0% found this document useful (0 votes)
26 views34 pages

Rk Tech - Product Range

R. K. Tech, established in 2021, is an engineering consultancy based in Ahmedabad, India, specializing in industrial filtration systems across various sectors including Oil & Gas, Chemical, and Pharmaceutical. The company offers services such as application analysis, system design, material supply, and testing, supported by a team of over nine professionals. Their filtration solutions include cartridge, bag, and basket filter systems, designed to meet specific operational requirements and filtration ratings.

Uploaded by

salim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
26 views34 pages

Rk Tech - Product Range

R. K. Tech, established in 2021, is an engineering consultancy based in Ahmedabad, India, specializing in industrial filtration systems across various sectors including Oil & Gas, Chemical, and Pharmaceutical. The company offers services such as application analysis, system design, material supply, and testing, supported by a team of over nine professionals. Their filtration solutions include cartridge, bag, and basket filter systems, designed to meet specific operational requirements and filtration ratings.

Uploaded by

salim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

COMPANY PROFILE:

COMPANY NAME : R. K. Tech – An Engineering Consultant

OFFICE ADDRESS : 110, CASA – The Status, Opp. Ananya School, Nr. ATM
Mall, New Chandkheda, Ahmedabad – 382 424, Gujarat,
INDIA

ESTABLISHMENT YEAR : 2021

CONTACT : +91 – 99988 05371 / 99988 04371

MAIL : [email protected]

WEBSITE : www.rktech-india.in

Upon working of 14+ years in Industrial Filtration requirement, we started this company to
serve the customer in terms of –

 Application Analysis depend upon different Industry requirement, i.e. Oil & Gas,
Chemical, Dye & Paint, Water & Waste Water, Metals & Mining, Power Plant, Air,
Pharmaceutical, Cement, Iron & Steel, Fertilizers Pulp & Paper, Food & Beverages etc.
 Design of most Adequate System upon Application Analysis
 Detailed Design Calculation
 Pressure Drop Calculation
 Execution of Material
 Testing – MTC of Raw Material, NDT Test during Fabrication, Hydro Testing of Ready
Material
 Trading & Supply of Material

OUR TEAM –

We are 9+ Team Mates, working as,

 Application Analysis
 Design Team
 Production Engineer & Team
 Quality Control Engineer
 Floor Workers & Helpers

02 of 34
WHAT IS FILTRATION:

FILTRATION is a process of separation of Solid Load available in Application Fluid, in which


the solid load might be in Suspended Form (TSS) OR Dissolved Form (TDS).

Application Fluid passes through


the filtration medium (Media /
Mesh), which holds the bigger size
particles on the directional surface,
and Filtrate passes through it.

Filtration occurs in Nature as well as


in Engineered Systems – Biological,
Geological OR Industrial Filtration.

Biological & Geological Filtration is


applicable to Dissolved Solids and
Chemical Properties.

Industrial Filtration, in which we are dealing, is useful for Suspended Solid removal through a
Positive Pressurized Mechanical Systems.

Application Fluid enters through the inlet connection to the main filter housing with more or
equal to 3 kg/cm² (g) …. recommended pressure, passes through the Filter Element – i.e. Filter
Cartridge / Basket Filter Element / Bag Filter Element / different designed of filter elements and
Filtrate leaves the Filter Housing through the Outlet End Connection.

The Design of Filter System depends upon –

Application Fluid
Type of Application – i.e. Water, Oil, Gas, Air
Available Solid Load
Property of Application Fluid – i.e. Viscosity, Density
Required Filtration Rating

Main Design of Filter Systems are –

Cartridge Filter System


Bag Filter System
Basket Filter System
Dust Collector, Air Filter Unit etc., etc……..

03 of 34
COMPLETE FILTER SYSTEM:

A Filter System includes –

Filter Housing, Inlet & Outlet End Connection, Filter Element (s), Drain Port (s), Air Vent Port,
Pressure Gauge Port (s) + Additional Accessories like End Connection Valves + Equilization Tee
(Depend upon required Duplex, Triplex, Quarter Connection) + Headers (Depend upon Series /
Parallel System Design), Pressure Gauges, Needle Valve, Drain Valve etc. upon request OR without
request.

