TASL_ SIP Report
TASL_ SIP Report
BY
DHEERAJ TIWARI
150080
29/06/2023
*Confidential
ACKNOWLEDGEMENT
I would like to extend my gratitude to Chandragupt Institute of Management Patna for providing me
the opportunity to work with Tata Advanced System Ltd(TASL) as a Summer Intern as per the
Summer Internship Program.
I am grateful to Tata Advanced System Ltd(TASL) for giving me the opportunity to work with
perhaps one of the best organizations and the best people. The learnings and memories made while
working at Tata Advanced System Ltd(TASL) will surely last a lifetime. The skills and learnings
acquired at the organization has immensely helped me in improving my own capabilities as an
employee, and will definitely help me add value to the organization.
I am indebted to my Faculty Mentor, Prof.(Dr.) Ranjit Tiwari, whose valuable guidance and feedback
had contributed significantly in the competition of this Summer Internship Report.
I am indebted to my Industrial Mentor, Mr. Rohit Anand, for always supporting me and guiding me
throughout this journey. I hold your teachings and supervision close to my heart and they have made a
lasting impression on me.
I would like to thank the very splendid team I got to work with –Mr. Nitin Kumar, Mr. Rohit Anand,
Mr. Sai Harsham, Mrs. Rubi Saha, Mr. Bharat Aggarwal Mr. Chaitanya, Mr. Himadri Mithra, Mr.
Bharat Umpendram, Mr. Afroz Mohammed and Mrs. Abhilasha Sinha.
I would love to extend my gratitude to my parents, Mr. Ashok Tiwari and Mrs. Uma Tiwari, for
always supporting me and encouraging me to give my best to this internship.
Lastly, I am thankful to the Almighty God whose blessings made it possible for the completion of this
Summer Internship Report.
SYNOPSIS
I joined Tata Advanced System Ltd(TASL) at the position of Summer Intern as per the Summer
Internship Program offered by Chandragupt Institute of Management Patna. The tenure for my
internship was two months. While working at Tata Advanced System Ltd(TASL), I got the
opportunity to work closely with one of the Finest well positioned towards addressing Government of
India’s initiatives to spur- indigenous development and manufacturing of critical aerospace and
defense solutions companies. in the world. I worked with the Supply Chain and Program
Management department of Tata Advanced System Ltd(TASL) at Hyderabad(HQ). As a result, I got
to opportunity to experience first-hand the workings of both the Indian and Foreign sector.
I was also entrusted with the responsibility of analyzing classified and confidential data regarding
Supplier and Vendors who all are connected to make the detail parts also. I was also responsible to
make the GRN and Invoice payment clear with VHD and results have been enclosed in detail in this
Summer Internship Report
DECLARATION
I hereby declare that the Summer Internship Project entitled “PROJECT MONITORING ON FAR
Requirements for the award of Post Graduate Diploma in Management is my original work and has
been prepared by me under the general supervision of my Industry Mentor(s) Mr. Rohit Anand
and Faculty Supervisor(s) Prof. (Dr.) Ranjit Tiwari. I have not submitted the work earlier, either to
any other Institute or University for the award of any diploma, degree or certificate. I have followed
the CIMP guidelines to prepare the report. I have also given due credit to the source of data,
theoretical analysis, text and other materials by citing them in the text of the report and producing
CERTIFICATE
This is to certify that the work incorporated in this Summer Internship Project entitled
Tiwari bearing Roll no. 150080, comprises the results of his/her independent and original
investigations carried out under my supervision and guidance in partial fulfilment of the
requirements for the award of Post Graduate Diploma in Management. To the best of my
knowledge, the work has not been submitted earlier, either to any other Institute or University
CERTIFICATE
This is to certify that Mr. Dheeraj Tiwari bearing Roll no. 150080 a student of
requirements for the award of Post Graduate Diploma in Management for a period from
2 nd May 2023 to 1st July 2023. The work has not been submitted to any other institution or
University for the award of any degree/diploma or certificate to the best of my knowledge.
