Rk Tech - Product Range
Rk Tech - Product Range
OFFICE ADDRESS : 110, CASA – The Status, Opp. Ananya School, Nr. ATM
Mall, New Chandkheda, Ahmedabad – 382 424, Gujarat,
INDIA
MAIL : [email protected]
WEBSITE : www.rktech-india.in
Upon working of 14+ years in Industrial Filtration requirement, we started this company to
serve the customer in terms of –
Application Analysis depend upon different Industry requirement, i.e. Oil & Gas,
Chemical, Dye & Paint, Water & Waste Water, Metals & Mining, Power Plant, Air,
Pharmaceutical, Cement, Iron & Steel, Fertilizers Pulp & Paper, Food & Beverages etc.
Design of most Adequate System upon Application Analysis
Detailed Design Calculation
Pressure Drop Calculation
Execution of Material
Testing – MTC of Raw Material, NDT Test during Fabrication, Hydro Testing of Ready
Material
Trading & Supply of Material
OUR TEAM –
Application Analysis
Design Team
Production Engineer & Team
Quality Control Engineer
Floor Workers & Helpers
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WHAT IS FILTRATION:
Industrial Filtration, in which we are dealing, is useful for Suspended Solid removal through a
Positive Pressurized Mechanical Systems.
Application Fluid enters through the inlet connection to the main filter housing with more or
equal to 3 kg/cm² (g) …. recommended pressure, passes through the Filter Element – i.e. Filter
Cartridge / Basket Filter Element / Bag Filter Element / different designed of filter elements and
Filtrate leaves the Filter Housing through the Outlet End Connection.
Application Fluid
Type of Application – i.e. Water, Oil, Gas, Air
Available Solid Load
Property of Application Fluid – i.e. Viscosity, Density
Required Filtration Rating
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COMPLETE FILTER SYSTEM:
Filter Housing, Inlet & Outlet End Connection, Filter Element (s), Drain Port (s), Air Vent Port,
Pressure Gauge Port (s) + Additional Accessories like End Connection Valves + Equilization Tee
(Depend upon required Duplex, Triplex, Quarter Connection) + Headers (Depend upon Series /
Parallel System Design), Pressure Gauges, Needle Valve, Drain Valve etc. upon request OR without
request.
Pertaining to the Industrial requirement and a deep look to the application and operational
parameters, i.e. –
Type of Application
Application Flow Rate
Application Properties
Operating Pressure & Temperature
Available Solid Load
Required Filtration Rating,
(1) Cartridge Filter System (Single Filter Cartridge to Multiple till 200 Nos. of Filter Cartridges
within a System)
(2) Bag Filter System (Single Filter Bag to Multiple Filter Bags of 14 Nos. of Size 2 Filter Bags
within a System)
(3) Basket Filter System (Single Filter Element to Multiple Filter Elements of 08 Nos. in a single
system)
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CARTRIDGE FILTER SYSTEM
Useful for Pre Filtration Stage in Water and Waste Water Industry.
As a Polishing Filter in Oil & Petro Chemical Industry
Application fluid with less quantity of available suspended solid load within and fine filtration
requirement, i.e. ≤ 25 micron, tends to the selection of Cartridge Filter System.
This system might be containing 01 no. of 52 mm / 2.5” OD x 5” / 10” Long Cartridge to 200
Nos. of 2.5” / 6” OD x 40” / 60” Long Filter Cartridges.
The selection of Filter Cartridge in terms of Material Type / Construction type / Fitment / in
Quantity is with respect to Type of application fluid, Rate of flow to the filter, Filtration Rating
etc.
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Available End Connection –
Design Detail –
Available Fitment
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(2) PP / Cotton / Glass Fiber String Wound Filter Cartridges
Available Fitment
SOE (Single Open End) Type – With One End open with O – Ring and
another end closed
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(4) SS Gr. Wire Mesh Filter Cartridges
Two Types of configuration are available with SS Gr. – SS 304, SS 316, SS 316
L, Duplex SS 2205 etc. Wire Mesh filter cartridge
Useful to fulfil from Coarse filtration to Fine filtration requirement, i.e. From 2000
Micron to 2 Micron.
