Acme Chemicals

Some City, DE
Report No.: 6321
Inspector: Jeff Walling
Employer: Westech Inspection, Inc
Inspection Date: 11/16/2006

OUT-OF-SERVICE
Inspection Report For

Seal Water Tank

DT-302
Process Bldg

An API Standard 510 Inspection based on client criterion for nondestructive

examinations was conducted on Pressure Vessel DT-302 in the Acme Chemicals
Facility located at Some City, DE on 11/16/2006 . This vessel was originally built
to ASME Sect VIII construction code. This inspection was conducted in accordance
with requirements of the API-510 standard for inspections of Pressure Vessels. The
following is a detailed report of the inspection including findings and
recommendations.

Inspector Signature
API Certification No. 2782

Report No.: 6321

 INDEX
1.0 EXECUTIVE SUMMARY

2.0 VESSEL DATA

3.0 INSPECTION RESULTS, OUT-OF-SERVICE

3.1 Foundation
3.2 Vessel Shell
3.3 Vessel Heads
3.4 Appurtenances

4.0 RECOMMENDATIONS
4.1 Foundation
4.2 Vessel Shell
4.3 Vessel Heads
4.4 Appurtenances
4.5 Next Inspection

5.0 ULTRASONIC THICKNESS MEASUREMENTS

5.1 Results
5.2 Recommendations

APPENDICIES APPENDIX A Inspection Drawings

APPENDIX B Inspection Checklist
APPENDIX C Manufacturers Data Sheet
APPENDIX D Pictures
APPENDIX E Supplementary Data/Calculations
APPENDIX F NDE Reports

Report No.: 6321

 1.0 EXECUTIVE SUMMARY

An API Standard 510 inspection of pressure vessel DT-302, located in Some

City, DE was conducted on 11/16/06. This inspection was conducted in
accordance with API-510 latest edition for the proposed de-rate conditions (from
MAWP of 150psi to 60psi).
The inspection consisted of an internal and external visual inspection and
Ultrasonic A/B thickness examinations. Internally this vessel was extremely dirty
on opening and was hydro blasted clean to approximately 60-70% surface
exposure providing limited visual inspection. The upper shell and top head have
sustained significant pitting and material loss due to a wet, Vinyl Chloride
Monomer gas environmental. These areas have a calculated remaining life of
approximately 8 year. Due to the severity of internal pitting and unknown
conditions under product residue adhering to 30-40% of the shell the remaining
life should be restricted to 1/2 the allowed inspection interval, that is 4 years. The
vessel should be hydro tested to 90psi to prove the structural integrity for derated
conditions. After satisfactory hydro test, this vessel will be fit for continued
service under De-rated conditions but should be replaced in 4 years or re-
evaluated in 2 years per API-510.
This report contains all findings, recommendations, CAD drawings, corrosion
rates with remaining life and calculations verifying mechanical integrity for
operating under conditions resulting from de-rating vessel and effects of corroded
material.

TABLE A
Nominal Actual Minimum Design Calculated Remaining
Design Measured Required MAWP Working Life
Thickness Thickness Thickness (psi) Press. (psi) (years)
Component (in.) (in.) (in.) Internal Internal

Vessel Shell 0.500 0.337 0.150 60 129 13.8

Top Head 0.500 0.254 0.090 60 61 8

Bttm Head 0.500 0.480 0.096 60 311 230

Report No.: 6321

 2.0 VESSEL DATA

Product: Vinyl Chloride Const Code: ASME Sect VIII

Build Date: 1994 MAWP (psi): 60

NB No.: 1256 Design Temp.: 160

Diameter (in.): 60 MDMT: -20

Length (in.): 139.125 Material Type: Carbon Steel

Head Type: Ellipsoidal Vessel Config.: Vertical

Report No.: 6321

 3.0 INSPECTION RESULTS, OUT-OF-SERVICE
The following results are the summarization of a field checklist
that was utilized during the inspection of vessel DT-302

3.1 Foundation:
3.1.1 The steel legs are coated and in satisfactory condition.

3.1.2 Concrete footers are in satisfactory condition.

3.1.3 Ground cable connected.

3.2 Shell:
3.2.1 External surfaces are protected with 3-4mil coating. The shell external
surfaces appear to be in satisfactory condition with no signs of physical
damage such as deep scratches, dents, bulges, punctures or cracking.

3.2.2 Heavy product buildup on approximately 30% of internal surfaces of

vessel shell limited visual inspection.

3.2.3 Internal shell from approximately 40" from bottom girth weld and up to
the internal baffle (34") has a rough and severely pitted surface profile. The
shell above the baffle has some mild to heavy pitting but not as severe in
appearance as below the baffle.

3.2.4 UT measurements were taken along vertical lines starting from 40" up
from bottom girth weld, every inch for 15 inches at 8 locations, evenly spaced
around the circumference of the shell with results revealing an average
thickness, of the most critical element, at approximately 0.370" with a
minimum reading of 0.337". Reference cad UT layout drawing.

3.2.5 Some minor preferential corrosion was noted on vertical and

circumferential weld seams but is in satisfactory condition.

3.2.6 Calculations were performed to verify shell mechanical integrity at new

MAWP. Results found that the reinforcement requirements for the 2" nozzles
govern the minimum thickness requirements for the shell and 2" nozzles.
Selection of minimum thickness for the 2" nozzles at 0.200" and shell at
0.150" are sufficient to provide the required strength and needs for remaining
life. All other nozzles greater than 2" are reinforced and provide needed
strength as is.

3.3 Head(s):
3.3.1 External surfaces are protected with 3-4mil coating. The shell external
surfaces appear to be in satisfactory condition with no signs of physical
damage such as deep scratches, dents, bulges, punctures or cracking.

3.3.2 Heavy product buildup on 20% of head internal surfaces limited visual
inspection of the top head.

Report No.: 6321

 3.3.3 Internal top head has a rough and pitted surface profile. The most
severe location in exposed portions of the head was identified from the
internal inspection and an 8"x 8" area on the external side of this area was
examined with UT A/B scan with results reveling an average thickness of
approximately 0.313" with a minimum reading of 0.255".

3.3.4 UT measurements were taken along lines radially from the center
nozzle, every inch for 15 inches at 8 location from center nozzle repad with
results reveling an average thickness of the most critical element at
approximately 0.312" with a minimum reading of 0.254". Reference cad UT
layout drawing .

3.3.5 The top head, center inlet nozzle splash plate has completely
deteriorated with no remaining material except for 4 small rings where there
once the original supports were welded to the head.

3.3.6 The bottom head is in satisfactory condition with no significant pitting or

corrosion issues.

3.3.7 Calculation were performed to verify vessel top and bottom head
mechanical integrity at new MAWP. Results found that the reinforcement
requirements are sufficient to provide the required strength and needs for
remaining life.

3.4 Appurtenances:
3.4.1 Internal surfaces are coated with thick product buildup. UT
measurement show some minimal internal corrosion.

3.4.2 Some minimal preferential corrosion was note on nozzle penetration

welds in the shell and heads but are in satisfactory condition.

