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DD015018 P0008

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0% found this document useful (0 votes)
19 views9 pages

DD015018 P0008

Uploaded by

qualitygtfi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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NOTES : Below points to be considered during preparation & submission of Inspection report

This Inspection Report is having 3 Sections.


- Cover Sheet,
1
- Dimensional Report,
- Paint Report
2 All three sections sheets are compulsory and to be submitted for each Batch/Part/Component
Fill all the Details like Supplier, Part Description, Drawing & Revision No., Project No., Part #, Purchase Order Number, Identification Number, Heat
3
Number, QCP Number, Qty & Date in Cover sheet only and it will update automatically in other two sheets.
In case if you don’t know the QCP Number / Project No. / Heat Number., Please leave that cell blank & If you find any part of the format is not
4
applicable, Please mention as NA
In the cover sheet, at Index column, update the type of documents/reports submitted with No. of pages & in Visual Inspection report , Check points
5 to be verified before dispatch with Judgement as OK/NOT OK by Supplier & TMEIC personnel
6 Any other Documents/Reports submitted apart from list, please mention in SL. No 12 (ROW)

a) Mentioning of Drawing Zone in the Report is compulsory.


b) Measured dimension value should match to the least count of the instrument used i.e.,
7 Example: Dimension is 100+0.056/-0.030 & measured is 100.034, If
> Least count of instrument is (0.01) then measured dimension should be (100.03)
> Least count of the instrument of (0.001) then measured dimension should be (100.034)

Please don’t use any Symbols in Specified Dimension, Lower Tolerance, upper tolerance and actual measured columns. Only numerical number to
8
be entered.

Entering System in Tolerance Column.


Tolerance column should be enter with sign.
Example : Dimension 100 have tolerance ± 0.3, Enter - 0.3 (Minus 0.3) in Lower Tolerance column and 0.3 in upper tolerance column (without any
sign).
9 In case Tolerance is 100.00 + 0.07 / + 0.10, Enter + 0.07 in Lower tolerance Column. i.e.. without any sign. In case Tolerance is 100.00 - 0.07 / - 0.10,
Enter - 0.07 in Lower Tolerance Column and - 0.10 in Upper Tolerance Column.
For Geometrical Parameters unless otherwise any specific tolerance is given, Please enter Tolerance with - ve
(Minus) Sign as the value mentioned is maximum by default. For Tapped hole and Chamfers leave Tolerance cells
blank

In Case, if any wrong value or measured value typed in column H, I, J, K & L w.r.t specified value, Is
Lower > Then cell colour will become YELLOW
10
Higher > Then cell colour will become ORANGE
Operator will be triggered to verify input data during preparation of report.

a) Please change Inspected By & Approved By scope w.r.t TMEIC Engineer Name and Supplier Engineer Name as applicable (In Page setup - Footer
section)
b) While giving printout, please follow below instructions,
11 > For machined components (Where there is no painting scope), select 2 sections at a time (Cover sheet, Dimension report)
> For fabricated components select all 3 sections at a time (Cover sheet, Dimension & Paint report),
This option will provide Page numbers in chronologinal order for the selected sections such as
Page (1 of 2, 2 of 2) or Page (1 of 3, 2 of 3, 3 of 3)

12 If you have any problem, please contact TMEIC QAQC person or mail to [email protected] for further assistance.
2 of 9

Group company of TMEIC Corporation, Japan.


INSPECTION CHECKSHEET
SUPPLIER: GLOBE TECH FORTUNE INDUSTRIES PVT LTD PURCHASE ORDER NUMBER : 2124007361 QTY : 06 NOS
PART DESCRIPTION : CORE KEY PROJECT NO: IDENTIFICATION NUMBER: 2554-25-01- DATE: 1/2/2025
DRAWING & REVISION NUMBER : DD015018 REV D PART # P0008 HEAT NUMBER: QCP NUMBER:
INDEX VISUAL INSPECTION REPORT
Judgement (OK/NOT OK)
Sl No Description No of Pages Sl No Description (Points to be checked)
Supplier TMEIC
1 Certificate Of Conformance NA 1 Component Inspected as per Latest Revision of the Drawing OK OK

2 Mill TC's / Lab TC's 1 2 Check for Completion of all Operations & Calibration Status of Instrument Used OK OK

3 NDT Reports NA 3 Check for Identification marking using Punch/Engraving OK OK

4 Heat Treatment / Stress Relieving Reports NA 4 Cross verified for referred Standards / Data Sheets / CRW Check Sheets OK OK

