MANUAL MATERIAL HANDLING AND LIFTING TACKLES PREVENTING COMMON INJURIES

Manual material handling and lifting tasks can be physically demanding and can put workers at risk
of injury. Here are some common injuries that can occur during manual material handling, and some
tips for preventing them:

1. Back injuries: Back injuries are one of the most common injuries associated with manual
material handling. To prevent back injuries, workers should use proper lifting techniques,
such as keeping the load close to the body, bending at the knees and not at the waist, and
using leg muscles to lift instead of back muscles. Workers should also avoid twisting while
carrying a load and avoid carrying loads that are too heavy.

2. Shoulder injuries: Shoulder injuries can occur when workers lift or carry loads that are too
heavy or when they use improper lifting techniques. To prevent shoulder injuries, workers
should use proper lifting techniques and avoid carrying loads that are too heavy. Workers
should also use carts, dollies, or other equipment to move heavy loads whenever possible.

3. Hand and wrist injuries: Hand and wrist injuries can occur when workers use improper lifting
techniques or when they grip loads too tightly. To prevent hand and wrist injuries, workers
should use gloves to protect their hands and avoid gripping loads too tightly. Workers should
also use proper lifting techniques and avoid lifting loads that are too heavy.

4. Foot injuries: Foot injuries can occur when workers drop or step on loads. To prevent foot
injuries, workers should wear sturdy, slip-resistant shoes or boots with steel toes. Workers
should also be careful when moving loads and avoid rushing or cutting corners.

Overall, preventing injuries during manual material handling and lifting tasks requires proper training
on lifting techniques and the use of appropriate equipment, as well as a focus on maintaining a safe
work environment. Employers should also encourage workers to report any injuries or near misses
so that safety issues can be addressed promptly.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES PREVENTING COMMON INJURIES, LIFTING
BY HAND

Preventing common injuries during manual material handling and lifting tasks is crucial to ensure the
health and safety of workers. Here are some tips for preventing injuries when lifting by hand:

1. Assess the load: Before lifting a load, workers should assess the weight and size of the load
to determine if it can be safely lifted by hand. If the load is too heavy or awkward to lift,
workers should use lifting aids such as slings, hoists, or straps to assist with the lift.

2. Use proper lifting techniques: Workers should use proper lifting techniques to prevent
injuries. This includes keeping the load close to the body, bending at the knees and not at
the waist, and using leg muscles to lift instead of back muscles. Workers should also avoid
twisting while carrying a load and avoid carrying loads that are too heavy.

3. Take breaks and alternate between tasks: Workers should take breaks and alternate
between tasks to prevent overexertion. Lifting and carrying heavy loads can be physically
demanding, and workers need to take breaks to rest their muscles and avoid fatigue.

4. Wear appropriate personal protective equipment: Workers should wear appropriate

personal protective equipment such as gloves and safety shoes to prevent injuries. Gloves
 can provide grip and protect the hands from cuts and abrasions, while safety shoes can
prevent foot injuries from falling objects.

5. Practice safe work practices: Workers should follow safe work practices to prevent injuries.
This includes keeping the work area clean and free of obstacles, communicating with
coworkers to ensure safe lifting practices, and reporting any injuries or near misses to
supervisors.

Overall, preventing injuries during manual material handling and lifting tasks requires proper
training, equipment, and safe work practices. Employers should provide workers with the necessary
equipment and training to lift and carry loads safely, and workers should be encouraged to report
any injuries or near misses so that safety issues can be addressed promptly.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES PREVENTING COMMON INJURIES BY TEAM
LIFTING AND CARRYING

Team lifting and carrying is a technique that can help prevent injuries during manual material
handling tasks. Here are some tips for preventing injuries when using team lifting and carrying:

1. Choose a partner: Workers should choose a partner who is of similar size and strength to
assist with the lift. Workers should communicate with their partner before lifting to ensure
that they are both ready and prepared.

2. Plan the lift: Workers should plan the lift and decide on the best technique to use. This may
include using a count to lift the load at the same time, or using a staggered lift where one
worker lifts first and the other worker lifts second.

