Advisor Training

AE Basics Brasil 2012

Joao Moretto
August, 2012
Advisor Background
 What is Advisor?
Summary of lessons learned by others

Installation quality tool

Engine selection
Design phase
Testing phase
Added value for customers

 Application Engineering Bulletins

Currently used for Industrial only

It is not an “approval” tool or a “design” tool. It is a “validation” tool.

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 Advisor IQA Process
The OEM Designs the new The OEM completes the Design
Review (Beta or better) and Cummins Application
machine with the assistance of Engineer performs the
Cummins Advisor and regular builds the OEM prototype
machine Installation Review to confirm
discussions with the Cummins Design Review documentation
Application Engineer and calculations

Advisor
Cummins Application Engineer
meets with OEM to discuss product IQA
technical information, Cummins
Installation Recommendations,
and helps OEM to begin an
Process The Advisor Installation Review
Report is shared with the OEM
Advisor Design Review audited at Cummins for
compliance to IQA requirements.
Successful audit is required for
production launch by the OEM.

The Cummins Account Team

meets with OEM to create a total Cummins Account Team (Sales, Service, & AE)
plan for design and Introduction. using the Advisor Engine Selection Process
The OEM Pilot engine is ordered Identifies the correct engine for the application
Engine Selection
 Creating a new Design Review (DR)

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 Select Environment & Change defaults if desired

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 Select Equipment Type; Engine Characteristics (CofC)

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 Power Train Requirements; Requirements/Features

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 Typical Operating (Duty) Cycle

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 Engine Selection – Filter Engines, Select Engine

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 Evaluate Issues & Engine Selection Summary

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Exhaust System
 Exhaust System Tool

Advisor Inputs
 Pipe Diameter
 Pipe Length
 Adapter information (Diameters and Length)
 Number and angle of pipe bends
 Flex Section Diameter and Length
 Silencer Restriction Curve (Air Flow vs. Restriction)

Advisor Outputs
 Total System Restriction at Operating Speed/Power
 Total System Restriction at Rated Speed/Power

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 Exhaust System Design

 DPF: Cummins Emissions Solutions PE 9129

 Straight pipe: Ø4 in. X 64 in. length
 1-45° Elbows, Ø4 in.
 1-90° Elbows, Ø4 in.
 1-Flex pipe, Ø4 in. X 16 in. length
 Straight pipe: Ø4 in. X 60 in. length

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 Exhaust System Tool in Advisor

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 Requirements and Build Model

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 Select your DPF from the drop down box

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 Checklist, Analysis (Report) for the Exhaust system

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Breakout Session - Fuel System,
Intake System, Lubrication
System, Cooling System
Electrical System
 Electrical System Tool
Advisor Input/Output; Cranking Circuit Design Summary
 Advisor Inputs
– Battery
– Alternator
– Starter
– Cranking circuit model
 Advisor Outputs
– Starting circuit resistance
– Checks whether system design meets Cummins installation
recommendations
Battery: Superior Battery Co. 4D-38
24V, Lead Acid
1,150 Cold cranking amps
300 min reserve capacity
Alternator: EE 9247 Delco 24 SI
Starter: ST 9287 Delco 39MT-HD
Battery pos. to Starter pos, Length=6”, Size 000
Battery neg. to Starter neg., Length=55”, Size 000
Alternator pos. to Starter pos, Length=62”, Size 000
22 Alternator neg. to Starter neg., Length=51”, Size 000
 Electrical System Tool in Advisor

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 Select Battery, Alternator option

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 Input Starter option, Select Cranking Circuit Type

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 Cranking Circuit Model, Components

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 Electrical Checklist, Report

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Mounting System
 Mounting System Tool
Engine Vibration Axes

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 Mounting System Tool
Front and Rear mount Roll reactions

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 Mounting System Tool
Advisor Inputs
 Engine Assembly Weight, Roll Moment of Inertia (MI) and Center of Gravity
(Engine + Other components such as alternator, fan, pumps, engine mounted
mufflers, air cleaner etc. excluding flywheel, flywheel housing)
 Front Engine Mount option (EM)
 Flywheel Housing option (FH)
 Front and Rear Isolator specifications
 Front and Rear mount locations
 Flywheel Option (FW)

