REMOTE TERMINAL UNIT

C�n�r�� Wi�� I�n�va�i��

Willowglen 6500/7000 Series
Remote Terminal Unit
Willowglen 6500/7000 Series RTU provides SCADA telemetry and Designed for
control functionality in a rugged and highly reliable package. reliability,
Configurable for both mission-critical, large IO point count upgradeability,
applications and compact monitoring and control application performance, and
utilizing just few IO points. maintainability, our
RTU & SCADA
Supports full suite of industry standard communication media
systems has been
and protocol for interfacing to intelligent electronic device (IED),
PLC and master SCADA software at multiple locations installed worldwide
simultaneously. for various
industries such as oil
Built-in operator-friendly web-based configuration tools greatly and gas, power,
reduce engineering configuration work. transportation, BMS,
Built-in data application, and network security features on multiple water and
software layers starting from the OS kernel all the way to user wastewater
application layer. industries

Dedicated R&D division for hardware and software system design

and customization to meet any customer requirement.

We offer cost effective RTU for large scale installation such as

substations automation.

System Overview
Scalable and Customizable Architecture

As both RTU and SCADA software

manufacturer, operator can rest assured
that long term support will be available
Modular Architecture
6500/7000 series standard configuration comprise of:

Rack or plate mounted CPU, Digital and Analog Input/

Output Modules plus accessories

Scalable to 8, 12 or 16 module per rack. Multiple

racks can be linked via RS485 serial comms

Customized sub-rack for small point count application

Remote IO capable

A single CPU can support up to 4 extended rack to provide expansion

up to 2000 I/O points.

Powerful CPU Module with Versatile

Communications
CPU module consists powerful 32-bit ARM Cortex processor with large memory and storage capacity with
functions and performance of an RTU, PLC and Data Concentrator all-in-one.

Built-in multiple communication ports and native support for standard protocol such as IEC60870-101,
IEC60870-104, DNP3, OPC and Modbus TCP/RTU. Additional protocol such as IEC60870-103, IEC61850 or
other proprietary protocol can be added as part of customization.

Runs on Linux platform, comes with built-in applications such as IEC61131-3 compliance logic program-
ming tools, network configurations, security, data management, GPS time synchronization and full hard-
ware and application logs and diagnostics.

The OS features embedded programming environment allowing customized application and protocols to be
easily added.

For high reliability and availability system, two CPU can be configured to work together in fault tolerant or hot
standby mode.
WebRTU Configuration & Maintenance Tool
Configuration of IO points, protocol mapping, network interface, access control, and security can be
done directly or remotely using standard web browser.

Real time display of data, system, and error log and system health.

Portable Maintenance Tool (PMT) and RTU Programmer available for extensive maintenance, debug-
ging and programming.

Robust Input
Output Modules
Willowglen designs and manufactures Digital Input
Module (DIM), Digital Output Module (DOM), Analog
Input Module (AIM), Analog Output Module (AOM),
Expansion Module (EXP) and accessories.

No additional conditioning circuit is needed at the

front end interface to field devices.

Local processing allowing it to function

independently from the main CPU.

DI module front end circuit is optically isolated

DO module has built in Select-Before-Operate

(SBO) function and relay output.

Built-in LED indicators for communication and

channel status.

Built-in diagnostic port for maintenance and

calibration.
Compliance
Willowglen RTU modules conform to IEC and CENELAC (EN) mechanical, environmental, electrical and
EMC standards. The RTU are also in compliance for railway application EN50121-4. All tests were
conducted at IEC17025 certified laboratories such as TUV Sud (CANADA), SIRIM and MIMOS (Malaysia).
The RTU enclosure can be designed to meet International Protection (IP) standard as required by
customers.