Available Fitment
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4.2 Wire Mesh Pleated Filter Cartridges
Available Fitment
Specifically Hygienic designed (No fluid remaining after process completion is Hygienic
design) for this industry requirement.
With PP Spun Bonded and PP String Wound Filter Cartridges, here we are using
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(5) PP / PTFE / PES / Nylon / Polyester Pleated Filter Cartridges
Available Fitment
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Available Fitment
Where, Operating temperature is main concern with the finest filtration (≥ 0.1
Micron) is requirement, these filter cartridge are useful.
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Also available with 3 layers, 5 layers, 7 layers etc. construction.
SS Sintered Metal Fibers / Random fiber are available with inbuilt mesh
support or external mesh support.
Available Fitment
When the application contains Water / Oil content with suspended solid load,
Coalescers and separators are useful arranged within a single filter housing in
compartmental design.
Available Fitment
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Addition to this, there are other types of filter cartridges available, which can be offered against
several applications, i.e.
Available Fitment
To remove unwanted Odor and color, these filters are used mainly. Available in
construction through,
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Activated Carbon Granules
Coconut Shell Carbon Granules
Available Fitment
In old days, these cartridges were useful for RO Filtration. With grooved design
to increase in filtration area, these filters are available with 5 Micron filtration
capacity.
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BAG FILTER SYSTEM AGAINST PROCESS FILTRATION REQUIREMENT
Useful as a Polishing Filter in Oil & Petro Chemical Industry, Paint Industry, Automobile
Industry, Textile Industry, Power Plant Industry.
Application fluid with medium quantity of available suspended solid load within and
coarser to fine filtration requirement, i.e. 200 Micron to 1 micron, tends to the selection
of Bag Filter System.
This system might be containing 01 no. of Size 1, Size 2, Size 3, Size 4 to 14 nos. of
Size 2 Filter Bag.
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Available End Connection –
Design Detail –
Mirror Polish
Acid Pickling & Passivation
Special Operational requirement, i.e. Iron particle removal with Magnetic Bar
arrangement can be done with Bag Filter System
For liquid filtration requirement of micron range from 1 micron to 200 micron and
application with considerable amount of suspended solid load, these filter bags
are useful.
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Available Size are,
Available Fitment,
Available Media,
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BASKET FILTER SYSTEM
The application in which, there is considerable amount of suspended solid load, one
should use reusable type of filter element, Basket Filter Housing is the most suitable
filter system. Design of Filter System can be suitable to single element to 08 nos. of
filter elements within single system.
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Available in Material of Construction of Filter System –
Design Detail –
ASME Design
With U Stamp, UM Stamp, R Stamp
With CE Certification / EN Standard
Good Engineering Practice
Mirror Polish
Acid Pickling & Passivation
Special Operational requirement, i.e. Iron particle removal with Magnetic Bar
arrangement can be applicable through Basket Filter System.
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Types / Designs of Basket Filter Element
(1) Wire Mesh Pleated / Wrap Round Bucket Design Filter Element
(2) Wire Mesh Pleated / Wrap Round Cross Design Filter Element
Available with SS
Gr. – SS 304, SS
316, SS 316 L,
Duplex SS 2205
etc. Wire Mesh &
other parts.
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Useful to fulfil from Coarse filtration to Fine filtration requirement, i.e. From 6000 Micro
to 1 Micron and many more variations.
Useful for coarser filtration (25 Micron to 400 Micron Filtration available in disc slot) of
different sourced water and designed for specific applications as –
Reinforced Nylon
Polypropylene
Polypropylene
SS Wire Mesh
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Accessories Added to Automated Disc Filter –
Control Panel
Flushing Valve
Drain Valve
Filter Body + Filter Element
When application has considerable amount of suspended solid load, which needs to be
cleaned during operation itself, the filter system must be available with Auto clean
arrangement.
Pertaining to Application Type, Specific Property, Available Solid Load within, there are
different designs of Automatic filter systems are available –
These systems are available with Single Element to No. of Filter Cartridges / Elements
arrangement.
Design Detail –
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Wire Mesh Pleated / Wrap Round Configured Filter Cartridge / Element
Multi Layered Wire Mesh Filter Cartridge / Element
Sintered Multi Layered Wire mesh Filter Cartridge / Element
Wedge Wire Screen Filter Element
Grooved PP Disc
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Filter Elements can be identified through –
Application fluid with medium quantity of available suspended solid load within and
coarser to fine filtration requirement, i.e. 200 Micron to 1 micron, till finest filtration of
0.01 micron also.
