Colortrac M + SC Scanners Service Training
Colortrac M + SC Scanners Service Training
Colortrac
M + SC
Scanners
Service
Training
Revision History
Please note: This Training Package is subject to change depending on product
improvements or changes to ensure customer needs are supported.
Table of contents
Revision History ............................................................................................................................................................................... 2
Table of contents.............................................................................................................................................................................. 3
Training agenda ............................................................................................................................................................................... 4
1. Welcome ..................................................................................................................................................... 5
1.1 Training Manual set-up ................................................................................................................................................. 6
1.2 Final remarks before starting this training ................................................................................................................... 7
2. Preparation ................................................................................................................................................ 11
3. Overview .................................................................................................................................................... 13
3.1 Scanner models.......................................................................................................................................................... 14
3.2 Application software................................................................................................................................................... 23
3.3 Other software ............................................................................................................................................................ 27
3.4 Specifications.............................................................................................................................................................. 28
3.5 Summary .................................................................................................................................................................... 29
4. Installation ................................................................................................................................................. 31
4.1 Previsit......................................................................................................................................................................... 32
4.2 Preparing for an installation ...................................................................................................................................... 33
4.3 Hardware Installation of the Scanner ........................................................................................................................ 34
4.4 Install the touch screen for the Ci / CiC / M / SC ...................................................................................................... 35
4.5 Software installation ................................................................................................................................................... 36
4.6 Scanner Normalization & Stitching ........................................................................................................................... 41
4.7 Final test at end of installation ................................................................................................................................... 43
4.8 Customer Instruction ................................................................................................................................................. 44
4.9 Transportation ............................................................................................................................................................ 45
4.10 Summary .................................................................................................................................................................... 46
5. Operation ................................................................................................................................................... 47
5.1 Consumables ............................................................................................................................................................. 48
5.2 Scanner Cleaning, Normalization & Stitching........................................................................................................... 49
5.3 Copying and scanning ............................................................................................................................................... 50
5.4 Utility functionality & Firmware installation .............................................................................................................. 59
5.5 Media considerations ................................................................................................................................................. 61
5.6 Summary .................................................................................................................................................................... 62
6. Servicing .................................................................................................................................................... 63
6.1 Case 1 ......................................................................................................................................................................... 64
6.2 Dis-assemblies ........................................................................................................................................................... 65
6.3 Parts Catalogue .......................................................................................................................................................... 66
6.4 Electronic part overview ............................................................................................................................................. 67
6.5 Utility – Service functionality ...................................................................................................................................... 68
6.6 Set scanner width ....................................................................................................................................................... 71
6.7 Case 2 ......................................................................................................................................................................... 72
6.8 Troubleshooting Smartworks MFP, EZ Touch and PRO ............................................................................................ 73
6.9 Scan quality issues ..................................................................................................................................................... 74
6.10 Known Problems ........................................................................................................................................................ 76
6.11 Task allocation (discussion Océ versus Canon) ....................................................................................................... 77
6.12 Escalation .................................................................................................................................................................... 78
6.13 Summary .................................................................................................................................................................... 79
6.14 End of this Training .................................................................................................................................................... 80
7. Certification and feedback ......................................................................................................................... 81
Attachment 1: Remote support.................................................................................................................................................... 83
Training agenda
1. Welcome
Welcome to the Colortrac Scanners SC +M service training.
Goal:
After this course you will be certified and ready to service the Colortrac scanner systems
related to the SC and M models.
Course Objectives
Course Objectives
At the end of this training you are able to:
1. Welcome
This is the chapter you are reading now. You are informed about how this service
training is build up and how you can go through the content in the most easy way
[tips, tricks and pitfalls].
2. Preparation
The trainer starts up the training. You get all the documentation and tools available to
go through this training.
3. Overview
Here you will learn which scanners and software is available for our customers.
4. Installation
Here you will learn how to install a Colortrac scanner and the related software. Using
video, questions and real software simulations should make this a challenging
experience for you.
6. Service
In case of any malfunction on a Colortrac scanner you need to know how to fix the
system. Therefore you will learn by performing two cases [malfunctions] how the
scanner functions, how to diagnose and repair it. Finally you will get some additional
information about functionality, dis-assemblies and which parameters influence the
scan quality.
All the examples used to explain the functionality of the scanners are made using the
Colortrac CiC, Gx+, M and SC models.
Documentation, Video’s, Animations and Simulations are used in this training to explain
functionality, instructions and operation. They are frequently followed by questions.
Please read the questions first before opening the Document, Video, Animation or
Simulation.
Sometimes you can encounter problems when you play video’s, animations or
simulations.
