IntesisBox_FJ-RC-MBS-1 Manual
IntesisBox_FJ-RC-MBS-1 Manual
FJ-RC-MBS-1 v.2.5
User Manual
Issue Date: 12/2017
r1.9 EN
Order Codes:
Information in this document is subject to change without notice. No part of this publication
may be reproduced, stored in a retrieval system or transmitted in any form or any means
electronic or mechanical, including photocopying and recording for any purpose other than the
purchaser’s personal use without the written permission of Intesis Software S.L.U.
TRADEMARKS
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their respective holders.
INDEX
1. Presentation .......................................................................................................... 4
2. Connection ............................................................................................................ 5
4.6 EIA-485 bus. Termination resistors and Fail-Safe Biasing mechanism ...................... 17
1. Presentation
Reduced dimensions. 93 x 53 x 58 mm
3.7” x 2.1” x 2.3”
• Direct connection to the AC indoor unit. Up to 16 AC indoor units can be connected to FJ-RC-
MBS-1, controlling them as one (not individually).
• Allows simultaneous use of the AC’s remote controls and Modbus RTU.
Modbus RTU
EIA-485 network Modbus RTU
Master
device
FJ-RC-MBS-1
Up to 63
AC indoor FJ-RC-MBS-1
• SCADA
units*
• PLC
• DDC
• BMS
• HMI
• Controller
• etc
FJ-RC-MBS-1
* Up to 63 IntesisBox devices can be installed in the same Modbus RTU bus. However, depending on the configured speed, the
installation of Modbus Repeaters may be required
2. Connection
The interface comes with a plug-in terminal block of 3 poles to establish direct connection with
the AC indoor unit. It comes as well with a plug-in terminal block of 2 poles to establish direct
connection with the Modbus RTU EIA-485 network.
The FJ-RC-MBS-1 connects directly to the Fujitsu BWR Bus, which is not provided within the
interface. Depending on which controllers are available, the recommended connection’ methods
are the following ones (details in Figure 2. 1):
• Wired remote control available. Connect the gateway as Slave in parallel with the
wired Remote Controllers (Controller acts as Master).
• No remote control available Connect the gateway directly to the BWR bus of the
indoor unit as Master when there is no Fujitsu Remote Controller.
Maximum BWR bus length is 500 meters / 1,640.42 ft. The bus has no polarity sensitivity.
53 mm / 2.1”
Remote Controller
BWR
AC Indoor Unit AC Unit
IntesisBox®
FJ-RC-MBS-1 90 mm / 3.5”
R W B EIA485
A+ B-
GND (3) B
Data (2) W
Power (1) R
MODBUS RTU
EIA-485
Bus
Internal electronic Max. 500 m / 1,640.42 ft
control board
BWR
AC Indoor Unit AC Unit
IntesisBox®
FJ-RC-MBS-1 90 mm / 3.5”
EIA485
A+ B-
GND (3) B
Data (2) W
Power (1) R MODBUS RTU
EIA-485
Bus
Internal electronic Max. 500 m / 1,640.42 ft
control board
Connect the EIA-485 bus wires to the plug-in terminal block (the one of two poles) of FJ-RC-
MBS-1 and keep the polarity on this connection (A+ and B-). Make sure that the maximum
distance to the bus is 1,200 meters (3,937 ft). Loop or star typologies are not allowed in the
case of the EIA-485 bus. A terminator resistor of 120Ω must be present at each end of the bus
to avoid signal reflections. The bus needs a fail-safe biasing mechanism (see section 4.6 for
more details).
2. Attach the interface next to the AC indoor unit (wall mounting) following the instructions
of the diagram below or install it inside the AC indoor unit (respect the safety
instructions given).
3. Connect the BWR bus between the interface and the AC indoor unit following the
instructions of the diagram. Screw each bare cable end in the corresponding BWR
terminals of each device.