Pertaining to the Industrial requirement and a deep look to the application and operational
parameters, i.e. –

 Type of Application
 Application Flow Rate
 Application Properties
 Operating Pressure & Temperature
 Available Solid Load
 Required Filtration Rating,

The Filter System can be divided into –

(1) Cartridge Filter System (Single Filter Cartridge to Multiple till 200 Nos. of Filter Cartridges
within a System)

(2) Bag Filter System (Single Filter Bag to Multiple Filter Bags of 14 Nos. of Size 2 Filter Bags
within a System)

(3) Basket Filter System (Single Filter Element to Multiple Filter Elements of 08 Nos. in a single
system)

There are no. of designs available in Basket Filters, Such as,


 T Strainer
 Y Strainer
 Inline Design / Cross Design Basket Filter
 Bucket Design Basket Filter

(4) Automated Filter System

(5) Dust Collection Filter System

(6) Air Intake Filter System


(7) Fan Filter Unit

04 of 34
 CARTRIDGE FILTER SYSTEM

Useful for Pre Filtration Stage in Water and Waste Water Industry.
As a Polishing Filter in Oil & Petro Chemical Industry

Application fluid with less quantity of available suspended solid load within and fine filtration
requirement, i.e. ≤ 25 micron, tends to the selection of Cartridge Filter System.

This system might be containing 01 no. of 52 mm / 2.5” OD x 5” / 10” Long Cartridge to 200
Nos. of 2.5” / 6” OD x 40” / 60” Long Filter Cartridges.

The selection of Filter Cartridge in terms of Material Type / Construction type / Fitment / in
Quantity is with respect to Type of application fluid, Rate of flow to the filter, Filtration Rating
etc.

Available in Material of Construction –

 Mild Steel, Carbon Steel, IS 2062


 SS Gr. – SS 304, SS 316, SS 316 L, Duplex SS 2205, etc.
 With Rubber Lining
 With PTFE Coating
 FRP / GRP (Fiber Reinforced Polymer)
 UPVC
 Polypropylene

05 of 34
Available End Connection –

 Flanged Connection – ANSI / ASME B 16.5, SORF / SOFF / FF Connection


 Threaded Connection – BSP, NPT
 Tri Clover Clamp
 Union Connection

Design Detail –

 ASME Design Code


 With U Stamp, UM Stamp, R Stamp, NB Certification
 With CE Certification / EN Standard
 Good Engineering Practice

 In Water & Waste Water Industry –

Designed with different kinds of filter cartridges, like

(1) PP Spun Bonded / Melt Blown Filter Cartridges

Available Sizes are,

 2.5” OD x 10” / 20” / 30” / 40” / 60” Long


 4” / 4.5” OD x 10” / 20” Long

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type – With One End open and another closed
through flat surface OR Fin / Bayonet design

 Two O – Ring with Adapter Fitment (226 / Code 7 Design)


 Push Fit (222 / Code 3 Design)

06 of 34
(2) PP / Cotton / Glass Fiber String Wound Filter Cartridges

Depend upon Operating Temperature, selected media – PP / Cotton / Glass


Fiber thread wounded on PP / SS perforated core with DOE (Double Open End)
fitment filter cartridges are useful.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


 4” / 4.5” OD x 10” / 20” Long

(3) Hi flow Filter Cartridges

Available Size are,

 4” / 6” OD x 10” / 20” / 30” / 40” / 60” Long

Available Fitment

 SOE (Single Open End) Type – With One End open with O – Ring and
another end closed

07 of 34
(4) SS Gr. Wire Mesh Filter Cartridges

Two Types of configuration are available with SS Gr. – SS 304, SS 316, SS 316
L, Duplex SS 2205 etc. Wire Mesh filter cartridge

Useful to fulfil from Coarse filtration to Fine filtration requirement, i.e. From 2000
Micron to 2 Micron.