3.4.3 The vessel is protected by a PSV (RV-302) that is being reset to 60psi
(reference Appendix B 3.2 for details) and a rupture disc set at 60psi
(reference Appendix F for details).

Report No.: 6321

 4.0 RECOMMENDATIONS

4.1 Foundation:
4.1.1 None

4.2 Shell:
4.2.1 Complete De-rate action as planned.

4.2.2 Conduct a hydro test to 90psi to prove new operating conditions.

4.2.3 Due to the severity of internal pitting and unknown conditions under
product residue adhering to shell the remaining life should be restricted to
1/2 the calculated inspection interval, that is 4 years

4.2.3 Replace vessel in the next 4 years or reassess conditions in 2 years.

4.3 Heads:
4.3.1 Due to the severity of internal pitting and unknown conditions under
product residue adhering to shell the remaining life should be restricted to 1/2
the calculated inspection interval, that is 4 years

4,3,2 Conduct a hydro test to 90psi to prove new operating conditions.

4.3.3 Replace vessel in the next 4 years or reassess conditions in 2 years.

4.4 Appurtenances:
4.4 Reset PSV as scheduled.

4.5 Next Inspection:

4.5.1 Next external inspection is due by 11/16/2008

4.5.2 Next internal inspection is due by 11/16/2008

4.5.3 Next UT inspection is due by 11/16/2008

4.5.4 Governing component limiting life Top Head

Report No.: 6321

 5.0 ULTRASONIC THICKNESS (UT) MEASUREMENTS

5.1 Results Summary:

5.1.1 UT survey of vessel shell and heads revealed significant material loss.

5.1.2 UT scans of vessel shell and heads conclude that there is sufficient
remaining average thickness to continue is service under the proposed De-
rated conditions for four years without threat of catastrophic failure.

5.2 Recommendations:
5.2.1 Complete De-rate action as planned no later than 1/16/07.

5.2.2 Conduct a hydro test to 90psi to prove new operating conditions.

5.2.3 Replace vessel in the next 4 years or re-evaluate conditions in 2 years.

Report No.: 6321

 6.0 PART MINIMUM THICKNESS, REMAINING LIFE AND MAWP
Variable Definitions for Shell Calculations:

Ca = remaining corrosion allowance of the vessel part under consideration, in inches.

Cr = corrosion rate of the vessel part under consideration, in inches per year.

D = inside diameter of the shell course under consideration, in inches.

E = (E Internal) lowest efficiency of any joint in the shell course under consideration. For welded
vessels, use the efficiency specified in UW-12.

P = the design maximum allowable internal working pressure, including static head pressure, in psi.

R = inside radius of the shell under consideration, in inches.

RL = estimated remaining life of the vessel part under consideration, in years.

S = maximum allowable stress value, in psi.

SH = Static Head, in feet

t = thickness of the vessel part under consideration, variable related to applicable calculation used
therein, in inches.

t act = actual thickness measurement of the vessel part under consideration, as recorded at the
time of inspection, in inches.

t min = minimum required thickness of head, at the design MAWP at the coinciding working
temperature, in inches.

t nom = design nominal thickness of head, in inches.

t prev = previous thickness measurement of the vessel part under consideration, as recorded at last
inspection or nominal thickness if no previous thickness measurements, in inches.

Y = time span between thickness readings or age of the vessel if t nom is used for t prev, in years.

Yn = estimated time span to next inspection of the vessel part under consideration, in years.

Report No.: 6321

 6.1 Vessel Shell(s)

Vessel Shell
Temp MAWP SH D Material t nom MAWP SH t nom
160 60 9 60 CS - A516 70 0.500

6.1.1 Minimum Thickness Calculations

Vessel Shell Internal PR/SE-0.6P = t min Internal PR/SE-0.6P = t min

P R S E t min P R S E t min
63.9 30 20000 0.85 0.113

6.1.2 Remaining Life Calculations

Vessel Shell t prev t act t min y t prev t act t min y

0.500 0.337 0.150 12

Ca = t act - t min = 0.187 (inchs) Ca = t act - t min = (inchs)

Cr = t prev - t act / Y = 0.0136 (inchs/year) Cr = t prev - t act / Y = (inchs/year)
RL= Ca / Cr = 13.767 (years) RL= Ca / Cr = (years)

Next Inspection (Yn) 4 (years)

6.1.3 MAWP Calculations

Vessel Shell MAWP - Next Inspection MAWP - Next Inspection

Where t = t act - 2YnCr = 0.228 (inchs) Where t = t act - 2YnCr = (inchs)

SEt/R+0.6t = P = 128.8 (psi) SEt/R+0.6t = P = (psi)

Report No.: 6321

 6.0 Calculations Con't
Varible Definitions for Head Calculations:

Ca = remaining corrosion allowance of the vessel part under consideration, in inches.

Cr = corrosion rate of the vessel part under consideration, in inches per year.

D = inside diameter for the head skirt, in inches.

E = (E Internal Calculations) lowest efficiency of any joint in thevessel part under consideration. For
welded vessels, use the efficiency specified in UW-12.

h = inside height for the head, in inches.

H = inside head hieght from tangent, in inches.

K = factor depending on head proportions D/2h and determined as 1/6[2+(D/2h)^2]

L = Himi. Hds - inside spherical or crown radius of the head under consideration, in inches,. Elip. and
Tor. Hds - inside spherical or crown radius, in inches,

M = a factor used in the formulas for torispherical heads where M= 0.25(3+(L/r)^.5)

P = the design maximum allowable internal working pressure, including static head pressure, in psi.

r = inside knuckle radius, in inches.

R = inside radius of the shell under consideration, in inches.

RL = estimated remaining life of the vessel part under consideration, in years.

S = maximum allowable stress value, in psi.

SH = Static Head, in feet

t = thickness of the vessel part under consideration, variable related to applicable calculation used
therein, in inches.

t act = actual thickness measurement of the vessel part under consideration, as recorded at the time
of inspection, in inches.

t min = minimum required thickness of head, at the design MAWP at the coinciding working
temperature, in inches.

t nom = design nominal thickness of head, in inches.

t prev = previous thickness measurement of the vessel part under consideration, as recorded at last
inspection or nominal thickness if no previous thickness measurements, in inches.

Y = time span between thickness readings or age of the vessel if t nom is used for t prev, in years.

Yn = estimated time span to next inspection of the vessel part under consideration, in years.

