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shutdown month 2

Yu

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mostafanasr4
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0% found this document useful (0 votes)
4 views

shutdown month 2

Yu

Uploaded by

mostafanasr4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ESP Room

1 Replacement "Spiral" discharge electrod 756


2 Replacement of collecting plate 135
3 remove of collecting plate 77
4 change steel 37 flat sheets 4:8 mm 48
5 Erect the thermal insulation Rockwool 24
6 Remove the existing Rockwool insulation 24
7 install angles 70 4

contract of ESP maintenance 2023


Inspection of ESP for short circuit 1
Cleaning up for supporting insulators 12
Replacing of supporting insulators 1
chain Replace of rapping system hammers 582
rapping Replace of rapping system hammers 582
‫ البوابات‬change steel 37 flat sheets 4:8 mm 12
Repair ,replacement rapping system beam 5
Replace buffle plates 20
check & adjust distance of collecting pl 15

BOX
fabricate and install steel structure 1.8

elec.
elec. Inspection and overhauling for high tens 3
SEAL 1
145.5 109,998
485 65,475
242.5 18,673
819 39,312
436.5 10,476
339.5 8,148
819 3,276
255,358

9700 9700
679 8148
1067 1067
21 12222
0
819 9,828
679 3,395
945 18,900
485 7,275
70,535

18,200 32,760
32,760

7790 23370
2000 2000
25,370

393,000
RDF multiflex screw conveyor & Bin
1 Replace casing complete 1 60,000
2 replace agitator arm 2 10,000
3 Replace agitator tips 2 5,000
4 Cladding of curved st. 6:10mm 12 1,000
5 change steel 37 flat sheets 4:8 mm 12 819
6 Replace the geared motor 1 5,750
7 Replace shaft of the geared motor 1 5,750
8 Change fabrics of expanssion joint 4 2,500

st st chute
1 st st chute 1 7,000

RDF star screen


1 Replace rubber stars 200 330
2 Replace chain or gears 0 550
3 Replace bearing of shafts 8 864
4 sleeves 80 150

change steel 37 flat sheets 4:8 mm 9 819


Replace the bearing drive side of SC 1 6,305
Replace the bearing non drive side of SC 1 7,000

RDF crane
1 Replace crane wire 50 mt 2 12,500
2 Replace crane pulley bearing set 1 20,000
3 Replace hydraulic filters 1 5,000

RDF Tube belt


1 Replace return rollers F/BC W1000:1200 97 250
60,000
20,000
10,000
12,000
9,828
5,750
5,750
10000
133,328

7000

66,000
0
6,912
12,000
84,912

7,371
6,305
7,000
20,676

25,000
20,000
5,000
50,000

24,250
24,250

320,166
1
2
3
4

1
2
Inspection 1 9,700 9,700
Change pipes sleeves 850 250 212,500
Change pipes 33 300 9,900
Repair pipes sleeves 150 150 22,500
254,600

change steel 37 flat sheets 4:8 mm 4 819 3,276


3,276

Fabricate & Repair Exp.joint flat steel 6 1,040 6240


Change fabrics of expanssion joint 6 2,500 15000
21,240

279,116
Coal mill
1 Replace coal mill side wall liners 17
2 Replace roller stopper plates 2
3 Replace pressure youk liners 2
4 Weld flat bar stiffners 60

Coal mill BE
1 Replace chain set complete 1
2 Replace the counter weight beams 1
3 Change the buckets 65

