▣ 2장 펌프의 기초지식과 응용
▣ 2장 펌프의 기초지식과 응용
1.
1 .1
1) .
KS B 6301 . (
.) ,
, 2.1
.
2)
A , B , C
,
0 A
0 , C
48
3) Q
, , , ,
.
4)
5) (H- Q )
, p .
H- Q H- Q
. 2.2 .
1 .2
1)
a)
. , ,
3 , .
1/ 2
n Q
Ns 3/4 (2. 1)
H
, n : rpm
Q : /m in
H : m
. ,
, 1
.
49
( ) Q = 14 /m in, H = 100m
n : 1750 rpm
1
1/2
Ns = 1 75 0 14
3/4 =
17 5 0 3 . 74
3 1 . 62
= 20 7
1 00
2
1/2
Ns = 1 75 0 14
3/4 = 17 5 0 3 . 74 = 34 8
50 1 8 . 80
1
1/ 2
Ns = 1 75 0 7
3/4 =
1 75 0 2 . 65
= 14 6
1 00 31 . 6 2
b)
Ns , ,
Ns . m. /m in, r pm ,
Ns 2.1 .
2. 1 Ns
c)
(m , /m in, rpm )
.
50
d)
( H , Q, n ) , Ns
.
Ns ,
Ns . ,
Ns Ns .
,
.
51
2) 2)
a) ,
,
.
3
Q' n '
Q
=
n ( DD ' ) ( 2. 2)
2 2
H '
H
= ( nn ' ) ( DD ' ) ( 2. 3)
3 5
L ' Q' H '
( nn ' ) ( DD ' ) ( )
p p
L
=
Q H
= ( 2. 4)
p' p '
, L :
n :
D : ( )
p :
b) 1
D' /D=1 , p / p =1 .
Q'= Q ( nn ' ) ( 2. 5)
2
n '
H '= H ( )
n
(2. 6)
3
n '
L '= L ( )
n
(2. 7)
)
p / p = 1 .
52
3)
a) ,
. ( ,
.)
b) KS B 6325
.
) Re ynold Re / Re m 1 15 .
) Hm /H 0.5, Hm /H 0.8
.
) 300 .
)
.
c)
.
53
3 1/ 2
n D
Q p =
( )( ) ( )
Q m n
p
m D
2p
2m
p
m
(2. 8)
2 2 1/ 2
n D
H p = H
(n ) ( D ) ( )
m
p
m
2p
2m
p
m
(2. 9)
3 5
n D
L p = L
(n ) ( D ) ( )
m
p
m
2p
2m
p
m
( 2. 10)
1/ 5
p = 1 - (1 - )
( DD ) m
2m
2p
( 2. 11)
, Q p : ( / min)
Q m : ( / m in)
H P : (m kg f/ )
H m : (m k gf/ )
L p : (KW)
L m : (KW)
n p : ( rpm)
n m : (rpm )
D 2p : (m )
D 2m : (m )
p : (%)
p : (%)
p : (kg f/ )
m : (k gf/ )
1 .3
.
. , , ,
.
Ns .
Ns 0
( ) ( 2.6( a)) .
Ns Ns
54
( 2.6(b) ). , - Ns
( 2.6( c)). Ns
.
55
1 .4
1.2,2),b)
.
20%
. n n' 2.7, 2.8 ( ),
( ) ( ), ( ) , n
H, Q, L NPSHre
n' H' , Q' , L' NPSHr e'
.
KS B 6301 ,
. ,
.
.
) 2.
56
1 .5
,
.
,
. D D'
( 2.10 )
. 2.11
D' /D .
(Ns)
,
. ,
, ,
.
D ( ) , D'
( ) ( ) A( Q, H)
( ) A' ( Q' , H' )
57
2
Q
Q' ( DD ' ) (2. 13)
2
H
H ' ( DD ' ) ( 2. 14)
, Q, H D 2 A, A' 2.11
O .
,
, .
.
. , 2.10
P
.
.
58
1.6
, KS B 6301 KS B 6306
.
. , ,
1)
,
, , ,
.
2)
40
, ,
( ) , H- Q
,
.
( /m in) = ( /m in)
( m) = ( m)
59
: ( Kgf/ )
{ ' : (Kg/ )}
: (Kgf/ )
{ : ( Kg / )}
3)
,
,
.