Questions
During this training you will be asked to answer questions. The questions are meant to let
you think about the theory or to rehearse what you just learned. No problem if you don’t
know the answer completely or make a mistake.
Answers on the questions can be found in a separate document. Make sure you try to
answer the questions yourself before peeking. It will help to memorize the content of this
training.
Check your answers when you finished a complete chapter. For example: after Chapter 3
Introduction, after Chapter 4 Installation, etc.
Links
Links are indicated in grey with a black border Link. They can be started from this pdf
document by a single mouse click.
Some of these links direct you to the internet.
Other links will open another document.
The last category links direct you to a certain location within this document. They must
not be followed unless you forgot about the subject they refer to!
Tip: Before clicking remember the page where you are to be able to go back.
Links to the Colortrac dis-assembly movies are indicated in light blue with a black border
Link. It is not possible to click them. You have to go to them manually. The movies are
distributed together with the original Colortrac documentation and software.
Green text
The amount of scanners in the field is still quite low. The amount of malfunctions per
machine is expected to be very low. As a conclusion you can see that you will not make
many visits for these scanners. Therefore it is normal that you will forget more and more
knowledge about these scanners. Probably you forget faster than you can build up the
knowledge unless you have enough calls.
We have given you the tools to relearn scanner content in a fast, interactive and hopefully
enjoying way. Our goal is that you can restudy a subject within a few minutes. This
training is therefore mainly about getting an overview of the scanner functionality and
where to find the tools and how to use them at the moment that you need them for a real
call.
We at ITC have created the tools that we think is important for a quick relearn. We hope
this is sufficient. It is however very difficult to see what is happening in the field every day.
So if you think the content of the training is not sufficient or there is a lack of tools in the
TSM, INFORM US!!!
We at ITC will do our utmost to create the right content and guide you in the simplest way
in the right direction. With your daily experience you can generate the tips we need to
reach that goal. Your help is very much appreciated by me and your colleagues.
2. Preparation
Get to know each other.
You are about to start with the Colortrac Scanners SC+M service training where you will learn
how to service the Colortrac scanner systems.
Trainer hands out DVD or memory stick. Copy the files from the DVD to your laptop.
Important note
Do not include the Colortrac Scanners SC+M TrainerVersion.pdf yet. It
contains tips and answers. This is to be used during the training by the
trainer only!
However the technicians will not build much experience because of the
low amount of malfunctions. Therefore hand this document after the
training, so the technicians can use it as a look up document in the field
to relearn a task. Relearning is crucial in getting high performance in the
field when dealing with reliable machines / low experience.
3. Overview
Chapter Objectives
At the end of this chapter you are able to:
Models
The customer can order an upgrade for his scanner. So he can change his scanner to a c
or e variant. The upgrade is a customer concern. The customer orders and installs the
upgrade.
The M and CiC scanners are delivered as a c version only. They can’t be upgraded.
SC
MSeriesIntroduction.wmv
Ci
CiC.
Introduction Ci.pdf
Attention
The Ci model can be changed to a CiC model by overwriting the machine
firmware with the CiC firmware. There is no possibility to do this the other
way round. A CiC model can only be changed to a Ci model at the cost of a
main board replacement!
Cx & Cx+
The Cx models are delivered 40” wide only. The model name is build up in the same
logical way as the Ci scanners.
An animation will
show you how the
paper path
functions.
Gx & Gx+
The Gx model is delivered in three sizes 28”, 42” and 56” wide. So far only the 42” variant
is sold by Canon.
The Gx model is also delivered as GxT model. The T stands for Thickness control [realizes a
variable height of the feed opening]. The GxT model can handle originals up to 20 mm
where as the Gx model has a maximum of 2 mm.
The model name is build up in a logical way. For example GxT 28c:
Gx = Model type [Visible on the colored edge of the top lid]
T = Thickness control
28 = 28” [Visible on the colored edge of the top lid]
c = color [Not visible in the name on the top lid cover, because it depends on the
variant software]
Introduction Gx+.pdf
The Cx+ and Gx+ models are the successors of the Cx and Gx models and thereby the Cx
and Gx are no longer sold anymore.
The Cx+ models are out of stock since the end of 2011.
The Ci and CiC models are almost out of stock and no longer produced. Expectation is that
these models will be sold until December 2012.
Conclusion is that the models Gx+, the SC and the Canon variant M are and will be the
remaining models sold now and in the future. The Gx+ is sold 42” wide with or without T
option. The SC is sold 36” and 42” wide. The M is sold 40” wide only.
Ci 40 Scanner SC 36 scanner
SC 42 scanner
20 11
At this moment the highest population in the field is composed of Ci and CiC scanners.