Report No.: 6321

6.2 Vessel Head(s)

Top Head and Bttm Head

MAWP D T E MAWP D T SH E
60 60 160 1

Head ID Head Type t nom Head ID Head Type t nom Head ID Head Type t nom
Top Head Ellipsoidal 0.500 Bttm Head Ellipsoidal 0.500
Material S SH P Material S SH P Material S P
CS - A516 70 20000 0 60 CS - A516 70 20000 10 64.33

For Torispherical Heads

L= r= M= L= r= M= L= r= M=

6.2.1 Minimum Thickness Calculations

Internal Hemispherical Head 2:1 Ellipsoidal Head Torispherical Head

PL/2SE-0.2P = t min PD/2SE-0.2P = t min (knl) PLM/2SE-0.2P = t min (knl)

P0.9D/2S-0.2P = t min(ctr) PL/2S-0.2P = t min (ctr)

Top Head Ellipsoidal t min = 0.090 (inchs)

Bttm Head Ellipsoidal t min = 0.096 (inchs)

t min = (inchs)

Report No.: 6321

 6.2.2 Remaining Life Calculations

Top Head t prev t act t min y t prev t act t min y

0.500 0.254 0.090 12

Ca = t act - t min 0.164 (inchs Ca = t act - t min (inchs

Cr = t prev - t act / Y 0.0205 (inchs/ye Cr = t prev - t act / Y (inchs/ye
RL= Ca / Cr 8 (years RL= Ca / Cr (years

Bttm Head t prev t act t min y

0.500 0.480 0.096 12

Ca = t act - t min = 0.384 (inchs Next Inspection (Yn) 4 (years)

Cr = t prev - t act / Y = 0.0017 (inchs/ye
RL= Ca / Cr = 230 (years

6.2.3 MAWP Calculations

MAWP Hemispherical Head 2:1 Ellipsoidal Head Torispherical Head

Internal 2SEt/R+0.2t = P 2SEt/D+0.2t = P (knl) 2SEt/LM+0.2t = P (knl)

2St/0.9D+0.2t = P (ctr) 2St/L+0.2t = P (ctr)
Where t = t act - 2YnCr Where P = MAWP at the Next Inspection

Top Head Ellipsoidal t = 0.09 (inchs) P = 61 (psi)

Bttm Head Ellipsoidal t = 0.467 (inchs) P = 311 (psi)

t = (inchs) P = (psi)

Report No.: 6321

6.3 Nozzle Remaining Life

6.3.1 Minimum Thickness Determinations:

a) The following nozzle minimum thicknesses are based on current ASME
Standards. Minimum thickness allowed for nozzles walls are based on
standard pipe thicknesses minus 12.5% or connecting shell/head required
thickness whichever is smaller. (ASME Sect VIII, UG-45)
Size 3/4" 1" 1.5" 2" 3" 4" 6" 8" 10" 12" >12"
t min 0.100" 0.116" 0.127" 0.135" 0.189" 0.207" 0.245" 0.282" 0.319" 0.328" 0.328"

b) Large size nozzles or nozzles subject to high pressures are calulated

per ASME Sect VIII, DIV 1, UG-27 as follows: PR/SE-0.6P = t.

6.3.2 Nozzle Remaining Life Calculations:

Noz ID Material Size t prev t act t min Ca Cr RL

10 CS - A106 B 12 0.500 0.407 0.081 0.326 0.00775 42.1
11 CS - A106 B 0.75 0.219 0.186 0.081 0.105 0.00275 38.2
12 CS - A106 B 4 0.337 0.244 0.081 0.163 0.00775 21.0
13 CS - A106 B 3 0.300 0.219 0.098 0.121 0.00675 17.9
14 CS - A516 70 24 0.500 0.434 0.098 0.336 0.0055 61.1
15 CS - A106 B 12 0.500 0.428 0.098 0.33 0.006 55.0
16 CS - A106 B 2 0.344 0.327 0.200 0.127 0.00142 89.6
17 CS - A106 B 2 0.344 0.200
18 CS - A106 B 2 0.344 0.316 0.200 0.116 0.00233 49.7
19 CS - A106 B 3 0.438 0.401 0.098 0.303 0.00308 98.3
20 CS - A106 B 4 0.337 0.255 0.086 0.169 0.00683 24.7

Report No.: 6321

 7.0 Inspection Data

7.1 Component Thickness Measurements

Components with Vert. Axis: tml-1 N., tml-2 E., tml-3 S., tml-4 W. (Drawing N.)

Components with Horz. Axis: tml-1 Top, tml-2 Side, tml-3 Bttm., tml-4 Side (Clock Wise)

CML # Comp ID Location Service tml-1 tml-2 tml-3 tml-4 Minimum

01 Bottom Head Crown Radius Product 0.496 0.480 0.480 0.486 0.480

02 Bottom Head Knuckle Radius Product 0.495 0.493 0.492 0.482 0.482

03 Bottom Head Head Skirt Product 0.521 0.518 0.496 0.525 0.496

04 Vessel Shell Lower Shell Product 0.505 0.504 0.499 0.495 0.495

05 Vessel Shell Mid Shell Product 0.464 0.438 0.367 0.381 0.367

06 Vessel Shell Upper Shell Product 0.340 0.371 0.357 0.350 0.340

07 Top Head Head Skirt Product 0.451 0.390 0.424 0.367 0.367

08 Top Head Knuckle Radius Product 0.360 0.373 0.376 0.340 0.340

09 Top Head Crown Radius Product 0.282 0.308 0.283 0.330 0.282

10 12" Nozzle 10 Product 0.454 0.433 0.417 0.407 0.407

11 3/4" Nozzle 11 0.198 0.186 0.192 0.191 0.186

12 4" Nozzle 12 0.252 0.244 0.269 0.250 0.244

13 3" Nozzle 13 Site Glass 0.343 0.298 0.292 0.219 0.219

14 24" Nozzle 14 Manway 0.434 0.502 0.524 0.508 0.434

15 12" Nozzle 15 0.428 0.502 0.490 0.492 0.428

16 2" Nozzle 16 0.341 0.351 0.327 0.339 0.327

17 2" Nozzle 17

18 2" Nozzle 18 0.316 0.319 0.332 0.331 0.316

19 3" Nozzle 19 Site Glass 0.410 0.428 0.427 0.401 0.401

20 4" Nozzle 20 Drain 0.255 0.260 0.264 0.263 0.255

Report No.: 6321

 APPENDIX A

Inspection Drawings

1) Shell & Head Layout Dwg

2) TML Location Dwg

Report No.: 6321

 APPENDIX B
Inspection Checklist

1) Pressure Vessel Inspection Checklist

Report No.: 6321

 API-510 PRESSURE VESSEL INSPECTION CHECKLIST Date: 11/16/2006
Inspector: Jeff Walling
Company: Acme Chemicals Vessel: DT-302 Report No.: 6321 Cert No.: 2782
1 FOUNDATION 1.2 Containment
1.1 Steel Members Inspect the area for buildup of trash, vegetation and obstructions.
a.
a. X Visually inspect for pitting, and corrosion. b. Inspect sump drain operation.
b. X Check fnd bolts secure with minimum thrd engagement. c. Check that runoff rainwater drains away from the tank.
c. X Check for coating failures d. Describe type of construction - Earthen, Concrete, Asphalt, Grav
d. X Check attachment welds for cracking and corrosion. e. Inspect condition of containment.

1.3 Concrete Foundation Supports 1.4 Wooden Saddle Support

a. X Inspect for broken concrete, spalling and cracks. a. Check for degradaded members (split, broken, dry rotted et.).
b. X Inspect for erosion under foundation. b. Inspect for errosion and vegetation tank fnd.
c. X Check for settlement around perimeter of tank. c. Check for settlement around perimeter of tank.

