ssa by UNVERSITY OF MELAOUNE LARA en 2 Des 28 Coamert ene mad we ASINZS 1554.3:2014 Australian/New Zealand Standard™ Structural steel welding Part 3: Welding of reinforcing steel a> xoeong> ‘STANDARDS‘cose by UNVERSIT OF MELECURNE LRARY on 2 ec 8 Geman cores perro! hn pie ‘oumell of Standards Aust on 24 Septet 2014 on thal oe ote efte Cou ‘his Sandan was pubisbed op 23 November 2014 he folowing ae represetd on Commitee WD-O1: ‘tsalion adsty Grow Bernt of Set Matches of Attala Encray Networks Avsociton ‘New Zealand Howey Engieting Resch Asaiaton New Zealand Nor deste Testing Asoiion ‘Stel Rehafrement nite of Aaa ‘Wang oc) Iti of Anta Kern Sanat manante se eta Soearae ena ate eae iets ey ends th Detailed inermation abot ont Autlia/New Zea Standard gan be on by dr 'W2s Shp tr suihcbal sora o Slanay Now ‘few stnlrdscna and iking py the rlvan Smal in Se oineenalogue ; For more. feet sings or ntfeon, of revisions, amendments an ‘itdawnis, Sundae Auta and Sands New esa fe 2 mbt of TRE SRa Far cmt aout these sete, ee hood cone Ree IRE ao wes spain for provement i ar Sida cp mga” “Plase ade your amen 0 ihe/ChetEneuive of ihe STINE Kucds or Staats Now Zend the ales sown on he 30 ‘Ths Standard was issued in rf form for commen 8 DR ASINES 15843zz ERSTY OF MELACURNE LORARY on 2 e208 Caan cee gata pe) ASINZS 1854.3:2014 Australian/New Zealand Standard™ Structural steel welding Part 3: Welding of reinforcing steel Soest ema 14 3.2002ena by UNIVERSITY OF UELBOURNE LRARY on 2 ec 8 Coc coon mind ht) sms isesane 1 PREFACE, “hie Standard was prepared by the Joint Standards AusraliaStandards New Zealand Committee WD-003, Welding of Stuetres, to supersede ASINZS 1584.3:2008. “The objective of the Standard ie to provide a code for the welding of enforcing steel “hie edn takes cognizance ofthe ISO Standards forthe welding of reinforcing sels 1$0 17660, Welding Welding of reinforcing steel, Par. Load-teoring welded joints and ISO 17660-2, Welding Welding of reinforcing stel, Prt 2: Non load-bearing welded Joins and, where deemed relevant by the Commitee, appropeate roguiements have been Incorporated or adopted wih modification. Changes associated wih Ausvalia and New Zealand adopting the ISO welding consumable Standards have also been included inthis ‘ition, as have changes to mintain consistency with other parts ofthe ASINZS 1534 teres of Standards. “The differences fom the 2008 edton of ASINZS 15543 are as flows: (2) Clmication of general requirements: Clauses 1.1, 14.13, 145.1, 162, 4.1, ‘able 11(A) ad igure 3.15, (©) Changes associate with alignment with AS/NZS 1556.1; Clauses 13, 1.7.3.1. 4.1 42,43, 48, 462, 53, 622, 65, 67, 72, Tables ATA}, 47-1), 53, and Figure 332(A) (©) Changes to welding consums ‘ables 32,460), 460). (@) Clusitction of requirments for the welding of nonlondbearing welding joint: (Cate 33,56, Tables 3.3 (ew), 47-18) and 4.12.2(A) and Figure 3.3.20). (6) Coreston of erors and other amendments: Clauses 14.16, 193, 412.1, 4.122, 5.73, G4, Tables 1.2(B), 4.12.2(8), 5. (Tile only) and Table F3. (9) New Appendix 6 “The tect “normative and “informative” have Been wed inthis Standard to define the plication of the appendix to which they apply. A normative” appendix iam inepral par ‘ofa Stendad, whereas an informative" append is only for information and guidance le clasifcation Standards: Clauses 23.1, G4, and Statements expresed in mandatory terms in notes to tales are deemed tobe requirements of thie Standardney UNVERETY OF MELROURNE LEMAR 08D 201m cent gad pn CONTENTS. SECTION 1 SCOPE AND GENERAL Lt SCOPE, 5 12 INNOVATION 2 5 13 NORMATIVE REFERENCES. as 14 DEFINITIONS. < LS WELD CATEGORY. Set U6 WELDING OF REINFORCING STEEL rman LT. MANAGEMENT OF QUALITY. mae ES JOINING REINFORCING STEEL TO STRUCTURES... 5 19 SAFETY PRECAUTIONS. Psat SECTION 2. MATERIALS OF CONSTRUCTION 21 PARENT MATERIAL... ess 22 BACKING MATERIAL. ia 23. WELDING CONSUMABLES eee 10) SECTIONS. DETAILS OF FUSION-WELDED CONNECTIONS 31 GENERAL. oo | 32. LOADBEARING WELDED JOINTS Seal 33 NON-LOADAEARING WELDED JOINS eas SECTION 4 QUALIFICATION OF PROCEDURES AND PERSONNEL FOR FUSION WELDING ‘41 QUALIFICATION OF WELDING PROCEDURE. 19 42 METHODS FOR QUALIFICATION OF WELDING PROCEDURE 19 43. PREQUALIFIED WELDING PROCEDURES. 20 44 PORTABILITY OF QUALIFIED WELDING PROCEDURES. 