,
. , ,
2.12 .
a)
b)
, 1.12
, , C q , C h , C
) Q n
0. 6 Q n , 0 .8 Q n , 1 .0 Q n , 1. 2 Q n m, % 2.12
. ( Q w , H w , w .)
) 2.12 Q n H n sus Cen tistok es
60
(c St) ( C q , C h , C ) .
) : Q o = Q w C q ( / min)
: H o = H w C h (m )
: o = w C ( %)
: L o = 0 . 61 3 o Q o H o/ o (KW )
o (Kgf/ )
61
4) Slurr y
a)
Slur ry
.
62
b)
) 100 2.13(1) A
B .
) : Q o= Q w A ( / min)
: H o = H w (m )
: o = w B ( %)
) 100 2.13( 2)
A' B' .
) : Q o= Q w ( / min)
: H o = H w A ' ( m)
: o = w B' (%)
Q w : ( /m in)
H w : (m )
w : (%)
) : L o = 0 . 16 3 o Q o H o/ o (KW)
o = S lu rry ( Kg f/ )
63
5) Pulp
a)
Pu lp
.
b)
) 2.14(1) 2.14(2) (BD% )
A .
) : Q o= Q w A ( / min)
: H o = H w A (m )
2
: o = w A ( %)
Q w : ( /m in)
H w : (m )
w : (%)
64
) : L o = 0 . 16 3 o Q o H o/ o (KW)
o = P u lp (Kgf/ )
) Pulp
Pu lp 2.14(3) .
65
2.
2. 1
100 1
100 ,
.
.
, ,
, .
,
, ,
,
.
. ,
2 .2 (NPS H)
66
. (NPSHav )
( NPSHre ) .
NPS H Ne t Positive Suc tion Hea d .
1) (NPS Ha v)
Syste m
NPS H .
a ) NPSHa v
NPSHav =hs v=Ps/ - Pv/ hs - fVs /2g (2.15)
, hsv : (m )
Ps : ( Kg f/ abs )
Pv : ( Kg f/ abs )
: (Kg f/ )
hs : ( 2.15 ) ( m)
( (- ), (+))
fVs /2g : (m )
( 4 )
(2.15) NPSHav hs ,
.
2.15 .
67
b) NPSHa v
0 (2.15) .
NPSHav 10 hs fVs /2g ( 2. 16)
c) NPSHa v
) Pv (2.15) .
NPSHav = hs fVs /2g (2. 17)
68
( ) 20 20 20
(m ) 0 1000 0
Ps (Kgf/ ab s) 1.0330 10 0.9180 10 1.0330 10
Pv (Kgf/ ab s) 0.0238 10 0.0238 10 0.0238 10
69
( ) 20 120( )
(m) 0 0
Ps (Kgf/ ab s) 2.0000 10 2.0245 10
Pv (Kgf/ ab s) 0.0238 10 2.0245 10
( Kg f/ ) 998.2 943.1
hs (m ) +5 +5
fVs /2g ( m) 0.7 0.7
( 2.15) hsv =20.04- 0.24 hsv =21.47- 21.47
Ps Pv V s 2 +5 - 0.7 +5 - 0.7
hsv = - hs - f
2g =24.1m =4.3m
70
2) (NPSHre)
(NPSHr e) .
2.19 , NPSHre
a- c ' , ,
T hom a .
a)
2.20
3% ( H/ H=0.03)
.
71
b) ( NPSHr e )
NPSHre (Hsv ) ,
Hsv Q, n .
S = Q 1/ 2 / Hs v 3/4
n (2. 19)
, Q 1/2 . Q
/min, Hsv m, n rpm S Ns
1200 1300 . S=1300 n Q
NPS Hr e 2.21 .
72
NPS Hr e' :
NPSHr e : S=1300
:
73
NPSHre
( T homa ) . H, Hsv
T hom a ( ) .
.
, .
S 2.23 .
74
.
.
2.24 .
Qo :
Hsv o : NPSHr e
2 .24
) NPSHre
NPSHr e
Non- Clog NPSHre
. ,
.
3)
, ( ),
75
76
,
.
a)
.
.
2.25 .
b)
2.25
.
c)
.
.
. 2.26
.
77
2 .3
1)
[NPSHre (1 )]
, [NPS Ha v NPSHr e
(1 )] . 0.3
( ,NPSHre 0.3 0.5m) .
2)
NPSHre S ystem NPSHa v .
2.27 NPSH A ,
A ,
.
) NPSHr e .