Management
Limited
TABLE OF CONTENTS
CONTENTS
ACKNOWLEDGEMENT........................................................................................................i
SYNOPSIS................................................................................................................................ii
DECLARATION.....................................................................................................................iii
TABLE OF CONTENTS......................................................................................................vi
CHAPTER 1: INTRODUCTION...........................................................................................1
Project #3 Auto-Po
CHAPTER 3: METHODOLOGY........................................................................................10
Project #4 Auto-Po
CHAPTER 6: CONCLUSION..............................................................................................22
BIBLIOGRAPHY..................................................................................................................23
WEBLIOGRAPHY………………………………………………………………………….24
LIST OF SYMBOLS, ABBREVIATIONS AND NOMENCLATURE
Throughout the course of my two-month summer internship at Tata Advanced Systems Ltd (TASL), I got
the opportunity to work with the best organization and the best people the industry can offer. I
experienced first- hand industry exposure by working at multiple projects and assignments. For the
purpose of this Summer Internship Report, I have classified these projects into major projects and
TATA Sons
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Process:
1. Creds
4. Statutory Compliances
Definitions:
I. Bid Process Management – Government and other public sector organizations must
follow a set of procedures for the procurement of goods and services from vendors. They
must invite bids from interested parties and assess them according to a set evaluation
criterion. The most eligible vendor is selected through the tendering process to deliver the
requested goods and services to the client. The management of all the activities involved in
the tendering process, from ensuring compliance to request for proposals to ensuring the
timely submission of bids, is called Bid Process Management.
II. Bid – An offer to acquire an asset from an individual or corporation is termed as a bid.
Companies that compete for project contracts may also submit bids. Interested parties/ buyers
often place bids at auctions and in a variety of market places. When placing a bid, a buyer
states the price they are prepared to pay for the asset or the subcontracting fee for the delivery
of the service.
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III. Tender – Tender often refers to the process through which financial institutions and
the government request bids for substantial projects that must be submitted within a fixed time
frame.
IV. Request for Proposal (RFP) – The Request for Proposal is a business project
announcement document posted publicly by organizations and governments, and solicits bids
from qualified interested contractors to complete it. Governments always issue RFP for
subcontracting projects. The RFP provides information on the project, its objectives, the
sponsoring organization, and outlines the bidding process and contract terms. The Request for
Proposal document covers the scope of the project and the desired outcomes for the issuing
organization. As a result, RFP is not overtly focused on the price parameter, but also
considers the quality parameter as a whole for the selection of the subcontractor.
V. Request for Quotation (RFQ) – The Request for Quotation (RFQ) is a formal
document that requests price quotations and bids for the provision of the service from the
chosen suppliers and subcontractors. The RFQ is prepared against predetermined standards by
the issuing party and focuses explicitly on the prices quoted by the subcontractors.
party’s preliminary commitment to do business with another. Also called the Letter of
Intent, it states the chief terms of the prospective deal as agreed between the contractor and
the subcontractor for service delivery.
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VII. Request for Empanelment (RFE) – The Request for Empanelment (RFE) is a
document which provides the list of eligibility criteria and the evaluation process in addition
to other details of the project for the selected vendor by the contracting organization/
government. Generally, an evaluation committee is formed for scrutinizing the shortlisted
employees deployed for the project by the subcontractor.
Two categories of assessment criteria are most often used for selecting bids in the Financial Round:
I. Least Cost Basis (L1) – The selection of the bidder in accordance with the least quoted
price for obtaining the project is called Least Cost Basis Selection. The lowest commercial
bid is designated as L1, the second lowest commercial bid is termed as L2, and so on.
Selection is based on the Financial Round.
II. Quality cum Cost Based Selection (QCBS) – The selection of the bidder based on the
mix of quality and price for obtaining the project is called Quality cum Cost Based Selection
(QCBS). For the purpose of evaluation, both the Technical and Financial Rounds are taken
into account. For example, the Financial Round carries 30% weightage while the Technical
Round carries 70% weightage.