4.1 Wire Mesh Wrap Round Filter Cartridges

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” / 60” Long


 4” / 4.5” OD x 10” / 20” Long
 Customised Size

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type – With
One End open and another closed
through flat surface OR Fin /
Bayonet design

 Two O – Ring with Adapter Fitment


(226 / Code 7 Design)
 Push Fit (222 / Code 3 Design)
 Threaded connection

08 of 34
4.2 Wire Mesh Pleated Filter Cartridges

Available Size are,

 2.5” OD x 10” / 20” / 30” /


40” / 60” Long
 4” / 4.5” OD x 10” / 20”
Long
 Customised Sizes

In case to increase the Filtration Area, Wire mesh pleated configuration is


applicable.

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type – With One End open and another closed
through flat surface OR Fin / Bayonet design

 Two O – Ring with Adapter Fitment (226 / Code 7 Design)


 Push Fit (222 / Code 3 Design)
 Threaded connection

 In Pharma, Dairy, Food & Beverages Industry –

Specifically Hygienic designed (No fluid remaining after process completion is Hygienic
design) for this industry requirement.

Useful to fulfil Finer filtration, i.e. ≤ 1 Micron.

With PP Spun Bonded and PP String Wound Filter Cartridges, here we are using

09 of 34
(5) PP / PTFE / PES / Nylon / Polyester Pleated Filter Cartridges

Useful for absolute filtration requirement.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” / 60” Long


 4” / 4.5” OD x 10” / 20” Long

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type – With One End open and another closed
through flat surface OR Fin / Bayonet design

 Two O – Ring with Adapter Fitment (226 / Code 7 Design)


 Push Fit (222 / Code 3 Design)

(6) SS Sintered Metal Powdered Filter Cartridges

In case of high temperature application and auto clave requirement, these


cartridges are useful.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


 Customised sizes

10 of 34
Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type – With One End open and another closed
through flat surface OR Fin / Bayonet design

 Two O – Ring with Adapter Fitment (226 / Code 7 Design)


 Push Fit (222 / Code 3 Design)
 Threaded Connection

 In Oil & Gas, Refinery, Petro Chemical Industry –

As per application and operational requirement, selected filter cartridges, i.e.

(7) SS Sintered Multi Layered Filter Cartridge


(8) SS Sintered Metal Fiber Filter Cartridge

Where, Operating temperature is main concern with the finest filtration (≥ 0.1
Micron) is requirement, these filter cartridge are useful.

 SS Sintered Multi layered are available in SS 304, SS 316, SS 316 L Gr.


Material.

11 of 34
 Also available with 3 layers, 5 layers, 7 layers etc. construction.
 SS Sintered Metal Fibers / Random fiber are available with inbuilt mesh
support or external mesh support.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


 Customised sizes

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type

(9) Coalescing and Separation Filter Elements

When the application contains Water / Oil content with suspended solid load,
Coalescers and separators are useful arranged within a single filter housing in
compartmental design.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


 Customised sizes

Available Fitment

 DOE (Double Open End) Type


 SOE (Single Open End) Type

12 of 34
Addition to this, there are other types of filter cartridges available, which can be offered against
several applications, i.e.

(10) Resin Bonded Cellulose Melamine (RBCM) Filter Cartridge

For chemical Filtration, these filters


mainly useful till 5 Micron filtration
capacity.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40”


Long

Available Fitment

 DOE (Double Open End) Type

(11) Carbon Cartridge

To remove unwanted Odor and color, these filters are used mainly. Available in
construction through,

13 of 34
 Activated Carbon Granules
 Coconut Shell Carbon Granules

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


 4” OD x 10” / 20” Long

Available Fitment

 DOE (Double Open End) Type

(12) Sintered Ceramic Filter Cartridge

In old days, these cartridges were useful for RO Filtration. With grooved design
to increase in filtration area, these filters are available with 5 Micron filtration
capacity.

