LAKSHMI MACHINE WORKS LTD

ANNUAL SERVICE CONTRACT-PM

Report date : 18-01-2025

Customer Name: M/s.SOLITAIRE ENGINEERS

ASC No:

Contract From Date: 29/04/2024

Contract To Date: 29/04/2025

Area: WZ1-Pune

Zone: West Zone

Model : LL20T L3 CNC LATHE - FANUC

Machine Serial number: L1-01111

SR Number: 24M040271

SR Date: 17-01-2025

PDF Version : V1

Dear Sir / Madam,

We thank you for the extended support provided during the visit & refer below findings in the Check list

S.No Question Observations

Check for battery Observations Ok

01 voltage of System and
Servo drives Action & Recommendations

Check loose Observations Ok

connections in Power
02
circuit (Drive , Motor ,
OLR ,Contactors etc) Action & Recommendations

Check the condition, Observations Ok

03 Functioning and routing
of All Electrical Cables Action & Recommendations

Check the functioning

Cooling fans and clean Observations Ok
04 the same ( Pannels ,
CNC system & Drives , Action & Recommendations
Motors)

Check and ensure the Observations Ok

Functioning Limit
05
switches, Float
switches, Pr Action & Recommendations

Observations Ok
Check and ensure
06
leveling of machine
Action & Recommendations

Check for any Leakages Observations Ok

of Coolant and
07
Hydraulic oil and correct
the same Action & Recommendations
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 LAKSHMI MACHINE WORKS LTD

ANNUAL SERVICE CONTRACT-PM

Check for any abnormal
noise from Spindle, Observations Ok
08 Spindle motor,cylinder
& Encoder assembly Action & Recommendations
(Sound Level Meter)

Check the belt condition Observations Ok

09 & tension of Spindle &
Encoder Action & Recommendations

Check and ensure for Observations Ok

10 no blockage of lybrinth
hole Action & Recommendations

Check & ensure the Observations Ok

11 Chuck condition & Jaw
stroke Action & Recommendations

Check & ensure the Observations Ok

12 amount of oil leakage in
return line Action & Recommendations

Observations Ok
13 Spindle nose Run-out
Action & Recommendations

Observations Ok
14 Spindle Face out
Action & Recommendations

Observations Ok
15 Chuck Run-out
Action & Recommendations

Observations Ok
Ensure the cleanlyness
16
Guideways
Action & Recommendations

Observations Ok
Check for any abnormal
17
noise from all axis
Action & Recommendations

Ensure for proper

lubrication at - LM Observations Ok
18 Block, Ball screw and
Nut area, Slide area Action & Recommendations
and Guideways

Ensure the tightness of Observations Ok

19 keeper plate, Gib, Ball
nut and Coupling Action & Recommendations

Ensure for proper Observations Ok

20 tension and condition of
timing belts Action & Recommendations

Ensure the function of Observations Ok

21 Proximity switch and
Limit switch Action & Recommendations
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 LAKSHMI MACHINE WORKS LTD

ANNUAL SERVICE CONTRACT-PM

Ensure the condition of Observations Ok
22 all the protective covers
and wiper Action & Recommendations

Check blockage of drain Observations Ok

23 hole in bearing housing
for both Axis Action & Recommendations

Observations Ok
24 Check X Axis Backlash
Action & Recommendations

Observations Ok
Check X Axis
25
Repeatablity
Action & Recommendations

Observations Ok
26 Check Z Axis Backlash
Action & Recommendations

Observations Ok
Check Z Axis
27
Repeatablity
Action & Recommendations

Observations Ok
Check and ensure the
28
oil level and condition
Action & Recommendations

Observations Ok
Check for any abnormal
29
noise during indexing
Action & Recommendations

Observations Ok
Check for coolant flow
30
in tool disc
Action & Recommendations

Observations Ok
Clean the coolant guide
31
bush, If required replace
Action & Recommendations

Check and ensure the Observations Ok

32 curvic coupling and
greasing it Action & Recommendations

Observations Ok
Turret alignment
33
Horizontal Plane
Action & Recommendations

Observations Ok
Turret alignment Pocket
34
Alignment
Action & Recommendations

Observations Ok
Ensure free movement
35
of tailstock
Action & Recommendations

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ANNUAL SERVICE CONTRACT-PM

Check the condition of Observations Ok
36 the Quill dust seal &
scrapper Action & Recommendations

Check the Tailstock- Observations Ok

37 programmable quill
operation Action & Recommendations

Observations Ok
38 Check for center run out
Action & Recommendations

Check drain hose

Condition & routing of Observations Ok
39 hydraulic and ensure
free flow of drain oil and Action & Recommendations
coolant

Observations Ok
Check and clean the
40
coolant collector
Action & Recommendations

Observations Ok
Check for Chucking
41
cylinder i) Run-out
Action & Recommendations

Observations Ok
Check for any abnormal
42
noise from power pack
Action & Recommendations

Check and ensure Observations Ok

43 motor to pump coupling
tightness Action & Recommendations

Ensure Correct Observations Ok

44 pressure generated of
system Action & Recommendations

Observations Ok
Clean return line filter &
45
Suction Stainer
Action & Recommendations

Check and ensure Observations Ok

46 lubrication unit pressure
of 15 bar Action & Recommendations

Check proper Observations Ok

47 functioning of Float &
Pressure switch Action & Recommendations

Ensure the proper Observations Ok

functioning of lubrication
48
catridges, Hoses,
Banjos and Manifold Action & Recommendations

Clean the coolant tank, Observations Ok

49 Pump suction and Y -
strainer Action & Recommendations
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ANNUAL SERVICE CONTRACT-PM

Observations Ok
Check for any
50
abnormality in the pump
Action & Recommendations

Fill the tank with Observations Ok

51 recommended grade of
coolant oil Action & Recommendations

Ansure the AC unit Observations Ok

52 temperature setting (28
& 32 degree) Action & Recommendations

Observations Ok
CNC system -Battery
53
Voltage
Action & Recommendations

Observations Ok
Servo Drive-APC
54
Battery Voltage(Fanuc)
Action & Recommendations

Observations Ok
Current % drawn by X -
55
Axis with 100% Rapid
Action & Recommendations

Observations Ok
Current % drawn by Z -
56
Axis with 100% Rapid
Action & Recommendations

Observations Ok
Current % drawn by
57
spindle motor
Action & Recommendations

Observations Ok
Check Voltage at SMPS
58
unit
Action & Recommendations

Check Incoming & Observations Ok

59 outgoing voltages at
Transformer Action & Recommendations

Observations Ok
Voltage between Earth
60
& Neutral
Action & Recommendations

Observations Ok
Current drawn by
61
hydraulic motor
Action & Recommendations

Observations Ok
Current drawn by
62
coolant motor
Action & Recommendations

Observations Ok
Current drawn by Lub
63
motor
Action & Recommendations

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ANNUAL SERVICE CONTRACT-PM

Observations Ok
Current drawn by
64
Grease motor
Action & Recommendations

End.

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 LAKSHMI MACHINE WORKS LTD

ANNUAL SERVICE CONTRACT-PM

For Service Engineer Use

Customer Details

Customer Name M/s. SOLITAIRE ENGINEERS

Customer Contact Name Mr.

Mobile No. 9766480883 Designation : Maintenance In Charge

Email Id : [email protected]

Engineer Name. Rahul Waghmare (9781) Designation : TECHNICIAN

Engineer Signature Engineer Name

Rahul Waghmare (9781)

TECHNICIAN

Customer Signature Customer Contact Name

Mr.
Maintenance In Charge

End Of Report

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