This will slowly move to the SC and M scanners. So most service visits will concern these
scanners.
Smartworks
Smartworks MFP
The M40 is delivered with Smartworks MFP Version 3 and a 22”multitouch screen.
Operation is quite basic and thereby very user friendly.
A M40 scanner will only work together with Smartworks MFP V3. Smartworks EZ Touch
and PRO can not be used.
Main changes in Smartworks MFP version 3 are the improved layout and cloud
connectivity through Canon imagePROGRAF Direct Print & Share software.
These options are also available in Smartworks PRO, however Smartworks PRO contains
many more options and settings then Smartworks EZ Touch plus.
Smartworks PRO
For the SC, Ci, Cx and Gx models a customer can choose between Smartworks EZ (Touch)
or Smartworks PRO. Smartworks PRO is a program with advanced functionality options.
Depending on the license bought, the customer gets:
Scan functionality
Copy functionality
Scan & Copy functionality
As you can see, the user interface looks different then Smartworks MFP. The main reason
for this is that Smartworks PRO has more settings/possibilities then Smartworks MFP. This
makes scanning with Smartworks PRO very flexible. Smartworks PRO is designed for the
professional user.
History
The applications developed over the years. Underneath you find a schematic overview of
the application names in chronological order.
ScanWorks
+ CopySmart Smartworks PRO
In this training you will learn to work with the Smartworks MFP and PRO applications.
Model upgrade
The customer can order an upgrade for his scanner. So he can change his scanner to a
higher level variant (faster, color). This was a separate program for the Ci, Gx and Gx+.
This function is now integrated in the SC utility.
Since the M and SC scanners don’t have an ethernet connection, a MAC address does not
need to be set after replacing the main board. This program is only available for previous
model Ci.
Plotworks
3.4 Specifications
Assignment together: Create a list of important scanner differences.
Then in a discussion you try to find out which scanner to sell in which market / for which
customer needs (Ci, CiC, M, SC, Gx+).
Use the information from:
the previous chapter
Smartworks MFP V3 specs: SmartWorks MFP V3 Readme.txt
what you already know from the past
document Colortrac Quick Guide Ci CiC SC M Gx+ 2012-12-10.xlsx
3.5 Summary
Checkpoint
When you found you gave the wrong answer on a question please consider going back to
the documents to find the place that describes the right answer and restudy that part.
Summary
You have been introduced to the Colortrac scanners. You should have a good idea of the
scanner models, the available application and other software. You also should have a
general understanding of how the scanners function (more detail will follow during the
remaining part of this training).
You have been introduced to a few documents. During the following chapters you will see
more documents. In this way you learn the structure of the documents and when to use
which document.
This ends the introduction chapter of this training. In the next chapter you will learn how
to install a Colortrac scanning system.
4. Installation
Chapter Objectives
At the end of this chapter you are able to:
Perform a previsit
Install the Colortrac scanners
Install the application software
Perform a user instruction
In this chapter you will experience how easy it is to install a Colortrac scanning system.
In an interactive way you will experience how service friendly an installation can be
executed, the scanner hardware as well as the Smartworks application software. You will
finish the installation with a short customer instruction and a functional system check.
4.1 Previsit
Before installing the scanner or multi functional a check must be made if the customer
fulfills to the required placement conditions.
2. Which items should you be aware of in respect to safety?
Final Test
Customer Instruction
Please watch the videos showing you what you need to do in the M
installation steps:
Note:
Remember to maximize the videos instead of dragging the edges of the window. See
also explanation: .
Step: Preparation
[Unpacking]
Not available
Step 1:
Assemble the Stand
Step 2:
Assemble the
Monitor Stand
Step 3:
Assemble the
Scanner & Monitor
After the touch screen installation you can start the Smartworks MFP software installation
as described in the next chapter. For ease of MFP installation you keep the keyboard and
mouse connected.
SC
The older version of the MFP software runs on Microsoft .NET software. MFP version 3
does not need this software anymore.
Smartworks MFP is used in combination with an M scanner, Canon iPF printer and touch
screen. The Smartworks MFP application has the same user interface and functionality as
Smartworks EZ Touch. The M scanner will only function in combination with Smartworks
MFP version 3. The MFP installation CD will install:
USB drivers
Smartworks MFP Version 3
M series Utility
Before installation can take place, the customer needs a PC with the appropriate
specifications. Customers normally take care of the PC themselves. The minimum PC
specifications are mentioned in the chapter .