2 SHELLS
2.1 External Visual Inspection
a. X Visually inspect shell surface for paint failures, pitting, corrosion, denting, out-of-round and part deformation.
b. X Clean angle support rings and inspect for corrosion and thinning on plate, annular space and welds.
c. X Inspect the shell-to-foundation seal or barrier.
d. X Check for broken, unused insulation rod supports causing corrosion nodes.
e. X Visually inspect weld joints for cracking, pitting, corrosion and signs of leaking (product residue).
f. Perform dye penetrant or magnetic particle tests if leaks or cracks are suspected.
g. X Check for proper grounding

2.2 Internal Visual Inspection

a. X Check atmospheric conditions, fill out and post safe entry permit form.
b. X Appropriate and wear required PPE for safe entry.
c. X Inspect shell surfaces for coating failures, pitting and corrosion.
d. X Inspect baffle plate surfaces weld attachments for cracking, pitting, or corrosion. Check bolts are secure with minimum thread engagement.
e. Inspect agitator shaft and blade surfaces for cracking, pitting, corrosion. Check bolts are secure and have minimum thread engagement.
f. Inspect heating coils surfaces and weld attachments, for cracking, pitting, corrosion. Check bolts are secure with minimum thread engagemen
g. X Inspect pressure containing weld joints for cracking, pitting, and corrosion.
h. Perform dye penetrant or magnetic particle tests if cracks are suspected.

3 SHELL APPURTENANCES
3.1 Manways and Nozzles
a. X Inspect for cracks or signs of leakage on weld joints at nozzles, manways, and reinforcing plates.
b. X Inspect for shell plate dimpling around nozzles, caused by excessive pipe deflection.
c. X Inspect for flange leaks and leaks around bolting.
d. X Check flange bolts are secure and have minimum thread engagement.
e. Inspect sealing of insulation around manways and nozzles.
f. Check for inadequate manway flange and cover thickness on mixer manways.
g. X Check exposed flange and cover faces.

3.2 Relief Devices

a. X Inspect for flange leaks and leaks around bolting.

b. X Check flange bolts are secure and have minimum thread engagement.
c. X Record inlet and outlet sizes sizes. Inlet: 1.5" Outlet: 2"
d. X Check that relief system outlet discharges to safe location (outside of building).
e. X Record certification date Presently removed being recertified to 60psi @ 150°F
f. X Record pressure setting 150psi@150°F.
g. X Record type and ID RV-301, 1.5 FIKE MRK1-5
3.3 Shell-Mounted Sample Station

a. Inspect sample lines for function of valves and plugging of lines, including drain or return-to-tank line.
b. Check circulation pump for leaks and operating problems.
c. Test bracing and supports of sample system and equipment.

Page 1 of 3
 API-510 PRESSURE VESSEL INSPECTION CHECKLIST Date: 11/16/2006
Inspector: Jeff Walling
Company: Acme Chemicals Vessel: DT-302 Report No.: 6321 Cert No.: 2782
3.4 Heater (Steam Coils)

a. Inspect condensate drain for presence of oil, indicating leakage.

3.5 Mixer/Agitator

a. Inspect for proper mounting flange and support.

b. Inspect for leakage.
c. Inspect condition of power lines and connections to mixer.

3.6 Deck Plate and Grating

a. Inspect deck plate for corrosion-caused thinning or holes (not drain holes) and paint failure.
b. Inspect plate-to-frame weld for rust scale buildup.
c. Inspect grating for corrosion-caused thinning of bars and failure of welds.
d. Check grating tie down clips. Where grating has been retrofitted to replace plate, measure the rise of the step below and above the grating
surface and with other risers on the stairway.

3.7 Stairway Stringers/Rungs/Treads

a. X Inspect stairway stringers, rungs and treads for corrosion, paint failure and weld failure.
b. X Inspect stairway supports to shell welds and reinforcing pads.
c. Inspect steel support attachment to concrete base for corrosion.

4 VESSEL JACKET
4.1 Jacket Shell

a. Identify type of jacket (half pipe, cylindrical, dimpled and spot welded, etc.)
b. Measure and record pitch distances.
c. Visually inspect shell surface for paint failures, pitting, corrosion, denting, out-of-round and part deformation.
d. Clean angle support rings and inspect for corrosion and thinning on plate, annular space and welds.
e. Inspect the shell-to-foundation seal or barrier.
f. Check for broken, unused insulation rod supports causing corrosion nodes.
g. Visually inspect for weld joints for cracking, pitting, corrosion and signs of leaking (product residue).
h. Perform dye penetrant or magnetic particle test if leaks or cracks are suspected.

5 INSULATION
5.1 Visual Inspection
a. Check for holes, missing portions, deterioration due to corrosion or abuse.
b. Check for sufficient sealing, especially around vessel appurtenances.
c. Check for wetness

6 PRESSURE /TEMPERATURE INDICATORS

6.1 Physical and Operating Conditions

a. Check that indicators are securely attached and operating properly.

b. Check that indicators are in accessible locations and readable.
c. Check that indicators have current calibration date.
d. Check for any damage, and corrosion build up.

7 ASME/NAME PLATE DATA

7.1 Physical Condition

a. X Check that ASME plate is securely attached

b. X Check that ASME plate is in accessible location and readable.

Page 2 of 3
 API-510 PRESSURE VESSEL INSPECTION CHECKLIST Date: 11/16/2006
Inspector: Jeff Walling
Company: Acme Chemicals Vessel: DT-302 Report No.: 6321 Cert No.: 2782
7.2 Record Following ASME Data
a. X Board Number 1256
b. X Serial Number
c. X Radiography Examination Spot
d. X MAWP 150psi@160°F
e. MDMT -20°F
f. Nominal Shell Thickness
g. Nominal Head Thickness
h. Nominal Hieght
i. Head Material
j. Shell Material
k. Jacket Material
l. X Manufacturer
m. X Year Built 1994
8 VESSEL LAYOUT DRAWINGS 9 UT THICKNESS READINGS
8.1 Record Following Data 9.1 Measure and Record Vessel Part Thicknesses

a. X Head and skirt lengths and type. a. X Heads - (4) locations, (1) in each quadrant.
b. X Shell lines of support (Head Tang, Braces, Jckt Closures) b. X Shell - (4) locations, (1) in each quadrant for each course.
c. X Foundation support member dimensions and orientation. c. Jacket - As required (at least (4) locations).
d. X Inside/Outside diameter. d. X Nozzles - (4) locations, (1) in each quadrant for 2 inches and
Vessel part nominal thicknesses. greater, (1) for < 2"
e. X
f. X Nozzle layouts, sizes and uses.

Notes:
1) Vessel being De-rated from 150psi@160°F to 60psi@160°F at this time.
2) Heavy product buildup on approximately 30% of internal surfaces of vessel shell limited visual inspection.
3) Shell and top head Internal surfaces are rough and severely pitted with material loss to 50%
4) External components are in satisfactory condition.

