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Structure Installation Manual No.1

The Home Lift Structure Installation Manual outlines the assembly and installation process for a T rail steel structure used in home lifts. It details the connection of various components, including the T rail, cylinder, chain, and guide boards, emphasizing the importance of strong bolting and prohibiting welding in certain areas. Additionally, it provides instructions for fixing the structure to walls and assembling the cabin, ensuring safety and stability during operation.

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0% found this document useful (0 votes)
10 views

Structure Installation Manual No.1

The Home Lift Structure Installation Manual outlines the assembly and installation process for a T rail steel structure used in home lifts. It details the connection of various components, including the T rail, cylinder, chain, and guide boards, emphasizing the importance of strong bolting and prohibiting welding in certain areas. Additionally, it provides instructions for fixing the structure to walls and assembling the cabin, ensuring safety and stability during operation.

Uploaded by

jejeannme
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Home Lift Structure Installation Manual

A. T rail steel tructure


T rail structure introduction

The left side is T rail steel structure, the T rail will be fixed on
this steel structure strongly.
Bottom side is the feet board, which used to fix the bottom
side strongly with ground.
The T rail structure are separated into several pieces refer to
different lifting height size;

1 1. The T rail fixing steel structure

2. Bottom feet fixing board, used for bolting


the whole structure to the board strongly
2

How to connect the T rail fixing structure?


Diffrence T rail fixing steel structure are connected together
with scrow bolts strongly;

We had process hole for fixing the screw bolts before ex-work;

3 3. Screw bolts should be fixed strongly when


connecting.

After bolt well, the rail structure connecting


seal should be welding and polish to keep
the strucutre as a strong complete body;

Fixing T rail with structure together


T rail self fixing, fixing the double T rail
together, using screw bolts;
4. T tail fixing screw bolts, the T rail and T rail
fixing frame had been screwed hole before
4 ex-work, they can be bolted together
strongly when installation;

The T rail's fixing with T rail frame no need


5 any welding
Fix cylinder and lifting frame to the rail structure

5. T rail
6. T rail shoe
7. Lifting frame
5
8. Cylinder big screw nut
9. Cylinder
6
10. Oil injecting hole of cylinder
7
11. Cylinder base pillar
12. Cylinder fixing clip
8

9
Before install the cylinder and lifting frame,
the T rail should be fixed strongly;
Cylinder should be fixed on the T rail
12 structure, but the cylinder body cannot be
welded even a point;

Forbid welding the cylinder to T rail structure

The connection point of cylinder and cylinder


base cannot welding, only put the cylinder on
the cylinder base top side will ok;

10

11

Install chain and guide steel board

13
The chain is heavy loading leaf chain, every
chain can load 4 Ton capacity;
This kind of chain noise lower than normal
14 chain;

13. Chain roller


14. Heavy leaf chain(Chain)
15 15. Chain fixing beam
16 16. Guide wheel
17. Guide board
18. Anti free-fallding brake
17

If the chain broken, the anti free-falling brake


18
will work, the lift cabin will stop at half way
sudden, at the same time, brake sensor
working, the motor pump station will stop
working;

Both of the chain's length are same we


supported;

When installation, fixing one side of the chain


on the horizontal beam terminal“A”;

fixing another side of the chain on the


A platform guide board terminal"B";

B
Fix the rail structure on the shaft wall

19 19. Rial-wall connection beam

The fixing board fixing method:


Rail structure side——welding;
Wall side point: screw bolting using expansive bolts;

Note: before installation, the plumb should


be used to keep the rail structure vertical
enough;
If the guide rail is very low, T rail can be fixed
before bolt the rail structure to the wall;

If the guide rail is very long, such as more


than 5m, workers can fix the T rail steel
structure vertically and strongly firstly, and
then install the T rail on the steel frame;

Fix the platform on the guide board

Holes had been drilled using laser cutting machine on the


guide board. Before exwork, when connect the guide board
with platform, only need screw bolting, no need any welding
work;
20 T rail

21 Platform L structure

The platform L structure direction installed with double guide


board, and the fixing adopt screw bolts and nuts, they should
be screwed strongly, and no need any welding when
installtion.

Note:
After install the L structure, workers should make the first time
up and down testing using hoist or other lifting machine; If
there is small shake, workers should adjust some spare parts to
assure the platform up and down steady;
Different view of the fixed structure on the wall

Assemble the cabin wall on the L type platform


Step1. Back stainless steel installation

22 Back stainless steel board


Back stainless steel board is the back side wall of the
27 cabin, it’s the first cabin wall which will be installed, it’s a
large stainless steel sheet, when installation, let workers
28 careful, don’t scratch the surface;

Before fixing rear stainless steel, the COP and handle


should be installed firstly.

23 Floor
Now, the floor steel board had been installed steady
before ex-work, no need make the extra installation
when workers make the installation work;
Now, the floor steel board had been installed steady
before ex-work, no need make the extra installation
when workers make the installation work;
Step 2. Cabin wall installation

24 The second cabin wall


The second cabin wall's frame is using aluminum
material or stainless steel, the fixing between glass cabin
wall and rear cabin wall adopt screw bolts and nuts;

25 The third cabin wall


The third cabin wall's frame is using aluminum material
or stainless steel, the fixing between glass cabin wall and
rear cabin wall adopt screw bolts and nuts;

Step 3. Cabin roof installation

26 Cabin roof
When fixing the cabin roof, directly fix the top roof
cover on the top side of "C" type cabin wall;
Bolt the edge of roof cover on the cabin wall using
screw bolts, and fix them steady strongly;

27 COP
When install COP, connect the controlling wires firslty;

28 Handle
29 Header stainless steel
The function of header stainless steel is decoration,
which can block the seal between roof and cabin walls;

Both of the cabin wall's fixing adopt screw


swallowtail nails
Assemble the cover of rail tower

The side stainless steel of


rail tower

Front side stainless steel


cover for tower
Back side stainless steel
cover for tower
Testing up and down

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