Sanyo DVD 9201 Owners Manual
Sanyo DVD 9201 Owners Manual
FILE NO.
Service Manual DVD Player
DVD-9201 (SS)
DVD-9501 (SS)
P
L
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T E O O E C O E
R M DE
V H
Z OM
V OL
DVD-9501KR (KR)
DVD-9501PR (US)
E
U T L A I
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L W U S OW
R
XT
P
P
E R H O E
R O ND
E AT
N LE A G E
1
B E E T
P A z ON S ANDB
DVD-9501PR (CA)
R M 1 T
9501PR
/ N L T E O O E C SE
N C EN C R M DE Z OM
UP
U L A
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E WD
N
W U
T P P
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O R M U T S N C E R
137 109 04 9501(SS)
E R H O E E AT B E E T
–MIC–2 M C VO
S R O
V AL
D N LE
K Y
A G
C O
R P A
z ON S ANDB
137 109 06 9501KR(KR)
E O EC N L E RB 2 K
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS OR
PERFORMANCE OF PROCEDURES OTHER
THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
5 CH DISCRE E AUDIO OU
COM ONEN V DEO OU RON SUR OUND CEN ER
CB C
V S S EM DEO OU SE EC
A N SC S COM ONEN
O R R R
-V DEO OU UB WOO R
DIGI A IX D CH AUD O OU V DEO OU
OU
- 1 -
DVD MECHANISM REPLACEMENT
- 2 -
MECHANISM REPLACEMENT
1. TRAY AND BASE MECHANISM PART 2. Base mechanism mounting PART
MOLYKOTE
SILICON GREASE
EM-50L
KS-64
MOLYKOTE
EM-50L
MOLYKOTE
EM-50L
FLOIL OIL
G-474B
MOLYKOTE
EM-50L
GREASE
CDF-409
FLOIL OIL
GREASE G-2000B
MOLYKOTE CDF-409
EM-50L
FLOIL OIL
G-2000B
- 3 -
MECHANISM OPERATION
1.How to setting the tray. 3. Match the mark of GEAR 2 and mark of GEAR 3 ,
1. Move the SLIDE left side. and then install the BOSS.
2. Match the Hole of GEAR 5 and Hole of CHASSIS 4 . 4. Turn the GEAR 1 counterclockwise, and then SLIDE
move right side.
5. The GEAR 1 move from side to side.
LARGE TOOTH
GREASE
EM-50L
RIB
3
RIB
CHASSIS HOLE
4
2
GEAR HOLE
5
GREASE
EM-50L
MARKER
1 3
CHASSIS
MARKER
FRONT SIDE
GREASE
EM-50L
MOTOR
MARKER
MARKER LOARDING
GEAR
9
TRAY
- 4 -
DVD P.W.BOARD OPERATION
1. General operation diagram (This is a basic general operation diagram)
The circuit mounted on the Loader part (Frontend Board) is configured as shown , which is divided into following blocks according to main ICs.
PICK-UP;SF-HD6
VREF
CN900
MD RFOP,RFON,PH,TE,ADBH 5V
B DRAM (analog)
ADBH BH 16.934MHZ
IC900 5Vd
C 3.3V
(FOR DSP) BA033
(digital)
D LD
FFC 26P
TOST,FOST,BST,VCA REGULATOR
E IC100 TBAL,FBAL,SGC IC200 DACK
LA9702 LC78661W
F DEFECTI DREQ
CN200
DEF
DCLK,DBGN,DERR
DEF_INH SDT[O;7]
VR-CD
MD DEFECTO
VR-DVD EMPH,C2F,LRCK,BCK,CD_DATA,SPDIF
LD XHTR
MD 16MHZ
LD-CD
FFC 16P
VD 5Vd FE IC504
CAO
HFM
CAN TC7SHU04FU
High-
frequency LD D
circuit
CN500
HWAITB(RDY),HBUSYB
HIRQB(INT_DEC),WRQ
LASER FE IC101 INVERTER
DIODE
BU4066
HRDB,HERB,HCSB
GND-LD LDON1,LDON2
CD x2 RFSCT,EQSCT ANALOG SWITCH LSI_RESET
CD x4 PP/TE,DPD/TE
HADR[0;12]