Page 3 of 3
 APPENDIX C
Manufacturers Data Sheet

1) U-1 Manufacturer’s Data Report for Pressure Vessels:

Report No.: 6321

 APPENDIX D
Pictures

Report No.: 6321

 DT-302
INSPECTION PHOTOGRAPHS

DT-302 ID

Vessel Manway and repad

 DT-302
INSPECTION PHOTOGRAPHS

Back view of manway cover plate

Nozzles 19 with repad & 17 insulated

 DT-302
INSPECTION PHOTOGRAPHS

Nozzle 15 with repad

Top head with nozzles 10, 11 &12

 DT-302
INSPECTION PHOTOGRAPHS

Nozzle 13

Bottom nozzle 20
 DT-302
INSPECTION PHOTOGRAPHS

One of four support legs and ground strap

 DT-302
INSPECTION PHOTOGRAPHS

Significant pitting of internal surface of top head

Significant pitting of internal surface of top head around nozzle 11

 DT-302
INSPECTION PHOTOGRAPHS

Internal view of nozzle 10 in center of top head

Top surface of internal baffle plate (opposite product residue buildup)

 DT-302
INSPECTION PHOTOGRAPHS

Bottom surface of internal baffle plate (product residue buildup on top)

Shell internal surface with significant pitting near bottom of internal baffle plate
 DT-302
INSPECTION PHOTOGRAPHS

Shell internal surface with mild pitting near bottom head

Internal view of bottom head (no significant pitting)

 APPENDIX E
Supplementary Data/Calculations

1) Cylidrical Shell Calculations

2) Ellipsodial Head Calculations
1) Nozzle Reinforcement Calculations
2) MDMT Evaluation
3) UT scan data

Report No.: 6321

 PRESSURE VESSEL CYLINDRICAL SHELL CALCULATIONS Date
11/17/16
Client: Acme Chemicals Project No.: 6321

Vessel DT-302 Component Shell Material CS - A516 70

MAWP S.H. Prod. SG Temp. tnom Do Ca
60 10 1 160 0.370 61 0.22

Int. Pressure Min. Thickness Calc PR/SE-0.6P = t and PR/S-0.6P = t

P 64.33 Design Pressure, psi S 20000 Stress, psi
r 30.35 Inside Radius, in. t 0.115 Minimum Thickness, in.
E 0.850 Joint Efficeincy t 0.098 t for Reinf. Calc

External Pressure Minimum Thickness Calculations 4B/3(Do/t) = Pa

L Effective Length, in. A Factor from Figure G
Do Outside Diameter, in. B Stress Value
L/Do Pa External Pressure, psi
X-Chart
Do/t t Minimum Thickness, in.

Internal Pressure Calculations SEt/R+0.6t = P

t = tnom - Ca = 0.150 Thickness, in. P 83.771 Internal Pressure, psi

External Pressure Calculations 4B/3(Do/t) = Pa

t Thickness, in. A Factor from Figure G
L/Do B Stress Value
X-Chart
Do/t Pa External Pressure

Variables for Capacities Cylinder Capacities

95.5 Shell Length, in. lb's of Prod lb's of
30.35 Shell Radius, in. Cu Ft Gals Water S.G. Prod.
0.370 Shell Thickness, in 160.01 1196.9 9978.4 1 9978.4

Plate Data Total lb's

Metal lb's of
Sq In Sq Ft Cu in Steel Prod + Steel
18211.3 126.6 6738.2 1909.1 11887.5

Project No.: 6321 Author: JLW Page 1 of 1

 PRESSURE VESSEL ELLIPSOIDAL HEAD CALCULATIONS Date
11/17/06
Client: Acme Chemicals Project No.: 6321 MAWP 60
Vessel DT-302 Component Top Head Material CS - A516 70 Ca 0.410

Int. Press. Min. t Calcs (Knl) PDK/2SE-0.2P = t & (Cntrl) PK1D/2S-0.2P=t

(Non Typical)
P 60 Design Pressure, psi E 1 Joint Efficeincy
T 160 Design Temperature,°F S 20000 Stress, psi
D 60.82 Inside Diameter, in. K_K1 0.9824 0.888 factor(s) (D/2H)
tnom 0.500 Nominal Thickness, in. CP 48.656 Central Portion, in
h 15.410 Inside Head Height, in. t 0.090 Min. Thickness, in. (Knl)
S.H. 0 Static Head, ft t 0.081 Min. Thickness, in. (Cntrl)

External Pressure Minimum Thickness Calculations B/(Ro/t) = Pa

Ro X-Chart A Factor from Figure G
B Stress Value

Do Ho Do/2Ho Ko Pa #Error External Pressure, psi

#Error t Minimum Thickness, in.

Internal Pressure Calculations 2SEt/KD+0.2t = P

t = tnom -Ca = 0.09 Thickness, in. P 60.235 Internal Pressure, psi

External Pressure Calculations B/(Ro/t) = Pa

t Thickness, in. A Factor from Figure G
Ro X-Chart B Stress Value
Pa External Pressure

Variables for Capacities (Includes 2 inch head skirt width) Total lb's
t 0.500 Nominal thickness, in. Rm 30.7 Mean Radius, in. Prod + Steel
hm 15.7 Mean Head Height, in. Pel 153 Head Perimeter, in. 1721.85

Head Capacities Plate Data

lb's of Prod lb's of Metal lb's of
Cu Ft Gals Water S.G. Prod. Sq In Sq Ft Cu in Steel
16.3 122 1016.5 1 1016 4979.1 34.605 2489.6 705.37

Project No.: 6321 Author.: JLW Page 1 of 2

Vessel DT-302 Component Bottom Head Material CS - A516 70 Ca 0.404

Int. Press. Min. t Calcs (Knl) PDK/2SE-0.2P = t & (Cntrl) PK1D/2S-0.2P=t

(Non Typical)
P 64.33 Design Pressure, psi E 1 Joint Efficeincy
T 160 Design Temperature,°F S 20000 Stress, psi
D 60.808 Inside Diameter, in. K_K1 0.9821 0.888 factor(s) (D/2H)
tnom 0.500 Nominal Thickness, in. CP 48.646 Central Portion, in
h 15.410 Inside Head Height, in. t 0.096 Min. Thickness, in. (Knl)
S.H. 10 Static Head, ft t 0.087 Min. Thickness, in. (Cntrl)

External Pressure Minimum Thickness Calculations B/(Ro/t) = Pa

Ro X-Chart A Factor from Figure G
B Stress Value
Do Ho Do/2Ho Ko Pa External Pressure, psi
# t Minimum Thickness, in.