5 Shot Blasting Reports NA 5 Check for any Previous Non Conformances pertaining to the component OK OK

6 Dimensional Inspection Report 1 6 Check for shot Blasting and Painting Requirements and Shade / RAL OK OK

7 CRW Checksheet NA 7 Check for Surface Finish (Ra Value) as per requirement OK OK

8 Inspection Clearance Report NA 8 Check for surface treatment (E.g., Galvanizingg, plating & Special Coating) NA NA

9 Others (Please Specify) NA 9 Check for Thread sizes, Final tapping of threads & Thread hole cleanliness OK OK

10 Paint Inspection report NA 10 Check for any Damages, Tool Marks, Dents, Metal Chips & Spatters are removed OK OK

11 Special requirements on components, if any OK OK

12 Check Additional details in Purchase order, if any OK OK

13 Check for welding size & Quality of welding OK OK

QA-QC - SUPPLIER QA-QC - TMEIC

SEAL & SIGNATURE SEAL & SIGNATURE


Date: 1/2/2025 Inspector Name: SACHIN TM Date: 1/2/2025 Inspector Name:
Remarks:

FORMAT NO: A-CRW-D7002-I


GLOBE TECH FORTUNE INDUSTRIES PVT LTD
Certificate Of Conformance

Component Name GLOBE TECH FORTUNSl no


Project no PO & Date 2124009056
Drawing no DE015691 G0001 REV B

Note: This is to certify that the above components / sub assembly manufactured
& complies with the requirements mentioned in the drawing/specification.

Sl no Description Plate size Specification Cert. no Heat no


1 PROXIMITY SENSOR
SUPPORT 90X2500X6300 584709
2
3
4
5
6
7
8
9
10
11
12

RevieweSACHIN TM Date: 24-12-2024


4 of 9

Group company of TMEIC Corporation, Japan.


DIMENSIONAL INSPECTION REPORT
SUPPLIER : GLOBE TECH FORTUNE INDUSTRIES PVT LTD PURCHASE ORDER NUMBER : 2124007361 QTY : 06 NOS
PART DESCRIPTION : CORE KEY PROJECT # 0 IDENTIFICATION NUMBER: 2554-25-01- DATE: 1/2/2025
DRAWING & REVISION NUMBER : DD015018 REV D PART # P0008 HEAT NUMBER: QCP NUMBER:

Actual Measured
Specified Lower Upper
Sl No Drg Zone Parameter/Characteristic
Dimension Tolerance Tolerance
Component Identfication No. UNIT Instrument Used Least Count Remarks
1 2 3 4 5
1 WIDTH 16 -0.11 -0.07 15.90 15.89 15.90 15.91 15.89 MM MICRO METER 0.01 OK
2 THICKNESS 10 -0.09 0 9.94 9.95 9.95 9.94 9.95 MM MICRO METER 0.01 OK
3 LENGTH 716 -0.5 0.5 716.00 716.40 716.20 716.50 716.00 MM VERNIER CALIPER 0.01 OK
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Inspected By Approved by
Format No:A-CRW-D7002-I
Supplier TMEIC
5 of 9

Group company of TMEIC Corporation, Japan.


DIMENSIONAL INSPECTION REPORT
SUPPLIER : GLOBE TECH FORTUNE INDUSTRIES PVT LTD PURCHASE ORDER NUMBER : 2124007361 QTY : 06 NOS
PART DESCRIPTION : CORE KEY PROJECT # 0 IDENTIFICATION NUMBER: 2554-25-01- DATE: 1/2/2025
DRAWING & REVISION NUMBER : DD015018 REV D PART # P0008 HEAT NUMBER: QCP NUMBER:

Actual Measured
Specified Lower Upper
Sl No Drg Zone Parameter/Characteristic
Dimension Tolerance Tolerance
Component Identfication No. UNIT Instrument Used Least Count Remarks
1 2 3 4 5
22
23
24
25
26
27
28

Inspected By Approved by
Format No:A-CRW-D7002-I
Supplier TMEIC
6 of 9

Group company of TMEIC Corporation, Japan.