3. Use proper lifting techniques: Workers should use proper lifting techniques to prevent
injuries. This includes keeping the load close to the body, bending at the knees and not at
the waist, and using leg muscles to lift instead of back muscles. Workers should also avoid
twisting while carrying a load and avoid carrying loads that are too heavy.

4. Communicate with each other: Workers should communicate with each other throughout
the lift to ensure that they are both lifting and carrying the load safely. Workers should use
verbal cues or signals to communicate, and should stop and reposition the load if necessary.

5. Take breaks and alternate between tasks: Workers should take breaks and alternate
between tasks to prevent overexertion. Lifting and carrying heavy loads can be physically
demanding, and workers need to take breaks to rest their muscles and avoid fatigue.

Overall, team lifting and carrying can help prevent injuries during manual material handling tasks.
Workers should be trained in proper lifting techniques and safe work practices, and should use
appropriate personal protective equipment to prevent injuries. Employers should also provide
workers with the necessary equipment and training to lift and carry loads safely.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES PREVENTING COMMON INJURIES BY

HANDLING SPECIFIC SHAPE MACHINES AND OTHER HEAVY OBJECTS

When handling specific shape machines and other heavy objects, it is important to use the proper
techniques to prevent injuries. Here are some tips for preventing injuries when handling specific
shape machines and other heavy objects:

1. Plan the lift: Workers should plan the lift and assess the weight, size, and shape of the object
before lifting. Workers should use the appropriate lifting equipment, such as cranes, hoists,
 or slings, to lift the object safely. Workers should also ensure that the path of travel is clear
of obstacles and that the destination is safe and stable.

2. Use proper lifting techniques: Workers should use proper lifting techniques to prevent
injuries. This includes keeping the load close to the body, bending at the knees and not at
the waist, and using leg muscles to lift instead of back muscles. Workers should also avoid
twisting while carrying a load and avoid carrying loads that are too heavy. When handling
specific shape machines, workers should use mechanical aids to support the machine, such
as jacks, rollers, or skids.

3. Use personal protective equipment: Workers should use personal protective equipment,
such as gloves, safety shoes, and back supports, to prevent injuries. Gloves can provide
better grip on the load, safety shoes can prevent slips and falls, and back supports can
reduce the risk of back injuries.

4. Seek assistance: Workers should seek assistance from colleagues or use lifting equipment
when handling heavy or awkward loads. Workers should avoid attempting to lift loads alone
if the load is too heavy or awkward.

5. Take breaks and rest: Workers should take breaks and rest between lifting tasks to prevent
overexertion. Lifting and carrying heavy loads can be physically demanding, and workers
need to take breaks to rest their muscles and avoid fatigue.

Overall, it is important to use the appropriate lifting equipment and techniques when handling
specific shape machines and other heavy objects. Workers should be trained in proper lifting
techniques and safe work practices, and should use appropriate personal protective equipment to
prevent injuries. Employers should also provide workers with the necessary equipment and training
to lift and carry loads safely.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES ACCESSORIES FOR MANUAL HANDLING

Accessories for manual handling can help prevent injuries and make it easier to lift and move heavy
objects. Here are some common accessories used for manual handling:

1. Lifting straps and slings: Lifting straps and slings can be used to lift and carry heavy loads.
They can be made of nylon, polyester, or other materials and can be adjustable to fit
different loads.

2. Hand trucks and dollies: Hand trucks and dollies can be used to move heavy objects from
one place to another. They come in different sizes and can be made of steel, aluminum, or
other materials.

3. Carts and wagons: Carts and wagons can be used to transport heavy objects over long
distances. They come in different sizes and can be made of steel, aluminum, or other
materials.

4. Pallet jacks: Pallet jacks can be used to move pallets and other heavy objects. They can be
manual or electric and can have different weight capacities.