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CHAPTER 2: ABOUT THE ORGANISATION
TASL has been established as the lead entity for the Tata Group to develop into an umbrella
organization for Aircraft programs, Aero structures, Aero engines, Detail Parts Manufacturing, for
metallic and Composites and Defense. With multiple programs under operational and
industrialization, proven deliveries, highly trained resources, TASL is on its way towards becoming
the global supplier of choice of global aerospace OEMs. The backbone of TASL’s vision is its
capability to integrate fully across the value chain – engineering services, special processes, complex
tool design and fabrication, sheet metal forming, composite structures, complex metal machining,
details part manufacturing, composites manufacturing, aero-engine complex metal machining,
detailed part manufacturing, composites manufacturing, aero-engine components and major structural
assemblies and airframes. The programs are nurtured with the highest level of customer focus and
safety, delivered through robust quality systems, procedures and practices certified to AS 9100,
NADCAP, EASA and applicable standards.
Tata Advanced Systems Limited (TASL), a wholly owned subsidiary of Tata Sons, is the strategic
Aerospace and Defense arm of the TATA Group. TASL is both an operating & a holding company.
TASL group is fast emerging as a key Defense and Aerospace player in India with established
capabilities and demonstrated deliveries in the following areas:
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Manufacturing Engineering
7
Company Overview
Vision
Mission
The mission of TASL is to become the preferred aerospace and defences partner by delivering
Core Values
Integrity, excellence, accountability, collaboration, and innovation are the core values that guide
TASL's operations.
2007
TASL was founded as a joint venture between Tata Sons and Lockheed Martin.
2009
The Hyderabad facility was established, which marked the beginning of TASL's growth as a leading
2010
2018
TASL signed a MoU with Defence Research and Development Organisation (DRDO) to collaborate on
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the development of defence technologies.
9
in close association with the State and Central Government for the digitalization of Aerospace
related services. Tata Advanced System Ltd(TASL) in India also provides its service at the
convergence of private sector and the government for creation of various jobs as well as
business environment. Along with government agencies, they also collaborate with private
sector, donors, civil society stakeholders as well as multilaterals in order to provide well
organized and methodical social services. Tata Advanced System Ltd(TASL) also consult on
Progressive financial models, for example Public Private Partnerships to provide sustainable
infrastructure.
Complexity – High
Centralization – High
Formalization – High
1. Director
2. President
3. Vice President
4. Program Director
5. Associate Director
6. Manager Associate
7. Assistant Manager
8. Management Trainee
9. Senior Associate
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CHAPTER 3: METHODOLOGY
11
CHAPTER 4: SCOPE OF WORK
Procurement-to-Pay (P2P)
I was assigned to the Assembly and Details Parts (P2P and Auto PO) under the Tata Advanced System
Ltd(TASL) Program. At present, the project is at the “Monitoring and Evaluation” stage. My duty brought
me to the “Supply Chain Management” at the Assembly Unit(HO1): -
The said supply chain management department also acts as the Nodal Agency for the Assembly Unit.
I was delegated by my industrial mentor, Mr. Rohit Anand, to analyze a database consisting several
work-done like: -
Customer Unloading of
Gate Entry GRN Creation
Clearance Material
Submission of
Binning of Quality Lot
Material and RI Inspection
Material Clear in SAP
Documents to Stores
Submission of
Scan and Upload Submission to Payment to
Documents to
Documents in SAP Finance Supplier
VHD Coordinator
The P2P process is critical for most businesses. In simple terms, it is the process of requisitioning, purchasing,
and receiving goods or services. The process starts with the requisitioning of goods or services and ends with
their payment. The P2P process is a highly complex process covering multiple functional areas and departments.
The P2P Process comprises several critical components, including requisitioning, sourcing, procurement, vendor
selection and management, receiving, invoice validation, payment processing, and analytics. Each of these
components are critical to the success of the overall procurement process.
The workflow of the P2P process comprises several steps. Each step involves different people and departments.
Any delay or error in any of the steps can cause significant disruptions and affect the overall performance of the
process. The process flowchart helps visualize the sequence of steps involved in the P2P process.
My analysis of the P2P process at Tata Advanced Systems Limited revealed a few crucial areas of concern.