2 .4
, NPSHre ( )
. HIS( Hy dra ulic
Ins titute Stan da r ds 1975 ) NPSHre 2.28 . ,
NPSHre ( ) NPSHre 1/2
HIS .
.
78
1) 1
a) NPSHr e 5m .
b) - 10 Pr opa ne
3.5Kgf/ a bs( A) .
2) 2
d) NPSHre NPSHre
2.5m NPSHr e 5- 2.5=2.5m .
2 .5
1) ,
, NPSHav
.
3)
NPS H NPSHa v
( ) 1/2 .
4)
.
5) NPSHre
.
6) .
, Booster
.
80
7) .
8)
9) .
NPSHr e
.
10)
.
11)
.
2.6
. ,
81
.
.
.
18- 8 , 13Cr
.
2.29 . 2.30
.
3
.
3. (S urgin g)
3.1
,
.
82
3.2
1) H- Q 2.31 ( )
.
2) , (
) . ( 2.32 )
3) B .
4) Q .
. A
.
3.3
1) H- Q .
2) . ( A .)
3) H- Q
83
.
4) .
4. (Torqu e)
1
( ) . 1
( )
.
4. 1 ( )
,
3 ,
.
, 2
(T ) C . ( 2.33 )
84
( )
. , (T )
(T ) 10 30%
, .C
C D A B C D .
4.2
2.34 ABC ,
n'
, 100% T
.
85
n' D ABDE
. 2.34
,
T , T
. 2.35
A B D E .
4.3
1)
. ,
86
2) Y-
( )
3)
GD
. ,
.
4) ,
,
.
5.
.
87
. 0
,
.
2.37
. 2.36
.
,
, ( ) .
5.1 ( )
t .
88
A (1- p ) H 1- p
t( C) = = H (2. 22)
p C 427 p
p : Q
H : Q (m )
C : ( 1Kca l/Kg )
A : 1/427 = (Kca l/Kg m)
t : Q ( )
t 10 15 .
. Ba lan ce
Ba lan ce Retur n Retu rn
Bala nc e Retur n
t .
1- Qe
t = [ H ]+ H
p
( 2. 23)
427 p Q+ Qe 427
Q : t/h
Q e : Re turn ( Bala nce ) t/h
t, p , H
1 , 2 Ba la nce
. Bala nce
t ,
Bala nce
.
5.2
H 1- p Q+ Q e
t = [ + ] (2. 24)
427 p Q
Q T 0+ Q e ( T 0+ t)
T = ( 2. 25)
Q+ Q e
, T Re tu rn ( )
T 0 Re turn ( )
T
. , T
NPSHre , ( T 0 t)
.
5.3
.
Re lief
.
1) Relief
, 50Kg f/ .
Relie f Re tu rn
.
( Relief .)
2) Relief Ch eck
140Kg f/ .
Re lief ,
Relie f Relie f . Re lief
.
90
3) Re lief
Relief Relief ,
2 T a nk . 3- Pas s
, Relie f .
3- Pas s
, Relief Relief T ank
. Relief .
6.
H- Q Q=0 Q=
H- Q
H, Q, KW . ,
.
6. 1
1)
2.38 H- Q
91
R A .
R' B
. R' Q
H- Q
. ( , .)
, C
.
2)
2.39
.
,
3)
. ( 2.40 ) , A
Syste m .
92
4)
Q, H 1 , 2
{1.2 2)} , H- Q
2 0 ( 2.41
).
1 , 2 . 2.41
H- Q A ,A ,A
A ,B ,B .
93
5) H- Q
a) Q=0( ) (
) (
) Q . ( 2.42)
b) Syste m( )
, .
c)
.
6. 2 ,
2 ,
. 2.43
, , , a . a
R R
. R R
94
.
Sy stem 2
,
. ,
,
.
2)
2.44
H- Q .
2 B , 3
C , B , C
.
A B C .
1
,
a b c . 2.45
95
, H- Q
.
3)
2.46 A
96
, A
Z .
, 2.47 S
A Z
.
, T .
4)
H- Q
97
2.48 .
, A B ,
a b
.
5)
( ) 1
. 2.49 R
1 A .
, A C
Che ck
. , R B
.
6) 2
2.50 2
. R
A , B, C .
98
R Z A' C'
, 1
B' B" .
6.3 ,
1)
2.51 P Ha
99
. R ,R R R
R . ab+ac =de . R
e .