5. Back supports: Back supports can be worn to help support the lower back when lifting heavy
objects. They can be made of neoprene, elastic, or other materials.
 6. Grip gloves: Grip gloves can be worn to help provide a better grip on objects when lifting.
They can be made of rubber, latex, or other materials and can have different textures on the
palms for better grip.

7. Load binders: Load binders can be used to secure loads to prevent them from shifting during
transport. They come in different sizes and can be made of steel or other materials.

Overall, accessories for manual handling can make it easier and safer to lift and move heavy objects.
Workers should be trained on how to use these accessories properly and safely to prevent injuries.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES ACCESSORIES FOR HAND TOOLS

There are a variety of accessories that can be used with hand tools to improve manual material
handling and lifting tasks. Here are some examples:

1. Handles and grips: Adding handles or grips to hand tools such as hammers, wrenches, or
screwdrivers can improve grip and control during lifting and moving tasks. This can help to
reduce strain on the hands and wrists.

2. Lifting straps and slings: These accessories can be used with hand tools such as pry bars or
crowbars to help lift and move heavy objects. They provide additional lifting points and can
help to distribute weight more evenly, reducing strain on the body.

3. Tool belts and pouches: Carrying tools in a belt or pouch can free up the hands and help
workers maintain balance and stability while lifting and moving objects. This can also reduce
the risk of dropping or losing tools during transport.

4. Magnets and magnetic sweepers: These accessories can be used to pick up and move metal
objects that are difficult to handle manually. They can be particularly useful for cleaning up
metal debris in a work area.

5. Tool stands and carts: Storing tools on a stand or cart can make them easier to access and
transport, reducing the need for workers to carry heavy loads. This can also help to reduce
the risk of tools being dropped or lost during transport.

When using any of these accessories, it is important to follow safe lifting and handling practices to
prevent injuries. Workers should be properly trained on how to use the accessories, and they should
always use the right equipment for the job. Additionally, workers should wear appropriate personal
protective equipment (PPE) such as gloves, eye protection, and hard hats to prevent injuries.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES ACCESSORIES FOR JACKS

There are several accessories that can be used with jacks to improve manual material handling and
lifting tasks. Here are some examples:

1. Jack stands: These are used to support the load that has been lifted by a jack, providing a
stable base for the load to rest on. They can help to prevent the load from shifting or falling
during lifting and moving tasks.

2. Wheel dollies: These are small platforms with wheels that can be used to move heavy
objects that are too large to lift by hand. They can be placed under the object, and then the
jack can be used to lift the object just enough to allow the dollies to roll underneath. Once
the dollies are in place, the object can be moved to its destination by pushing or pulling the
dollies.
 3. Toe jacks: These are small jacks that are designed to fit under low-clearance objects. They
have a flat, square base that can be maneuvered into tight spaces, and a lifting pad on the
top that can be used to lift the object.

4. Spreaders: These are used to spread the load out over a larger area when lifting heavy
objects. They can be placed between the jack and the load to help distribute the weight
more evenly.

5. Extension bars: These can be used to increase the height of the jack, allowing it to lift objects
that are taller than the jack's normal lifting range.

When using any of these accessories with a jack, it is important to follow safe lifting and handling
practices to prevent injuries. Workers should be properly trained on how to use the accessories, and
they should always use the right equipment for the job. Additionally, workers should wear
appropriate personal protective equipment (PPE) such as gloves, eye protection, and hard hats to
prevent injuries.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES ACCESSORIES FOR HAND TRUCKS

Dollies and wheelbarrows are common tools used for manual material handling and lifting tasks.
Here are some accessories that can be used with these tools to improve their functionality and
reduce the risk of injury:

1. Load straps and tie-downs: These can be used to secure the load to the dolly or
wheelbarrow, preventing it from shifting or falling during transport. They are particularly
useful for carrying awkwardly shaped or fragile items.

2. Load platforms: These can be added to the dolly or wheelbarrow to increase its surface area
and make it easier to transport larger or more bulky loads. Load platforms are also useful for
preventing small items from falling through the gaps in the dolly or wheelbarrow.