Internal Pressure Calculations 2SEt/KD+0.2t = P

t = tnom -Ca = 0.096 Thickness, in. P 64.278 Internal Pressure, psi

External Pressure Calculations B/(Ro/t) = Pa

t Thickness, in. A Factor from Figure G
Ro X-Chart B Stress Value
Pa External Pressure

Variables for Capacities (Includes 2 inch head skirt width) Total lb's
t 0.500 Nominal thickness, in. Rm 30.7 Mean Radius, in. Prod + Steel
hm 15.7 Mean Head Height, in. Pel 153 Head Perimeter, in. 1721.64

Head Capacities Plate Data

lb's of Prod lb's of Metal lb's of
Cu Ft Gals Water S.G. Prod. Sq In Sq Ft Cu in Steel
16.3 122 1016.5 1 1016 4977.6 34.595 2488.8 705.16

Project No.: 6321 Author.: JLW Page 2 of 2

 PRESSURE VESSEL NOZZLE REINFORCEMENT CALCULATIONS

Client: Acme Chemicals Project No.: 6321 Date

Pressure Temperature 11/16/06

Vessel DT-302 60 160

Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N14-24" MW CS - A516 70 CS - A516 70 Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
24 0.500 0.350 0.500 0.300 2 3 = Ext. 23.7 1 11.85 20000 20000
Fr1 Fr2 F t tr tn trn t1 t2 h ti
1 1 1 0.15 0.098 0.2 0.098 0.25 0 0 0
A 2.323 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 1.232 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 1.232 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.036 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.077 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.077 = 5(tn - trn)fr2t
A2b 0.102 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
1.371 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JLW Page 1 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 47.4 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
38 0.375 20000 1 1 0.25 0.375
A 2.323 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 1.232 Area available in shell, Cu in. (use larger value)
A1a 1.232 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.036 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.077 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.077 = 5(tn - trn)fr2t A2c 0.179 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.141 Area outer element weld, Cu in. = (leg)²fr4 within limits, take full credit
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 5.213 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
6.725 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 2 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 14000 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 9800 Sof

Elem Grv Weld tension, = 0.74 x S = 14800 Tegw

Noz Grv Weld tension, = 0.74 x S = 14800 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 105064 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 92700.7 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 209995 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 83998.1 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 219251 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 22220 Limits

W1-1 = [A2+A5+A41+A42]Sv 109840 22220

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 3980 3980
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 111040 22220
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 324310 Sat 0.07

Path 2-2 STof + STegw + STngw + STif 386690 Sat 0.01
Path 3-3 STrf + STgw + STif 303250 Sat 0.07
Weld Load/Strength Max Ratio = 0.07 OK
Repad S/Repad Weld S Ratio = 0.48 OK

Project No.: 6321 Author.: JLW Page 3 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N10 -12" Noz. CS - A516 70 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
12.75 0.500 0.419 0.500 0.419 2 3 = Ext. 12.59 1 6.294 20000 17100
Fr1 Fr2 F t tr tn trn t1 t2 h ti
0.86 0.86 1 0.081 0.081 0.081 0.081 0.250 0 0 0
A 1.022 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.000 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t
A2b 0.000 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.053 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JL:W Page 4 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 25.18 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
16.25 0.375 20000 0.855 1 0.250 0.375
A 1.022 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 0.000 Area available in shell, Cu in. (use larger value)
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t A2c 0.000 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.141 Area outer element weld, Cu in. = (leg)²fr4 within limits, take full credit
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 1.313 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
1.507 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JL:W Page 5 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 11970 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 8379 Sof

Elem Grv Weld tension, = 0.74 x S = 12654 Tegw

Noz Grv Weld tension, = 0.74 x S = 12654 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 19285.1 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 41931.7 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 94988.0 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 20517.4 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 93758.4 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 20431 Limits

W1-1 = [A2+A5+A41+A42]Sv 30131 20430.61

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 1293.1 1293.136
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 30356 20430.61
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 113040 Sat 0.18

Path 2-2 STof + STegw + STngw + STif 157440 Sat 0.008
Path 3-3 STrf + STgw + STif 114280 Sat 0.18
Weld Load/Strength Max Ratio = 0.18 OK
Repad S/Repad Weld S Ratio = 0.28 OK

Project No.: 6321 Author.: JL:W Page 6 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N15 -12" Noz. CS - A516 60 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
12.75 0.500 0.350 0.500 0.402 2 3 = Ext. 12.45 1 6.225 20000 17100
Fr1 Fr2 F t tr tn trn t1 t2 h ti
0.86 0.86 1 0.15 0.098 0.098 0.098 0.250 0 0 0
A 1.223 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.646 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.646 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.024 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t
A2b 0.000 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.699 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JLW Page 7 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 24.9 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
20.75 0.375 20000 0.855 1 0.250 0.375
A 1.223 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 0.646 Area available in shell, Cu in. (use larger value)
A1a 0.646 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.024 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t A2c 0.000 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.141 Area outer element weld, Cu in. = (leg)²fr4 within limits, take full credit
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 3.039 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
3.879 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 8 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 11970 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 8379 Sof

Elem Grv Weld tension, = 0.74 x S = 12654 Tegw

Noz Grv Weld tension, = 0.74 x S = 12654 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 23109.7 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 41589.6 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 94213.2 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 37685.3 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 119722 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 11714 Limits

W1-1 = [A2+A5+A41+A42]Sv 64661 11713.54

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 1571.5 1571.49
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 65164 11713.54
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 142830 Sat 0.08

Path 2-2 STof + STegw + STngw + STif 173490 Sat 0.009
Path 3-3 STrf + STgw + STif 157410 Sat 0.07
Weld Load/Strength Max Ratio = 0.08 OK
Repad S/Repad Weld S Ratio = 0.51 OK

Project No.: 6321 Author.: JLW Page 9 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N12 - 4" Noz CS - A516 70 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
4.5 0.500 0.419 0.337 0.256 2 3 = Ext. 4.664 1 2.332 20000 171000
Fr1 Fr2 F t tr tn trn t1 t2 h ti
1 1 1 0.081 0.081 0.081 0.081 0.250 0 0 0
A 0.378 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.000 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t
A2b 0.000 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.063 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JLW Page 10 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 9.328 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
8 0.375 20000 1 1 0.25 0.375
A 0.378 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 0.000 Area available in shell, Cu in. (use larger value)
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t A2c 0.000 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.141 Area outer element weld, Cu in. = (leg)²fr4 within limits, take full credit
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 1.190 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
1.393 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 11 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 119700 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 83790 Sof

Elem Grv Weld tension, = 0.74 x S = 126540 Tegw

Noz Grv Weld tension, = 0.74 x S = 126540 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 72229.6 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 158715 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 359539 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 77660.4 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 46158 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 7555.7 Limits

W1-1 = [A2+A5+A41+A42]Sv 27868 7555.68

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 1512.4 1512.44
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 28130 7555.68
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 118390 Sat 0.06

Path 2-2 STof + STegw + STngw + STif 595910 Sat 0.003
Path 3-3 STrf + STgw + STif 123820 Sat 0.06
Weld Load/Strength Max Ratio = 0.06 OK
Repad S/Repad Weld S Ratio = 0.52 OK