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VIBRO SCREEN
One of the most versatile machine, which can perform operations – Classification,
Grading, Oversize & Undersize Removal, De – Dusting, De – Watering, Fiber Recovery,
Filtration and Separation.
Available Sizes –
600 mm, 760 mm, 900 mm, 1220 mm, 1510 mm, 1800 mm
Food & Agro Industry : Dehydrated Food, Spices, Flour, Dairy Use
Pharma Industry : Shifting, Tablet De – dusting, Granule Grading
Seed Industry : Wheat, Sesame, Whole Spices, Nut, Castor, Soya
Ceramic & Abrasive Industry : Zircon, Glazed Tiles, China Clay, Minerals, Ores,
Refractory, Silica
Edible Oil Industry : Castor, Ground Nut, Soya, Oil Seeds
Paint Industry : Pigments, Emulsions, Aluminum paste, Varnish, Solvent etc.
Chemical Industry : Dyes / Intermediates, Paints / Pigments, Pesticides
MS / CS Base + SS Screen
Complete SS Gr.
Advantages –
For Air and Gas application, Solid Dust is being collected through a system – Dust collector.
Equipped with a Filter Housing, an Element Holding Plate to arrange different kind of
designs of filter elements – Pleated kind with various fitment availability, Conventional
design Filter Bag + Internal Supported Bag Cage + Venturi, Oval shaped holding plate
design, Flat filter bag design etc., Manual or Automatic Operated Rotary Valve for drainage
of collected dust, Pulsing Arrangement System consists of Solenoid valves, Compressed
Air Tank, Timer or / and Control panel based cleaning arrangement.
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2. Conventional Design of Dust Filter Bag :
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2. Pleated Design Dust Filter Bag :
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3a. Tie Bar Fitment Pleated Dust Filter Cartridge
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4. GT Air Intake Filter :
For protection of turbine and compressor blades, suction air has been filtered through a set of
Conical + Cylindrical filters are called GT Air in take Filters. Supported with inside and out side
Expanded Mesh + Pleated configuration of 100% Cellulose Paper OR blend of 80% Cellulose +
20% Synthetic Filter media are used.
Air filtration is vast subject to illuminate and work out. Up to 0.01 micron, we can
suggest the Filter Elements and Filter Systems. The Filters can be –
Riser Filter
AHU Panel Filter / Pre Filter
AHU Fine Filter
HEPA Filter
ULPA Filter
Pocket / Bag Filter
Carbon Filter
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1. RISER / MESH FILTER :
Panel filters are useful to remove the dust size of 10 micron to 1 micron at efficiency level of 90%
to 98%. Spun bonded polyester media is also useful for finer filtration requirement ≤ 1 micron.
When Filtration Efficiency level requirement comes in the range of 99.99%, HEPA & ULPA
Filters are coming. High efficient Micro Glass Fiber media supported with Aluminum Foil / Glue
Separator are main construction of these filters.
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Available in standard sizes of 305 mm x 305 mm, 610
mm x 610 mm, 762 mm x 762 mm, 915 mm x 610 mm,
1220 mm x 610 mm and many more customized sizes
with respect to air flow, are available with 69 mm, 90
mm, 101mm, 150 mm and 300 mm depth.
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5. CARBON PLEATED AIR FILTER :
Pleated Carbon Air Filter has various types and specifications. Standard depth of this filters are 50
mm and 100 mm with rectangle shape of 495 mm x 495 mm and 595 mm x 595 mm.
We supply ISO 12103 Testing Dust, with different grades to be used in testing of Air Filter
Performance Test, Hydraulic Filter and Oil Filter Performance Test.
There are four grades of test dust designated under this specification (ISO 12103-1 A1 :
Ultrafine Test Dust, ISO 12103-1 A2 : Fine Test Dust, ISO 12103-1 A3 : Medium Test Dust,
and ISO 12103-1 A4 : Coarse Test Dust).
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Your Technical Support, provides Services in –
Application Analysis,
Basic Design
Design Calculation
Quality Control
Supply of INDUSTRIAL FILTERS