3. Side rails: These can be added to the dolly or wheelbarrow to prevent the load from tipping
or sliding off during transport. Side rails are particularly useful for transporting items that are
tall or unevenly balanced.

4. Dual wheels: These can be added to a wheelbarrow to improve stability and make it easier
to transport heavy loads over rough terrain. Dual wheels also help distribute the weight of
the load more evenly, reducing the risk of injury.

5. Handles and grips: These can be added to the dolly or wheelbarrow to improve the worker's
grip and make it easier to maneuver the load. Handles and grips can also reduce the risk of
hand and wrist injuries.

When using any of these accessories with a dolly or wheelbarrow, it is important to follow safe lifting
and handling practices to prevent injuries. Workers should be properly trained on how to use the
accessories, and they should always use the right equipment for the job. Additionally, workers
should wear appropriate personal protective equipment (PPE) such as gloves, eye protection, and
hard hats to prevent injuries.
MANUAL MATERIAL HANDLING AND LIFTING TACKLES STORAGE OF SPECIFIC MATERIALS

Manual material handling and lifting tackles may also involve the storage of specific materials.
Proper storage of materials is essential to prevent workplace injuries and ensure the efficient
movement of materials. Some common guidelines for storage of specific materials include:

1. Heavy items should be stored at waist height or lower to reduce the risk of back injuries.

2. Materials should be stacked in stable and uniform piles to prevent them from toppling over.

3. Hazardous materials should be stored in designated areas that are properly labeled and
equipped with the necessary safety equipment.

4. Materials should be stored in locations that are easily accessible to workers and near the
work area where they will be used.

5. Materials that are frequently used should be stored in a way that minimizes the amount of
lifting and carrying required to move them.

6. Materials should be stored in a way that does not block exits or obstruct walkways.

Proper storage of specific materials also requires the use of appropriate storage equipment, such as
pallets, shelves, and bins, to help organize and manage materials efficiently. It is important to follow
manufacturer's instructions for the safe use of such equipment, including load capacity and
limitations.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES PROBLEMS WITH HAZARDOUS MATERIALS

Manual material handling and lifting tackles can present unique challenges when dealing with
hazardous materials. Some potential problems include:

1. Exposure to hazardous materials: Workers may be exposed to hazardous materials when

handling or moving them, which can lead to serious health problems. Proper personal
protective equipment (PPE) should be worn to minimize exposure.

2. Spills and leaks: Hazardous materials can spill or leak during handling or transport, which can
lead to contamination of the workplace or the environment. Proper spill response
procedures should be followed to minimize the impact of any spills or leaks.

3. Compatibility issues: Certain hazardous materials may react with other materials or
chemicals, creating potentially dangerous situations. Proper labeling and storage of
hazardous materials can help prevent compatibility issues.

4. Regulatory compliance: Many hazardous materials are regulated by government agencies,

and there may be specific requirements for their storage, handling, and transport. It is
important to stay up-to-date with relevant regulations and ensure compliance to avoid
potential fines or legal liabilities.

To mitigate these problems, proper training for workers who handle hazardous materials is essential.
Workers should be trained on proper handling techniques, as well as spill response procedures and
regulatory compliance requirements. It is also important to have appropriate PPE and spill response
equipment readily available in case of emergencies.
MANUAL MATERIAL HANDLING AND LIFTING TACKLES PROBLEMS WITH HAZARDOUS MATERIALS
LIQUIDS AND SOLIDS

When dealing with hazardous materials in liquid or solid form, there are specific considerations that
must be taken into account to prevent injury or harm to workers and the environment. Some
common problems that can arise when handling hazardous materials in liquid or solid form include:

1. Spills and leaks: When working with hazardous liquids or solids, spills and leaks can occur,
leading to the release of hazardous materials into the environment. This can be particularly
dangerous if the material is toxic or flammable.

2. Handling difficulties: Some hazardous liquids and solids may be heavy or awkward to move,
making manual handling more difficult. This can increase the risk of strains, sprains, or other
injuries to workers.