0 45 PREQUALIFIED JOINT PREPARATIONS a 46 QUALIFICATION OF WELDING CONSUMABLES. eT 47. QUALIFICATION OF WELDING PROCEDURES BY TESTING === 22 43. EXTENSION OF QUALIFICATION. tl 49. COMBINATION OF PROCESSES. Se 410 RECORDS OF TESTS. ae a5 {4 REQUALIFICATION OF FUSION WELDING PROCEDURES 0.25 412 QUALIFICATION OF WELDING PERSONNEL ” SPCTION 5 WORKMANSHIP ‘31 PREPARATION OF MATERIAL FOR WELDING... oy 52. ASSEMBLY. 3 53. PREHEATAND INTERRUN CONTROL. 3 $4 POSTIONING OF WORK. ~ 2 $5 WELDING UNDER ADVERSE WEATHER CONDITIONS 32 56 TACK WELDS. 2 57 BACK GOUGING AND REPAIR OF DEFECTS IN WELDS... sssovosese 32 58 ARC STRIKES, 3cet UNVERSETY OF EACLE UBRARY nD 3% ary gure en ed) SECTIONS QUALITY OF WELDS 61 6 ‘CATEGORIES OF WELDS. o METHODS CF INSPECTION AND PERMISSIBLE LEVELS OF IMPERFECT ONS MAGNETIC °ARTICLE EXAMINATION 5 LIQUID PENETRANT EXAMINATION emer REPORTING. SECTION 7 INSPECTION TU GENERAL. ih : 12. QUALIFICATIONS OF INSPECTORS. 7B INSPECTION OF WORK... = APPENDICES. ‘2. NORMATIVE REFERENCED DOCUMENTS. E & NON-FUSION WELDING PROCESSES—FLASH BUTT WELDING. © NON-FUSION WELDING PROCESSES FLAME PRESSURE WELDING. TYPICAL WELDING PROCEDURE SHEET SUITABLE FOR USE AS A PQR OR A WPS. E MATTERS FOR RESOLUTION oe F WELDED JOINT AND PROCESS IDENTIFICATION. G WELD PROCEDURE FOR CHANGES TO THE WELDING CONSUMABLE CLASSIFCATION SYSTEM BIBLIOGRAPHY. ome sii i | ' I | i i i | | STANDARDS AUSTRALI'STANDARDS NEW ZEALAND Australian/New Zealand Stan Structural steel welding rd Part 3: Welding of reinforcing steel SECTION 1 SCOPE AND GENERAL score. This Sundard specifies requirements forthe welding of reinforcing stel used in concrete structures that ae designed and constricted in aecodance with AS 3600 of NZS 3101.1, 5 well as other Standards that may be appropiate, by the following processes (2) Manual mea-are welding (MAW) (©) Gas meta-ate welding (GMAW). (©) Flucsored are welding FCAW), (6) Fash bute welding. (©) Flame-pressue welding, (9. Oter proceses approve by the principal Provision forthe MMAW, GMAW and FCAW proceses is contained within the body af. the Standard. Additional and speciic requirements applicable to Mash but welding and flame pressure welding are set out in Appendix B and Appendix C respectively. The Standard applies specially w the welding of AASINZS 4671, but other stcls may be used as provided fr im Clase 2.11 the welding f steel conection devices, inserts, anchors and anchor deta rfabricated assemblies required in reinforced and precast concrete constutions ricrprocesor conrad” proceses” eg. plied spy tanse,conoled sho cit forcing steels complying with so applies to Including 12 INNOVATION Any alternative materials, welding processes, consumables, methods of construction of testing that give equivalent results to tose specified, but do not comply withthe specie ‘requirement of this Standard or re ot mentioned nit are ot necesaily probed 1.3. NORMATIVE REFERENCES ‘The documents referenced for normative purposes ae listed in Append A NOTE: Document referenced for informative purpose ae ised i the Bibigr phy 14 DEFINITIONS For the purpose af this Standard, the symbols and definitions given in AS 1101.3, AS 2612 {nd the below spe.‘exw VERT F MEL BOUISE LBRAY oO 316 mat can rt ured wen} sams seen ‘ LAA Approved Except arty be otherwit stated, approved bythe principal ot the designe s appropriate 142. Designer ‘Te perso, persone or organization responsible forthe design ofa svete 4143 Fabricator The pesos, persns or organi responsible for executing work “The authority having satatory powers to contol the design and erection of buildings or NOTE: Where the stctre isnot sujet ostatry jurisdcin th princi is deme to be The inpeting tory 14S: Ingect [A person emplayed by or acceptable to the inspecting authority or the principal forthe orp onapecting welding in accordance with this Standard 146 Londbearing welded joins See Clues 1415.1 147 May Indicates he existence ofa option, LAS Nowloadbearing welded jolts 149. Principal ‘The purchaser or owner of a structure being fabriated oe erected, oF a nominated representative ‘oes oft Standard 1410 Reinforcing steel Material complying with ASINZS 4671 oF material otherwise appmved in accordance wit (Clause 21 14a Stat Indicates at statement is mandatory, 1.4.12 Stould ive sald be aitbly guid o det withthe tsi Indicates recommendation. 143 Taek welds See AS 2812 and Clase 14.152. 114 Types of eplice LAA Traneverse endplate splice ‘A joint beween a bar and baseplate, which i for anchoring purpose.