6. Check the DIP-Switch configuration of the IntesisBox interface and make sure it matches
the current installation’s parameters (see section 4.3).
All other switch positions are set at low level (Off position ) by default.
NOTE: All changes on the DIP-Switch configuration require a system power cycle to be
applied.
All registers are type “16-bit unsigned Holding Register” and they use the Modbus big endian
notation.
▪ 0: Auto
▪ 1: Heat
1 2 R/W
▪ 2: Dry
▪ 3: Fan
▪ 4: Cool
AC unit Fan Speed 1
▪ 1: Low
2 3 R/W
▪ 2: Mid
▪ 3: High
AC unit Vane Position 1
▪ 1: Position-1 (Horizontal)
▪ 2: Position-2 (Horizontal)
3 4 R/W ▪ 3: Position-3 (Medium)
▪ 4: Position-4 (Vertical)
▪ 5: Position-5 (Vertical)
▪ 10: Swing
AC unit Temperature Setpoint 1,2,3
1
Available values will depend on the AC unit mode. Check the AC unit model functions in its user manual to know the possible values for
this register.
2
Magnitude for this register can be adjusted to Celsius x 1ºC, Celsius x 10ºC (default) or Fahrenheit. See section 4.2.3 for more
information.
3
It is not possible turn to x10 the value shown in Fahrenheit.
▪ 0: No error present
▪ 65535(-1 if it is read as signed value): Error
11 12 R in the communication of FJ-RC-MBS-1 or
Remote Controller with the AC unit.
▪ Any other error present, see the table at the
end of this document.
Indoor unit´s ambient temperature from
external sensor (at Modbus side) 1,2,3,6
22 23 R/W ▪ -32768: (Initialization value). No
temperature is being provided from an
external sensor.
▪ Any other: (ºC/x10ºC/ºF)
AC Real temperature setpoint 1,2,3,6
4
This value is stored in non-volatile memory
5
See section 7 for possible error codes and their explanation
6
See section 4.2.3 for more information
7
If the register is configured as “0:Non-blocked”, all commands received from Modbus will be sent to the AC system. If “1: Blocked”,
commands from Modbus will only be sent to the AC system if they differ from the previous value.
8
This register applies to firmware version 2.5 onwards
9
Once window contact is open, a count-down to switch off the AC Unit will start from this configured value.
o After a couple of values have been entered in the “AC unit external temperature’s
reference” (register 22/23) and “AC unit temperature set point” (register 4/5),
FJ-RC-MBS-1 is going to estimate the temperature chosen implied (e.g. if a
“temperature setpoint (register 4/5)” of 22ºC, and an “external temperature
reference (register 22/23)” of 20ºC are entered, FJ-RC-MBS-1 will assume that
the user is demanding a +2ºC increase in temperature).
o By knowing at any time the ambient temperature currently used by the indoor
unit to control its own operation (register 5/6), FJ-RC-MBS-1 can calculate the
required temperature setpoint needed to apply the decrease/increase on the real
temperature and reach the temperature chosen by the user (following the
example above, if FJ-RC-MBS-1 reads an “ambient temperature” (register 5/6) of
24ºC in the indoor unit, it will apply a final setpoint of 24ºC + 2ºC = 26ºC).
o At this moment, each time that FJ-RC-MBS-1 detects a change on the ambient
temperature reported by the indoor unit (register 5/6), it will also change the
required setpoint, in order to keep the temperature required by the user at any
time. If we follow the last example, if FJ-RC-MBS-1 receives a new temperature´s
value coming from the indoor unit of 25ºC, FJ-RC-MBS-1 will automatically adjust
the temperature setpoint required of the AC indoor unit to 25ºC + 2ºC = 27ºC).