Available Size are,

 2.5” OD x 10” / 20” / 30” / 40” Long


Available Fitment

 DOE (Double Open End) Type

14 of 34
 BAG FILTER SYSTEM AGAINST PROCESS FILTRATION REQUIREMENT

Useful as a Polishing Filter in Oil & Petro Chemical Industry, Paint Industry, Automobile
Industry, Textile Industry, Power Plant Industry.

Application fluid with medium quantity of available suspended solid load within and
coarser to fine filtration requirement, i.e. 200 Micron to 1 micron, tends to the selection
of Bag Filter System.

This system might be containing 01 no. of Size 1, Size 2, Size 3, Size 4 to 14 nos. of
Size 2 Filter Bag.

Available in Material of Construction –

 Mild Steel, Carbon Steel, IS 2062


 SS Gr. – SS 304, SS 316, SS 316 L, Duplex SS 2205, etc.
 With Rubber Lining
 With PTFE Coating
 FRP / GRP (Fiber Reinforced Polymer)
 UPVC
 Polypropylene

15 of 34
Available End Connection –

 Flanged Connection – ANSI / ASME B 16.5, SORF / SOFF / FF Connection


 Threaded Connection – BSP, NPT
 Tri Clover Clamp
 Union Connection

Design Detail –

 ASME Design Code


 With U Stamp, UM Stamp, R Stamp
 With CE Certification / EN Standard
 Good Engineering Practice

Surface Finish Type –

 Mirror Polish
 Acid Pickling & Passivation

Special Operational requirement, i.e. Iron particle removal with Magnetic Bar
arrangement can be done with Bag Filter System

(13) Process Filter Bag

For liquid filtration requirement of micron range from 1 micron to 200 micron and
application with considerable amount of suspended solid load, these filter bags
are useful.

16 of 34
Available Size are,

 Size 1 = 7” OD x 17” Long


 Size 2 = 7” OD x 32” Long
 Size 3 = 4” OD x 10” Long
 Size 4 = 4” OD x 17” Long
 Size 5 = 6: OD x 20” Long

Available Fitment,

 PP / PE / Nylon Collar Type


 Spring Steel Ring Type
 Snap Band Type

Available Media,

 Non Woven Needle Felt (Polypropylene, Polyester)


 Mono Filament (Polypropylene, Polyester)
 Mesh Type (Nylon)

Wide Types of Operational Requirement,

 Oil Absorbent Filter Bag


 Water Adsorbent Filter Bag
 Multi Layer Filter Bag
 Carbon Filter Bag

17 of 34
 BASKET FILTER SYSTEM

The application in which, there is considerable amount of suspended solid load, one
should use reusable type of filter element, Basket Filter Housing is the most suitable
filter system. Design of Filter System can be suitable to single element to 08 nos. of
filter elements within single system.

Element design / configuration will


be in –

 Wire Mesh Wrap Round


 Pleated Wire Mesh
 Bucket Design
 Cross basket / In line
connection system suitable
 Cylinder design for “Y” & “T”
Type Filter
 Customised design for “T”
Strainer
 Conical Design
 Disc Design

18 of 34
Available in Material of Construction of Filter System –

 Mild Steel, Carbon Steel, IS 2062


 SS Gr. – SS 304, SS 316, SS 316 L, Duplex SS 2205, etc.
 With Rubber Lining
 With PTFE Coating
 FRP / GRP (Fiber Reinforced Polymer)

Available End Connection –

 Flanged Connection – ANSI / ASME B 16.5, SORF / SOFF / FF Connection


 Threaded Connection – BSP, NPT
 Tri Clover Clamp
 Union Connection

Design Detail –

 ASME Design
 With U Stamp, UM Stamp, R Stamp
 With CE Certification / EN Standard
 Good Engineering Practice

Surface Finish Type –

 Mirror Polish
 Acid Pickling & Passivation

Special Operational requirement, i.e. Iron particle removal with Magnetic Bar
arrangement can be applicable through Basket Filter System.

