S C H E D U L E D M A I N T E N A N C E

[ LOCOMOTIVE
[ LOCOMOTIVE MODEL
MODEL : DL-800-HDRIV-SPP-BB-BG-90T ]
: DL-1200/1400-HDRIV-TPP-CC-BG-135T ]
DATE : / /

LOCOMOTIVE SERIAL NUMBER : DAILY CHECK :

COMMISSIONING DATE OF LOCOMOTIVE : EQUIPMENT RELIABILITY FAILURE AVOIDANCE AIR / OIL LEAKAGES

CUMMULATIVE RUNNING HOURS OF LOCO AS ON DATE :

ENGINE / TRANSMISSION / COMPRESSOR / FINAL DRIVE OIL LEVEL

LOCOMOTIVE STATUS
: WORKING / UNDER MAINTENANCE / BREAKDOWN DEFECT ELIMINATION RISK REDUCTION MOUNTING BOLTS OF MAJOR ASSEMBLIES & CARDAN SHAFT BOLTS

NEXT MAINTENANCE SCHEDULE TO BE PLANNED AT : MAXIMUM AVAILABILITY DRAIN SEDIMENTS FROM AIR RESERVOIR

Year YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10
LOCOMOTIVE ASSEMBLIES - MAINTENANCE SCHEDULE
Hours 300 900 1500 1800 2400 2700 3000 3600 4500 4800 5400 6000 6300 7200 7500 8100 9000 9600 9900 10500 10800 11700 12000 12600 13500 14400 15000 15300 16200 16500 16800 17100 18000 18900 19200 19500 19800 20700 21000 21600 22500 23400 24000 24300 25200 25500 26100 26400 27000 27900 28500 28800 29700 30000

ENGINE : KTA 19L / VTA28L X 2 NOS.

B-CHECK @ EVERY 300 HRS. / 6 MONTHS ●
C-CHECK @ EVERY 1500 HRS / 1 YR ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
D-CHECK @ EVERY 6000 HRS / 2 YRS ● ● ● ● ●
FLEXIBLE COUPLING REPLACEMENT @ EVERY 10,000 HOURS / 3 YEARS ● ● ●
TRANSMISSION : HDRIV X 2 NOS.
5000 HOURS / YEARLY MAINTENANCE

MAINTENANCE GUIDE
CHANGE : BREATHER FILTER, PNEUMATIC HOSES, COMPLETE SET OF ● ● ● ● ● ● ● ● ● ●
MAINTENANCE GUIDE

GASKETS/SEALS `O' RINGS OF CONTROL VALVES

CONTROL VALVES & PUMPS REPLACEMENT @ 15000 HRS ● ●
O/H OF TRANSMISSION & CHANGE OF BALL HSG @ 30,000 HOURS ●
FINAL DRIVES X 6 NOS.
CHANGE : GREASE NIPPLES, BREATHER FILTER, STRAINER, MAGNETIC PLUG &
COPPER WASHERS @ EVERY 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●