SAC = Su – ( Tu – T AC )
Where:
o After the startup, the value for “external temperature’s reference” (register
22/23) has a value -32768 (0x8000). This value means that no external
temperature reference is being provided through FJ-RC-MBS-1. In this scenario,
the setpoint value shown in register 4/5 will always be the same as the current
setpoint value of the indoor unit. AC indoor unit will use its own return path
temperature sensor as reference for its control loop.
o If it is desired to use the temperature’s reading from the Remote Control as the
external temperature reference (Tu ,register 22/33), the Remote Controller must
be configured as Master, and the Fujitsu AC indoor unit must have the option
“thermostat sensor in the Remote Controller” as activated. This configuration is
done via a Fujitsu Remote Controller connected to the indoor unit and must be
done by Fujitsu authorized installers while the AC is being installed.
Moreover, notice that temperature’s values of all these four registers are expressed according to
the temperature´s format configured through its onboard DIP-Switches (See 4.3 “DIP-switch
Configuration Interface”). These following formats are possible:
• Celsius value: Value in Modbus register is the temperature value in Celsius (i.e. a
value “22” in the Modbus register must be interpreted as 22ºC).
All the configuration values on FJ-RC-MBS-1 can be written and read from Modbus interface.
Otherwise, some of them can also be setup from its on-board DIP-switch interface.
The device has DIP-switches SW1, SW3 and SW4 on the following locations:
ON
SW1
1234
SW1
B W R
AC Unit
IntesisBox®
FJ-RC-MBS-1
EIA485
A+ B-
ON ON
12345678 1234
SW3 SW4
SW3 SW4
The following tables apply to the interface´s configuration through DIP-switches:
SW1-P1..4 Description
ON
Slave - A Fujitsu Controller must be present in BWR bus, configured as Master (Default value)
ON
Master – Fujitsu Controller not needed in BWR bus. If it exists, it must be configured as Slave
ON
ON
ON
Machine type: RAC inverter model G series, VRF J-II, VRF V-II or VRF VR-II 10
(Default value)
ON
ON
ON
10
* G series stands for units that include a ‘G’ just before the power number in its reference. E.g.: ASYG09LTCA
ON ON
2400bps
ON ON
4800bps
ON ON
9600bps (Default value)
ON ON
19200bps
ON ON
38400bps
ON ON
57600bps
ON ON
76800bps
ON ON
115200bps
SW4-P1..2-4 Description
ON
Temperature values in Modbus register are represented in degrees (x1) (Default value)
ON
ON
Temperature values in Modbus register are represented in Celsius degrees (Default value)
ON
ON
ON
Add SW3-P1..6 Add SW3-P1..6 Add SW3-P1..6 Add SW3-P1..6 Add SW3-P1..6
ON ON ON ON ON
0 13 26 39 52
ON ON ON ON ON
1 14 27 40 53
ON ON ON ON ON
2 15 28 41 54
ON ON ON ON ON
3 16 29 42 55
ON ON ON ON ON
4 17 30 43 56
ON ON ON ON ON
5 18 31 44 57
ON ON ON ON ON
6 19 32 58
45
ON ON ON ON ON
7 20 33 59
46
ON ON ON ON ON
8 21 34 47 60
ON ON ON ON ON
9 22 35 48 61
ON ON ON ON ON
10 23 36 62
49
ON ON ON ON ON
11 24 37 50 63
ON ON ON ON
12 25 38 51
▪ 16: Write Multiple Registers (Despite this function is allowed, the interface does not
allow to write operations on more than 1 register with the same request, this means that
length field should be always be 1 when this function is being used in case of writing)
The device includes two LED indicators to show all the possible operational states. In the
following table there are written the indicators which can be performed and their meaning.
L1 (green LED)
Device status LED indication ON / OFF Period Description
L2 (red LED)
Device status LED indication ON / OFF Period Description
During normal
LED Pulse 5sec ON / --- OFF Device Start-up
operation
EIA-485 bus requires a 120Ω terminator resistor at each end of the bus to avoid signal
reflections.