19 of 34
Types / Designs of Basket Filter Element

(1) Wire Mesh Pleated / Wrap Round Bucket Design Filter Element

(2) Wire Mesh Pleated / Wrap Round Cross Design Filter Element

Available with SS Gr. – SS 304, SS


316, SS 316 L, Duplex SS 2205 etc.
Wire Mesh & other parts.

Useful to fulfil from Coarse filtration to


Fine filtration requirement, i.e. From
6000 Micron to 25 Micron and many
more variations.
Customised sizes are available.

(3) Conical Filter Element

Sizes are defined with respect to end connection of line sizes.

Available with SS Gr. – SS 304, SS


316, SS 316 L, Duplex SS 2205 etc.
Wire Mesh & other parts.

Useful to fulfil from Coarse filtration to


Fine filtration requirement, i.e. From
6000 Micron to 5 Micron and many
more variations.

(4) Disc Filter Element

Available with SS
Gr. – SS 304, SS
316, SS 316 L,
Duplex SS 2205
etc. Wire Mesh &
other parts.

20 of 34
Useful to fulfil from Coarse filtration to Fine filtration requirement, i.e. From 6000 Micro
to 1 Micron and many more variations.

Customised sizes are available.

 IRRIGATION DISC FILTER SYSTEM

Useful for coarser filtration (25 Micron to 400 Micron Filtration available in disc slot) of
different sourced water and designed for specific applications as –

 Low Volume Drip Irrigation


 Aquaculture Pond Filtration
 Recycle Water for Irrigation
 Industrial Site Process Water Filtration
 Cooling Tower Nozzle Protection
 Pre Filtration for Treatment Plants

Available in Two Operational Design –

 Manual Back Wash design in “Y” & “T” Fitment design


 Automated Back Wash design with inline fitment to nos. of systems in parallel
connection

Material of Construction of Filter


Body –

 Reinforced Nylon
 Polypropylene

Material of Construction of Filter


Element –

 Polypropylene
 SS Wire Mesh

Sizes available respect to End


Connection –

1”, 1½”, 2”, 3” & 4”

Sizes available respect to End

21 of 34
Accessories Added to Automated Disc Filter –

 Control Panel
 Flushing Valve
 Drain Valve
 Filter Body + Filter Element

 AUTOMATIC OPERATIONAL FILTER SYSTEMS

When application has considerable amount of suspended solid load, which needs to be
cleaned during operation itself, the filter system must be available with Auto clean
arrangement.

Pertaining to Application Type, Specific Property, Available Solid Load within, there are
different designs of Automatic filter systems are available –

 Insitu Auto Back Wash Design of Filter System


 Disc Filter System
 Automatic Suction Design of Filter System
 Automatic Scrapper Design of Filter System
 Two Stage Single Housing Automatic Filter System

These systems are available with Single Element to No. of Filter Cartridges / Elements
arrangement.

Available in Material of Construction –

 Mild Steel, Carbon Steel, IS 2062


 SS Gr. – SS 304, SS 316, SS 316 L, Duplex SS 2205, etc.
 With Rubber Lining
 With PTFE Coating
 Polypropylene

Available End Connection –

 Flanged Connection – ANSI / ASME B 16.5, SORF / SOFF / FF Connection


 Threaded Connection – BSP, NPT
 Tri Clover Clamp
 Union Connection

Design Detail –

 ASME Design Code


 With U Stamp, UM Stamp, R Stamp, NB Certification
 With CE Certification / EN Standard
 Good Engineering Practice

22 of 34
 Wire Mesh Pleated / Wrap Round Configured Filter Cartridge / Element
 Multi Layered Wire Mesh Filter Cartridge / Element
 Sintered Multi Layered Wire mesh Filter Cartridge / Element
 Wedge Wire Screen Filter Element
 Grooved PP Disc

 HYDRAULIC, LUBRICATION & COOLANT OIL FILTRATION

Machining process needs coolant for smooth operation. Hydraulic, Lubricating or


Coolant Oil are useful for this cooling purpose, which are circulated during machining
process. Through circulation, these coolant oil is contaminated with material particles,
which should be filtered.

