Material Submittal_GRP Linining_DIP2
Material Submittal_GRP Linining_DIP2
M/S. POLYCHEM
1 GP RESIN POLYPOL - 1005 RESINS INT’L
INDUSTRIES LLC UAE
FIBRE CHOPPED
CSM (E TYPE) M/S. TG GLASS FIBRE
2 MAT, EMULSION
450GSM OWENS-CORING
BONDED
TECH
aqua seal
METHOD STATEMENT FOR GRP LINING SYSTEM
FOR UNDER GROUND WATER TANK
SPECIFIACATIONS:
GRP Lining is a significant application in the waterproofing activity and it has
diverse applications including corrosion resistance and waterproofing to the water
storage tanks, Sewerage Tanks, Chemical Storage Tanks and Manholes etc.
Special grade resins are used to attain various properties, which allow the GRP
Lining to withstand resistance to fungi & algae, strong acids, chemicals and high
temperature.
GRP Lining will completely and seamlessly seal the cracks, leaks and corrosion.
This method statement is for the purpose of installing or applying Glass Reinforced
Plastic known throughout this document as GRP.
The method statement will particularly cover water tanks, sewage pipes and
manholes together with stormwater drainage systems and underground water
aqua seal
tanks.
The scope involves covering water tanks to the specified 4mm thickness of GRP.
2. MATERIALS
GP RESIN (Data Sheet enclosed)
FIBRE CHOPPED MAT, EMULSION BONDED
CATALYST
GEL COAT (TOP COAT)
Store GRP materials in covered sheds and take precautions to ensure that
workmen and the work area are adequately protected from the fire hazards
and health hazards resulting from handling, mixing and application of GRP
systems.
3. SURFACE PREPARATION
The surface must be sound, clean dry, free from sust, oil and laitance etc. All traces
of form release agents must be removed. On chalky and dusty surfaces, all loose
material must be removed by stiff bristle brushing or with stone grinder if
required.
Mohair Rollers
Steel Rollers
Measuring Tape
Brushes
Scrappers
Cutting knife
Grinders
Gloveses
5. METHODOLOGY
The working area will be clear and free of all contaminants. Moisture must be
eliminated from the working area for successful GRP application. All hydrocarbon
aqua seal
substances such as oils and lubricants will be removed for perfect adhesion. Any
other surface impurities will also be removed. Cleaning may include brooms
brushes vacuum cleaners for the removal of heavy and fine particles. Materials will
be stored in a manner to avoid spills causing staining. Edges will chamfer and
corners rounded with the prescribed filler before the lining is applied.
Imperfections will be rectified with the use of resins suitable for the GRP
application.
A bonding coat such as (Data Sheet enclosed) will be applied thinly to the working
area to assist the chopped strands mat adherence to the working surface.
After the bonding coat is cured, the chopped mat strands (Data Sheet enclosed)
will be applied to make sure that the CSM is sufficiently wet for good application.
Ensure sufficient impregnation of the CSM to avoid the exothermic heat.
A second layer of the CSM (Data Sheet enclosed) can be applied again using the
steel roller when the first layer is sufficiently cured.
It is recommended to use 50mm overlapping for the laminating process.
When complete and signed off as complete, a finla White Gel Coat (Data Sheet
enclosed) will be applied with rate of 600 gms/m2. The White Gel coat
provide a smooth surface to provide adequate protection.
When the installation is complete and working materials such as tool and access
platforms will be removed from the working area. The floor application of the
GRP will now follow the same protocol as the walls.
6. SUBCONTRACTOR SUPERVISION
The subcontractor will follow the method statement and apply the lining as
specified.
The subcontractor will designate labor to ensure the work is carried out as
specified and in a timely manner.
The subcontractor will continually liaise with the site engineer and proceed
with the site engineer’s instructions to comply with the method statement.
The subcontractor will ensure he has contact with the health and safety
officer and provides a safe working environment for the installation team.
aqua seal
It will be the responsibility of the subcontractor to provide adequate
training to the installation team and to provide the required PPE.
The subcontractor will provide a clean and clear working surface free from
protrusions, voids, and debris, dust and moisture prior to GRP application.