3. Chemical reactions: Certain hazardous materials may react with other materials or
chemicals, creating potentially dangerous situations. This is particularly true when dealing
with liquids, as they can easily mix with other substances.

4. Contamination: When handling hazardous liquids or solids, it is important to avoid

contamination of the surrounding environment. This can be particularly challenging when
dealing with liquids that can easily spread.

To mitigate these problems, it is important to have proper training for workers who handle
hazardous liquids or solids, as well as appropriate equipment and procedures. For example, workers
should be trained on proper handling techniques, spill response procedures, and regulatory
compliance requirements. In addition, equipment such as spill containment pallets, drum handling
equipment, and personal protective equipment should be used to prevent spills, leaks, and other
hazards. Proper labeling and storage of hazardous materials is also important to avoid compatibility
issues and contamination.

MANUAL MATERIAL HANDLING STORAGE AND HANDLING OF CRYOGENIC LIQUIDS

Storage and handling of cryogenic liquids require specific safety measures due to their extremely low
temperatures and potential hazards. Here are some guidelines to follow:

1. Store cryogenic liquids in properly designed and constructed containers that can withstand
the low temperatures and pressure changes.

2. Do not store cryogenic liquids in confined spaces, as the release of gases can displace oxygen
and create an asphyxiation hazard.

3. Keep cryogenic liquids away from ignition sources, as they can cause an explosion if they
come into contact with a heat source.

4. Ensure that only authorized personnel are trained and authorized to handle cryogenic
liquids. Proper personal protective equipment (PPE) such as cryogenic gloves, goggles, and
face shields should be worn while handling cryogenic liquids.

5. Use only designated cryogenic transfer equipment, including hoses, valves, and fittings, that
are designed and rated for use with cryogenic liquids.

6. Always use extreme caution when transporting or transferring cryogenic liquids, as spills can
cause severe cold burns and frostbite.
 7. Implement emergency procedures for spills and leaks, and ensure that all employees are
trained on these procedures.

8. Regularly inspect cryogenic storage containers, transfer equipment, and PPE to ensure that
they are in good condition and functioning properly.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES FOR SHIPPING AND RECEIVING, STOCK
PICKING, DOCK BOARDS, MACHINE AND TOOLS, STEEL STRAPPING AND SACKING, GLASS AND
NAILS, PITCH AND GLUE, BOXES AND CARTONS AND CAR LOADING

Manual material handling and lifting tackles can be used for various applications, including shipping
and receiving, stock picking, dock boards, machines and tools, steel strapping and sacking, glass and
nails, pitch and glue, boxes and cartons, and car loading. Here are some examples:

1. Shipping and receiving: Material handling equipment such as hand trucks, pallet jacks, and
carts can be used to move packages and materials to and from delivery trucks or loading
docks.

2. Stock picking: Material handling equipment like order pickers, pallet jacks, and carts can be
used to select items from a warehouse or storage area.

3. Dock boards: Dock boards can be used to bridge the gap between a loading dock and a
delivery truck, allowing for the safe and efficient movement of materials.

4. Machines and tools: Material handling equipment like hoists, cranes, and lifts can be used to
move heavy machinery and tools safely and efficiently.

5. Steel strapping and sacking: Material handling equipment like steel strapping dispensers,
tensioners, and sealers can be used to bundle and secure heavy loads of steel or other
materials for transport.

6. Glass and nails: Material handling equipment like glass dollies and nail guns can be used to
move and secure sheets of glass or wooden crates.

7. Pitch and glue: Material handling equipment like glue guns and pitch forks can be used to
apply adhesives and other substances to materials.

8. Boxes and cartons: Material handling equipment like conveyor systems, palletizers, and
stretch wrap machines can be used to package and prepare boxes and cartons for shipping
or storage.

9. Car loading: Material handling equipment like car loading ramps and winches can be used to
safely and efficiently load materials onto trucks or railcars.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES PERSONAL PROTECTION

Manual material handling and lifting tackles can be hazardous to workers if proper safety measures
are not taken. Therefore, it is essential to use personal protective equipment to minimize the risk of
injury. Here are some common types of personal protective equipment used in manual material
handling:

1. Gloves: Wearing gloves can provide a better grip on objects and protect hands from cuts,
punctures, and abrasions.
 2. Safety shoes or boots: Safety shoes or boots with steel toes can protect feet from heavy
objects falling on them.