The utility is necessary for the data flow between scanner and PC (M and SC scanners
only). Installing the Smartworks software and USB driver is not enough to get the scanner
to work. The installation order for some items is critical:
1 M series USB-Driver: Before connecting the scanner to the PC.
2 Smartworks MFP V3 Before installing M series Utility.
3 M series Utility After installing Smartworks MFP.
4 Change printer settings Before starting the MFP application.
5 Connect scanner to PC After installing the USB Driver.
Note
Smartworks will not recognize the scanner when connecting the
scanner before installing the utility and USB driver.
Installing Smartworks MFP on your own laptop will not work perfectly. The Smartworks
MFP window only adapts to two monitor sizes: 17” 4:3 and 22” 16:9. This means that
you will not be able to see the entire Smartworks MFP window on your screen.
Windows 7 behavior
Many Windows 7 systems are configured in such way that the user has less rights then an
administrator. Installing new software will not be possible unless the user uses the ‘Run
as administrator’ command [see picture]. Installation from CD will try to install multiple
programs in one go. The ‘Run as administrator’ command will not work properly when
installing the Colortrac software from CD!
Always log on in Windows 7 [also XP and Vista] as Administrator!! The software will not
install with less rights.
In Windows 7 you can also install each program / driver one by one. Also in case of
malfunctions this might help creating a solution.
3. Which software modules did you notice installing during previous animation?
4. What is true?
A: It is necessary to run and install the software from the CD that comes with the
dongle [paid for].
B: It is enough to plug in the dongle and use the software already installed from the
CD delivered with the scanner [free software]?
It is useful to have the software installed on your laptop. You can connect the scanner at
the customer site to your laptop and use Smartworks and the utilities as test tools.
Is the software already installed on your laptop? Then skip this step. The installation will
take approximately 15 minutes.
For the M and SC scanners Normalization and Stitching works in the same way as for the
Ci and Gx range of scanners. Since the M and SC scanners have Single Sensor technology
there is however less need of doing the stitching adjustment. The single sensor unit is
developed in such way that the separate CIS units have almost no tolerance on their
positions in the unit. Also temperature has less influence.
Therefore the utility has been slightly changed. Normalization is still on the main page
(Calibrate button). Stitching can be found when you click the utility button and then the
diagnostics tab (a bit hidden function).
How do you perform Normalization and Stitching? What is Stitching actually doing?
The chapter in this training contains copy and scan exercises, so you can practice using
the Smartworks MFP, EZ Touch and PRO software.
5. Which of the below items are part of the customer instruction (Three answers)?
A Show consumables.
B Explain how to perform a closed loop calibration.
C Demonstrate a copy.
D Explain how and what to clean.
Note
When the customer wants more instruction he needs to contact his
supplier (Canon or Canon reseller). This extended instruction is not your
responsibility.
4.9 Transportation
The scanners have only one transport protection. This is a foam sheet between the glass
plate and the rollers. This is of course to protect the glass plate.
The M and SC scanners have an extra protection. The top lid lock levers contain two
locking positions.
Push the top lid one click:
When the foam sheet is between the glass plate and rollers. Transportation position.
Push the top lid two clicks:
When using the scanner in operation.
4.10 Summary
Checkpoint
When you found you gave the wrong answer on a question please consider going back to
the documents to find the place that describes the right answer and restudy that part.
Summary
You have seen how to install the Colortrac scanners and software. To make use of
Smartworks EZ Touch and full functionality of Smartworks PRO a customer needs to install
two software packs (two CD’s). Sometimes an extra printer driver needs to be installed
when the customer uses internal printer drivers. Internal printer drivers have the benefit of
a better color calibration. How to calibrate is explained in the next chapter.
When you do the installation, at the end calibrate the scanner (Normalize) and make a
test scan. You can do this together with the customer and at the same time explain how
to use the software to calibrate and make a scan as part of the customer instruction.
You used some videos and simulations to learn several aspects of the installation process.
They are especially attached to this training for reuse in the field. We expect that you will
rarely do an installation. We hope that the videos and simulations help you in relearning
how to do an installation just before you need to do an installation.
This ends the installation chapter. In the next chapter you will learn how to operate a
Colortrac scanning system.
5. Operation
Chapter Objectives
At the end of this chapter you are able to execute typical user actions
on the Colortrac scanners:
Replace consumables
Cleaning
Copying
Scan-to-file, USB, e-mail.
Scan to the Cloud
Print from the Cloud
Closed Loop Calibration
Firmware installation
In order to help a customer, on site or at the helpdesk, it is important to know the typical
operator actions related to copying and scanning on the Colortrac scanners. This includes
how to use the utilities program and Smartworks.