CHANGE : REVERSIBLE PUMPS @ 6000 HRS / 2 YRS ● ● ● ●

O/H OF FD'S @ 15,000 HOURS ● ●
CARDAN SHAFT X 8 NOS.
CHANGE GREASE NIPPLES & CAP SCREWS @ EVERY 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
CHANGE CROSS & BRG ASSLY @ EVERY 6000 HRS / 2 YRS ● ● ● ● ●
CHANGE : COMPLETE CARDAN SHAFTS @ 15000 HRS ● ●
TORQUE ARM ARRGT X 6 NOS.
CHANGE : BALL HSG, BUSH, PIN & NUT @ 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
CHANGE : COMPLETE TORQUE ARM @ 9,000 HRS / 3 YRS ● ● ●
BRAKE RIGGING
CHANGE : BRAKE SHOE-FERRODO @ 1000 HRS ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
CHANGE : BRAKE RELEASE SPRING @ 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
CHANGE : SLACK ADUSTER & 10,000 HRS / 3 YEARS ● ● ●
CHANGE : PULL ROD, BRAKE RIGGING & BUSHES @ 30,000 HRS / 10YEARS ●
CHANGE : WEAR LINERS @ EVERY 15,000 HOURS / 5YEARS ● ●
ELECTRICAL
CHANGE : BULBS, RELAYS, PRESSURE SWITCHES, MAGNET VALVES & PBS @
EVERY 2 YEARS ● ● ● ● ●
BATTERIES REPLACEMENT @ EVERY 12000 HRS / 4 YEARS ● ●
CHANGE : GAUGES, TEMP SENSORS, CB'S & DIODES ETC@ EVERY 12000 HRS / 4
YEARS ● ●
REWIRING OF COMPLETE ELECTRICALS @ EVERY 30,000 HRS / 10 YEARS ●
PNEUMATIC CONTROL EQUIPMENT
CHANGE : REPAIR KITS & HOSES @ 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
CHANGE : VALVES ONE SET @ 12000 HRS / 4 YEARS ● ●
CHANGE : REFURBISHING OF PNEUMATIC PIPES @ EVERY 30,000 HRS / 10 YEARS ●
ELGI COMPRESSOR - ELGI TRC 1000 B / 2507 X 2 NOS.
SCHEDULE OF 2500 HRS / YEARLY ● ● ● ● ● ● ● ● ● ● ● ●
SCHEDULE OF 5000 HRS / 2 YRS ● ● ● ● ● ●
SCHEDULE OF 7500 HRS / 3 YRS ● ● ● ●
DRIVE SHAFT ASSY FOR COMPRESSOR
CHANGE : V BELTS @ 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
CHANGE : BEARINGS, FELT SEAL @ 9,000 HRS / 3 YRS ● ● ●
SUSPENSION ARRANGEMENT
SPRINGS & SNUBBERS CHANGE @ 10000 HRS / 3 YEARS ● ● ●
COUPLER & SIDE BUFFER
CHANGE : EVERY 15,000 HRS / 5 YEARS ● ●
FUEL SYSTEM
CHANGE : DANFOSS VALVE, FILTER @ EVERY 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
TRANS HYDRAULIC SYSTEM
CHANGE : HOSE @ EVERY 6000 HRS / 2 YEARS ● ● ● ● ●
CHANGE : TRANS OIL COOLER @ EVERY 15,000 HOURS / 5 YEARS ● ●
PIVOT ASSY
CHANGE : LINERS & SIDE BEARERS @ 15000 HRS / 5 YEARS ● ●
THROTTLE CONTROL ASSY
CHANGE : FORK ENDS, CONNECTING ROD @ 3000 HRS / YEARLY ● ● ● ● ● ● ● ● ● ●
HAND BRAKE ARRANGEMENT
CHANGE : HAND BRAKE @ 30,000 HRS / 10 YEARS ●
EXHAUST SILENCER ARRANGEMENT
CHANGE : EXHAUST PIPES, ASBESTOR ROPE, FLEX PIPE @ 9000 HRS / 3 YEARS ● ● ●
PAINTING
CHANGE : EVERY 30,000 HRS / 10 YEARS ●

NOTE:
1. Recommended Listing and quantities of O & M spares is based upon 3000 hours over 1 year normal operations.
2. Recommended quantities may undergo a change based upon the actual operating conditions encountered at Customer location.
3. Above Listing is for Per Locomotive.
4. Oil Change Schedule:
Engine: Every 300 hours or 6 months, whichever is earlier. Compressor: Every 300 hours or 2 months, whichever is earlier. Final drives: Every 1500 hours or 3 months, whichever is earlier. Transmission: Every 5000 hours or Yearly, whichever is earlier.
5. Greasing schedule: Every 300 hours or 2 months, whichever is earlier Cardan shaft, Torque arm, Axle box, Horn guide wear liners, CB coupler tongue.

HAVE A QUESTION OR COMMENT, NEED INFORMATION OR WANT ASSISTANCE FOR YOUR LOCOMOTIVE : PLEASE DIAL 080 422449200 OR FAX 080 28452260 / 28453195 OR email [email protected] OR WRITE TO SAN ENGINEERING AND LOCOMOTIVE CO. LIMITED. P.B. 4802, WHITEFIELD ROAD, BANGALORE : 560 048
This Chart is Issued to PLAN MAINTENANCE SCHEDULES and Improve the Reliability & Availability of the Locomotive and not subject to campaign. It is assumed under ideal condition, the Locomotive is operated 3000 hours over 1 year. The actual operating conditions may vary at Customer location