3. Back braces or supports: Back braces or supports can help support the lower back muscles
and prevent back injuries while lifting heavy objects.

4. Eye and face protection: Eye and face protection such as safety glasses, goggles, or face
shields can protect against flying debris, dust, and chemicals.

5. Hearing protection: Earplugs or earmuffs can protect against high noise levels that can cause
hearing loss.

6. Respiratory protection: Respiratory protection such as respirators can protect workers from
inhaling harmful dust, fumes, or vapors.

It is important to select the appropriate personal protective equipment for the job and ensure that
workers are trained on how to properly use and maintain the equipment.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES ERGONOMIC CONSIDERATIONS

Ergonomic considerations in manual material handling and lifting tackles refer to designing work
systems, workstations, tools, and equipment that are compatible with the physical, cognitive, and
emotional capabilities and limitations of workers. The goal is to minimize the risk of injury,
discomfort, and fatigue and to enhance the efficiency, productivity, and satisfaction of workers.

Some of the ergonomic considerations in manual material handling and lifting tackles include:

1. Proper height and reach: The work surface, shelves, and controls should be at the
appropriate height and distance to avoid awkward postures, excessive bending, reaching,
and twisting.

2. Gripping and grasping: Handles, grips, and surfaces should be designed to provide a secure
and comfortable grip, reduce hand and wrist strain, and prevent slipping.

3. Lifting and carrying: Loads should be distributed evenly and balanced, and handles should be
positioned to avoid excessive lifting and reaching distances.

4. Body support: Workers should have adequate support for their backs, necks, legs, and feet
to maintain a natural and comfortable posture.

5. Workload distribution: Work should be organized and paced to allow for sufficient rest and
recovery, and to avoid excessive and sustained exertion.

6. Training and education: Workers should receive training and education on proper lifting and
handling techniques, and on recognizing and reporting ergonomic issues and concerns.

By implementing ergonomic principles, manual material handling and lifting tackles can be made
safer and more efficient, reducing the risk of injuries and improving worker productivity and job
satisfaction.
MANUAL MATERIAL HANDLING AND LIFTING TACKLES FIBER ROPE, TYPES, STRENGTH AND
WORKING LOAD INSPECTION, ROPE IN USE, ROPE IN STORAGE

Fiber ropes are widely used in manual material handling and lifting tackles for various applications. It
is essential to ensure that the rope is of high quality and can withstand the required working load to
avoid accidents and injuries. Here are some aspects to consider regarding fiber rope:

Types of fiber rope:

1. Synthetic fiber ropes: made of materials such as polypropylene, nylon, polyester, or

polyethylene. These ropes are lightweight, durable, and have high strength.

2. Natural fiber ropes: made of materials such as manila, sisal, or cotton. These ropes are less
expensive than synthetic ropes but have lower strength and durability.

Strength and working load:

1. The strength of a rope is determined by its material, diameter, and construction.

2. The working load limit (WLL) is the maximum weight that a rope can safely carry during
normal use. It is essential to ensure that the WLL of the rope matches the load requirements
of the task.

Inspection of rope in use:

1. Regularly inspect ropes in use for signs of damage or wear, such as fraying, cuts, or broken
fibers.

2. Discard any rope that shows signs of damage, as it may not be safe to use.

Storage of rope:

1. Store ropes in a cool, dry place away from direct sunlight to prevent damage from UV rays.

2. Coil the rope neatly and avoid sharp bends or kinks that could cause damage.

3. Inspect stored ropes regularly for signs of damage or deterioration.

In summary, it is essential to choose the right type of fiber rope, ensure it can withstand the
required working load, regularly inspect ropes in use for signs of damage, and store ropes properly
to prevent damage.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES WIRE ROPE, CONSTRUCTION, DESIGN
FACTORS, DETERIORATION CAUSES, SHEAVES AND DRUMS, LUBRICATION, OVERLOADING, ROPE
FITTING, INSPECTION AND REPLACEMENT