Project No.: 6321 Author.: JLW Page 12 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N20 - 4" Noz CS - A516 70 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
4.5 0.500 0.404 0.337 0.241 2 3 = Ext. 4.634 1 2.317 20000 171000
Fr1 Fr2 F t tr tn trn t1 t2 h ti
1 1 1 0.096 0.096 0.096 0.096 0.25 0 0 0
A 0.445 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.000 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t
A2b 0.000 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.063 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JLW Page 13 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 9.268 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
7.5 0.375 20000 1 1 0.250 0.375
A 0.445 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 0.000 Area available in shell, Cu in. (use larger value)
A1a 0.000 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.000 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t A2c 0.000 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.063 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.141 Area outer element weld, Cu in. = (leg)²fr4 within limits, take full credit
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 1.003 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
1.206 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 14 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 119700 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 83790 Sof

Elem Grv Weld tension, = 0.74 x S = 126540 Tegw

Noz Grv Weld tension, = 0.74 x S = 126540 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 85334.8 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 158715 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 359539 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 92042 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 43273.1 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 8897.3 Limits

W1-1 = [A2+A5+A41+A42]Sv 24118 8897.28

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 1618.6 1618.64
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 24486 8897.28
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 128610 Sat 0.07

Path 2-2 STof + STegw + STngw + STif 610300 Sat 0.003
Path 3-3 STrf + STgw + STif 135320 Sat 0.07
Weld Load/Strength Max Ratio = 0.07 OK
Repad S/Repad Weld S Ratio = 0.46 OK

Project No.: 6321 Author.: JLW Page 15 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N13/19-3" Noz CS - A516 70 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
3.5 0.500 0.350 0.438 0.340 2 3 = Ext. 3.324 1 1.662 20000 17100
Fr1 Fr2 F t tr tn trn t1 t2 h ti
0.86 0.86 1 0.15 0.098 0.098 0.098 0.250 0 0 0
A 0.329 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.171 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.171 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
Yes
A1b 0.024 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t
A2b 0.000 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.225 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Add Reinforcement

Project No.: 6321 Author.: JLW Page 16 of 21

 Nozzle With Reinforcing Element

Reinforcement Limit, in. = 6.648 Pad Material: CS - A516 70

Dp te Sp Fr3 Fr4 t1 t3
7 0.250 20000 0.855 1 0.250 0.250
A 0.329 Area Required, Cu in. = dtrF + 2tntrF(1 - fr1)
A1 0.171 Area available in shell, Cu in. (use larger value)
A1a 0.171 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A1b 0.024 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.000 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.000 = 5(tn - trn)fr2t A2c 0.000 = 5(tn - trn)fr2t(2.5tn + te)fr2
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2 A3b 0.000 = 5titifr2 A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = (leg)²fr3
A42 0.000 Area outer element weld, Cu in. = (leg)²fr4 partially or fully out of limits
A43 0.000 Area available in inward weld, Cu in. = (leg)²fr2
A5 0.782 Area available in element, Cu in. = (Dp - d - 2tn)te fr4
1.007 Area Available, Cu in. = A1 + A2 + A3 + A41 + A42 + A43 + A5
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 17 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 11970 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 8379 Sof

Elem Grv Weld tension, = 0.74 x S = 12654 Tegw

Noz Grv Weld tension, = 0.74 x S = 12654 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 9800 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 6302.31 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 11576.4 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 17482.8 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 10489.7 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 26925.5 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 3317.6 Limits

W1-1 = [A2+A5+A41+A42]Sv 16709 3317.623

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 1571.5 1571.49
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 17211 3317.623
Strength Path Check Ratio Used/Avail.

Path 1-1 STrf + STnw 33228 Sat 0.1

Path 2-2 STof + STegw + STngw + STif 39549 Sat 0.04
Path 3-3 STrf + STgw + STif 37415 Sat 0.09
Weld Load/Strength Max Ratio = 0.1 OK
Repad S/Repad Weld S Ratio = 0.58 OK

Project No.: 6321 Author.: JLW Page 18 of 21

 Nozzle Without Reinforcing Element

Component Vessel Material Nozzle Material tr based on:

N16-18, 2" Noz CS - A516 70 CS - A106 B Internal Pressures
Do t nom Cv tn nom Cn Confg. 1=Butt, d E Rn Sv Sn
2=thru,
2.375 0.500 0.350 0.344 0.144 2 3 = Ext. 2.387 1 1.194 20000 17100
Fr1 Fr2 F t tr tn trn t1 t2 h ti
0.86 0.86 1 0.15 0.098 0.2 0.098 0.250 0 0 0
A 0.240 Area Required = dtrF + 2tntrF(1 - fr1) Nozzle Groove Weld?
Yes
A1 0.121 Area available in shell, Cu in. (use larger value)
Element Groove Weld?
A1a 0.121 = d(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
No
A1b 0.033 = 2(t + tn)(Et - Ftr) - 2tn(Et - Ftr)(1 - fr1)
A2 0.065 Area avail. in nozzle projecting outward, Cu in. (use smaller value)
A2a 0.065 = 5(tn - trn)fr2t
A2b 0.087 = 5(tn - trn)fr2tn
A3 0 Area available in inward nozzle, Cu in. (use smaller value)
A3a 0.000 = 5ttifr2
A3b 0.000 = 5titifr2
A3c 0.000 = 2htifr2
A41 0.053 Area available in outward weld, Cu in. = t12fr2
A43 0.000 Area available in inward weld, Cu in. = t22fr2
0.240 Total Area Available, Cu in. = (A1 + A2 + A3 + A41 + A43)
Sufficient Reinforcement

Project No.: 6321 Author.: JLW Page 19 of 21

 WELD LOADS AND STRENGTH PATHS

Unit Stress per UG--45 (c) and UW-15

Nozzle wall in Shear, = 0.70 x S = 11970 Snw

Outter Noz fillet (41) in Shear, = 0.49 x S 8379 Sof

Elem Grv Weld tension, = 0.74 x S = 0 Tegw

Noz Grv Weld tension, = 0.74 x S = 12654 Tngw

Repad fillet (42) in Shear, = 0.49 x S = 0 Srf

Inner Noz fillet (43) in Shear, = 0.49 x S 0 Sif

Strength of connection elements

Nozzle wall in Shear, = Pi/2 x dm x tn x Snw 9723.45 STnw

Outter Noz fillet in Shear, = Pi/2 x Do x WL41 x So 9165.77 STof

Elem Grv Weld tension, = Pi/2 x Do x WLte x Tgw 0 STegw

Noz Grv Weld tension, = Pi/2 x Do x WLt x Tgw = 8305.31 STngw

Repad fillet in Shear, = Pi/2 x Dp x WL42 x Srf = 0 STrf

Inner Noz fillet in Shear, = Pi/2 x Do x WL43 x Sif 0 STif

Loads to be carried by welds, per UG-41 (b) (1) and Fig. UG-41.1 sketch (a)

W= [A-A1+2tnfr1(E1t-Ftr)]Sv 2725.7 Limits

W1-1 = [A2+A5+A41+A42]Sv 2376.9 2376.9

W2-2 = [A2+A3+A41+A43+2tntfr1]Sv 3402.9 2725.72
W3-3 = [A2+A3+A41+A43+2tntfr1]Sv 3402.9 2725.72
Strength Path Check Ratio Used/Avail.

