UNIT 1 SFPC
UNIT 1 SFPC
AND CONTROL
UNIT 1
Pls refer all the drawings, documents and videos, in attached folder for
the unit, for better clarity.
Fire triangle
Chemistry of fire
However in a fire, the oxidation rate of the fuel molecules is
much faster.
Because of this rapid reaction, energy is released at a much
greater rate.
The released energy is actually felt and seen in the form of heat
and light.
The more rapid the oxidation rate, the greater intensity in which
the energy is released.
An explosion is, in fact, the oxidation of a combustible media at
an extremely fast rate.
Oxidizing flame
If the flame has too much oxygen, an oxidizing flame is produced.
When the amount of oxygen increases, the flame shortens due to
quicker combustion, its color becomes a more transparent blue, and
it hisses/roars.
Reducing flame
A reducing flame is a flame with insufficient oxygen.
It has an opaque yellow or orange color due
to carbon or hydrocarbons[3] which bind with (or reduce) the oxygen
contained in the materials the flame processes.
The flame is also called carburizing flame, since it tends to
introduce carbon soot into the molten metal.
Auto ignition temperature
• Pour point
The lowest temperature at which a petroleum oil will
remain fluid.
Fire-Point
This the lowest temperature at which
o vapors of the material
o will keep burning after being ignited and
o the ignition source removed.
o The fire point is higher than the flash point, because at the
flash point more vapor may not be produced rapidly enough to
sustain combustion.
• Autoignition Temperature is the temperature at which
• the vapor of materials or substances
• can spontaneously ignite when mixed with air
• without a power source
• The auto-ignition temperature decreases as the carbon
number increases.
• The auto-ignition temperature of crude oil is about 230°C and
is the reason why the cargo tank heating coils should be fed
with steam below this temperature.
• Oil saturated lagging in contact with a steam pipe could
cause exothermic oxidation which will raise the temperature
within the lagging eventually causing auto ignition .
VOLATILE
• Non-volatile petroleum
Petroleum having a flash point of 60°C or above as
determined by the closed cup method of test.
• Volatile petroleum
Flashpoint below 60°C as determined by the closed
cup method of testing.
FLAMMABILITY
• When petroleum is ignited, it is the gas progressively given off
by the liquid, which burns as a visible flame.
• The quantity of gas given off by a petroleum liquid depends on
its volatility ,which is frequently expressed for purposes of
comparison in terms of ‘Reid vapour pressure’.
• Reid vapor pressure (RVP) is a measure of the volatility of
gasoline and other petroleum products.
• It is defined as the absolute vapor pressure of the fuel at 100
degrees Fahrenheit (37.8 degrees Celsius), which is the
temperature at which gasoline is stored and transported.
• Reid vapor pressure (RVP) is a measure of the vapor pressure
of a fuel at 37.8°C, while true vapor pressure (TVP) is a measure
of the vapor pressure at the actual temperature.
COMPOSITION OF AIR
o
In all spaces affected by fire,
o ventilating fans should be shut down and doors and other
openings closed.
Fires involving cooking oils and fats are classified as
The risk becomes higher when there are cargo spaces because
different cargoes hide different risks and dangers onboard same
ship types, making the response to a fire more challenging.
-Chemical tankers
These are almost same with oil tankers but the fire risk in cargo
nature is not only due to liquid formation (class B fires) but also to
extended air gases created by the nature of cargo.
On such types of vessels the most important fire fighting step
against cargo fires is the pre fire operations of isolating cargo
systems (eg inert gas).
However in case of fire the most suitable applicator to respond is
foam.
-LNG carriers
LNG cannot burn in liquid but it can be easily vaporized and the
vapors of such fuel are extremely flammable.
So again the first important step is to isolate vapors from flammable
conditions (using inert gas).
When a fire starts in LNG cargo spaces, the most suitable applicator
is dry powder from fixed positions.
Such types of fire are very dangerous as the vapor from LNG, apart
from flammable, can also lead to explosions when restricted in
confined spaces.
-Container vessels
One of the most difficult types of vessel is to respond to a fire in
cargo spaces.