While the overall process was efficient, there were inefficiencies in the requisition and approval process that
caused delays in procurement. Additionally, the invoice validation process lacked proper checks, resulting in a
higher number of discrepancies and delays in payment processing.
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1. SCN requires more data entry and very descriptive
2. No process in place to flow down or export the data for the repeat order/Contract SCN for
the last SCN
3. Multiple level of approvers over and above DOA for SCN and PO Release
4. No process in place to use the valid approved contract SCN for PO release
5. No process for auto PO
6. Lack of Supplier priority in acknowledging PO
7. Supplier self-registration
8. Screening of supplier in registration process
9. Real time clarification of Queries at all stages
10. Audit schedules and maintain audit trails
11. Auto-validation of data at all level
12. Publish of SAT, SEF, RFx, PO, SCAR, Score card
13. Collection and storage of data form supplier
14. Quote Comparison tool and Data driven decision
15. Upstream and Down Stream data management
16. Contract Management
Proposed Solution
1. Re-define the SCN Template to standardize inputs according to the Spend category
2. Enhance the SCN tool for flow down of data from Repeat order/contracts SCN to new SCN
3. Optimize approval matrix for normal, contract and Re-order SCN release /PO Release
4. Establish a process enabling PO release with the contract (SCN)
5. Establish a process for implementation Auto PO/contracts across all the plants
6. Define the Acknowledge timelines in the PO, beyond which the PO deemed accepted
Benefits
Customer
Supplier
Quantity without
Quantity with (NRE/NRC)
(NRE/NRC)
The Federal Acquisition Regulation (FAR) is a set of rules developed to govern the acquisition process of
the US government. In this document, we will explore how TATA Advanced Systems Limited (TASL)
implements the FAR process.
What is FAR?
The Federal Acquisition Regulation is a guidebook for federal agencies to acquire and manage contracts in a
uniform way.
TASL’s FAR policy ensures that all procurements and contracts are conducted ethically, transparently, and in
accordance with all applicable laws and regulations. TASL is fully committed to complying with all FAR
requirements. They have established policies and procedures to ensure compliance, including conformity to
cost principles, competitive procurement, contract award, and contract oversight. All TASL employees are
trained in FAR policies and procedures, and regular assessments are conducted to ensure compliance results
in more efficient and effective procurement process and strengthens the relationship with government
agencies.
Transparency
Following FAR guidelines results in transparent procurement procedures that increase the accountability of
both the contractor and the government.
Fairness
FAR aims to achieve and promote healthy competition, ultimately resulting in the government acquiring the
best goods and services for the best value.
Improved Relationships
Compliance with FAR policies and procedures strengthens relationships between the contractor and
government and ensures continued collaboration in future tenders.
TASL’s strict adherence to FAR policies and procedures has enabled the company to maintain exemplary
working relationships with the US government and other stakeholders. The benefits of following FAR
guidelines outweigh the initial costs and contribute to more efficient, fair and just procurement process. The
next steps for TASL are to continue to train employees on FAR regulations and to leverage best practices to
ensure continuous improvement.
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Gate Entry/Exim & Material & Finance will
Security VHD/Stores Documents Handed give paid
Over to QC details to VHD
Manual / (S.A.P)
Invoice
Airway (AWAY Bill)
Bill of Entry
Purchase Order (PO)
Physical Verification
Material Documents
When everything Ok store will do GRN
If Miss- Match “Stop the GRN”
Ask Credit Note -SCM
Auto PO System at Tata Advanced System Limited, managing procurement processes can be time-consuming
and complex. However, Tata Advanced System Limited has implemented an Automated Purchase Order
system to streamline the procurement process and improve efficiency. In this document, we will explore the
features and benefits of the Auto PO system.
AUTO PO
PEERLESS AEROSPACE
WESCO AIRCRAFT
BOEING DISTRIBUTION
SERVICES INC.
Scope of work
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The Auto Po system is a digital solution that automates the procurement
process from request to payment. The system uses a combination of
algorithms and rules to create a purchase order based on the pre-defined
conditions. The system creates an Auto PO once the procurement requirement
reaches a certain threshold, reducing manual intervention and increasing accuracy.