5.1 Consumables
The consumables are:
Calibration Target
Glass
Hold Up Roller
IT8 card (Smartworks PRO only: SC scanner)
A pair of video’s show how to change the glass and the Hold Up Roller.
MSeriesSensorGlass.wmv
MSeriesHoldUpRoller.wmv
Note:
The new Hold Up Roller Bracket in the M and the SC scanners are modified (no sample
yet). The bracket did not function well. The modification will be delivered to Canon from
scanner nr 1 for both models.
The items that need regular cleaning are mentioned in the customer instruction (see
chapter installation). Colortrac made a movie about this subject.
SCScannerCleaning.wmv
Speed comparison:
USB3 data speed about 25 MB/s at 400 dpi / 42” original / scan speed 6”/s. At 600
dpi there is a risk the scanner will need a scan pause to get rid of the data. At 1200 dpi
pauses will definitely happen. The pause is sometimes visible in the scan result.
USB2 data speed about 2,5 MB/s at 200 dpi / 42” original / scan speed 6”/s.
MFP V2 and V3 have automatic update via internet.
Preview is at 100 dpi. Becomes visible when you start zooming in. Advantage: Editing
goes faster.
Passwords:
A customer can set a password for Smartworks MFP Settings. A generic password in MFP
V2 and V3 will reset the customer password: SmartWorks.
To reset the user password for Smartworks EZ Touch settings: Delete both .ini files in:
<drive>:\Users\<user>\AppData\Local\Smartworks EZ Touch.
Assignment:
Main page: Make a copy / scan / print with different presets (same original). Compare
the results on color. Make sure the preview is enabled. It will show the editing
functions.
Go to Advanced Copy. Try each button and make copies if you want.
Press the help button to read about these functions.
Define your own preset.
Do the same for Advanced scan and Advanced print.
Here you will also find Scan to the cloud and Print from the cloud. When you make a
scan you will be directed to iPF Direct Print & Share application.
Username: xx - Password: yy Ask your trainer.
Go to Settings and look what is underneath the three Preferences buttons.
Figure out the function of each setting.
Create a password and remove it again. See ‘Some things worth to know about M and
SC scanners’.
Put all settings back to default.
The applications will be discussed centrally after you played with each scanner
configuration. You can always ask questions if you need help to understand certain
functions.
Assignment:
Copy tab: Settings are the same as Smartworks EZ / MFP 1. Choose a printer. Make
your settings and print. Use different Document types (same original) and compare
the results on color.Make sure the preview is enabled. It will show the editing
functions.
Scan tab: Same story as the copy tab. Disable Scan to USB (memory stick). Some
customers don’t allow memory sticks.
Print tab: Select file and printer. Make a print.
Go to Settings and look what is underneath the three Settings buttons. Figure out the
function of each setting.
Create a password and remove it again. See ‘Some things worth to know about M and
SC scanners’.
Put all settings back to default.
The applications will be discussed centrally after you played with each scanner
configuration. You can always ask questions if you need help to understand certain
functions.
7. After scanning the original, how can you see printing has started?
A Smartworks PRO will inform you when printing has finished.
B The Windows printer driver will ask to make print settings.
C Smartworks PRO will show printing progress in its printing window.
D The status monitor shows printing progress.
You have already seen that Smartworks PRO can make use of two different printer drivers.
Below you see the reasons why:
Windows driver
Any locally installed Windows printer driver can be used.
Scan first then print principle introduces waiting time. But the Windows driver is faster
then the internal driver: Faster below 300 dpi.
Paper size must be set manually.
Color management: Original printer ICC profiles and a standard Colortrac scanner profile
for the used scanner model.
Perfect for CAD drawings or when speed is preferred above quality.
Internal driver
Printers are limited to installed internal drivers.
Printing starts before scanning has finished: Faster above 300 dpi
Paper size setting adapts to original.
Color management: Closed Loop Calibration and ICC profiling (See next page).
Perfect for high quality.
8. Why do you need to position the red reference markers over the black target corners?
9. How many times do you need to perform the closed loop calibration?
A Three times. For every print quality mode a profile must be created.
B For every media type and print quality mode used by the customer.
C Every possible media type and print quality mode must be calibrated.
D Only once. The profile created can be used for all media types.
The main
difference is
choosing a
filename for
saving. The
filename can be
generated by the
application or
chosen manually.
You should now have the same window as shown above. The scan button is grey
because there is no scanner attached. Subsequently you can’t change scan settings (left
side panel).
11. How do you move to the right eye in the enlarged picture (two answers)?
A Move your mouse pointer into the picture.
Move your mouse with the left mouse button pressed.
B Use the arrow keys on the keyboard.
C Move your mouse pointer into the blue rectangle in the thumbnail.