Practically, class A is of high risk, but considering the nature of
cargoes included in containers, class D fires cannot be excluded
either.
Additionally, some cargoes may be subject to evaporation and
produce fires similar to class B fires.
For areas and compartments below main deck, CO2 and water
based fixed systems are assigned to respond to fires.
However, open deck stored containers are very difficult to be subject
to fixed systems and so the deployment of fire teams is essential.
Mobile water monitors used by teams are the main equipment of
fighting such fires.
Marking of extinguishers
Construction
The body of the extinguisher is of welded steel zinc coated,
with the external surface painted.
A brass neck ring Is silver soldered to the top of the steel
body and the brass head assembly, which incorporates
plunger, handle and swivel safety guard, is screwed into it
and seals ona thick rubber washer.
Small radial vent holes are drilled in the head assembly
which serve to relieve internal pressure when the head is
being unscrewed in the event of the nozzle being blocked.
A brass double purpose nozzle is fitted to the delivery end
of the reinforced rubber hose and the nozzle can be
operated to give water jet or spray as desired.
When the swivel guard is in the protective position the
springloaded piercer is slightly depressed, this serves to
keep the extinguisher vented when not in use and prevents
water overflow due to change in atmospheric conditions.
Contents
The body contains 9 litres of fresh water, usually a wetting
agent is added to the water which enables the water to
spread more readily.
The inner container is welded steel, zinc coated, and is
charged with 74 mg of CO2, at a pressure of approximately
36 bar (3.6 MN/m2).
Operation
The hose is first uncoiled from the body and the swivel
guard is swung to uncover the plunger.
The plunger is then depressed, this releases the COz which
then drives the water out of the extinguisher via the dip tube
and hose.
Performance
Length of jet 10.6 m approximately, spray 6.06 m with about
36 m2 of cover.
Duration of discharge approximately 60 seconds. Body
tested hydraulically to 25 bar(2.5 MN/ m 2).
Disadvantages and dangers:
Not to be used where there is electrical hazard
Maintenance:
Extinguishers with copper or copper alloy body should not be
polished with products of corrosive or abrasive nature which
may cause wall thickness reduction. Such extinguishers should
be avoided but where used they should preferably be painted
externally.
The charge can freeze at temperatures of about 00C (unless
the charge is made non-freezable chemically)
Avoid installing the extinguisher in excessively warm locations,
where the internal pressure of the carbon dioxide in the
cartridge might rise to a very high value.
9 LITRE PORTABLE MECHANICAL FOAM FIRE EXTINGUISHER
Construction
The body is made of welded steel, zinc coated, with a solid
brass neck ring silver soldered to it.
The removable head assembly, which incorporates the
plunger, is made from a solid brass pressing.
When the head assembly is screwed into the neck ring it
presses down on to a thick rubber washer and flange on the
charge container thus providing a seal and securing the
charge container in place.
A nozzle made of aluminium alloy with fin-protected air
holes is connected to a reinforced hose one metre in length.
The hose is coupled to a brass elbow coupling which is
soldered to the stainless steel diptube.
To prevent accidental discharge a swivel safety-guard is
provided which also, when in position, holds the spring-
loaded plunger valve open which vents the extinguisher
thus preventing dribbling from the nozzle.
Contents
The body is filled with 8.25 litres of water and the charge
container is made up of (1) 0.85 litre liquid air foam
concentrate in a sealed plastic bag (2) a sealed 0.074 kg
capsule of COz at a pressure of 53 bar, both of which are
contained in an alumimium alloy tube.
Operation
When the plunger is depressed it pierces the thin copper
seal releasing CO, which ruptures the plastic bag and forces
out the liquid foam concentrate into the water, where rapid
mixing takes place.
The foam solution is then driven up the steel dip tube,
through the hose to the nozzle, here it is aerated into good
quality fire-smothering air foam.
Performance
The 9 litres of solution produce approximately 72 litres of
foam, length of jet approximately 7 m.
Duration of discharge is about 50 seconds and the body is
pressure-tested to 25 bar.