Coal Samson feeder


1 Replace side skirt 30

chuts
1 change steel sheets 6 or 8 mm 15
2 change steel sheets 6 or 8 mm 15
3 change steel sheets 6 or 8 mm 5
35

clean Supply assisstant 12 HR/D with hand tool 455


750 12,750
3,500 7,000
1,200 2,400
275 16,500.00
38,650

55,000 55,000
10,000 10,000
254 16,510
81,510

120 3,600
3,600

1,200 18,000
1,200 18,000
1,200 6,000
42,000

37.92 2 20 10 758.3

166,518.33
Steel sheets work
Change curved steel 6:10mm 90

expansion joints CURVED


Fabricate & Repair Exp.joint curved stee 12
Change fabrics of expanssion joint 6

scrap Supply steel fitter w/gas cylinder 12HR/ 1,040


1,200 108,000

1,300 15,600
2,500 15,000
30,600

86.67 2 24 12 2080

140,680
ESP FAN

CM ESP fan
Change the impeller complete

Change curved steel 6:10mm


change steel 37 flat sheets 4:8 mm

Overhauling of dampers
Overhauling of Cone

demolish hup
1 27,500 27500

38 936 35,568
40 819 32,760
68,328

1 10,000 10,000
1 5,000 5,000
15,000

11 936 10,000

120,828
Bag house cooler
change Filter bags or cages 58.2
Inspection 9700 1

Bag house raw


change Filter bags or cages
97 22
Inspection 9700 1

Bag house coal


change Filter bags or cages 58.2 0
Inspection 1
9700

Bag filter BY PASS


change Filter bags or cages 48.5
Maintaine air sluice 1455
Change fan bearing (pair of bearing) 1940

Bag filter cf silo


change Filter bags or cages 48.5
Maintaine air sluice 1455
Change fan bearing (pair of bearing) 1940
Bag filter raw
change Filter bags or cages
48.5
0 Maintaine air sluice 1455
9700 Change fan bearing (pair of bearing) 1940
9,700

2134 Bag filter raw


9700 change Filter bags or cages 48.5
11,834 Maintaine air sluice 1455
Change fan bearing (pair of bearing) 1940

9700 Bag filter raw BE


9,700 change Filter bags or cages 48.5
Maintaine air sluice 1455
Change fan bearing (pair of bearing) 1940

Bag filter cf silo


56 2716 change Filter bags or cages 48.5
0.7 1018.5 Maintaine air sluice 1455
0 0 Change fan bearing (pair of bearing) 1940
3,735

Bag filter 6 THRD


46 2231 change Filter bags or cages 48.5
0 0 Maintaine air sluice 1455
0 0 Change fan bearing (pair of bearing) 1940
2,231

115,000
168 8148
0.7 1018.5
0 0
9,167

140 6790
0.7 1018.5
1 1940

9,749

135 6547.5
1.5 2182.5
0 0
8,730

84 4074
0.7 1018.5
0 0
5,093

70 3395
0.7 1018.5
0 0
4,414
Preheater
1 fabricate and install kiln arch ST ST 15 2,100
2 Weld flat bar stiffners 8 275
3 change tongue plates 18 1,885

1 Replace kiln drive motor 1 18,000

1 adjust burnner level 1 20,000


31,500.00
2,200.00
33,930.00
67,630

18,000.00

20,000.00

105,630
Air slide fabrics
change fabric 300:1000 mm 41

Air slide fabrics


change fabric 300:1000 mm 60
900 36,900.00

900 54,000.00

90,900
expansion joints
1 Fabricate & Repair Exp.joint flat steel 9 1,300
2 Change fabrics of expanssion joint 15 2,500
3 Replace damper bearing 9 3,000
11700
37500
27,000
76,200

76,200
M
FAHMY
Supply mechanical technician 12HR/D 750 62.50 15 12 10

m sale7
Supply mechanical technician 12HR/D 750 62.50 30 12 10
Supply welder 12 HR/D w/tools & electrod 910 75.83 15 150 10

ahmed saied
Supply mechanical technician 12HR/D 750 62.50 15 12 10
9375

18750
11375

9375

48,875
RA

Raw ball mills


1 Replace shell liner

1 Replace the shaft assembly complete set


6+1 6*450+750
1 750 750.00
5
3 days

1 33,000 33,000.00

33,750
1,890,663

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