Move your mouse with the left mouse button pressed.
D Left click on the right eye in the thumbnail.
Batch scanning will automatically scan multiple originals and save each scan individually.
12. How do you enable batch scanning in Smartworks PRO (use the help function if you
don’t know)?
Afterwards you can create a multipage document out of these scans and add other tiff or
pdf files inbetween.
13. How do you create a multipage document with Smartworks PRO (use the help
function if you don’t know)?
Note
A multipage document added to a new multipage document will not
work. Only the first page of the multipage document will be taken!
Smartworks EZ Touch and MFP are using the sRGB workspace only. You can’t set a
monitor profile in the applications. So what you see is not always what you get.
Smartworks PRO let’s you work with a monitor profile. So WYSIWYG (when the
monitor profile is good).
Each scanner type has its own utility. However their functionality is almost the same. The
Ci utility is used to explain its functionality because it contains the functionality of all
utilities combined.
The utilities are installed on the customers PC. The customer can use it as well as you. You
however have the possibility to start it in service mode. The extra functionality is explained
in the chapter Servicing.
Firmware installation
You saw how to update the firmware of the scanner in the last simulation about the utility
operation.
15. Every scanner model (except the M scanner) has three variants. The cheapest
scanner is the m (mono) variant. Can you remember the other two (Two answers)?
A q.
B s.
C e.
D c.
The customer can order an upgrade for his scanner. So he can change his scanner to a
higher level variant.
The upgrade is a customer concern. The customer orders and installs the upgrade. When
a customer asks about it, you can point out the main steps:
The customer needs to start the SC utility. Click the Utility button and select the
‘Scanner Upgrade’ tab.
Fill in serial number and requested model. This will generate a file.
The customer sends the file to his supplier (Canon, Distributor).
The customer receives a special patch from his supplier. The patch must be uploaded
to the scanner [double click the patch].
16. When scanning a double sided original. What can you do to prevent that the back
side is scanned too?
17. When scanning a very thin original (low stiffness). What can you do to prevent the
original will be creased when fed through the scanner?
18. When a wallet is used. How do you best feed the wallet into the scanner?
19. When the original is creased. Which scanner model gives the best result from the
following types: Ci, CiC, Cx+, Gx+, M, SC?
5.6 Summary
Checkpoint
When you found you gave the wrong answer on a question please consider going back to
the TSM to find the place that describes the right answer and restudy that part.
Summary
You have experienced how to operate the scanners. You should be able to explain the
customer standard maintenance actions like cleaning and calibration. You also learned
how to operate Smartworks MFP, EZ Touch and PRO.
The utility is a tool used by the customer and by the service technician. The additional
service functionality of this tool is explained in the next chapter.
The scanners have very few consumables which can be replaced by the customer. A few
other parts, also called consumables, can only be replaced by service (timing belts, etc.
see introduction movie).
Media is sometimes hard to scan. Therefore you have seen some nice tricks to scan a
double sided, thin, creased or transparent original.
Besides that you are able to operate the scanners you also learned a bit more about the
functionality and possibilities of the scanners.
Again you used the documentation, videos and simulations to learn several aspects of the
operation. Because the Colortrac scanners are very reliable, you will not see them very
often. So you need to rely on the documentation and materials handed out. We think it is
extremely important that you remember what materials are available, for relearning parts
of the scanner (operation, etc.) just before doing an installation or solving a malfunction.
This ends the operation chapter. In the next chapter you will learn how to service a
Colortrac scanning system.
6. Servicing
Chapter Objectives
At the end of this chapter you are able to:
You will receive an overview in this chapter about solving scanner hardware and
application problems. At a certain point you need to escalate the problem to the helpdesk.
In order to diagnose and repair a Colortrac scanner, it is important to know things like:
Special issues when replacing parts.
Adjustments.
How the scanner functions. This will help you making the right diagnosis when
troubleshooting is needed.
Where to start with your diagnosis and how to proceed. Here you make use of the
Trouble Shooting Guide. Sometimes you need to escalate the problem.
Scan quality issues.
Known problems.
Note
The Colortrac scanners do not contain any form of Service Diagnosis system.
This means that you can’t perform any tests and no error codes or error
messages will appear. The only way to solve a scanner problem is by looking at
scan quality samples and search for symptoms.
6.1 Case 1
Please solve the problem.
6.2 Dis-assemblies
The service manual contains all the dis-assemblies in instruction form. Some of these dis-
assemblies are available as a video. You can find them in the documentation package you
received from your trainer.
How to check that you have chosen the right spare? Open the parts catalogue. Together
with the trainer look how to check.
Main board.
