All the valve body nuts has been tightened by HTW to the respective torque value
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05HAG12AA910 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 14" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUTATOR HAS BEEN UNCOUPLED

DISMANTLING IN PROGRESS PLUG CONDITION

SEAT CONDITION CAGE CONDITION

Actuator has been detached before valve dismantling works

Valve has been dismantled for further inspection and servicing works
Found scratches on the plug and seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Cage 1 Unit N/A
Gaskets 1 Set N/A
Gland Packing 1 Set N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW CAGE

NEW SOFT PARTS BOX UP COMPLETED

The stem plug, seat ring, cage has been replaced to new ones
Contact check for the plug and seat has been performed, witnessed by client's representative
All the gaskets and gland packing has been replaced to new ones
Valve has been reassembled to its original position and orientation
All the valve body nuts has been tightened by HTW to the respective torque value
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05HAG13AA910 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 14" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUTATOR HAS BEEN UNCOUPLED

DISMANTLING IN PROGRESS PLUG CONDITION

SEAT CONDITION CAGE CONDITION

Actuator has been detached before valve dismantling works

Valve has been dismantled for further inspection and servicing works
Found scratches on the plug and seat ring
There's no finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK CAGE AFTER CLEANING

NEW SOFT PARTS BOX UP COMPLETED

The valve plug and seat ring has been replaced to new ones
Contact check has been performed and witnessed by client's representatives
All the soft parts has been replaced to new ones
Valve has been reassembled to its original position and orientation
All the valve body nuts has been tightened by HTW to the respective torque value
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LBG70AA980 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 4" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION

PLUG CONDITION SEAT CONDITION

Actuator has been uncoupled before valve dismantling works

Valve has been dismantled for further inspection and servicing works
Found cuts and scratches on the valve plug and seat
There's no unsual defect on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Gaskets 1 Set N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW SOFT PARTS

NEW SOFT PARTS BOX UP COMPLETED

The stem plug and seat ring has been replaced with new ones
Contact check for the plug and seat has been performed and witnessed by client's representative
All the soft parts has been replaced to new ones
Valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LBG70AA940 DATE 25.09.2023

Reported Complaint(s);-

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 12" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION DISMANTLING IN PROGRESS

CAGE CONDITION SPACER CONDITION

PLUG CONDITION SEAT CONDITION

Actuator has been detached before dismantling works, and placed securely on the side
Valve has been dismantled for further inspection and servicing works
Found steam cut on the valve plug, and cracks on the seat ring and cage
There's no other finding on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Unit N/A
Parts To Be Seat Ring 1 Unit N/A
Replaced Cage 1 Unit N/A
Gaskets 1 Set N/A
Gland Packing 1 Set N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PLUG NEW SEAT

PLUG & SEAT CONTACT CHECK NEW CAGE

NEW SOFT PARTS

The stem plug, seat ring, and cage has been replaced to new ones
Contact check for the plug and seat has been performed, witnessed by client's representative
All the soft parts has been replaced to new sets
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB MANJUNG 5 VOSS JOB NO. 23-00111

PROVISION OF MANPOWER, TOOLS,
EQUIPMENT AND CONSUMABLES TO
PROJECT
PERFORM VALVE SERVICING FOR TNBJ M5
CLIENT PO NO. 0041772203
BOILER

TAG NO. 05LBG70AA110 DATE 25.09.2023

Reported Complaint(s);-
Gland Leak

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Motorized Globe Valve 1. Pneumatic

Size : 10" 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing
Scope of work 2. Service/Repair 5. Dimension Measurement
Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) M5 Boiler Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION MOTORIZED UNIT HAS BEEN UNCOUPLED

PACKING FOLLOWER REMOVED PACKING FOLLOWER CONDITION

GLAND PACKING REMOVED

Motorized unit has been detached before packing removal

During that, the packing follower was jammed
Packing follower finally managed to be removed, but was damaged during the process
All the gland packing was removed
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Packing Follower 1 Unit N/A
Parts To Be Gland Packing 1 Set N/A
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

NEW PACKING FOLLOWER NEW MOULDED PACKING

NEW BRAIDED PACKING BOX UP COMPLETE

New packing follower has been fabricated

New gland packing (moulded & braided) has been installed
The motorized unit was reattached to the valve after repacking works completed
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report