7. SAFETY
Care should be taken to avoid any bodily contact. Full job specific PPE
(appropriate respirator, chemical resistant overall, gloves, googles etc.) to
be worn at all times.
TECHNICAL DATA SHEETS
aqua seal
( م. م. ز. بوليكيم انترناشيونال لصنعة الرانتجات ) ش
Polychem Resins International Industries LLC
P. O. Box 37029 Dubai, United Arab Emirates Tel: +971-4-8801662 Fax: +971-4-8801866
[email protected] www.polychem.biz
Page 1 of 2
Properties of Non Thixo base resin, Cured, Un-reinforced Resin PolyPol-1005
Casting Preparation 150 ppm HQ
Initiator Type and Amount 1.5 % MEKP (Butanox M-50)
24 Hrs at 25 ºC +3Hrs at 85 ºC +24Hr at25 ºC
Curing cycle *24 Hrs at 25 ºC +6Hrs at 85 ºC +24Hr at25 ºC
Disclaimer :
The information contained in this brochure is correct and accurate and is based on our technical and scientific knowledge at the date of going
to press. Such information relates only to use of the products in the pure state and for the purposes stated herein. Nothing stated here may be
taken or construed as implying a breach of any existing patents or violate any law, safety code or insurance regulation. Nor is any warranty,
whether expressed or implicit, given with regard to the results to be obtained through the use of the aforesaid information. In the view of actual
conditions of usage, storage and handling are being totally beyond our control, customer should evaluate the data and product and make their
own tests to determine the suitability of our product for their respective use in full scale production for his own purpose and under his
operating conditions. All our products are sold without warranty expressed or implied and no liability or claim or subrogation rights against
Polychem Resins International Industries LLC can be accepted in respect of information and use of products directly or indirectly.
Revision No. 6 Date of revision :January,2018
Page 2 of 2
( م. م. ز. ﺑﻮﻟﻴﻜﻴﻢ اﻧﺘﺮﻧﺎﺷﻴﻮﻧﺎل ﻟﺼﻨﻌﺔ اﻟﺮاﻧﺘﺠﺎت ) ش
Polychem Resins International Industries LLC
P. O. Box 37029 Dubai, United Arab Emirates Tel: +971-4-8801662 Fax: +971-4-8801866
[email protected] www.polychem.biz
aqua seal
( م. م. ز. بوليكيم انترناشيونال لصنعة الرانتجات ) ش
Polychem Resins International Industries LLC
P. O. Box 37029 Dubai, United Arab Emirates Tel: +971-4-8801662 Fax: +971-4-8801866
[email protected] www.polychem.biz
2. Composition/Information on Ingredients
Preparation : Esterification reaction of diacids and diols, Unsaturated polyester
resin
Components CAS-No. Labeling Concentration
3. Hazard Identification
(a) Flammable (b) Harmful if inhaled(c) Irritating to eyes and skin (d) The mixture of
product vapour and air could be explosive. (e) Keep away from source of ignition.
Other
Instructions/regulations : The product is a preparation . The components are listed
in TSCA and EINECS
The information contained herein is believed to be correct and corresponds to the latest state of
scientific and technical knowledge . However, no warranty is made, either express or implied ,
regarding its accuracy or the results to be obtained from the use of such information.
Note: See section 8 of MSDS for exposure limit data for these
ingredients.
Section 03 Hazards identification
Skin contact : Wash with mild soap and running water. Use
a washcloth to help remove fibers .To avoid
further irritation don't rub or scratch affected
areas. Rubbing or scratching may force fibers
into skin . Seek medical attention if irritation
persists.
Releases of this product to the land, water and air may require
reporting to
federal, state or local authorities.
Water spill : This material will sink and disperse along the
bottom of waterways and ponds. It can not
easily be removed after it is waterborne;
however, the material is non-hazardous in
water.
Personal protection:
Skin protection: Loose fitting long sleeved shirt that covers to the
base of the neck, long pants and gloves. Skin irritation is known to
occur chiefly at pressure points such as around neck, wrist, waist
and between fingers.