This type of extinguisher can be rapidly reloaded, all that is
needed is to fill body with water to the required level, drop in
a new charge container and replace head assembly.
Maintenance:
o Extinguishers with copper or copper alloy body should not be
polished with products of corrosive or abrasive nature which
may cause wall thickness reduction. Such extinguishers should
be avoided but where used they should preferably be painted
externally.
o The charge can freeze at about 50C. The charge can be altered
by elevated temperatures (about 400C or more). Therefore, the
extinguisher should not be installed in positions where it may
be exposed to high or low temperatures.
Disadvantages and dangers:
o Not to be used where there is electrical hazard
DRYCHEMICAL POWDER EXTINGUISHER
Construction
Body is of riveted or welded steel with a brass neck ring.
The neck ring incorporates the CO2 injection tube.
Screwed over the neck ring is the head assembly which is
fitted with a spring-loaded plunger and has screwed into it, a
replaceable CO bottle.
Connected to the outlet end of the discharge tube is a
reinforced hose which leads to a brass nozzle that is fitted
with a lever operated control valve.
Contents
The body of the extinguisher contains approximately 2.25 to
13.6 kg of dry powder and semi-portable models contain up
to 22.7 kg (50 lb) of agent, this powder charge is principally
sodium bicarbonate with some magnesium stearate added
to prevent the powder from caking. The CO, bottle contains
about 600 mg of CO}.
An extinguisher may be filled with any of the five agents,
and its rating will be based on the particular agent used. A
small cylinder of inert gas is used as the propellant.
Cartridge-operated, dry chemical extinguishers have a
range from 3 to 9.1 m (10 to 30 ft).
The 2.25 kg (5 lb) extinguisher will have a discharge
duration of approximately 8 to 10 seconds, while the larger
extinguishers provide up to 30 seconds of discharge time.
Operation
The extinguisher is carried and used upright.
The extinguisher is removed from its supporting bracket and
the safety cap is removed.
When the plunger is depressed it pierces the CO, bottle
seal, CO, then blows out the powder charge.
The flow of dry chemical is controlled with the squeeze-grip
On-Off nozzle at the end of the hose. The discharge is
directed at the seat of the fire, starting at the near edge.
The stream should be moved from side to side with rapid
motions, to sweep the fire off the fuel. On a weather deck, the
fire should be approached from the windward side if possible.
The initial discharge should not be directed onto the burning
material from close range, 0.91 to 2.4 m (3 to 8 ft), as the
velocity of the stream may scatter the burning material.
However, the agent may be applied in short bursts by opening
and closing the nozzle with the squeeze grips.
If the propellant gas cylinder is punctured but the extinguisher
is not put into use or is only partially discharged, the remaining
gas may leak away in a few hours.
Thus, the extinguisher must be recharged after each use or
activation.
Performance
Range about 3 to 4m, duration of discharge about 15s.
Body is tested to 35 bar(3.5 MN/ m2).
Dry powder acts to smother a fire in a similar way toa
blanket.
Owing to the great shielding properties of the powder cloud
the operator can approach quite close to the fire.
The sodium bicarbonate powder will, due to the heat from
the fire, produce CO, which should further assist in
smothering the fire.
Disadvantages and dangers:
Generated powder mixtures may be suffocating and can
impair vision. Powder can damage electrical contact.
Maintenance:
Some types of powder may be altered by humidity, therefore,
avoid the refilling of the extinguisher in humid locations.
When a carbon dioxide container is provided, avoid the
installation of the extinguisher in excessively warm locations,
where the internal pressure of the carbon dioxide in the
container might rise to very high values.
The extinguisher is carried and used upright. The ring pin is removed and
the puncturing lever is depressed. This releases the propellant gas, which
forces the extinguisher agent up to the nozzle.
CO2 EXTINGUISHER
Construction
The body is made of solid drawn steel which is hydraulically
tested to 227 bar (22.7 MN/ m 2) and it is coated internally
and externally with zinc, the external surface being finally
painted.
A solid brass pressing forms the head assembly and this is
screwed into the neck of the steel bottle.