Electrical Environment
IEC 60255-5 Insulation Resistance Test
IEC 60255-5 Dielectric Withstand Test
IEC 60255-5 Impulse Voltage Test
IEC 61000-4-2 Electrostatic Discharge Test
IEC 61000-4-3 RF Electromagnetic Field Disturbance Test
IEC 61000-4-4 Fast Transient Disturbance Test
IEC 61000-4-5 Surge Voltage Immunity Test
IEC 61000-4-6 Conducted RF Disturbances Test
IEC 61000-4-8 Power Frequency Magnetic Field Test
IEC 61000-4-12 Damped Oscillatory Waves Test
IEC 61000-4-16 Main Frequency Voltage Test
IEC 61000-4-17 Ripple Test on DC Power Supply
IEC 61000-4-29 DC Supply Interruptions Test
IEC 61010-1/ IEC 60950-1 Safety Standard Clause 5.5
CISPR 22 Radiated & Conducted Emission Test
Mechanical Environment Mechanical Environment
IEC 60068-2-6 Vibration Test
IEC 60068-2-27 Shock Response & Endurance Test
IEC 60068-2-27 Bump Test
Atmospheric Environment Atmospheric Environment
IEC 60068-2-2 Dry Heat Test
IEC 60068-2-78 Damp Heat Test (Steady)
IEC 60068-2-30 Damp Heat Test (Cyclic)
APPLICATIONS

Willowglen 6500 and 7000 series RTU is a

multi-industry proven product and has been
installed in Europe, Middle-East and Asia for
various industry.

The RTU can be offered as standalone products

or package with WillowLynx Master SCADA
software. Support for industry standard protocol
allows it to be easily integrated to existing
systems regardless of master systems.

Willowglen also has the expertise in full system

replacement, without affecting operation of
existing plant and processes.
Water and Wastewater Treatment
The Willowglen RTU and Master SCADA System enables smooth and smart operation of facilities and
process making it easier to achieve target water volume and quality, plant efficiency, reliability while
conserving energy and reducing operational cost. SCADA allows management and operation of many
treatment plants and reservoirs simultaneously by integrating all plant control into an integrated control
center.

Process control from sedimentation, aeration, carbon and sand filter to final collection tank

Monitors and controls level and pressure transducers, flowmeters, valves, pumps, dissolved oxygen
temperature etc.

Integration to plant physical security measures by integration to personnel card access, CCTV and
perimeter fencing system.
Gas Transmission and Distribution
SCADA systems provide for safe, reliable, and efficient operation of gas transmission systems.
Advanced applications and interfaces to business systems provide the keys for highly profitable
operation.

Typical RTU installation at metering, odorizer, valve and compressor stations.

Monitors and controls the valves, pressure transmittors, pressure regulators,

temperature, heaters, flow meter and data loggers.

At the compressor station with PLC systems, RTU can be used as data aggregator for
transmission to the control center.

Real time and archived data for pipeline modelling, forecast, short and capacity planning,
survivability analysis, leak detection etc. Data can also be used for online customer billing
and marketing.

Redundant communication media guarantee uninterruptible operation at main and

backup control center
Low and Medium Voltage Substations

Cost effective design for large scale deployment in tens of

thousands substation for monitoring and controlling
circuit breakers, load break switches, protection relays, EFI,
disturbance recorders etc.

Upgradable and configurable to include features for

various substation configuration and smart grid systems,

Built-in power SCADA features such as

select-before-operate (SBO), sequence-of-event (SOE),
GPS input for millisecond time-sync accuracy
 TRANSPORTATION
Willowglen RTU and its master SCADA software, Willowlynx, have been installed to run operation of
major regional and metro rail lines.

Transportation
Willowglen RTU and its master SCADA software, Willowlynx, have been installed to run operation of
major regional and metro rail lines.

Monitor and control equipment

and systems such as automated
passenger announcement (PA),
passenger information system
(PIS), platform screen doors
(PSD), environmental control
systems (ECS), fire alarms,
emergency blue light stations,
signalling systems, UPS, passen-
ger intrusion emergency stop
systems (PIES), and many
others.

Designed for safety related

application.