The main board is the heart of the scanner. It controls motors, lamps and sensors, does
image processing, and takes care for all input and output activities.
Control board
The control board is the interface between the user and Main board. It is also used as an
interface between the Main board and all media sensors and top lid switch.
Power Supply
These are the two service pages in the utility of the M and SC scanners.
The password is p107. Write down the values before replacing a main board.
Backup / Restore
You have seen that the utility contains a lot of settings. A digital backup is not possible. A
Restore form is available. Print it and fill it in with the correct data after each visit when
changes have been made.
On the next pages you will find information on how to make adjustments in case you
don’t have a backup or when the current values are not accurate enough.
Manual Stitching
Check after a repair the scan quality on stitching artefacts when indicated by the movies.
Normally an AutoStitch should align the scanner. Sometimes it fails and you have to
correct manually. The service manual gives some tips how to approach this alignment.
You can use the testchart used to align the Cx scanner:
Cx-Stitch-TARGET.pdf
Motor Speed
A misaligned motor speed leads to a scan which is too long or too short in feeding
direction. How to adjust the motor speed is explained in an instruction created by Océ,
because the Colortrac TSM does not contain a clear instruction. So you will find it in:
20. Which program do you use to measure the length of the scan?
21. How do you calculate the new motor speed parameter?
23. Vertical value at the trailing edge of the scan TestchartDEopaque.jpg?
Calculate the new motor speed.
24. The new motor speed is?
Note:
Order the testchart if you don’t have it.
In a similar way as with the motor speed you can measure and calculate the right settings
for the leading and trailing edge. In fact you define at which moment the scanner needs
to start scanning and when to stop the scan. This prevents data loss or a white area
without any original information.
We will not practice the adjustment, because the trick is the same (only the measurement
points are slightly different).
This adjustment needs to be carried out after the motor speed adjustment.
6.7 Case 2
Please solve the problem on the M scanner.
Note
Use as much as possible remote support!
Customer
In many cases you can advise the customer from the helpdesk to solve the issue by
himself. A few issues happening frequently are described:
You know the influence of the preset [original type] setting within Smartworks PRO
[you learned how important it is to adapt the scan settings to the original type CAD,
Map, Photo, etc for a good result]. The customer should use the preset setting or know
how to make the correct settings manually!
Wrong colors on copy or scan can occur, when the scanner has not been calibrated for
a while. Let the customer perform ‘Normalization’.
If the customer is still not happy and you checked that the Normalization has been
performed correctly [with a clean scanner], you can advise the customer to perform a
IT8 Scan Calibration and/or a Closed Loop Calibration [Smartworks PRO only].
Light or dark stripes in feeding direction: This means normalization & stitching has not
been done for a while or a dirty scanner. Let the customer clean the scanner area
thoroughly and run ‘Normalization & Auto Stitching’.
Very large files caused by scanning with high resolutions 600 dpi or more. Most of the
time scans of 200 – 400 dpi will produce good enough results. Resolutions of 600 dpi
or higher will also lead to pauses in the scanning process. These pauses sometimes
lead to visible artefacts in the scan at the place where the original stopped (a line).
These resolutions only make sense when you want to print a few times enlarged scan.
You will see block shapes and staircasing when a customer enlarges the original
exceptional [e.g. 800% or more, and depending on how critical a customer is even
less].
When the customer uses the right settings and performs scanner maintenance [cleaning,
normalization & stitching] on a regular basis, the scan quality issue becomes an issue to
be solved by service. The flowchart indicates what steps to take to solve a scan quality
issue.
Be aware that a scan can best be judged at 100%. If you zoom in, often small artifacts
(staircasing) will become visible that cannot be solved.
Often you can see small artifacts at the start and end of the scan, where the original
has no full contact with the transport rollers the thinner the original, the more likely it is
that this will happen. With the M and SC scanners this artifact has been reduced to a
minimum by the function of the Hold Up Roller.
A workaround is to glue/tape a strip of paper to leading and trailing edge. This will shift
the artifacts to the strip of paper. Cropping the image after scanning will remove the
artifacts.
Stitching lines can be visible when stitching is misaligned. M and SC scanners have
less probability then Ci, CiC, Cx, Cx+, Gx, Gx+.
For some known problems there are no workarounds or solutions available. Not every
problem can be solved.
Diagnosing problems related to application software and workflow is mainly the task for
the roles Help Desk Employee [HDE] and System Engineer [SE].
The trained Help Desk Employee can often solve a customer Colortrac related problem
remotely, using the phone and connect to the customer PC with remote software [Océ HQ
advises to use TeamViewer, see attachment 1]. Another possibility is organizing a WebEx
meeting with the customer. Through WebEx you can also take over the customer
computer. The Canon EMEA PPCC employees use this technique. Customers are very
positive, they are impressed by the quick response they get and find this very professional.