Contamination of Oil interferes with the four functions of hydraulic fluids:


1. To act as an energy transmission medium.
2. To lubricate internal moving parts of components.
3. To act as a heat transfer medium.
4. To seal clearances between moving parts.

23 of 34
Filter Elements can be identified through –

1. Consideration of Operating Pressure, temperature and application flow rate


2. Required fitment through available filter housing
3. Other application factors, i.e. property of application fluid, operating parameters
4. Type of contamination, i.e. suspended solid load, oil particles, water particles

Application fluid with medium quantity of available suspended solid load within and
coarser to fine filtration requirement, i.e. 200 Micron to 1 micron, till finest filtration of
0.01 micron also.

Available in Material of Construction –

(1) In terms of Parts of Filter Element

 Mild Steel, Carbon Steel, GI


 SS Gr. – SS 304, SS 316, Upon specific MOC requirement
 Plastic End Cap
 Rubber Cap
 Aluminum Cap

(2) In Terms of Filter Media

 SS Gr. Wire Mesh


 Glass Fiber
 Non Woven Media etc.

24 of 34
 VIBRO SCREEN

One of the most versatile machine, which can perform operations – Classification,
Grading, Oversize & Undersize Removal, De – Dusting, De – Watering, Fiber Recovery,
Filtration and Separation.

Available Sizes –
600 mm, 760 mm, 900 mm, 1220 mm, 1510 mm, 1800 mm

Useful to Following Industrial Purpose –

 Food & Agro Industry : Dehydrated Food, Spices, Flour, Dairy Use
 Pharma Industry : Shifting, Tablet De – dusting, Granule Grading
 Seed Industry : Wheat, Sesame, Whole Spices, Nut, Castor, Soya
 Ceramic & Abrasive Industry : Zircon, Glazed Tiles, China Clay, Minerals, Ores,
Refractory, Silica
 Edible Oil Industry : Castor, Ground Nut, Soya, Oil Seeds
 Paint Industry : Pigments, Emulsions, Aluminum paste, Varnish, Solvent etc.
 Chemical Industry : Dyes / Intermediates, Paints / Pigments, Pesticides

Available in Material of Construction –

 MS / CS Base + SS Screen
 Complete SS Gr.

Advantages –

 Compact design with easy to open arrangement.


 Screen Change availability
 Multiple Mesh Screening arrangement availability
 Continuous with Auto discharge
 Low Power consumption
 Low maintenance requirement
25 of 34
 DUST COLLECTION FILTER SYSTEM FOR AIR / GAS APPLICATION

For Air and Gas application, Solid Dust is being collected through a system – Dust collector.
Equipped with a Filter Housing, an Element Holding Plate to arrange different kind of
designs of filter elements – Pleated kind with various fitment availability, Conventional
design Filter Bag + Internal Supported Bag Cage + Venturi, Oval shaped holding plate
design, Flat filter bag design etc., Manual or Automatic Operated Rotary Valve for drainage
of collected dust, Pulsing Arrangement System consists of Solenoid valves, Compressed
Air Tank, Timer or / and Control panel based cleaning arrangement.

26 of 34
2. Conventional Design of Dust Filter Bag :

 Available in customized Available in customized sizes and fitment – through Snap


band cuff, Spring steel ring, Collar fitment
 Length up to 10 m. available
 Filter Media will be Non Woven Polyester (Different GSMs as per application
requirement), Conventional Aeramide, Glass Fiber, Carbon Media, PTFE, PPS with
respect to application and operating parameters requirement.
 Flat Dia. Design of dust filter bag is also available.
 sizes and fitment – through Snap band cuff, Spring steel ring, Collar fitment
 Length up to 10 m. available
 Filter Media will be Non Woven Polyester (Different GSMs as per application
requirement), Conventional Aeramide, Glass Fiber, Carbon Media, PTFE, PPS with
respect to application and operating parameters requirement.
 Flat Dia. Design of dust filter bag is also available.
 Bags are available with suitable Filter Bag Cage of SS Gr., CS, GI perforation / Wire
Mesh fabricated structure along with venture.