Achieved Reliability, Availability,

Maintainability, and Safety
(RAMS) target of 99.99%.
 RTU Technical Specifications
CPU
Microprocessor ARM® Cortex™-A8
Clock frequency 720 MHz
RAM 512MB DRAM, 4MB SRAM
Flash size 512MB
SD Card 32GB
Operating system Linux
COM options 1 x Micro-USB RS232, 1 x RJ45 RS232, 1 x Screw terminal RS485,
2 x compact-PCI RS485
Ethernet 1 x RJ45 10/100Mbps, 1 x RJ45 10/100/1000Mbps
USB 1 x Host + 1 x OTG
Power consumption 10W/19W maximum
I/O Module
Types DI, DO, AI, AO
Microcontroller 8-bit 8051
RAM 1KB internal + 32KB external
Flash ROM 16KB
EEPROM 512B
COM options 1 x RJ45 RS232 at 115.2kbps
Operating environment 0⁰C to 70⁰C, 5%-95% humidity
Visual indication LEDs for RX/TX, Module Heartbeat, I/O points
Power requirements 11-30 VDC

DI
Channels 16/32
Output type Opto-isolated input 18-25 VDC, can function as 200Hz counter
Output configuration Dry contact up to 3kΩ
Relay output 4mA rated at 24V supply
Open Collector output Internal or external 24V 20%
Protection 0.9A self-healing fuse for system power
1.2A self-healing fuse for input points (optional)
Power consumption 5.5W/6.5W with all contacts closed using internal loop power
DO
Channels 8/16
Output type Relay or open collector
Output configuration SBO (default) or normal output
Relay output Potential free SPST-N/O contacts
Open Collector output 250- 400mA sinking current per channel
Protection 1A self-healing fuse for system power
Power consumption 0.75W/1.3W with all relays open, 2.75W/7.5W with all relays closed
AI
Channels 8/16
Input type Single ended or differential input
Input configuration 0-5V, 0-10V, ±5V, ±10V, 1-5V, 0-20mA, 4-20mA, ±5mA
Input resolution 12-bit
Input accuracy <0.1% of Full Scale at 25⁰C
<(0.005% or 50ppm)/ ⁰C of Full Scale at 10-55⁰C
Input resistance 250Ω for current input, >10MΩ for voltage input
Input filter 2nd order Butterworth low-pass with 6Hz cutoff frequency
72dB attenuation @ 50Hz
Protection 4A self-healing fuse for system power
120mA self-healing fuse for input points
Power consumption 9.5W/20.7W using internal loop power

AO
Channels 8/16
Output type Digitally isolated, single ended
Output configuration 0-5V, 1-5V, 0-10V, 1-10V, 0-20mA, 4-20mA
Output resolution 12-bit
Output accuracy 0.1% (250Ω current mode load)
0.2% (0-1kΩ current mode load)
Output drive capability <1100Ω in current mode, >3000Ω in voltage mode
Protection 4A self-healing fuse for system power
120mA self-healing fuse for input points
Power consumption 10W/20W maximum
 Enhancing Preserving Security &
Business Environment Protection

ABOUT WILLOWGLEN
Kuala Lumpur based Willowglen MSC Berhad is the corporate headquarter and also the research
and development division of the Willowglen Group. It is listed on the main board of Bursa
Malaysia with subsidiaries in Malaysia, Singapore and Indonesia. Working together with partners
in Europe and Middle East, we have the expertise to offer local and international customers a
one-stop SCADA and integrated security and monitoring (ISMS) solutions.

With more than 35 years of experience, Willowglen’s capability goes beyond SCADA and its
related solutions. We are continuously evolving and have recognized that being dynamic and
flexible are important in adapting in a rapidly changing industry. Our operation is structured to
maximize strength in R&D, engineering services, project management and maintenance support
to provide high quality services expected by our customers.

WILLOWGLEN STRENGTH
AND SERVICES

R&D and System Design and Project Maintenance

Manufacturing Integration Management & Support

Willowglen (Malaysia) SDN BHD Willowglen Services PTE LTD

No.17, Jalan 2/149B, Taman Sri Endah, 103 Defu Lane 10, #05-01,
Bandar Baru Sri Petaling, Singapore 349567.
57000 Kuala Lumpur, Malaysia. Tel: (65) – 6280 0437
Tel: (603) – 9057 1228 Fax: (65) – 6286 2002
Fax: (603) – 9057 1218 Email: [email protected]
Email: [email protected]