In order to prevent fail status detected by the receivers, which are “listening” the bus, when all
the transmitters’ outputs are in three-state (high impedance), it is also required a fail-safe
biasing mechanism. This mechanism provides a safe status (a correct voltage level) in the bus
when all the transmitters’ outputs are in three-state. This mechanism must be supplied by the
Modbus Master.
The FJ-RC-MBS-1 device includes an on-board terminator resistor of 120Ω that can be
connected to the EIA-485 bus by using DIP-switch SW4.
Some Modbus RTU EIA-485 Master devices can provide also internal 120Ω terminator resistor
and/or fail safe biasing mechanism (Check the technical documentation of the Master device
connected to the EIA-485 network in each case).
Stock
Weight 85 g. -20ºC to +85ºC
Temperature
Wall Operational
Mounting <95% RH, non-condensing
DIN rail EN60715 TH35. Humidity
Switch 1
1 x DIP-Switch for AC features Protection IP20 (IEC60529)
(SW1)
Switch 4
1 x DIP-Switch for extra functions
(SW4)
AC Unit LED DIP Switch
connection Indicators SW1
A list of Fujitsu indoor unit model’s references compatible with FJ-RC-MBS-1 and its available
features can be found on this link:
https://www.intesisbox.com/intesis/support/compatibilities/IntesisBox_FJ-RC-xxx-1_AC_Compatibility.pdf
7. Error Codes
To obtain the error which belongs to the Error Codes list, remember that it must be selected the
right position of the DIP-switch SW1 (See Section 4.3). Here there are two lists. It must be
chosen only one list depending on the system installed.
Error in
Error Code
Remote Error Description
Modbus
Controller
0 N/A No active error
65535 Error in the communication of FJ-RC-MBS-1 or Remote Controller with
N/A
(-1) the AC unit
Error in
Error Code
Remote System Error Description
Modbus
Controller
0 00 Wired remote controller error
1 01 Indoor signal error
2 02 Indoor room temperature sensor error
3 03 Indoor room temperature sensor error
4 04 Indoor heat exchanger temperature sensor (middle) error
5 05 Indoor heat exchanger temperature sensor (middle) error
6 06 Outdoor heat exchanger temperature sensor (outlet) error
7 07 Outdoor heat exchanger temperature sensor (outlet) error
8 08 Power voltage error
9 09 Float switch operated
10 0A Outdoor temperature sensor error
11 0b Outdoor temperature sensor error
12 0C Outdoor discharge pipe temperature sensor error
13 0d Outdoor discharge pipe temperature sensor error
14 0E Heat sink thermistor (Inverter) error
15 0F Discharge temperature error
17 11 Indoor unit EEPROM error
18 12 Indoor fan error
19 13 Indoor signal error
20 14 Outdoor EEPROM error
21 15 RAC Compressor temperature sensor error
Inverter Pressure switch abnormal, Pressure sensor error
22 16
and
Non IPM protection
23 17
Inverter
24 18 CT error
Active filter error
25 19
INV voltage protection
26 1A Compressor location error
27 1b Outdoor fan error
28 1C Outdoor unit computer communication error
29 1d 2-way valve temperature sensor error
Error in
Error Code
Remote System Error Description
Modbus
Controller
0 00 No Error
2 02 Model information Error
4 04 Power frequency Error
6 06 VRF EEPROM access Error
7 07 V/S/J EEPROM deletion Error
9 09 Series Room sensor Error
10 0A Heat Ex. Middle Sensor Error
11 0b Heat Ex. Inlet sensor Error
12 0C Heat Ex. Outlet sensor Error
The devices with Software Version 2.1 (See Register Address PLC 51) and all previous versions
backwards, which are connected to a model RAC of the G series, VRF J-II, VRF V-II or VRF VR-
II, require to add 100 to the error code that has been shown. For example, if the error shown is
17, the error which belongs to the list is 17+100=117.
In case to detect an error code not listed, contact your closest Fujitsu technical support service.