Appearance: Solid
General: Stable
Carcinogenicity:
The table below indicates whether or not each agency
has listed each ingredients as a carcinogen:
Fiber glass A4 3 No No No
continuous
filament(a)
Size No No No No No
About 23% of the rats (n=43) exposed to 1022 f/cc for 5 hrs/day,
7 days/week for 52 weeks developed lung tumors (adenoma and
carcinoma). Five percent (5%) of the unexposed control group
(n=38) developed lung tumors (adenoma and carcinoma).
Importantly, this result, that is similar disease rates for the special
application fiber and amosite asbestos, had been predicted in a
1996 scientific paper (Inhal..Tox 8:323-343, 1996 ref). That paper
specifically stated that in rats all fibers which were durable enough
to remain in a rat lung for two (2) years or more would produce
the same disease rates if the exposures were the same. While the
special application fiber is much less durable than asbestos, it is
stable enough to remain in the rat lung for more than the two (2)
years time period. The results of the current study are therefore
not unexpected, and they do not indicate that similar disease rates
would be seen in longer lived species or humans, exposed to these
fibers.
Secondary: None
RQ: None
Reportable
ingredients:
Acute health 1 1
Flammability 0 0
Reactivity 0 0
2. Composition/Information on Ingredients
Preparation : Esterification reaction of diacids and diols
3. Hazard Identification
(a) Flammable (b) Harmful if inhaled(c) Irritating to eyes and skin (d) The mixture of
product vapour and air could be explosive. (e) Keep away from source of ignition.
Other
Instructions/regulations : The product is a preparation . The components are listed
in TSCA and EINECS
Disclaimer :
The information contained in this MSDS is correct and accurate and is based on our technical and scientific
knowledge at the date of going to press. Such information relates only to use of the products in the pure state and
for the purposes stated herein. Nothing stated here may be taken or construed as implying a breach of any
existing patents or violate any law, safety code or insurance regulation. Nor is any warranty, whether expressed
or implicit, given with regard to the results to be obtained through the use of the aforesaid information. In the view
of actual conditions of usage, storage and handling are being totally beyond our control, customer should
evaluate the data and product and make their own tests to determine the suitability of our product for their
respective use in full scale production for his own purpose and under his operating conditions. All our products
are sold without warranty expressed or implied and no liability or claim or subrogation rights against Polychem
Resins International Industries LLC can be accepted in respect of information and use of products directly or
indirectly and no responsibility can be assumed by vendor for any damage or injury resulting from abnormal use,
from any failure to adhere to recommended practices or from hazards inherent in nature of the material..
WRAS CERTIFICATES
aqua seal
Approval Number: 1512501
Test Report: MA5473/O
The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the
requirements of BS6920-1:2000 and/or 2014 ‘Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of the water’.
The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the
approval of its mechanical or physical properties for any use.
POLYPOL-1005. Light orange coloured, contact moulded unsaturated polyester resin material. For use with water up to 50°C.
This is a re-approval of 1011513 which is valid between November 2010 and November 2015.
An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, “Materials which
have passed full tests of effect on water quality”.
Yours faithfully
Jason Furnival
Approvals & Enquiries Manager
Water Regulations Advisory Scheme
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:[email protected] website:www.wras.co.uk
WRAS MATERIAL APPROVAL - MATERIALS WHICH HAVE PASSED FULL TESTS OF EFFECT ON WATER QUALITY
The material referred to in this letter is suitable for contact with water for domestic purposes. Approval of this material does not
signify the approval of its mechanical or physical properties for any use.
Manufacturers or applicants may only quote in their sales literature terms which are used in this letter, namely that; ‘the material
as listed, having passed the tests of effect on water quality, is suitable for use in contact with wholesome water’
This may be abbreviated to ‘Water Regulations Advisory Scheme - Approved Material’ or ‘WRAS Approved Material’.
The scope of an Approval does not extend to rebranded materials unless otherwise agreed by the Scheme.
Approval holders may use the WRAS Approved Material logo and make reference to any approval issued by WRAS Ltd. in
respect of a particular material or range of materials provided the approval is, and remains valid.
Approval holders are entitled to use the logo on the packing, promotional literature and point of sale advertising Approved
Materials.