27 of 36
2. Pleated Design Dust Filter Bag :

To increase the filtration area, pleated configuration of


filter media is useful. Pleated dust filter bag has the
top fitment with –

 GI top cap with Snap Band Cuff Fitment


 EPDM top cap
 Natural Rubber top cap
 PU – Polyurethane top cap

Medias available are –


 Spun Bonded Polyester Media (Plain)
 Spun Bonded Polyester + PTFE Coating – to
remove moisture content
 Spun Bonded Polyester + Antistatic Coating
 Spun Bonded Polyester + PTFE Lamination
 Pleatable Aramide

Standard Sizes are –


 Out Side Dia. In 160 mm
 Length in 500, 1000, 1400 and 2000 mm

3. Pleated Dust Filter Cartridge :

As per Standard design, three different fitments are


available for Pleated Dust Filter Cartridge. They are
specified as –

MODEL 1 – Tie Bar Support Fitment from Bottom side


of Element Holding Plate (Dirty Side Fitment)

MODEL 2 – Flat Flange Fitment from Top side of


Element Holding Plate (Clean Side Fitment)

MODEL 3 – 3 / 4 Lug Fitment from Top side of


Element Holding Plate (Clean Side Fitment)

28 of 34
3a. Tie Bar Fitment Pleated Dust Filter Cartridge

Medias available are –

 Spun Bonded Polyester Media (Plain) – 260


GSM
 Spun Bonded Polyester + PTFE Coating
(260 GSM) – to remove moisture content
 Spun Bonded Polyester + Antistatic Coating
(260 GSM)
 Spun Bonded Polyester + PTFE Lamination
(260 GSM)
 Pleatable Aramide

3b. Flat Flange Design 3c. 3 / 4 Lug Fitment Design

Available Sizes with Filtration Area are (“Dimensions are in mm”) –

Sr. OD of Filter x Length (L1) Length (L2) Length (L3)


No.
150 500 1000 1400
1 Filtration Area (m2) 0.96 1.96 2.68
225 500 1000 1400
2 Filtration Area (m2) 3.0 6.0 8.62
325 500 1000 1400
3 Filtration Area (m2) 8.0 16.0 22.4

29 of 34
4. GT Air Intake Filter :

For protection of turbine and compressor blades, suction air has been filtered through a set of
Conical + Cylindrical filters are called GT Air in take Filters. Supported with inside and out side
Expanded Mesh + Pleated configuration of 100% Cellulose Paper OR blend of 80% Cellulose +
20% Synthetic Filter media are used.

Available Size & Filtration Area :

“Dimensions are in mm”

Sr. OD Length Filtration


No. Area (m2)
1 325 600 19.0
2 325 660 20.0
3 445 660 23.0

 AIR FILTER ELEMENTS & FILTER SYSTEM

Air filtration is vast subject to illuminate and work out. Up to 0.01 micron, we can
suggest the Filter Elements and Filter Systems. The Filters can be –

 Riser Filter
 AHU Panel Filter / Pre Filter
 AHU Fine Filter
 HEPA Filter
 ULPA Filter
 Pocket / Bag Filter
 Carbon Filter

30 of 34
1. RISER / MESH FILTER :

To remove naked eye sized dust (25


Micron), these filters are useful.
Customized size in L x H with 12 mm and
25 mm Width, this filter is manufactured
with selection of HDPE, PVC, Nylon Mesh
in layers, Non Woven Media supported
with expanded mesh, Hyloft media with
mesh support, GI / SS Gr. Demister Pad.

2. AHU PANEL FILTER (PRE & FINE FILTERS) :

Cleanable and low cost Air filters are useful for


Pre Filtration of air. Supported with HDPE,
PVC, Nylon Mesh from one side with
Sandwiched layer of Non Woven media as per
Media Gr. OR Filtration requirement are
arranged in pleated configuration with GI, SS
Gr., Aluminum Expanded Mesh from another
side. Due to high filtration area these filters
provide Low Pressure Drop. Available in card
board frame to GI, SS Gr. And MS + Powder
Coating / Epoxy Coating for robust structure.
They are available with Box design and Flanged
design as well.