F- HDAT[0;7]
FOCUS
F+
ACTUATOR T- IC550
TO BACK-END
LE28C1001 BLOCK
TRACKING T+
FLASH MEMORY
4-CH BTL DRIVER
IC601 9V
BA5937
FDD
TDD
SLED M
MOTOR SLD
OPEN/
CLOSE
LIMIT
DMUTE2 RXD,SCLK
SWITCH
HD_INT,TXD,RDY_HIF
OPEN/CLOSE
SWITCH
3-PHASE MOTOR DRIVER
LOADING M 9V IC500
MOTOR M37903S4CHP
U+,U-
V+,V-
W+,W- SPD
SPINDLE IC602
MOTOR BA6849 FG
RESET IC502 HRST
HALL FR M51953
U,V,W
DMUTE RESET
16MHZ
MICRO COMPUTER
- 5 -
IC200
IC100
LA9702W(AMP) LC78661W(DSP)
REN
VGA
SLCBIAS
1 26 SLCBIAS
DVD EQSCT
CD-3T JITTER JV
PU RFSCT EQ1 LPF RFOP EFMINP
41 18 DETECTION 154
REP BOOST BST EFM CIRCUIT
2 EQ2 EFMINN SLC
RFON EFM+ EFMOUT
2C+A+B 40 16 EFM,EFM+
DPD / TE DPD / TE DEFECTI 134
DEF 206 DEFECT
CPOF OR TH DPD / TE 46 PCK
DPD DEFECT 136
B 3 HFLIO 44
PCK
DVD A 4 PH RF-PH 11
VREF PEAK HOLD 44
PU D 5
3-BEAM BH RF-BH
DVD P.W.BOARD OPERATION
- 6 -
RREC AD0
28 10
RR 2 TESIO 2
LDO1 RFSCT
RFPI 1
13 CLK WO-CNT
DPD: PHASE A,B,C,D TESBIAS
LDS1 TE 3-BEAM: F~E COUNTER 27
14 APC1
LDO2 PUSH-PULL: (B+C)-(A+D)
15 FE1: (B+D)-(A+C)
LDS2 FE TOST OFSET
16 APC2 FE2: A-B 24 29 TES
RR1: A+B+C+D TRACK
RREC 23
FOST BCA 30
VREFP RR2: A+C+B HFL COUNTER
79 VREFP1 BST BOOT3T FDO
22 31 D/A 39
PICK
LDON1 VGA RFVCA 8bit TDO to
21 32 DEGITAL.
MI-COM 72 11ch 38 DRIVE
TEBL TBAL
2. Circuit configuration inside IC100(LA9702W) and IC200(LC78660W)
76 61 68 63 59 57 51 53 27 25 205 201
RFSCT EQSCT PP/TE DPD/TE XQBH XHTRC CPOF TH VREFS VREF DEFECT0 RFP1
TH
MI-COM PORT DSP CONTROL CPOF
XHTRC
DVD P.W.BOARD OPERATION
3. Table of monitor signals (This is a basic table of monitor signals)
A. Reference table for waveform are listed as below.
Name TP label IC, CN Location Pin no. Description
FE TP101 IC100 25 Focus Error Signal(Analog)
TE TP102 IC100 30 Trk Error Signal(Analog)
RFN TP104 IC100 40 RF Signal(Analog)
RFP TP105 IC100 41 RF Signal(Analog)
BH TP106 IC100 42 Bottom Hold Signal(Analog)
PH TP107 IC100 44 Peak Hold Signal(Analog)
DEF TP230 IC100 46 High : When passing defection
LD1 TP122 Q1004 E DVD Laser Power Supply(Analog)
LD2 TP124 Q1005 E CD Laser Power Supply(analog)
TESI0 TP201 IC200 2 TES(Track crossing signal)
HFLBIAS TP204 IC200 28 MIRROR Slice Bias(Analog)
HFLIO TP206 IC200 44 MIRROR signal
FSEQ TP211 IC200 84 High : Sync synchronised
LO : Async
EFMOUT TP226 IC200 134 RF Digitized signal
DEFECT0 TP229 IC200 201 High : When passing defection
TOST TP246 IC200 29 Trk Offset Control(analog)
FOST TP247 IC200 30 Focus Offset Control(analog)
BOOST3T TP248 IC200 31 RF EQ Control(analog)
RFVCA TP249 IC200 32 RF Voltage Control(analog)
TBAL TP250 IC200 33 Trk Balance Control(analog)
FBAL TP251 IC200 34 Fcs Balance Control(analog)
SGC TP252 IC200 35 Signal Gain Control(anlog)
HFBUSYB TP254 IC200 50 Function Busy Low during jump,
adjustment so on.