In underneath table you find what you need to know in your role. Some tasks are only
included in the contract depending on extra payment by the customer. Some tasks are a
customer task, meaning you only advise the customer in performing them.
Notes
* Although some consumables must be changed by a customer himself, the engineer
must be able to explain how to replace these consumables.
The engineer can replace consumables as a payable option.
** A customer call is usually handled by the helpdesk. The task of the helpdesk is to
prevent on site visits by service.
For hardware issues the FST/FSS makes an onsite visit and repairs the scanner. If despite a
good working scanner, the scans show quality issues, invest a small amount of time to
create a solution. If it takes a substantial amount of time, escalate the call to the helpdesk.
6.12 Escalation
When you escalate, please inform the people involved thoroughly. Information you
should include is explained in the Escalation Checklist V1.pdf.
Normally only one person per NSO has contact with the Colortrac Helpdesk. You will need
access rights. These rights can only be granted through Canon Regional Head office.
Helpdesk.wmv
Warranty
For the Main Board we agreed upon a warranty with Colortrac under the following
restrictions:
If you want to receive a free Main Board, you need to contact the Colortrac helpdesk
before replacing the Main Board.
The warranty period is one year.
6.13 Summary
Checkpoint
When you found you gave the wrong answer on a question please consider going back to
the TSM to find the place that describes the right answer and restudy that part.
Summary
Two cases / malfunctions and some dis-assembly movies gave you some insight in
repairing the M and SC scanners. In some repairs you need to use the Utility tool. You
have seen / used diagnostics, dis-assemblies, adjustments, parts catalogue and settings.
Some extra adjustments (motor speed, trailing and leading edge, manual stitching, etc.)
presented complete the overview of the available adjustments.
The chapters Scan quality and Known Problems explain some items about scan quality.
Partly scan quality is a customer responsibility. He can solve or prevent quite a few scan
quality issues himself.
Realize that not every task has to be solved by you (FST). Take care that you escalate at the
right moment and take care to report the right and complete information about the
malfunction. In case of a customer task guide the customer in learning to carry out the
task himself.
In this last chapter of the service training you used the TSM, videos and simulations to
learn several aspects of how to service the Colortrac scanners. We hope you can use this
material for relearning parts of the scanner just before solving a malfunction. If the
material is insufficient or wrong we would like to get feedback from you. Please contact
me by e-mail [email protected] to present your wishes.
This ends the servicing chapter. In the next chapter you will be invited to give some
feedback on how you feel about this training.
Course Objectives
At this moment you should be able to:
Know how to install and integrate the Colortrac Scanners.
Install utility software and Smartwork applications.
Know how to perform a basic instruction to the customer after
installation.
Know how to get customer acceptance after installation.
Operate Colortrac scanners and Smartwork applications.
Know how to calibrate and profile the scanners.
Know how to work safely on the Colortrac scanners.
Use the correct service procedures, documentation and tools.
Know how to perform preventive maintenance.
Diagnose errors and scan quality defects in a structured way and
repair the Colortrac scanners (corrective maintenance).
Identify the limitations of the Colortrac scanners. Know how to
defend the limitations to the customer.
Escalate the call at the right moment and report clearly about the
malfunction.
Train the technicians that they also meet above objectives.
Feedback
We are very interested in your feedback on this service training. Please share your
thoughts with us. All feedback will be handled carefully and we consider it to be
confidential.
Success
We wish you a lot of success with the Colortrac
scanner systems in the future and hope to meet
you again in new courses.
It works as follows:
1. Open
TeamViewer.
2. Call the
customer.
3. Ask him to go to
www.teamviewer.com/download/index.aspx
Under For the instant customer: TeamViewer
QuickSupport he can find the TeamViewer
customer program. It does not need to be
installed, only needs to be executed [see picture
on the right]. Once the customer stops the
program it is out of the customers computer.
4. Ask the customer to mention his ID. Fill it in
your TeamViewer [see red oval] and press
‘Connect to partner’.
5. Ask the customer his password.
6. Your connection is established.
From now on, until you close TeamViewer, you are able to see what settings the customer
uses in Océ Copy Easy or OCC, view the scanner agent, operate SCANtest [limited, not all
tests can be performed]. You can advise the customer about actions to take, on scanner
maintenance for example, without visiting him.
In case you experience any problems in the field which could be solved by better
training or documentation please contact the Océ International Training Centre. You
find the e-mail address and telephone number in this document.