It is a condition of WRAS Material Approval that NO changes or modifications to the Approved Material, be made without the
Approval Holder first notifying WRAS Ltd. Full details of the proposed changes must be provided to the Scheme. Failure to
comply with this condition will immediately invalidate a previously granted Approval.
Re-Approval
WRAS will write to you 1 year before the approval expires asking whether you would like to renew it. Please complete the
relevant section of the MA3 application form which will be included with the letter and return to WRAS (via e-mail or post).
Please note it is the responsibility of the Approval Holder to ensure the Approval remains valid. WRAS Ltd. accepts no liability for
the delay in granting approval where this is caused by circumstances outside of the Scheme’s control.
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:[email protected] website:www.wras.co.uk
Approval Number: 1912561
Test Report: MA6763/G & MA6994/D
The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the
requirements of BS6920-1:2000 and/or 2014 'Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of the water'.
The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the
approval of its mechanical or physical properties for any use.
COATINGS, PAINTS & LININGS - FACTORY APPLIED PIPE & FITTINGS COATINGS. 5030
'POLYGEL-2136'. Factory applied, two-part, white coloured (opaque) isophthalic gelcoat comprising of a resin and catalyst.
Mix resin and catalyst in a 50:1 mass ratio. Cure for 3 hours@85°C.
This material is only approved for the mixing and curing conditions that appear on the approval. If the mixing and/or curing
conditions are varied from those specified on the approval then the material is not covered by the scope of the approval.
An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, “Materials which
have passed full tests of effect on water quality”.
Yours faithfully
Jason Furnival
Approvals & Enquiries Manager
Water Regulations Advisory Scheme
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
WRAS.Appr-204F1 ver 1.0 Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:[email protected] website:www.wras.co.uk Page 1 of 2
WRAS MATERIAL APPROVAL - MATERIALS WHICH HAVE PASSED FULL TESTS OF EFFECT ON WATER QUALITY
The material referred to in this letter is suitable for contact with water for domestic purposes. Approval of this material does not
signify the approval of its mechanical or physical properties for any use.
Manufacturers or applicants may only quote in their sales literature terms which are used in this letter, namely that; ‘the material
as listed, having passed the tests of effect on water quality, is suitable for use in contact with wholesome water’
This may be abbreviated to ‘Water Regulations Advisory Scheme - Approved Material’ or ‘WRAS Approved Material’.
The scope of an Approval does not extend to rebranded materials unless otherwise agreed by the Scheme.
Approval holders may use the WRAS Approved Material logo and make reference to any approval issued by WRAS Ltd. in
respect of a particular material or range of materials provided the approval is, and remains valid.
Approval holders are entitled to use the logo on the packing, promotional literature and point of sale advertising Approved
Materials.
It is a condition of WRAS Material Approval that NO changes or modifications to the Approved Material, be made without the
Approval Holder first notifying WRAS Ltd. Full details of the proposed changes must be provided to the Scheme. Failure to
comply with this condition will immediately invalidate a previously granted Approval.
Re-Approval
WRAS will write to you 1 year before the approval expires asking whether you would like to renew it. Please complete the
relevant section of the MA3 application form which will be included with the letter and return to WRAS (via e-mail or post).
Please note it is the responsibility of the Approval Holder to ensure the Approval remains valid. WRAS Ltd. accepts no liability for
the delay in granting approval where this is caused by circumstances outside of the Scheme’s control.
The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
WRAS.Appr-204F1 ver 1.0 Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:[email protected] website:www.wras.co.uk Page 2 of 2
ISO CERTIFICATE
aqua seal
Current issue date: 22 December 2020 Original approval(s):
Expiry date: 15 January 2024 ISO 14001 - 16 January 2012
Certificate identity number: 10319386 ISO 45001 - 6 September 2020
ISO 9001 - 24 July 2013
Certificate of Approval
This is to certify that the Management System of:
Luis Cunha
Area Operations Manager - SAMEA
Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents
are, individually and collectively, referred to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss,
damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's
Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai for and on behalf of: Lloyd's Register Quality
Assurance Limited, 1 Trinity Park, Bickenhill Lane, Birmingham B37 7ES, United Kingdom
Page 1 of 1