JVAO TP257 IC200 154 Jitters value(analog)
TD TP601 IC200 38 Trk Driver out(analog)
FD TP602 IC200 39 Focus Driver out(analog)
SPD-FG TP604 IC602 24 Spindle FG signal
W TP621 ------ ------
V TP620 ------ ------ Spindle Coil Voltage
U TP611 ------ ------
H+ TP619 ------ ------
U+ TP618 ------ ------
U- TP617 ------ ------
V+ TP616 ------ ------ Spindle Hall Voltage
V- TP615 ------ ------
W+ TP614 ------ ------
W- TP513 ------ ------
H- TP612 ------ ------
SLD TP607 IC200 36 Sled Driver out(analog)
SPD TP608 IC200 37 Spindle Driver out(analog)
OPEN ------ IC601 16 TRAY control signal
CLOSE ------ IC601 15 TRAY control signal
OPEN-SW TP627 CN600 5 TRAY Limit SW
CLOSE-SW TP626 CN600 3 TRAY Limit SW
HRST TP700 CN500 2 RESET from Backend
RESET ------ IC502 6 RESET to Micom
VREF ------ IC100 27, 79 Reference Voltage(2.5V)
- 7 -
DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK)
(This is a basic schematic diagram and signal check.)
Top left zoon , There is the drawing which zoomed to 10,11 page. Top right zoon , There is the drawing which zoomed to 12,13 page.
Bottom left zoon , There is the drawing which zoomed to 14,15 page. Bottom right zoon , There is the drawing which zoomed to 16,17 page.
- 8 - - 9 -
DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for top left)
(This is a basic schematic diagram and signal check.)
- 10 - - 11 -
DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for top right)
(This is a basic schematic diagram and signal check.)
- 12 - - 13 -
DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for bottom left)
(This is a basic schematic diagram and signal check.)
- 14 - - 15 -
DVD P.W.BOARD OPERATION(SCHEMATIC DIAGRAM FOR SIGNAL CHECK for bottom right)
(This is a basic schematic diagram and signal check.)
- 16 - - 17 -
DVD P.W.BOARD OPERATION(WIRING DIAGRAM FOR SIGNAL CHECK)
A. A side (This is a basic wiring diagram and signal check.)
- 18 -
DVD P.W.BOARD OPERATION(WIRING DIAGRAM FOR SIGNAL CHECK)
B. B side (This is a basic wiring diagram and signal check.)
- 19 -
DVD P.W.BOARD OPERATION(SIGNAL)
(This is a basic signal.)
1. RF and Defection Signal
Each signal shown refers to WIRING ,SCHEMATIC DIAGRAM and Table of monitor signals.
A. RF Signal during play mode.
RF RF
RF of DVD disc
RF of CD disc
B. Defection Signal (Detection of level down signal)
RF
RF
PH
PH
BH
BH
DEFECT
DEFECT
Interruption defect
Scratched defect
2. Servo and Tray Control
A. S-Curve signal by Focus search
RF RF
FDO FDO
FE FE
S-Curve of DVD Single Layed disc S-Curve of DVD Dual Layed disc
- 20 -
DVD P.W.BOARD OPERATION(SIGNAL)
B. Focus In and Focus Jump
RF RF
FDO FDO
FE FE
Cross point
C. Tracking Servo
a. TE (Tracking Error) Signal.
RF
TE
TE Curve
b. Track Jump Signal
- 21 -
DVD P.W.BOARD OPERATION(SIGNAL)
D. Sled Servo (Sled motor drive signal)
RF RF
TE TE
Zoom
SLDO SLDO
U+
V
FG
W
SPD
CLOSE CLOSE
OPEN OPEN
OPEN SW OPEN SW
CLOSE SW CLOSE SW
- 22 -
DVD P.W.BOARD OPERATION(SIGNAL)
3. Decorder
RF
RF
EFMOUT
EFMOUT
PCK
SBIAS
Reset Timing
5. Anti-Defect Processing
A. Disturbance by Defect
RF
RF
TE
TE FE
DEFECT0
1+ 1+
1+
3'
3
6. Start-up program
A. Disc type Identification
a. In the case of DVD Dual Disc
- 24 -
DVD P.W.BOARD OPERATION(SIGNAL)
c. In the case of CD Disc
Spindle kick
SPD
SPDO
FG
FG
6 FG = 1 revolution
6 FG = 1 revolution
SPDO
Tm < 155 ms
FG
6 FG = 1 revolution
- 25 -
DVD P.W.BOARD OPERATION(SIGNAL)
7. Adjustment (Auto Adjustment)
A. SGC(Signal Gain Control) Adjustment
RF
RF
FDO
TDO TE Vref
TE
- 26 -
DVD P.W.BOARD OPERATION(SIGNAL)
C. Focus and Tracking Gain Adjustment
a. Focus gain Adjustment
Zoom
RF RF
FDO FDO
FE FE
SPD SPD
RF RF
FDO FDO
TDO TDO
TE TE
- 27 -
DVD START-UP PROGRAM FLOW CHART
(This is a basic start-up program flow chart.)