Wire rope is a crucial component of many lifting tackles and is commonly used in manual material
handling. Here are some important considerations regarding wire rope:

1. Construction: Wire rope is constructed from individual wires that are twisted together into
strands, which are then twisted together to form the rope. The number of wires and strands
used, as well as the direction of the twist, can vary depending on the application and load
capacity required.
 2. Design factors: When selecting wire rope, factors such as the load capacity, flexibility,
abrasion resistance, and corrosion resistance must be considered. The diameter and length
of the rope also play a role in determining its strength.

3. Deterioration causes: Wire rope can deteriorate over time due to factors such as corrosion,
wear and tear, overloading, and improper handling. It is important to inspect wire rope
regularly and replace it when signs of deterioration are present.

4. Sheaves and drums: The condition of sheaves and drums can also affect the lifespan of wire
rope. If they are worn or damaged, they can cause the wire rope to fail prematurely.

5. Lubrication: Proper lubrication is important to ensure the wire rope operates smoothly and
to prevent corrosion. The type and frequency of lubrication will depend on the application
and environment.

6. Overloading: Overloading wire rope can cause it to fail, which can result in serious injuries or
property damage. It is important to know the load capacity of the wire rope and to never
exceed it.

7. Rope fitting: The method used to attach the wire rope to the lifting equipment must be
appropriate for the load and application. Improper rope fittings can cause the wire rope to
fail.

8. Inspection and replacement: Wire rope must be inspected regularly for signs of wear,
corrosion, or other damage. If any of these signs are present, the wire rope should be
replaced. The frequency of inspections will depend on the frequency of use and the
environment in which the wire rope is used.

In addition to the above considerations, it is also important to properly store wire rope when it is not
in use. This typically involves coiling it neatly and protecting it from damage and corrosion.

MANUAL MATERIAL HANDLING AND LIFTING TACKLES SLINGS, TYPES, METHOD OF ATTACHMENT,
RATED CAPACITIES, ALLOY CHAIN SLINGS, HOOKS AND ATTACHMENT, INSPECTION

Slings are used to attach loads to lifting equipment such as cranes, hoists, and forklifts. They are
made from various materials such as wire rope, synthetic materials, and chain. Here are some
important aspects to consider when it comes to slings:

Types of Slings:

 Wire rope slings: made from steel wire rope and can be single-leg, double-leg, or multiple-
leg. They are durable and resistant to abrasion and cutting.

 Synthetic slings: made from synthetic fibers such as nylon or polyester. They are lightweight,
flexible, and resistant to acids and alkalis.

 Chain slings: made from alloy steel chain links and can be single-leg, double-leg, or multiple-
leg. They are strong, durable, and can withstand high temperatures.

Method of Attachment:

 Slings can be attached to loads using various methods such as hooks, shackles, and eyes. The
method of attachment should be appropriate for the load being lifted and should be done in
accordance with the manufacturer's instructions.
Rated Capacities:

 Every sling has a rated capacity, which is the maximum load it is designed to lift. The rated
capacity should not be exceeded, and the load being lifted should be evenly distributed
across the sling.

Alloy Chain Slings:

 Alloy chain slings are a popular choice for heavy lifting operations. They are made from high-
strength alloy steel and can be used in extreme temperatures and harsh environments. They
come in various grades and should be chosen based on the load being lifted.

Hooks and Attachments:

 Hooks and attachments used with slings should be inspected regularly for signs of wear and
damage. The latch on the hook should be in good working condition and should be able to
hold the load securely.

Inspection:

 Slings should be inspected before each use and periodically by a qualified inspector. Any
slings that show signs of damage or wear should be removed from service immediately.

In conclusion, using the right type of sling and attaching it properly to the load can prevent accidents
and injuries in manual material handling and lifting. Regular inspection of slings and attachments is
important to ensure their safe use.