The head assembly incorporates a lever-operated valve,
copper dip tube, bursting disc and a discharge horn made of
non-conducting (electrically) material that can be swivelled
in one plane only into the desired position,
Contents
The body is charged with 4.5 kg of liquid CO, at a pressure
of 53 bar (5.3 MN/ m7?) approximately.
Operation A safety pin (not shown in sketch) would first be
removed and then the valve operating lever would be
depressed.
The liquid CO, would pass into the discharge horn and
emerge as a cloud of CO. Performance Range about 3 to 4
m in still air, duration of discharge about 20 s, about 2.5 m3
of gas is produced.
Note:
This fire extinguisher is similar to the 9 litre type apart from the
screw down valve, hose and frame.
To operate, the hose is uncoiled, valve opened, stop pin
removed and the extinguisher is pivoted until it rests on the
crossbar.
This causes the two solutions to mix and generate foam.
The performance figures are: Foam generated 1,000 litres,
working pressure 15 bar (1.5 MN/ m 2), testing pressure 25 bar
(2.5 MN/m2), length of jet 18 m, duration of discharge 15
minutes approximately.
Testing
In order to test the extinguisher contents, 5 ml of the acid
solution should be mixed with 15 ml of the alkali solution in a
graduated vessel and this should produce about 160 ml of
foam.
Testing should be carried out about every four months with a
thorough inspection and test every 12 months.
Resolution A.951(23) - Guidelines for Extinguisher
construction
• Construction
• The construction of an extinguisher should be designed
and manufactured for simple and rapid operation, and ease of
handling.
• Extinguishers should be manufactured to a recognized
national or international standard ,which includes a requirement
that the body and all other parts subject to internal pressure, to be
tested:
• (a). to a pressure of 5.5 MPa or 2.7 times the normal working
pressure, whichever is the higher, for extinguishers with a service
pressure not exceeding 2.5 MPa; or
• (b). in accordance with the recognized standard for
extinguishers with a service pressure exceeding 2.5 MPa.
SPARE EXTINGUISHERS
• Spare charges shall be provided for 100 % of the first ten
extinguishers.
• 50% of the remaining extinguishers.
• Not more than 60 spare charges required.
• For fire extinguisher which can not be
re -charged on board , additional portable extinguishers of the
same quantity, type and capacity should be provided.
Obsolete Extinguishers
•
• b. Chemical foam (excluding film-forming agents)
•
• Al2 (SO4)3 + 6 NaHCO3 -> 2Al (OH) 3 + 3Na2SO4 + 6 Co2
• c. Vaporizing liquid (e.g., carbon tetrachloride)
•
• d. Cartridge-operated water
•
• e. Extinguishers made of copper and brass shell
joined by soft soldering or by rivets
PROHIBITION OF HALON
With the adoption of the 1992 and 2000 amendments to the
1974 SOLAS Convention (resolutions MSC.27(61) and
MSC.99(73)), new installations of halon fire-extinguishing
systems were prohibited.
However, halons need not be withdrawn from existing fire-
extinguishing systems.
Noting that it would be useful to have information on the
availability of halon banking and reception facilities at
various ports around the world to recharge or
decommission existing fire-extinguishing systems, it was
decided by the Sub-Committee on Fire Protection (FP) to
disseminate information on the availability of such facilities.
LPG FIRE
Fire involving leaking Liquefied Petroleum gases to be
extinguished by stopping the gas flow.
If the gas flow cannot be stopped, use water spray to
cool and to control the effect of radiant heat.
Extinguishing the flame may result in a wide spread of
un-ignited gas and subsequent wider spread of flame, if it is
re-ignited.
Water jets should be never used in to a LPG fire and
Foam will not extinguish LPG fires.
To extinguish the flames in the vicinity, dry powder
extinguishers may be used.
ELECTRICAL FIRE
Electrical fires are caused by
o short circuit,
o overheating, or
o the spreading of fire from elsewhere.
The immediate action should be
o de-energise the circuit or equipment and
o a non conductive fire fighting agent such as CO2 or
dry powder should be used to extinguish the fire
FIRE SAFETY MEASURES IN TANKERS