1. Disc Identification
Vref
Th0 : Level threshold
compensation
NO
pk0 > Th0
Th : Time threshold
NO
Tm >Th1 Th1=246 ms
CD Mode
Fofst Adj pk0 : S-Peak value
Fcs Aji
data:pk0
Fofst Adj
DVD Mode
Fofst Adj pk1 & pk2 : 1st & 2nd S-Peak value
Fcs Adj 1
data:pk1 & pk2
- 28 -
DVD START-UP PROGRAM FLOW CHART
2. Fundamental and additional auto adjustment
1 Fundamental
adjustment
Focus In CD
D-type
NG DVD
Fcs OK
Fbal adj
Eccentricity
OK measure
3 times failed?
Not yet CLV On Dual
failed D-type
DVD
D-type Sled On
CD RF adj
Ok
Error check Fbal adj
NG 2
Trk shift
Fbal adj EQ sdj
Single
D-type
Dual
Sled outer
Fcs Jump
Trk shift
Trk shift EQ adj.
EQ adj.
TOC read
Mode Waiting
- 29 -
MPEG AND FRONT END P.W.BOARD OPERATION(BLOCK DIAGRAM)
(This is a basic block diagram.)
LA4-18
FLASH(W/SOFT)
FRONT PWB = 5. 1ch model use
LATCH
CN818
IC804
ICX82
+12V
D5V
STANDBY MATCH CN605 DAC5V
+3.3V
VCTRLI
NT/PAL CN805
LATCH
IC817 IC842
IC805
5MHz Q8001
2.5V PCM1748E KIA4558
FLASH(W/SOFT)
A1036
CN601 A-DAC(2CH) AMP
L-CH
ICX81
R-CH
NC
DS601
STB from MPEG A_MUTE
SENSOR
IC818
D-FF
(NC)IR board X103(CLK)/X102(/OC)
LATCH(ML) Q8001
CLK LATCH(ML) A1036
IC601
LA0-3
DOUT STB
UPD78023232
DIN
NC CN810 IC819 Q8003
VFD (NC)MUTE AD0-31 SCLK1(MC) AND KRC107
SSPIN1
LA0-3,
EEPROM
SCLK1(MC)
PWE0-,ALE SSPCLK1
IC815
HRST
16Kb
SSPOUT1
TXD X104/X105
ACLK/LRCK/PCMCLK
CN602 RXD AOUTO3
IC602
FFC 18P SCLK AOUTO/AOUT1/AOUT2 IC863
KIA4558
to SOCKET
GND RDY_HIF CN805
KEY
A/D INPUT RESET M+5V LRCK AMP PWB
P-COM IC812
DVD UNIT(LOADER)
BCK IC801
-30V CDDATA
RSTP- PST3627UR
CDDATA RESET SURR_L
FL1 SPDIF VOUT1/2
SPDIF IC861 SURR_R
FL2 SRST VOUT3/4
IC864
SRST- PCM1602Y CENTER
KIA4558
IC813
VOUT5/6 WOOFER
MUX
DVD0,DVD4 A-DAC(6CH) AMP
DSTB,DCLK
FRONT_L
RXD1
FRONT_R
STANDBY NOT MATCH CN605 CN809 X1012
SDT0,4
DVD0-3
SPDIF
DVD5-7
VCTRLI MD0-31,MA0-13 (VIDEO OUT) IC862
FFC 26P SDT0-7
NT/PAL IC816 KIA4558
DREQ
DS601 LEVEL SHIFT AMP CN801
DACK
SENSOR CN601 (3V->5V)
DBGN
DCLK
SPDIF
NC S/RGB/COMP
STB IC806 IC807
NTSC/PAL
IR SDRAM 16Mb SDRAM 16Mb
CN806 VCTRL
VFD_CLK VDAC1-4
IC601
VFD DATA_OUT
UPD16311 DATA_IN
DATA_IN
NC VFD_CLK
P_MUTE DATA_OUT
STB
from MPEG to FRONT IR
CN602
board pwb (READY)
from MPEG PWB
KEY
KEY-SCAN INPUT
GND
M+5V
P-COM SOCKET section
-30V
FL1
FL2
POWER SUPPLY
+12V Q4802
from POWER
SUPPLY/SOCKET board NT/PAL
5.1ch MODEL
SW
Q4821 IC490
AC-INPUT Q6707
STR6651
5.1ch
VIDEO OUTPUT
+5V IC481 SW
KIA78R05PI CN660
SCART PWB
Q4813 COMPOSITE
IC483
L5431 Q6707
AUDIO
SW-RGB
IC480 Q6602 Q6601 Q6708 L/R
+3.3V SW-RGB
KIA78R33PI
SCART CONNECTOR
SW-V
RGB MUTE
P-COM Q4811 Q4812 SW-V CVBS
S-VIDEO
L-CH
Q4810 RGB R-CH
- 30 - - 31 -