2)
a) 0
2.52 P B, C 0
. R PB , R PC
R R ,R .
ab+a c=ad . R d ,
Q , Q Q .
b)
2.53 P B, C
Ha , Ha , R PB , R PC
, R ,R R ,
a , Q , Q Q
.
100
c)
2.54 P Ha B , Ha C , Ha
D , PB R ,BC
R , BD R , B A
R Ha A' . BC, BD R
, A' a' Q ,
, R ,R C, D
Q ,Q .
101
d)
2.55 P C B Q
0 . PB
R ,BC R , R O
, R Q K
. R R R
, a .
3)
2.56 A, B R , R
C R D .
AC, BC CD A B
C . C A
, A R A' . B
C B' . A' B'
2 C D . A' +B'
E , R a
Q . Q Q
. A, B, C, D
102
4)
a) H- Q
.
.
b)
.
) , ,
.
)
.
c) H- Q
.
103
d) ,
1 ,
.
,
,
.
e)
, ,
.
7.
,
,
.
7.1
1)
2)
, Spac e ,
.
.
104
3)
, .
4)
( 2 ) (
2 : 1) ,
. ,
(8.4 ).
5)
, Full
, Group ,
. ,
.
6)
, , , , , ,
Gra ne,
.
7 .2
1 .
Ma ker ,
7.3
1) ,
105
2
.
.
2) Pe ak
Pea k Pe ak .
3) Dies el
Diese l .
8.
, ,
.
, ,
,
.
8 .1
Point .
,
1) ,
Plan t
2) , , (
)
106
3) Q, H
4) (H, Q )
5) ( )
6) Sca le
8) ( )
8 .2
H- Q
, , , , H- Q
, , Sys tem .
Syste m . Initial
Cost Runnin g Cost .
1)
2)
) 1) H- Q
.
2) , , ,
3)
.
4) H, Q ,
.
107
108
8 .3
1)
500KW M otor 1%
. 500KW 0.01 24Hr 365 =43,800KWHr
. 1KW Hr =65.8 , 290
.
2)
40m 35m ,
. 40m
100% 35m 100 35/40= 87.5% 12.5%
.
.
.
3)
10 100m
90m 80m 1
2 . 100m
100KW 90m , 80m 90KW , 80KW
10%, 20% .
Dista nce L iner , Sle eve ,
Bala ncing .
4)
(1 ) T ota l
,
.
, ( 8.4
).
109
5)
. H- Q ,
( )
H- Q .
.
. , Belt , ,
( ), 1 , 2 , 2 ,
2 , . 20%
.
. ,
.
2.57 , Pla nt
(H- Q ) ( )
110
(R) A( Q)
( ) , A' ( Q' )
(R) ( ) a( q) .
( ) q b . ( 2.58)
2.58 B b .
3
20% .
b
B' .
8.4
1)
2)
, , , ,
3)
0 0 0 0 - 0 0
T : 2
D : 4
D : Duplex T ype
T : T r iplex T y pe
111
4)
S ystem
.
S ystem 2.59
, Du ple x, T r ipex Duplex ,
T riple x .
T ype Du ple x T y pe 25% , T r iplex
T ype 11% .
a) DUPLE X T YPE
) Duplex T ype
) Duplex T ype
b ) T RIPLE X T YPE
) T r iple x T y pe
) T r iple x T y pe
5)
a) d)
b ) T op Pull- Ou t T y pe Pu mp e) ( Flow Reg ulator)
- Clos e Coupled Pump f) ( 1750, 3500 rpm)
c) (PRV) g)
- Pres sur e Re gula ting Value - T her ma l Pur ge Valv e
115
6)
a) T op Pull- Ou t .
b) ( Close Coupled T ype ) ,
.
c)
.
d) ,
/ .
e)
.
f)
, .
7)
a) (PRV)
-
-
b) ( Flow Reg ulator)
-
c)
116
-
d)
- (1 2 (3 )
) .
8)
1 Q 33% 1 Q 20%
4 Q 80%
LEAD PUM P Res tar t
M AIN PUMP( , ) Oper ate
Continuously
117
9)
GC 200
HE C M- Ser ies BC
BC
SM 45C
10)
a)
- , 20
,
.
b)
-
.
- Re set .
c)
- ,
.
- Res et .
d)
- ,
.
11)
a) .
118
b) 0 .
c) 40
, .
d) ,
,
.