15, (@) A journal boaring is proposed for a stoam engine. The load on the journal i’ EN. diameter 50 min. length 75 mm speed 1600 rpm, diametral Hleavance 0.001 mm. aubient temperature 15.5 °C. Oil SAB 10 is used land the.film temperatare is 60°C. Determine the heat generated and font dissipated: Take absolute vioosity of SAI10 at 60°C = 0.014 kom. or () A ball bearing operates on the following work eyele Element no Radislload N- Speed, xpm Element timo, % 1 3000 720 30 2 7000 1440 50 3 5000 900 2 ‘The dynamic load eapacity of the bearing is 16.6 kN. Caleulate The average speed of rotation @ (Gi). The equivalent radial load ® Gi) The booring life and o (iv) The bearing life at 95% reliability @ PART C— (1x 15= 15 marks) 16. (@ Calculate the stresses on the element at A as shown in the figure. 3 ‘oan Figure 3 Or () Select @ bearing for a 40 mm diameter shalt which rotates at 400 rp.m. Due to-a bevel gear mounted on the shaft, the bearing wil have to ‘withstand at 5000 N radial load and a 3000 N thrust load. The life of the Dearing is expected to be at least 1000 hrs. 4 50880 ‘Time : Three hours 10, Reg. No. Question Paper Code : 50880 BEJB.Tech, DEGREE EXAMINATIONS, APRILMAY 2023, FufthiSixth Semester Mochanical Engineering ‘ME 8593 — DESIGN OF MACHINE ELEMENTS (Common to: Automobile Bngineering/Industrial Engineering! ‘Mechanical Engineering (Sandwich)/Mechanical and Automation [Engineering/Mechatronics Bagincoring) (Rogulations 2017) Maximum : 100 marks Answer ALL questions. PART A— (10x 20 mers) State St. Venant theory of failure. What are the methods to reduce stress concentration? List the various failures that ozeurs in keys. A hollow citeular shaft of inner radius 15 mm, outer radius 90 mm and length 1m is to be used as a torsional epring. Ifthe shear modulus of the material of the shaft is 250 GPa, the torsional stifiness of the shaft (in kN-mirad) is? ‘How is a bolt designated? Mention with an example. Why are riveted jointe replaced by weldod joints? What are the applications of spring? What is nipping in a leaf spring? List the material commonly used for the ‘manufactare ofthe leaf spring. What is known as selfacting bearing? ‘What is meant by the life of anti-friction bearings?u. 12, @ O) PARTB— (x1 65 marke) ‘A hot rolled steel shaft is subjected to a torsional moment that varies from 260 Nm clockwise to 120 Nm counter clockwise and an applisd bending moment at a ertieal section varios from 450 Nm to ~ 210 Nm. "The shaft is of uniform cross-section and no keyway is present at the critical section, Determine the required shaft diameter. The material has fan ultimate strength of 550 MNimn* and a yield strength of 420 MN’ ‘Tako the endurance Limit as half the ultimata strength, factor of safe'y of 2, size factor of 0.85 and a surface finish factor of 0.62 Or A bracket, made of steel FeF 250 (8,, = 250 Nimm*) and subjected toa force of § KN acting at an angle of 80° to the vertical, is shown in Figure 1. The factor of safety is 3. Determine the dimensions of the eress- section ofthe bracket. Figure 1 |A shaft is supported by two bearings placed 1 m apart, A 600mm ameter pulley ie mounted at a distance of 300 mim to the right of le8- hhand beating and this drives a pulley directly below it with the help cf belt having maximum tension of 225 KN. Another pulley 400 mn ‘diameter is placed 200 mm to the loft of right-hand bearing and is drive with the help of electric motor and belt, which is placed horizontally to ‘the right, The angle of contact for hoth the pulleys is 180° and j= 0.24 Determine the suitable diameter for a solid shaft, allowing working stress of 75 Naum? in tension and 42 Nimm? in shear for the material cf the shaft. Assume that the torque on one pulley is equal to that on the other pulley, or 2 50880 ® 3. @ o mw @ © Design and draw a protective type of cast iron flange coupling fora steel shaft transmitting 25 kW at 260 rpm and having allowable shear stress of 50 Ninm*. The working stress in the bolts should ‘not excoed 440 N/mm. Assume that the same material js used for ehaft and key and that the crushing stress is twice the value of its shear stress. ‘The msximum torque is 25% greater than the full load tarque, ‘The shear stress for enst trom is 16 Nina, A locomotive semi-elliptical laminated epring hus an overall length of 1mm ‘and sustains a load of 80 kN at its center. The spring has 3 full-length leaves and 15 graduated leaves with a central band of 100 man width, All the leaves are to be stressed to 400 Nimm? when fully loaded. The ratio of the total spring dopth to that of width is 2. Lat I= 0.2 = 10* Nima Determine: The thicknose and width ofthe leaves, o Gi) The initial gap that should be provided betwoen the fll length and graduated leaves before the band load is applied. @ (ii) The load exerted on the band after the spring is assembled, (4) Or Design a valve spring of a petrol engine for the following operating conditions, Spring load when the valve is open 400 N, spring Toad when the valve is closed 250N. Maximum inside diameter’of spring 25: mm. Length of the spring when the valve is open 40 mm. Length of the spring when the valve is closed 50 mm. Maximum permissible stress 400 Mpa, A welded connection of the stecl plate is shown in Figuie. 2 It is ‘subjected to an eccontric force of 50 KN, Determine the sizeof the weld, if ‘the permissible shear stress in the weld ia not to exceed 70 Nimm® Figuse 2 Or ‘Two tie-bar plates of a bridge structure, 250 mm wide and 20 mm thick, are to be connoeted by double-strap butt joint. The riveta and the plates fare made of steel. ‘The permissible siresses in tension, shear and ‘compression are 80, 60 and 120 Nimm respectively. (Determine the diameter of the rivet by using the following ‘empirical relationship, d = 641, where't plate thickness. “a Gi) Determine the numbar of rivets by equating the strength of the plato with the strength of the riveta, Assume that ahear resistance ‘of one rivet in double shoar is 1.875 times its resistance in single shear, @ Gi) Show the arrangement of zivote @ Gv) Determine tho elficioney of the joint, @ ‘Assume the following relationship, Margin (m) = 1.5, Transverse pitch (p) = 24, Thickness of the strap = 0.625 3 50880