DIMENSIONAL INSPECTION REPORT
SUPPLIER : GLOBE TECH FORTUNE INDUSTRIES PVT LTD PURCHASE ORDER NUMBER : 2124007361 QTY : 06 NOS
PART DESCRIPTION : CORE KEY PROJECT # 0 IDENTIFICATION NUMBER: 2554-25-01- DATE: 1/2/2025
DRAWING & REVISION NUMBER : DD015018 REV D PART # P0008 HEAT NUMBER: QCP NUMBER:

Actual Measured
Specified Lower Upper
Sl No Drg Zone Parameter/Characteristic
Dimension Tolerance Tolerance
Component Identfication No. UNIT Instrument Used Least Count Remarks

Inspected By Approved by
Format No:A-CRW-D7002-I
Supplier TMEIC
7 of 9

Group company of TMEIC Corporation, Japan.


PAINTING INSPECTION REPORT
SUPPLIER : GLOBE TECH FORTUNE INDUSTRIES PVT LTD PURCHASE ORDER NUMBER : 2124007361 QTY : 06 NOS
PART DESCRIPTION : CORE KEY PROJECT # 0 IDENTIFICATION NUMBER: 2554-25-01- DATE: 1/2/2025
DRAWING & REVISION NUMBER : DD015018 REV D PART # P0008 HEAT NUMBER: QCP NUMBER:

SURFACE PREPARATION
Method Date of working Temperature Humidity Surface Roughness, Rz Soluble salt Notes
□ Blast processing ℃ % μm mg/m2 Surface Roughness(Rz) ≥ 50 μm.
□ Acid wash ℃ % NA NA Soluble salt ≤ 20mg/m2 as NaCl

PAINTING PROCESS
Dry film thickness
Dry film thickness measured
Coat number Primer Paint make Primer Paint colour Date of working Temperature Humidity Signature
specified Min Max

1st Coat ℃ % μm μm
2nd Coat ℃ % μm μm
3rd Coat ℃ % μm μm
μm
4th Coat ℃ % μm μm
Total ℃ % μm μm
※(Painting thickness measurement points : Four points of measurement per 1㎡ area )

Surface preparation Painting process Indoor Outdoor


Evaluation □ Acceptable □ Acceptable Working place
□ Not Acceptable □ Not Acceptable

Paint adhesion Class result (ISO 2409) □0 □1 □2 □3 □4 □5

Sl No VISUAL INSPECTION REPORT Judgement (OK/NOT OK) Signature

1 Blasted surface should be free from oil, rust, dust and according to ISO 8501-1 Sa 2.5
Ensure film thickness on the finish-painted surface shall be equal to or exceed the specified value in
2
the painting specification.
The painted surface shall be free of omission of painting, lack of hiding, separation, extreme
3
pinholes, wrinkles, runs, tears, orange peel surface, scratches, bruise and blisters

4 Check paint adhesion test as per ISO 2409

Inspected By Approved by Format No:A-CRW-D7002-I

Supplier TMEIC
Revision history :
Revision Details Approved by
Shankar Prasad
A Initial issue
06.07.2016
Surface treatment & special requirements check point Shankar Prasad
B
added 20.10.2016
Shankar Prasad
C Cover sheet format changed
17.06.2017
Shankar Prasad
D Project number added & file size reduced.
15.09.2018
Shankar Prasad
E Paint inspection report added
11.05.2019

1.Paint adhesion test added


2.Check for welding size & Quality of welding added. Shankar Prasad
F
3.Check for Thread sizes, Final tapping of threads & 21.09.2019
Thread hole cleanliness added.

Additional Notes sheet added & I In Cover sheet in Visual


Shankar Prasad
G inspection check point , Calibration Status of Instrument
28.03.2020
Used added in Sl.No. 2
1.In paint report blasted Surface Roughness(Rz), soluble Balasubramaniam
salt content, blasted surface visual check point added 14.10.2022
H

TMEIC name changed into Group company of TMEIC Balasubramaniam


Corporation, Japan. 22.07.2024
Cover sheet index repeated parts removed.
I COC added for traceability
Reviewed by Prepared by
Suresha B Vijay Kumar
06.07.2016 06.07.2016
Suresha B Vijay Kumar
20.10.2016 20.10.2016
Suresha B Vijay Kumar
17.06.2017 17.06.2017
Vishwanath Vijay Kumar
15.09.2018 15.09.2018
Shankar Prasad Vijay Kumar
11.05.2019 11.05.2019

Kandhasamy Vijay Kumar


21.09.2019 21.09.2019

Vishwanath Vijay Kumar


28.03.2020 28.03.2020

Balasubramaniam
14.10.2022 Vijay Kumar
14.10.2022

Balasubramaniam
22.07.2024
Chandrashekhar
Shettigar
22.07.2024

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