1. Time Reduction
Contract Adherence
Man-hours
The automated system identifies vendors and negotiates better pricing based on the
pre-defined rules. This reduces manual effort and associated costs and saves time.
2. Improved Efficiency
The Auto PO system reduces the time taken for procurement, approvals and
Payments. This results in customer satisfaction and improve Supplier relationships.
Accuracy and Compliance
The Auto PO system eliminates errors associated with manual processes and ensures
compliance with organizational procurement policies and regulations. This promotes better
financial management and improved audit compliance.
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vendor
Managing Exceptions
Auto PO system identifies and manages exceptions to ensure smooth procurement processes.
In case an exception arises, the system sends an alert to the concern stakeholders, which can lead
to appropriate actions.
Auto PO Reporting
Auto PO system generates reports that provide a comprehensive view of procurement processes.
The reports give insights into the number of Auto POs generated, vendor performance, budget
utilizations, procurement cycle time, and more.
Competitive bidding is a formal process to identify and request products and/or services the
applicants need, so that potential service providers can review those requests and submit bids for
them. This process is designed to be fair and open, and requires the applicant to select the most cost-
effective provider based on its bid evaluation factors. However, price of the eligible equipment and
services must be given the most weight during the bid evaluation process. The entity that will run
the competitive bidding process may include an applicant, a state procurement agency, or another
entity that an applicant has authorized to negotiate on your behalf. This entity certifies an
FCC Form 470 (Description of Services Requested and Certification) in the E-Rate
Productivity Centre (EPC) and must be prepared to receive and evaluate bids and negotiate with
service providers.
Contract Management
The contract is a significant step towards increasing Airbus' competitiveness in the single-aisle
aircraft market and supporting the ramp-up of the A320 programme, said the company statement.
TASL will produce these doors at a new facility in Hyderabad using cutting-edge robotics and
automation technology. Each shipset will include two cargo doors and one bulk cargo door. The
contract was signed by Olivier Coequal, SVP Aero Structure Procurement, Airbus and Masood
Hussain, VP and HO Aero structure and Aero-Engines, Tata Advanced Systems Ltd, at Hyderabad
on Wednesday.
TATA Advanced Systems Ltd(TASL) is a prominent defense and aerospace solutions provider
based in India. As part of its operations, TASL undertakes Non- Recurring Engineering (NRE)
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projects to develop and deliver cutting-edge technologies and products for its customers. This report
aims to provide an overview of NRE activities at TASL, highlighting their significance, key
projects, and achievements.
Background
The impact of foreign object debris(FOD) remains a major concern in the aviation, defense, and
space industry.
It is viewed as a major potential source of risk (condition + action) by regulators and customers.
Lack of FOD prevention often leads to significant problems with the quality or cost of delivered
product and ultimately threatens product and personal safety.
To outline fundamental approaches and provide basic guidelines for suppliers in the aviation, defense,
and space industry to assess their process and establish implement a FOD prevention program.
Non- Recurring Costs(NRC) are expenses that do not occur on a regular basis and are not considered
part of the company’s ongoing operation. These costs are typically one-time or infrequent in nature
and can arise from various sources, such as special projects, investments, restructuring, legal
settlements, or unforeseen events. In this report, we will analyze the non-recurring costs incurred by
TASL during the Production.
Introduction
This report highlights the learnings and outcomes of the Team Outbound program conducted at
TATA Advanced Limited. The Team Outbound program aimed to enhance teamwork,
communications, leadership, and problem-solving skills among employees. The program
involved a series of outdoor activities and challenges designed to foster collaboration and
personal growth.
The Team Outbound program at TATA Advanced Limited had the following objectives:
a) Team Building: To strengthen team dynamics and foster better collaboration among
members.
b) Communication: To improve interpersonal communication skills and promote effective
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dialogue within the team.
c) Leadership Development: To provide opportunities for employees to develop
leadership qualities and skills.
d) Problem-solving: To enhance problem-solving abilities and encourage innovative
thinking within the team.