Panel filters are useful to remove the dust size of 10 micron to 1 micron at efficiency level of 90%
to 98%. Spun bonded polyester media is also useful for finer filtration requirement ≤ 1 micron.

3. HIGH EFFICIENCY PARTICULATE AIR (HEPA) & ULTRA LOW PARTICULATE


(ULPA) FILTER :

When Filtration Efficiency level requirement comes in the range of 99.99%, HEPA & ULPA
Filters are coming. High efficient Micro Glass Fiber media supported with Aluminum Foil / Glue
Separator are main construction of these filters.

31 of 34
Available in standard sizes of 305 mm x 305 mm, 610
mm x 610 mm, 762 mm x 762 mm, 915 mm x 610 mm,
1220 mm x 610 mm and many more customized sizes
with respect to air flow, are available with 69 mm, 90
mm, 101mm, 150 mm and 300 mm depth.

These Highly Purified Air filters are widely used in


Pharmaceutical, Clean room and Hospital
applications. Due to presence of Micro Glass Fiber
media, they are useful to remove Oil and Moisture
content from the Air.

Frame design in Box type, Flange type are available


in SS Gr., Higher grade of Aluminum and Aluminum
section as well.

HEPA Filter – up to 0.3 µ @ 99.97% Efficiency


Mini Pleat HEPA Filter - up to 0.3 µ @ 99.997%
Efficiency
ULPA Filter - up to 0.2 µ @ 99.999% Efficiency

4. AHU POCKET / BAG FILTER :


Pocket Filters acts as a Pre Filters for HEPA Filters. However, fine filtration media can act
as a standalone filtration system also.

Pocket Filters have the delicate filtration


capacity to hold the particles at a very efficient
performance. Pocket Filters prevents the high
Pressure drop because of the multi-pocket
design. Also, high gauge galvanized frame
provides strong bonding with the filtration
pockets. Synthetic Fiber pockets are
ultrasonically sealed.

Spun bonded polyester layer support with


synthetic media in G4 to F9 gr. is available to
fulfil the filtration efficiency requirement in
customised sizes.

32 of 34
5. CARBON PLEATED AIR FILTER :

Carbon media is folded in pleated


configuration, supported with wire mesh,
expanded mesh, rod support and then
assembled in a frame structure to form
the filter element.
This pleated filter media is assembled in
Galvanised Iron, Aluminum or
disposable Card Board Frame.
Different types of Carbon media –
Activated Carbon Foam, Carbon Fiber
Felt Media, Carbon + Non Woven media
in layers etc. are suitable to remove
odour from application.

Pleated Carbon Air Filter has various types and specifications. Standard depth of this filters are 50
mm and 100 mm with rectangle shape of 495 mm x 495 mm and 595 mm x 595 mm.

 AIR FILTER TESTING DUST:

We supply ISO 12103 Testing Dust, with different grades to be used in testing of Air Filter
Performance Test, Hydraulic Filter and Oil Filter Performance Test.

There are four grades of test dust designated under this specification (ISO 12103-1 A1 :
Ultrafine Test Dust, ISO 12103-1 A2 : Fine Test Dust, ISO 12103-1 A3 : Medium Test Dust,
and ISO 12103-1 A4 : Coarse Test Dust).

33 of 34
Your Technical Support, provides Services in –

 Application Analysis,
 Basic Design
 Design Calculation
 Quality Control
 Supply of INDUSTRIAL FILTERS

R. K. TECH – AN ENGINEERIG CONSULTANT


110, CASA – The Status, Opp. Ananya School, Nr.
ATM Mall, Ganthiarath Road, New Chandkheda,
Ahmedabad – 382424, Gujarat, India
+91 – 99988 05371 / 99988 04371
[email protected]
www.rktech-india.in

You might also like