Path 1-1 STof + STnw 18889 Sat 0.13

Path 2-2 STof + STegw + STngw + STif 17471 Sat 0.16
Path 3-3 STrf + STgw + STif NA NA 0
Weld Load/Strength Max Ratio = 0.16 OK

Project No.: 6321 Author.: JLW Page 21 of 21

 MATERIAL TOUGHNESS EVALUATION PER UCS-66 Date
11/15/06
Client: Acme Chemicals Vessel: DT-302 Project No: 6321

Component: All Parts Exempt? Yes Application: Design Conditions

FIG. UCS-66.2 DIAGRAM OF UCS-66 RULES FOR DETERMINING LOWEST MINIMUM DESIGN METAL
TEMPERATURE (MDMT) WITHOUT IMPACT TESTING

STEP 1 Component Variable Material CS - A516 70

tn in. nom. thickness

MDMT -20 °F, original design
tr in. req. thickness
E* joint efficiency Curve B of Fig.UCS-66
c in. corrosion allowance

STEP 2 Select MDMT from Fig.UCS-66

MDMT °F Min. Metal Temperature from Fig.UCS-66

STEP 3 Determine Ratio

S psi allowable stess value

Ratio tr E / tn - c
S* psi applied tensile stress
E joint efficiency used in tr
E* joint efficiency from Step 1

MAWP psi MAP psi

STEP 4 Select MDMT from Fig.UCS-66.1 using ratio determined in STEP 3

°F additional reduction in temperature

MDMT °F Minimum Design Metal Temperature

Impact Testing Not Required

Note: All components are exempt from impact testing Per UCS-20(f) and UCS-
66(3)(C)

Project No: 6321 Author: JLW Page 1 of 1

 API 510 - CORRODED AREA THICKNESS MEASUREMENTS

File No. Report No. Client Initials Tank No. Date

1 6321 Formosa JLW DT-302 11/16/2006

Element
1" for 15" Top Head MinAve 0.312 E
Min 0.254 D

A B C D E F G H
1 0.344 0.368 0.371 0.341 0.382 0.354 0.359 0.399
2 0.317 0.327 0.371 0.355 0.338 0.375 0.357 0.343
3 0.287 0.346 0.327 0.363 0.336 0.328 0.263 0.348
4 0.304 0.328 0.349 0.33 0.309 0.329 0.379 0.3
5 0.34 0.304 0.305 0.338 0.295 0.32 0.372 0.326
6 0.34 0.331 0.35 0.331 0.293 0.318 0.337 0.323
7 0.315 0.365 0.337 0.3 0.29 0.273 0.357 0.322
8 0.335 0.318 0.36 0.31 0.314 0.282 0.398 0.36
9 0.298 0.333 0.369 0.303 0.255 0.323 0.313 0.369
10 0.284 0.297 0.301 0.333 0.298 0.343 0.277 0.31
11 0.366 0.304 0.305 0.304 0.267 0.333 0.331 0.271
12 0.34 0.319 0.314 0.282 0.354 0.3 0.345 0.306
13 0.371 0.31 0.324 0.294 0.297 0.299 0.343 0.307
14 0.342 0.322 0.318 0.288 0.335 0.288 0.366 0.288
15 0.354 0.33 0.324 0.297 0.305 0.328 0.342 0.297
16 0.372 0.326 0.331 0.254 0.33 0.318 0.295 0.298
Ave 0.332 0.327 0.335 0.314 0.312 0.319 0.340 0.323
Min 0.284 0.297 0.301 0.254 0.255 0.273 0.263 0.271

Element
1" for 15" Shell MinAve 0.370 E
Min 0.337 E

A B C D E F G H
1 0.468 0.453 0.445 0.394 0.478 0.441 0.445
2 0.48 0.435 0.433 0.389 0.419 0.451 0.455
3 0.453 0.421 0.431 0.374 0.412 0.423 0.457
4 0.463 0.427 0.432 0.401 0.411 0.431 0.431
5 0.461 0.437 0.451 0.371 0.415 0.425 0.42
6 0.473 0.426 0.427 0.352 0.403 0.427 0.427
7 0.445 0.434 0.449 0.385 0.42 0.43 0.414
8 0.431 0.417 0.413 0.391 0.403 0.417 0.419
9 0.425 0.429 0.436 0.413 0.337 0.394 0.4 0.402
10 0.446 0.417 0.433 0.432 0.36 0.395 0.37 0.432
11 0.458 0.431 0.386 0.494 0.379 0.383 0.407 0.416
12 0.406 0.429 0.427 0.42 0.352 0.375 0.403 0.429
13 0.431 0.402 0.406 0.397 0.357 0.37 0.401 0.424
14 0.456 0.391 0.383 0.35 0.363 0.383 0.398 0.397
15 0.439 0.397 0.372 0.363 0.356 0.373 0.406 0.368
16 0.404 0.425 0.366 0.397 0.359 0.354 0.405 0.376
Ave 0.446 0.415 0.416 0.422 0.370 0.399 0.415 0.420
Min 0.404 0.391 0.366 0.350 0.337 0.354 0.370 0.368
 APPENDIX F
NDE Reports

1) NDE Tech. Certification

2) UT Report
3) Rupture Disc Data

Report No.: 6321

 ULTRASONIC THICKNESS INSPECTION
Westech Inspection, Inc. Westech Inspection, Inc.
Corporate Office Delaware Office
12551 Steepleway Blvd. 268 Quigley Blvd WO 6321
Houston, TX 77065 New Castle DE 19702 PO
Office: (281) 897-9190 Office: (302) 737-5370
www.WestechInspection.com Fax: (281) 897-9191 Fax: (302) 737-5371

Customer Information: Jobsite Contact Information:

Acme Chimicals John Doe – Maintenance Manager
Some Rd. Phone: (302) XXX-XXXX
Some City, DE 19706 Email: [email protected]

INSPECTION DESCRIPTION:

UT Thickness readings of DT-302

ULTRASONIC INSPECTION PARAMETERS

Surface Condition: Good: Fair: Painted: X Machined: Base Metal: Welded:

Equipment: Manufacturer: Panametrics Model: 37 DL Plus S.N. 061366003
Calibration Date: Daily
Calibration Block Type: 4 Step Material: CS S.N. 9920

Transducer: 0° X 45° 60° 70°

Size: D790 Size: Size: Size:
MHZ: 5 MHz MHZ: MHZ: MHZ:
S.N.: 1004196 S.N.: S.N.: S.N.:

Application: Contact: X Pitch Catch: Weld: Flaw: Thickness:

Direction of Scan: N/A Top: Bottom: Side: Other:
Extent Of Scan:
Couplant: MFG: Sonotech Type: Sonotrace-Grade 40 Batch: 05343-C

TEST RESULTS: Reference body of API report

Brian Rotto 11/16/06

Prepared By Date