Program Activities
The Team Outbound program included a variety of activities that required participants to work
together, communicate effectively, and solve challenges. Some of the activities conducted
during the program were:
a) Trust-building exercises: Trust falls, blindfolded activities, and rope courses were
organized to build trust among team members and promote reliance on each other.
b) Team challenges: Activities like treasure hunts, obstacle courses, and group problem-
solving exercises were conducted to encourage teamwork and collaboration.
c) Leadership simulations: Simulated scenarios were created to allow participants to take-
up leadership roles and make decisions under pressure.
d) Reflective discussions: Regular debrief sessions were held after each activity to
facilitate reflection and learning from the experiences.
The Team Outbound program at TATA Advanced Limited resulted in several valuable
learnings and outcomes for the participants and the organization as a whole. Some of the key
learnings and outcomes include: -
a) Improved Teamwork
b) Enhanced Communication
c) Leadership Development
d) Problem-solving Skills
e) Increased Motivation
1. Confidential data – As consultants have to work within the boundaries of the client’s privacy,
most of the data with which I worked with was confidential in nature. So, most of them couldn’t
be presented in this Summer Internship Report. My seniors used to say - whatever information
which is not available on the public domain is confidential. Further, it was impossible to transfer
any information from the company laptop to my personal system.
2. Lack of information in the public domain – Preparing excellent proposals against any RFP
issued by the government or any public sector entity depends heavily on the Approach and
Methodology (A&M). Now, the A&M depends on our own understanding of the client’s
requirements, their industry, their scope of work etc. More often than not, relevant information
could not be collected from secondary resources that could distinguish our proposals with those
of our competitors.
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3. Time constraint – Two months is not necessarily the most appropriate time for acquiring,
implementing, monitoring, maintaining and fully understanding a project, especially in the
Aerospace sector.
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CHAPTER 6: CONCLUSION
I learned the importance of competence, knowledge and communication while working at the
organization. I am truly grateful to Tata Advanced System Ltd(TASL) and my seniors at the
organization for exposing me to my corporate exposure. The learnings and memories created
while working at Tata Advanced System Ltd(TASL) would last a lifetime. I am confident that
the two months spend working at such a splendid organization would refine my skillsets in
such a way which would allow me to add value to my future employments.
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BIBLIOGRAPHY
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Bobbie, E & Mouton, J. 2001. The practice of social research. Cape Town: Oxford
University Press.
Bowersox, DJ, Closes, DJ & Cooper, MB 2007. Supply chain logistics and management. 2
Lenders, MR, Johnson, PF, Flynn, AE & Fearon, HE. 2006. Purchasing and the Supply
Burt, DN, Dobler, DW & Starling, SL. 2003. World-class supply management: the key to
Shekel Ahmed, Size and growth of firms: Automobile industry in India, Kanpur: Saniya
Sager, 2011
Hugo, WMJ, Baden Horst-Weiss, JA & van Billon EHB. 2004. Supply chain management:
problems with applications to supply chain management, Thesis, Global Indian Institute of
Management: A balanced approach, Thomson South western, T' edition, 2005, page 167-
178
WEBLIOGRAPHY
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https://economictimes.indiatimes.com/topic/tasl
https://www.boeing.co.in/boeing-in-india/tata-boeing-
aerospace.page
https://www.tata.com/newsroom/tata-lockheed-martin-new-
cutting-edge-aerospace-technology-to-india
https://www.thehindu.com/news/cities/Hyderabad/tata-advanced-
systems-to-make-boeing-737-fan-cowls-in-hyderabad/
article35766846.ece
https://www.tata.com/business/aerospace-defence
https://www.tataadvancedsystems.com/
https://in.linkedin.com/company/tata-sikorsky-aerospace-limited
https://www.abplive.com/topic/tata-advanced-systems-limited
https://www.tata.com/business/tata-advanced-systems-ltd-tasl
https://www.bloomberg.com/profile/company/
4624679Z:IN#xj4y7vzkg
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SIP REPORT_150080
ORIGINALITY REPORT
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