Advisor Outputs
 Static Analysis
– Load at each mount
– Deflection at each mount
– Bending Moment at RFOB (max limit specified on base engine
datasheet)
– Roll axis distance from mounts
 Vibration Analysis
– Roll, Vertical Natural frequencies
– Resonant and vibration isolation engine speed
– Isolation at idle speed
– Mounting system isolation/amplification performance over the
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engine speed range
 Mounting System Tool

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 Select Engine Section
Enter accessories to calculate Assembly Weight and Roll
Moment of Inertia

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 Mounting System Tool
Engine Assembly CG calculation

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 Mounting System Tool
Enter calculated Center of Gravity (CG)

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 Requirements and Conditions

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 Mounting System Tool
Engine Front Mount (user-defined): 22186241

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 Front Mounts
Select Other Mount, IR Mount; Isolator is a part of the mount

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 Mounting System Tool
Front and Rear engine mount locations

9.21

17.57
4.93

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 Mounting System Tool
Flywheel housing option: FH 9322

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 Mounting System Tool
Typical rear mount isolator specifications

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 Isolator specs

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 Rear Mounts
Select FH option & define rear mount location. Select rear mount Isolator

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 Select FW Option, Driven Unit (if any)

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 Checklist, Report

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Torsional System
 Torsional Analysis Tool
 Advisor Inputs
– Moment of Inertia of attached components
– Torsional vibration model with engine and attached components

 Advisor Outputs
– Free Response analysis
– Checks whether the design meets Cummins installation
recommendations

Rick Mason’s “Torsional Vibrations” presentation:

http://www.gce.cummins.com/ice/ice_main/2005/2004_AE101_torsvib.ppt
And at Advisor -> Technical Library -> Training Material -> AE101
Application Engineering -> Torsional Vibration

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 Torsional Analysis Tool & Select Engine
Input Low Idle, High Idle speeds

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 Build Torsional Vibration Model

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 Free Response Analysis
Campbell, Deflection Shape Diagrams & Tabular Results

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 Checklist, Evaluate Issues, Report

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How to finalize a review
 Finalizing a review

All Tools must be green!

When all tools are green

“Finalize Review” menu
selection appears

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Converting a DR to IR, and IR to
DR
 Create an IR from DR

 Select the Design

Review by left clicking on
the review

 Right click on selected

review and choose Create
IR from DR

 Will see a status screen that

will let you know what steps the
process is doing
 Progress bar will go from left
to right until completion

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 Create a DR from IR

Useful when you are going from one Tier

level to another and have a completed
Installation Review
Don’t need to enter all the data from your
IR into a DR
Will have the Testing information from your
original IR when you go to make an IR from
this DR

 Select the Installation

Review by left clicking on
the review
 Right click on selected
review and choose “Create
DR from IR”
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 Create DR from IR, cont.

 Will see a status

screen that will let
you know what
steps the process
is doing
 Progress bar will
go from left to
right until
completion

 When complete you will see

this screen to let you know the
process has finished.

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Adding a new component in
Advisor
 Adding a new Manufacturer

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 Fill in the Manufacturer Details

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 Adding a new component

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Importing and exporting in
Advisor
 How to Export a Review/AT/Component
 Select the title of review/analytical tool/component you want to export in
the left pane of Advisor
 Right click on the review/analytical tool/component in the left pane
 Select Export from the pop-up menu
 Specify location on your hard disk where you want to save your export file
 Enter the File name you wish to call the DR/IR/AT/Component to be
exported
 Select “Open”
 The exported file is saved as a “.adb” file

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 How to Import a Review/Analytical Tool
 Click File -> Import in the menu bar of Advisor
 Browse to the location on your hard disk where you have detached the “.adb”
exported file and select it
 Select “Open”
 This will append the file to the bottom of your Advisor left-pane
 Navigate to the review you want to import from the file (e.g. Design Review,
Installation Review or Analytical Tool)
 Right click on the review title in the right-pane of Advisor and select “Import”.
 This will then import the review/tool to your local Advisor database
 Disconnect the attached file database by right clicking on the file name (at the
bottom left-pane of Advisor) and select “Disconnect”

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 How to Import a Review/Analytical Tool, cont.

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How to make a revision
 Creating a new revision – creating a copy of a review

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Questions ???

Obrigado!!

Cummins Confidential 02/08/2012